Vapor Deposition Employing Resistance Heating Of Substrate Or Coating Material Patents (Class 427/593)
  • Patent number: 7064224
    Abstract: This invention is related to organometallic precursors and deposition processes for fabricating conformal metal containing films on substrates such as silicon, metal nitrides and other metal layers. The organometallic precursors are N,N?-alkyl-1,1-alkylsilylamino metal complexes represented by the formula: wherein M is a metal selected from Group VIIb, VIII, IX and X, and specific examples include cobalt, iron, nickel, manganese, ruthenium, zinc, copper, palladium, platinum, iridium, rhenium, osmium, and the R1-5 can be same or different selected from hydrogen, alkyl, alkoxy, fluoroalkyl and alkoxy, cycloaliphatic, and aryl.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: June 20, 2006
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Xinjian Lei, Manchao Xiao, Hareesh Thridandam, Kirk Scott Cuthill
  • Patent number: 7056479
    Abstract: Carbon nanotubes are formed on carbon paper by first depositing a metal catalyst on the carbon paper, and passing a feedstock gas containing a source of carbon over the substrate while applying an electrical current thereto to heat the substrate sufficiently to generate a reaction between the catalyst and the feedstock gas. Alternatively, inert gas under pressure is passed through a tubular metal cathode while passing an electric current through the cathode to produce a plasma of fine catalyst particles which are deposited on a porous carbon substrate, and a feedstock gas containing a source of carbon is passed over the substrate to cause a reaction between the catalyst and the carbon source resulting in the formation of carbon nanotubes.
    Type: Grant
    Filed: May 10, 2001
    Date of Patent: June 6, 2006
    Assignee: Her Majesty the Queen in right of Canada, as represented by the Minister of National Defence
    Inventors: Jean-Pol Dodelet, Barry Stansfield, Oliver Smiljanic, Tarik Dellero, Sylvain Desilets
  • Patent number: 7033640
    Abstract: A method of coloring cut gemstones introduces metals or metal oxides into a surface layer by means of heat treatment. During the heat treatment the gemstones are laid on a solid plate and the metals or metal oxides form a substantial constituent of the plate. The surface of the gemstone is protected from direct content with the metals and metal oxides in the plate by a layer containing non-coloring oxides.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: April 25, 2006
    Assignee: D. Swarovski & Co
    Inventors: Thomas Rauch, Martin Würtenberger
  • Patent number: 6992202
    Abstract: A single source precursor for depositing ternary I-III-VI2 chalcopyrite materials useful as semiconductors. The single source precursor has the I-III-VI2 stoichiometry “built into” a single precursor molecular structure which degrades on heating or pyrolysis to yield the desired I-III-VI2 ternary chalcopyrite. The single source precursors effectively degrade to yield the ternary chalcopyrite at low temperature, e.g. below 500° C., and are useful to deposit thin film ternary chalcopyrite layers via a spray CVD technique. The ternary single source precursors according to the invention can be used to provide nanocrystallite structures useful as quantum dots. A method of making the ternary single source precursors is also provided.
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: January 31, 2006
    Assignees: Ohio Aerospace Institute, The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Kulbinder K. Banger, Aloysius F. Hepp, Jerry D. Harris, Michael Hyun-Chul Jin, Stephanie L. Castro
  • Patent number: 6982341
    Abstract: A volatile copper aminoalkoxide complex of formula (I) can form a copper thin film having an improved quality by metal organic chemical vapor deposition (MOCVD): wherein, R1, R2, R3 and R4 are each independently C1-4 alkyl optionally carrying one or more fluorine substituents; and m is an integer in the range of 1 to 3.
