Abstract: Additive particles may be employed in sufficient amounts to impart superhydrophobicity to a coating system in which the additive particles are incorporated. The additive particles include carrier microparticles and a dense plurality of nanoparticles adhered to the surfaces of the carrier microparticles (e.g., preferably by electrostatic deposition or covalent bonding). The additive particles are advantageously incorporated into a coating material (e.g., a polymeric material) in amounts sufficient to render a substrate surface superhydrophobic when coated with the coating material. The substrate may be rigid (e.g., glass, ceramic or metal) or flexible (e.g., a polymeric film or sheet or a fabric). In some preferred embodiments, both the microparticle and nanoparticles are formed of silica and are surface treated with a hydrophobic treatment so as to impart superhydrophobic properties thereto.

Abstract: A reinforcing underlayment including dry uniform particles evenly applied to a wet bonding material layer on a surface of a substrate. The substrate, including the layers, is then cured to harden the one or more of the layers. A final coating or topcoat is applied to the cured surface of the substrate. The dry particles are evenly distributed onto the bonding material layer creating a uniform surface for subsequent coatings. The dry particles increase the strength of the liquid coatings increasing solid particle density within the coating system and thereby imparting properties not available for the liquid coatings. The present invention enables a user to easily introduce very heavy, dense, strong particles into a liquid coating and allows the user to apply very dense, heavy particles into and onto a wet bonding material layer followed by a subsequent wet topcoat layer which is cured as one contiguous material with reinforcement and underlayment strengthening coming from the added, dry particles.

Abstract: Disclosed is a process for mixing and gentle transport and transfer of powders to substrates.

Abstract: A method of making a coated article is provided. The method includes electrostatically depositing powder onto a metallic article to be coated using an electrostatic spray gun while the metallic article is being rotated around its axis such that the powder is deposited around the entire circumference of the metallic article at least in a radially outward peripheral region having projections and depressions and that the powder deposited on top of the projections is larger in thickness than the powder deposited in other parts of the metallic article. Melting of the powder is performed by induction heating the metallic article to make a coating film adhere to the metallic article.

Abstract: An apparatus for applying electrostatic powders on manufactured articles, comprising at least one dispensing device adapted to dispense gas solid particles mixture having an electrostatic charge, and connected to at least one duct arranged proximate to the surface to be treated and defining a channel for conveying the mixture. The duct has laterally, along its longitudinal extension, at least one passage opening directed toward the surface to be treated. A partition is arranged with at least one of its portions substantially at the passage opening and is permeable to the powder particles. The passage opening and the partition are crossed by force lines of a first electrical field adapted to cause transfer of the powder particles transiting along the conveyance channel on the surface to be treated through the passage opening and the partition.

Abstract: The invention relates to an operating method for an atomiser (1) for the coating of structural components, particularly of vehicle body parts, with the following steps: Application of a spray jet of a coating agent through the atomiser (1); discharge of a first guide air flow (11) for the formation of a spray jet; determination of at least one application parameter (?, ?, T, BC/CC, Qvarnish, n, U,) which reproduces a property (?, ?, T, BC/CC) of the applied coating agent or an operating variable (Qvarnish, n, U) of the atomiser (1) as well as influencing of the first guide air flow (11) as a factor of the application parameter (?, ?, T, BC/CC, Qvarnish, n, U,). Within the framework of the invention, there is the alternative option that fluctuations of the application parameters and, based thereon, variations of the spray jet width are taken into account by means of an adaptation of the path spacing (d) between the adjacent coating agent paths for the purpose of keeping the path overlapping constant.

Abstract: A component subjected to wear during use includes a powder coating formed of a polymer selected from the group consisting of a polyamide, polyolefin, polyester, urethane, epoxy, acrylic, and mixtures thereof to provide improved wear resistance, enhanced cleanability, and reduced surface friction. Preferably, the component is for use in conveying product, such as in a conveyor system, and includes: (1) a metal core and a nylon powder coating; or (2) a stainless steel core and a powder coating. Most preferably, the coating is generally clear or translucent so as to give the appearance that the underlying component, which is typically made of metal, is neither coated nor made entirely of a polymer.

Abstract: The present invention provides a process for powder coating shelving panels made of MDF or other particle board materials, peg board panels and other articles made of MDF, peg board or other wood-based products. The process comprises first mounting of the panel on a hanger assembly attachable to an overhead conveyor. The panel is passed through a preheat oven having a temperature of preferably from about 260° F. to about 280° F. for a period of from about 15 minutes to about 30 minutes. The preheated panel preferably having a surface temperature preferably of about 110° F. to 112° F. is then carried through a powder coating booth on a preferred hanger assembly where electrostatically charged particles are sprayed onto the surfaces of the panel.

Abstract: Light reactive deposition uses an intense light beam to form particles that are directly coated onto a substrate surface. In preferred embodiments, a coating apparatus comprising a noncircular reactant inlet, optical elements forming a light path, a first substrate, and a motor connected to the apparatus. The reactant inlet defines a reactant stream path. The light path intersects the reactant stream path at a reaction zone with a product stream path continuing from the reaction zone. The substrate intersects the product stream path. Also, operation of the motor moves the first substrate relative to the product stream. Various broad methods are described for using light driven chemical reactions to produce efficiently highly uniform coatings.

Abstract: In a method for applying an electrical insulation to a ferromagnetic body, provided with axial slots for receiving an electrical winding, of a primary element of an electrical machine, particularly to a slotted armature body of an armature of a direct-current motor, the body is coated with electrostatically charged plastic powder. For improving the economy of the method with a view to low system costs and great ease of maintenance while assuring reliable slot insulation, the coating is done with a high layer thickness by direct powder spraying onto the grounded body.

Abstract: In regard to a nozzle 20, used for electrostatic spraying of a nanomaterial dispersion liquid 13, in which a nanomaterial is dispersed in a solvent, the nozzle 20 includes: a nozzle body 21, having a tubular structure capable of storing the nanomaterial dispersion liquid 13 in an interior thereof and having a dispersion liquid spray outlet 22 disposed at a tip thereof; and a rod-like core structure 24, disposed in an interior of the nozzle body 21. The core structure 24 extends in a predetermined range, including the spray outlet 22, along a longitudinal direction of the nozzle body 21 in a state of contacting an inner wall of the nozzle body 21. By using such an electrostatic spray nozzle 20, immobilization on a sample can be performed favorably while suppressing aggregation of the nanomaterial.

Abstract: This invention relates to a primer composition for wood comprising a waterborne composition comprising polyamine and having a pH of at least 11.5 and a method of improving the bonding of wood with coatings such as electrostatic coatings, and adhesives using the primer.

Abstract: A method of producing a functional layer on a substrate, such as metal would include the steps of applying an electrostatic powder as a primer coat to the substrate, after which the primer is cured by a laser. A conductive layer is then applied and cured to form a functional layer, such as conductive tracings over all or a portion of the substrate.

Abstract: An apparatus and method for electrostatic spray deposition of small targets, such as medical devices, like stents. The apparatus includes a target holder that applies a first electrical potential to the target, and an electrostatic dispensing nozzle that applies a second potential sufficient to attract the coating fluid from the nozzle toward the target. Because the entire dispensing nozzle is conductive, the coating fluid may receive a greater charge than may be obtained with internal electrode-type nozzles. Electrostatic attraction of the coating fluid to the target is enhanced by the combination of higher charge density imparted to the coating fluid by the conductive nozzle, and application of a momentary voltage spike to the target to provide consistent conductivity between the target and its holder, thereby ensuring the target is presented with the full first potential applied to the holder. The voltage spike may also be used independently of the conductive nozzle.

Abstract: A system for treating a surface to prevent or limit offensive odors and/or microbiological activity and improve indoor air quality includes electrostatically charged particles of anatase titanium dioxide and a substrate or surface on which these particles are received. The electrostatic charging of the particles, in conjunction with the substrate being oppositely charged, provides a self-leveling effect to the particles. The particles may be incorporated into an HVAC system defined by ductwork in which untreated air including organic matter flows, is treated, and is ejected as clean air. Methods of treating surfaces or fluids containing organic matter include providing electrostatically charged particles of anatase titanium dioxide and contacting the organic matter therewith to initiate photocatalytic oxidation processes in which the organic matter is broken down into less offensive constituents such as carbon dioxide and water.