    Type: Grant
    Filed: March 30, 2005
    Date of Patent: January 3, 2006
    Assignee: Korea Research Institute of Chemical Technology
    Inventors: Yunsoo Kim, Chang Gyoun Kim, Taek-Mo Chung, Sun Sook Lee, Ki-Seok An, Taek Seung Yang, Hong Suk Jang
  • Patent number: 6956127
    Abstract: Disclosed are methods of preparing monoalkyl Group VA metal dihalide compounds in high yield and high purity by the reaction of a Group VA metal trihalide with an organo lithium reagent or a compound of the formula RnM1X3?n, where R is an alkyl, M1 is a Group IIIA metal, X is a halogen and n is an integer fro 1 to 3. Such monoalkyl Group VA metal dihalide compounds are substantially free of oxygenated impurities, ethereal solvents and metallic impurities. Monoalkyl Group VA metal dihydride compounds can be easily produced in high yield and high purity by reducing such monoalkyl Group VA metal dihalide compounds.
    Type: Grant
    Filed: January 17, 2003
    Date of Patent: October 18, 2005
    Assignee: Shipley Company, L.L.C.
    Inventors: Deodatta Vinayak Shenai-Khatkhate, Michael Brendan Power, Artashes Amamchyan, Ronald L. DiCarlo, Jr.
  • Patent number: 6929820
    Abstract: A method includes forming an as-grown film of a superconductor composed of a MgB2 compound which is made by simultaneous evaporation of magnesium and boron. The as-grown film is superconductive without an annealing process to make the film superconductive. The method can be applied to fabricate an integrated circuit of the superconductor film, because a high temperature annealing process to make the as-grown film superconductive is not needed.
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: August 16, 2005
    Assignee: National Institute of Information and Communications Technology
    Inventors: Hisashi Shimakage, Atsushi Saito, Akira Kawakami, Zhen Wang
  • Patent number: 6919468
    Abstract: Asymmetric, disubstituted metallocene compounds have the general formula CpMCp? where M is a metal selected from the group consisting of Ru, Os and Fe; Cp is a first substituted cyclopentadienyl or indenyl moiety that includes at least one substituent group D1; Cp? is a second substituted cyclopentadienyl or indenyl moiety that includes at least one substituent group D1?. D1 is different from D1?.
    Type: Grant
    Filed: October 16, 2003
    Date of Patent: July 19, 2005
    Assignee: Praxair Technology, Inc.
    Inventors: David M. Thompson, Cynthia A. Hoover
  • Patent number: 6899966
    Abstract: A composite surface having a thickness from 10 to 5,000 microns comprising a spinel of the formula MnxCr3?xO4 wherein x is from 0.5 to 2 and oxides of Mn, Si selected from the group consisting of MnO, MnSiO3, Mn2SiO4 and mixtures thereof which are not prone to coking and are suitable for hydrocarbyl reactions such as furnace tubes for cracking.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: May 31, 2005
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Leslie Wilfred Benum, Michael C. Oballa, Sabino Steven Anthony Petrone
  • Patent number: 6884901
    Abstract: A method for producing Group 8 (VIII) metallocene or metallocene-like compounds employs a compound that includes a Cp? anion, such as found, together with a counterion, in a cyclopentadienide or cyclopentadienide-like salt. In one embodiment, the method includes reacting a metal salt, a (Cp) compound, such as a substituted or unsubstituted cyclopentadiene or indene, and a ligand (L) to form an intermediate compound and reacting the intermediate compound with a Cp? compound, eg., a cyclopentadienide or cyclopentadienide-like salt, where the metal salt can be is a ruthenium, an osmium or an iron halide or nitrate and L is an electron pair donor. Unsubstituted, mono-substituted as well as symmetrically or asymmetrically di- or multi-substituted metallocenes or metallocene-like compounds can be produced. In another embodiment, unsubstituted or symmetrically substituted metallocenes are formed by reacting MX2(PPh3)m with a Cp? compound, where m=3 or 4.
    Type: Grant
    Filed: October 16, 2003
    Date of Patent: April 26, 2005
    Assignee: Praxair Technology, Inc.