Abstract: Electrostatic deposition of high performance powdered materials onto gas turbine surfaces. The process also includes post-deposition thermal staging of the deposited powder to provide a durable coating that will satisfy the demands of turbine engine operation. The process envisions application of organic-based powdered materials, glass/ceramic powdered materials and metal-based powdered materials and combinations thereof using electrostatic techniques to components exposed to low temperature operations, such as may be found in the front section of a gas turbine engine or to the exterior portions of an aircraft engine, and metal-containing glass ceramics, glass-ceramic materials, or materials that can be transformed into glass ceramic materials, when applied to components exposed to high temperature operations, such as may be found in the turbine and exhaust sections of a gas turbine engine or the flaps of an aircraft.

Abstract: A composition comprising a corrosion resistant metal particulate component comprising aluminum-containing metal particulates, wherein the aluminum-containing metal particulates have a phosphate and/or silica-containing insulating layer; and a glass-forming binder component. Also disclosed is a method comprising the following steps: (a) providing an article comprising a metal substrate; (b) imparting to the metal substrate an electrical charge; and (c) electrostatically depositing a coating composition on the electrically charged metal substrate, wherein the coating composition comprises aluminum-containing metal particulates having a phosphate and/or silica-containing insulating layer; and glass-forming binder component.

Abstract: The present invention concerns bio-compatible medical devices and process for preparation thereof. The process includes electrostatically forming a first layer on a structure. The first layer can include a combination of at least one active substance and at least one polymer and/or binder. A second layer is formed on the structure to cover the first layer. The second layer can be a solvent or a combination of solvents. The evaporation of the second layer causes the first layer to reflow and bind to the structure.

Abstract: The method according to the invention for electrostatic coating of an electrically conducting workpiece with coating powder includes the following steps. The workpiece is earthed. Then an electrode has a negatives potential applied to it compared to that of the workpiece and a counter-electrode has a positive potential applied to it compared to that of the workpiece. The potential in the area of the workpiece in which the workpiece is to be coated is set to zero, by means of a control unit. Afterwards the workpiece is sprayed with coating powder in the area to be coated using a powder spray gun.

Abstract: A method for modifying glassy surfaces including: producing nanoparticles; depositing the said nanoparticles on a surface; providing energy to the particles and/or surface so that the nanoparticles are at least partly diffused/dissolved into the glassy surface; and reducing the cohesive energy of the nanoparticles during the production of the nanoparticles or after the production of the nanoparticles.

Abstract: A white conductive primer coating composition comprising (a) 100 parts by total weight of a chlorinated polyolefin resin with a chlorine content of 10 to 40 wt. % and at least one modifier resin selected from the group consisting of acrylic resins, polyester resins and polyurethane resins, (b) 5 to 50 parts by weight of a crosslinking agent, and (c) 10 to 200 parts by weight of a white conductive powder comprising white inorganic pigment particles having a tin dioxide covering layer containing tungsten; and a method of forming a multilayer coating film using the composition.

Abstract: The present invention provides a white conductive primer coating composition comprising (a) 100 parts by weight of a resin mixture of a chlorinated polyolefin resin with a chlorine content of 10 to 40 wt. %, and at least one modifier resin selected from the group consisting of acrylic resins, polyester resins and polyurethane resins, (b) 5 to 50 parts by weight of a crosslinking agent, and (c) 10 to 250 parts by weight of a white conductive titanium dioxide powder which comprises titanium dioxide particles having on their surfaces a conductive layer comprising tin oxide and phosphorus, and in which the content (A) of metallic elements with valencies of 4 or less contained as impurities is no more than 0.1; and a method for forming a multilayer coating film using the composition.

Abstract: A method for making a piezoelectric element including a piezoelectric film formed on a substrate by a gas deposition technique includes the steps of ejecting ultra-fine particles of a piezoelectric material having a perovskite structure from an ejecting device toward the substrate, and applying an electric field to the ultra-fine particles traveling to the substrate. The substrate may be composed of a metal or a resin.

Abstract: Spraying apparatus and methods that employ multiple nozzle structures for producing multiple sprays of particles, e.g., nanoparticles, for various applications, e.g., pharmaceuticals, are provided. For example, an electrospray dispensing device may include a plurality of nozzle structures, wherein each nozzle structure is separated from adjacent nozzle structures by an internozzle distance. Sprays of particles are established from the nozzle structures by creating a nonuniform electrical field between the nozzle structures and an electrode electrically isolated therefrom.

Abstract: An object of the present invention is to impart long-lasting, stable corrosion resistance to an annular core of an annular concentric-lay bead cord at a low cost. Corrosion-resistant coating is provided on the surface of the steel wire forming the annular core 1 to cover the surface of the steel wire with a thick coating film 3, thereby preventing exposure of the surface of steel wire even if fretting develops between the annular core 1 and the wrap wire 2. With this arrangement, it is possible to impart long-term, stable corrosion resistance to the annular core 1 at a low cost.

Abstract: An apparatus and method for simultaneously coating and measuring a part including a part support, a sprayer, a part measurer including a digital camera and a display device, all of which are positioned adjacent to the part support. The sprayer applies a coating to a section of the part while the part measurer continuously measures at least two dimensions of the section. The digital camera takes at least one picture of the entire section of the part while the part is being coated and enables a user to accurately determine the cross section of the part to the optimum finished part configuration and size and also detect defects, blemishes or coating irregularities formed on the section. The apparatus and method of the present invention significantly reduces the margin of error related to the application of coatings to parts, the number of defective parts and increases the overall efficiency.

Abstract: An example quantum dot (QD) device comprises a QD layer on a substrate, and may be fabricated by aerosol deposition, for example by mist deposition. An example approach includes providing a liquid precursor including QDs dispersed in a liquid carrier, generating a mist of droplets of the liquid precursor, directing the droplets towards the substrate so as to form a liquid precursor film on the substrate, and removing the liquid carrier from the liquid precursor film to form the quantum dot layer on the substrate. Example devices include multi-color QD-LED (light emitting diode) displays, and other devices.

Abstract: Apparatus and methods for applying powder coatings to a substrate using a magnetic brush developer, including a method and apparatus for applying powder coatings to a substrate either directly or by intermediate transfer using a magnetic brush with a rotating magnetic field and for preparing the coating materials. The apparatus and method includes a supply of prepared powder coating material, a magnetic brush having a rotating magnetic field for applying the powder coating material to the substrate; and an electric field between the magnetic brush having a rotating magnetic field and the substrate.

Abstract: A graphite coated tow of fibers having exfoliated and pulverized graphite platelets coated on an outer surface of the fibers are provided. A process is provided for surface coating of the graphite platelets onto the fibers. The graphite coated tow of fibers are used to produce a reinforced composite material. Reinforced composite materials incorporating the graphite coated fibers can be electrostatically painted without using a conductive primer on a surface to be painted.

Abstract: A method for electrostatic spraying of an abluminal surface of a stent is provided.

Abstract: Substrates coated with several classes of bioactive agents, including antimicrobial agents, are described. The coating technique is based on a molecular plasma discharge deposition method such that the deposited materials retain biological activity and/or structure. The deposited biomaterials can be selected for a variety of medical uses, including coated implants for in situ release of pharmaceuticals.

Abstract: A patterned substrate includes a laminated pattern having laminated patterns that are formed by drying droplets containing a pattern formation material. A lower layer pattern contains lyophilic microparticles that are lyophilic with respect to droplets that form an upper layer pattern.

Abstract: Composite materials with a polymer matrix, low resistivity graphite coated fillers having exfoliated and pulverized graphite platelets coated on an outer surface of high resistivity fillers, are provided. The fillers can be fibers or particles. The composite materials incorporating the graphite coated fillers as reinforcements can be electrostatically painted without using a conductive primer on the polymer matrix.

Abstract: The present invention provides smooth and even ultraviolet (UV) cured powder coatings for wood comprising one, two or three layers of one or more waterborne stains, or clear or tinted waterborne basecoat coatings and one or more topcoat layers of clear or tinted clear powder coatings made from one or more than one free radical UV curing resin, one or more than one photoinitiator, and one or more than one post-blend dry flow additive, such as fumed alumina. The coatings of the present invention have a natural wood appearance, are foam free and fully coat substrates at powder coating thicknesses ranging from 0.5 mil (12.7 ?m) to 2.0 mil (50.8 ?m). Accordingly, the coatings will fully and evenly coat uneven, beveled and/or routered substrate surfaces, including open grain natural wood substrates, such as oak.