    Inventors: David M. Thompson, Cynthia A. Hoover
  • Patent number: 6861103
    Abstract: Nitroxide mediated free radical polymerization of vaporized vinyl monomers, including acrylic acid (AAc), styrene (St), N-2-(hydroxypropyl)methacrylamide (HPMA) and N-isopropyl acrylamide (NIPAAm), on silicon wafers is demonstrated. FTIR, ellipsometry and contact angle goniometry were used to characterize the chemical structures, thickness and hydrophilicity of the films. The growth of film is linearly proportional to its reaction time, leading to the easy and exact control of polymer film thickness from nanometers to submicrons. The capability of polymerizing various monomers allows us to fabricate various functional polymer brushes. The reversible thermo-responsiveness of a 200 nm thick grafted poly(NIPAAm) film in aqueous solution is demonstrated with over 50% change in thickness at its lower critical solution temperature. A tri-block copolymer of poly(AAc)-b-polySt-b-poly(HPMA) is successfully synthesized, proving the renewability of TEMPO-mediated polymerization at vapor phase.
    Type: Grant
    Filed: February 7, 2003
    Date of Patent: March 1, 2005
    Assignee: The Regents of the University of California
    Inventors: Ying Chih Chang, Jun Li, Xiaoru Chen
  • Patent number: 6831188
    Abstract: This invention provides a process of preparing dihydrocarbylamido metal compounds. This process comprises bringing together, in a liquid reaction medium, at least one metal halide, MX4, where M is titanium, zirconium, or hafnium, and X is a halogen atom, with at least one dihydrocarbylamine, such that a mixture of (i) halometal amides in which the atom ratio of halogen to metal is greater than about 0.1 and less than about 2, and (ii) dihydrocarbylamine hydrohalide is produced. Then (i) and (ii) are separated from each other, and (i) is brought together with an alkali metal amide, ANR2, where A is an alkali metal, and R is a hydrocarbyl group, in a liquid medium, to produce a product comprised of substantially halogen-free dihydrocarbylamido metal compound. This invention further provides for purifying dihydrocarbylamido metal compounds by contact with a nitrile.
    Type: Grant
    Filed: July 31, 2002
    Date of Patent: December 14, 2004
    Assignee: Albemarle Corporation
    Inventors: William R. Beard, Robin L. Neil
  • Patent number: 6824824
    Abstract: The present invention is a method for recycling an organometallic compound for MOCVD comprising extracting an unreacted organometallic compound from a used raw material which has undergone a thin film production process, wherein the unreacted organometallic compound is extracted after the used raw material is subjected to a reforming treatment. The method for reforming the used raw material is either a method for contacting the used raw material with a hydrogenation catalyst or a reducing agent or a method for contacting the used raw material with either a halogen, a hydrogen halide, an inorganic acid, an alkene, or a diene. In this case, an organometallic compound of higher purity can be obtained through this recycling method by contacting the used raw material with a decoloring agent comprising activated carbon, silica, or activated clay.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: November 30, 2004
    Assignee: Tanaka Kikinzoku Kogyo, K.K.
    Inventor: Masayuki Saito
  • Patent number: 6822107
    Abstract: Copper precursors of the formula (I): wherein: Cu is Cu(I) or Cu(II); x is an integer having a value of from 0 to 4; each of R, R′ and R″ may be the same as or different from one another and each is independently selected from the group consisting of H, C1-C6 alky), C1-C6 perfluoroalkyl and C6-C10 aryl; when Cu is Cu(I), A is a Lewis base; when Cu is Cu(II), A is: wherein x, R, R′ and R″ are as specified above.
    Type: Grant
    Filed: August 19, 2003
    Date of Patent: November 23, 2004
    Assignee: Advanced Technology Materials, Inc.