Abstract: A direct charging electrostatic flocking method is provided for the fabrication of a fibrous structure. Fibers are deposited directly on a first electrically conductive surface while a second electrically conductive surface with an adhesive thereon is disposed over the first surface. A vacuum is created in the space between the first electrically conductive surface and the second electrically conductive surface. The vacuum is then filled with sulfur hexafluoride gas. An electric field is generated between the first and second electrically conductive surfaces. The fibers leave the first electrically conductive surface, accelerate through the electric field and sulfur hexafluoride gas, and are coupled on one end thereof to the adhesive. As a result of using sulfur hexafluoride rather than air there is an increase in fiber density of the fibrous structure.

Abstract: The method of supplying a liquid bonding material includes the steps of: preparing a liquid bonding material containing an insulating solvent and charged particles dispersed in the insulating solvent, the charged particles being constituted by metal particles and an insulating resin material that coats the metal particles and takes charge; and condensing and supplying the liquid bonding material by means of an electrostatic force generated between a supply side and a supply receiving side for the liquid bonding material.

Abstract: A process for arranging a number of micro-bodies efficiently and precisely as one on one spot on a substrate. Charged spots are formed by a converging ion beam or the like on a substrate having an insulating property or the like, and micro-bodies having a size of 200 microns or less are attracted and stuck to the charged spots.

Abstract: The invention relates to a method or a system for coating substrates with at least one coating material which comprises at least one organic component, wherein the coating material is applied to the substrate by means of atomization and spray-painting. The invention is characterized in that the coating material is atomized by means of water vapor. The invention also relates to a system for coating substrates, wherein at least one nozzle arrangement (1) is provided in order to a atomize and spray the coating material onto a substrate, and at least one first supply device (8) which is used to prepare and supply the coating material to the nozzle arrangement (1), in addition to at least one second supply device (9) which is used to prepare and supply the steam as auxiliary gas to the nozzle arrangement (1).

Abstract: A water-soluble substrate, and more particularly a water-soluble substrate that is resistant to contact with small amounts of water, and methods of making the same are disclosed. The water-soluble substrate comprises a first surface and a second surface, and has glass beads applied to at least one of said first and second surfaces, said glass beads having an average diameter of from 1 micrometer to 5000 micrometers. Articles, such as pouches, made from the water-soluble substrate, are also disclosed herein.

Abstract: A water-soluble substrate, and more particularly a water-soluble substrate that is resistant to contact with small amounts of water, and methods of making the same are disclosed. A coating which is less water-soluble than the water-soluble substrate and in the form of particles, is applied to and substantially covers at least one surface of the water-soluble substrate. The weight ratio of coating to water-soluble substrate is higher than 0.8. Articles, such as pouches, made from the water-soluble substrate, are also disclosed herein.

Abstract: Evaporation and condensation of carbon is effected by arc discharge between an anode formed of a carbon electrode and a cathode disposed facing the carbon electrode 2 in an inert gas atmosphere, and at the same time, the generated carbon nanotubes are dispersed into an inert gas and transported along with the inert gas through a transporting tube, and a jet of the inert gas containing the carbon nanotubes is emitted from a nozzle, thereby forming carbon nanotubes on a target substrate. This provides a carbon nanotube manufacturing method wherein carbon nanotubes are generated with a simple process, and the CNT patterning process is simplified by forming a carbon nanotube film on a substrate, thereby reducing costs.

Abstract: A primary carpet backing is provided for use in the formation of a tufted carpet which eliminates or reduces the need for a latex adhesive layer or the use of a secondary backing. The external surfaces of a woven or non-woven fibrous mat are coated with thermoplastic polymer particles having a lower melting temperature than the fibers of the mat. The mat possesses sufficient openings between fibers to be capable of undergoing tufting. Following tufting the tufted mat is heat treated so as to melt the thermoplastic polymer particles and to create a bond between the tufted carpet yarn fibers and the primary backing mat.