    Inventors: Thomas H. Baum, Gautam Bhandari, Chongying Xu
  • Patent number: 6818783
    Abstract: This invention is directed to a group of novel homologous eight membered ring compounds having a metal, such as copper, reversibly bound in the ring and containing carbon, nitrogen, silicon and/or other metals. A structural representation of the compounds of this invention is shown below: wherein M and M′ are each a metal such as Cu, Ag, Au and Ir; X and X′ can be N or O; Y and Y′ can be Si, C; Sn, Ge, Al, or B; and Z and Z′ can be C, N, or O. Substituents represented by R1, R2, R3, R4, R5, R6, R1′, R2′, R3′, R4′, R5′, and R6′ will vary depending on the ring atom to which they are attached. This invention is also directed to depositing metal and metal-containing films on a substrate, under ALD or CVD conditions, using the above novel compounds as precursors.
    Type: Grant
    Filed: December 19, 2002
    Date of Patent: November 16, 2004
    Assignee: Air Products and Chemicals, Inc.
    Inventors: John Anthony Thomas Norman, David Allen Roberts, Morteza Farnia, Melanie Anne Boze
  • Patent number: 6808758
    Abstract: A process for producing thin layers in electronic devices such as integrated circuit chips, is provided. The process includes the steps of injecting a precursor fluid into a thermal processing chamber containing a substrate, such as a semiconductor wafer. The precursor fluid is converted into a solid which forms a layer on the substrate. In accordance with the present invention, the precursor fluid is pulsed into the process chamber in a manner such that the fluid is completly exhausted or removed from the chamber in between each pulse. Light energy can be used in forming the solid layers.
    Type: Grant
    Filed: June 9, 2000
    Date of Patent: October 26, 2004
    Assignee: Mattson Technology, Inc.
    Inventor: Randhir P. S. Thakur
  • Patent number: 6797341
    Abstract: Thin films of conducting and superconducting materials are formed by a process which combines physical vapor deposition with chemical vapor deposition. Embodiments include forming boride films, such as magnesium diboride, in high purity with superconducting properties on substrates typically used in the semiconductor industry by physically generating magnesium vapor in a deposition chamber and introducing a boron containing precursor into the chamber which combines with the magnesium vapor to form a thin boride film on the substrate.
    Type: Grant
    Filed: March 25, 2003
    Date of Patent: September 28, 2004
    Assignee: Penn State Research Foundation
    Inventors: Xianghui Zeng, Alexej Pogrebnyakov, Xiaoxing Xi, Joan M. Redwing, Zi-Kui Liu, Darrell G. Schlom
  • Patent number: 6777565
    Abstract: Disclosed are organometallic compounds derived from Groups VIIb, VIII, IX, and X metals useful as precursors for the formation of metal containing powders and for the chemical deposition of the metals on substrates, particularly for the chemical vapor deposition of metal films suitable for the manufacture of electronic devices. Methods for their use are also disclosed.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: August 17, 2004
    Assignee: Board of Trustees, The University of Illinois
    Inventor: Hyungsoo Choi
  • Patent number: 6767830
    Abstract: A volatile solid-source novel antimony precursor, Br2SbCH3, that may be utilized in semiconductor processing chambers for depositing antimony on a substrate by deposition methods, e.g., chemical vapor deposition, ion implantation, molecular beam epitaxy, diffusion and rapid thermal processing. The novel antimony compound of the invention is synthesized by combining tribromide antimony with trimethylantimony under heating conditions that form a Br2SbCH3 crystalline product.
    Type: Grant
    Filed: August 7, 2002
    Date of Patent: July 27, 2004
    Assignee: Advanced Technology Materials, Inc.
    Inventors: Ziyun Wang, Chongying Xu, Thomas H. Baum, Michael A. Todd, Niamh McMahon
  • Patent number: 6753437
    Abstract: The present invention relates to a raw material for CVD comprising an organic iridium compound as a main component, said organic iridium compound being tris(2,4-octanedionato)iridium represented by Formula 1. Particularly preferably, the raw material for CVD consists only of the trans isomer of tris(2,4-octanedionato)iridium.
    Type: Grant
    Filed: January 22, 2003
    Date of Patent: June 22, 2004
    Assignee: Tanaka Kikinzoku Kogyo K.K.