Abstract: A film is formed on a planar surface by applying a granular layer on the planar surface by using electrostatic forces, and then finishing the granular layer to form the film. A converting line may be rebuilt to have devices employing this method. A multilayer sheet-like product comprising a film layer may be produced.

Abstract: Method of electrostatically applying powder material to a substrate, wherein the substrate is a pharmaceutical substrate and the powder material is pharmaceutically acceptable. At least some of the particles of the material comprise a core and a shell surrounding the core, and the material of the core and the shell have different physical and/or chemical properties.

Abstract: A process of producing particles for diagnostic reagent, including forming a matrix particle by mixing a nuclear particle having a CV value of 20% or less and a magnetic substance containing at least one of Fe2O3 and Fe3O4 and giving a shear force to the mixture to adsorb the magnetic substance on the surface of the nuclear particles; and polymerizing a polymerizable monomer in the presence of said matrix particle to form a polymer layer on the magnetic substance layer.

Abstract: A method for forming an ultrafine particle brittle material at low temperature which includes the steps of applying a mechanical impact force or a pressure to a ultrafine particle brittle material so as to have a percentage in the ultrafine particles having a primary particle diameter less than 50 nm in all the particles of 10 to 90%, subjecting the resulting brittle material to a heat treatment at a temperature not higher than the sintering temperature thereof so as to have the above percentage of 50% or less, and then applying a mechanical impact force not less than the crushing strength to the resultant material, to crush the material, thereby joining the ultrafine particles in the brittle material with one another, to form a formed article of the ultrafine particle brittle material; and an ultrafine particle brittle material for use in the method.

Abstract: A reinforcing underlayment including dry uniform particles evenly applied to a wet bonding material layer on a surface of a substrate. The substrate, including the layers, is then cured to harden the one or more of the layers. A final coating or topcoat is applied to the cured surface of the substrate. The dry particles are evenly distributed onto the bonding material layer creating a uniform surface for subsequent coatings. The dry particles increase the strength of the liquid coatings increasing solid particle density within the coating system and thereby imparting properties not available for the liquid coatings. The present invention enables a user to easily introduce very heavy, dense, strong particles into a liquid coating and allows the user to apply very dense, heavy particles into and onto a wet bonding material layer followed by a subsequent wet topcoat layer which is cured as one contiguous material with reinforcement and underlayment strengthening coming from the added, dry particles.

Abstract: An apparatus and method for improved control of low viscosity fluid flow during electrohydrodynamic spray deposition of the fluid to coat small targets, such as medical devices like stents. The apparatus includes a target holder which applies a first electrical potential to a target, a coating fluid transporter such as a wick, a siphon tube or a siphon tube with a wick therein along which the coating fluid flows from a reservoir to a dispensing end of the transporter, and an electrode which applied a second electrical potential to the coating fluid sufficient to cause the coating fluid to be attracted from the dispensing end of the transporter toward the target. This provides a target coating apparatus with highly self-regulating coating fluid flow characteristics despite the low viscosity of the coating fluid, while producing highly consistent and uniform target coatings.

Abstract: A method and apparatus for electrostatic spray deposition (ESD) for fabricating a thin-layer yttria-stabilized zirconia (YSZ) electrolyte on a solid oxide fuel cell (SOFC) anode substrate constructed of nickel-YSZ cermet. By reducing the thickness of the electrolyte, and thereby reducing the cell internal IR drop, an intermediate temperature SOFC (ITSOFC) can operate at 600–800° C. A collar positioned at a distance from a discharge end of a spray nozzle enhances a spray pattern of a precursor including the electrolyte material and thus provides a very thin electrolyte layer.

Abstract: A molecular plasma discharge deposition method for depositing colloidal suspensions of biomaterials such as amino acids or other carbon based substances onto metal or nonmetal surfaces without loss of biological activity and/or structure is described. The method is based on generating a charged corona plasma which is then introduced into a vacuum chamber to deposit the biomaterial onto a biased substrate. The deposited biomaterials can be selected for a variety of medical uses, including coated implants for in situ release of pharmaceuticals.