    Inventors: Takeyuki Sagae, Jun-ichi Taniuchi
  • Patent number: 6743933
    Abstract: A process of producing a strontium titanate, barium titanate or barium strontium titanate thin film by chemical vapor deposition which comprises using a titanium compound represented by formula (I): wherein R1 represents a hydrogen atom or a methyl group; and R2 and R3 each represent a methyl group or an ethyl group, or R2 and R3 are connected together to form a methylene group, a methylmethylene group or a dimethylmethylene group.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: June 1, 2004
    Assignee: Asahi Denka Co., Ltd.
    Inventors: Kazuhisa Onozawa, Atsuya Yoshinaka, Naoki Yamada, Atsushi Sakurai
  • Patent number: 6743934
    Abstract: This invention provides raw material compounds for use in CVD which contain organic ruthenium compounds as a main ingredient, the organic ruthenium compounds having two &bgr;-diketones plus one diene, one diamine or two organic ligands which are coordinated with ruthenium. In this invention, the vapor pressures of the organic ruthenium compounds are made preferable by specifying the number of the carbon atoms contained in the above &bgr;-diketones and the types of the above diene etc.
    Type: Grant
    Filed: April 17, 2003
    Date of Patent: June 1, 2004
    Assignee: Tanaka Kikinzoku Kogyo K.K.
    Inventors: Masayuki Saito, Takeyuki Sagae
  • Patent number: 6695955
    Abstract: A method of forming polycrystalline silicon for a liquid crystal display device is disclosed in the present invention. The method includes forming an amorphous silicon layer on a substrate, forming a plurality of catalytic metal clusters on the amorphous silicon layer, forming a catalytic metal gettering layer adjacent to the amorphous silicon layer, and heat-treating the substrate including the amorphous silicon layer to transform the amorphous silicon layer into a polycrystalline silicon layer, wherein unreacted catalytic metal clusters migrate to the catalytic metal gettering layer in a direction perpendicular to the substrate.
    Type: Grant
    Filed: May 8, 2002
    Date of Patent: February 24, 2004
    Assignee: LG.Philips LCD Co., Ltd.
    Inventors: Kwang Jo Hwang, Binn Kim, Hae Yeol Kim, Jong Uk Bae
  • Patent number: 6683198
    Abstract: A compound of formula (I) wherein X is aluminium, gallium or indium; each Y, which may be the same or different, is nitrogen or phosphorus; R1 and R2, which may be the same or different, are hydrogen, halogen or alkyl; and R3 to R7, which may be the same or different, are hydrogen or a saturated group, or R3 and R4, or R5 and R6 together represent a saturated divalent link thus completing a ring.
    Type: Grant
    Filed: February 21, 2002
    Date of Patent: January 27, 2004
    Assignee: Isis Innovation Limited
    Inventors: Anthony John Downs, Hans-Jörg Himmel
  • Patent number: 6680397
    Abstract: Disclosed are trialkylindium compounds containing two bulky alkyl groups that are liquids or easily liquefiable solids and have sufficient vapor pressure for use in vapor deposition processes, as well as methods of depositing indium containing films using such compounds.
    Type: Grant
    Filed: January 17, 2003
    Date of Patent: January 20, 2004
    Assignee: Shipley Company, L.L.C.
    Inventors: Deodatta Vinayak Shenai-Khatkhate, Ronald L. DiCarlo, Jr.
  • Patent number: 6663706
    Abstract: This invention provides raw material compounds for use in CVD which contain an organic iridium compound as a main ingredient, the organic iridium compound consisting of tris(5-methyl-2,4-hexanedionato)iridium. According to the CVD which uses the above raw material compounds, a pure iridium thin film and an iridium oxide thin film of excellent morphology can be produced effectively.
    Type: Grant
    Filed: April 15, 2003
    Date of Patent: December 16, 2003
    Assignee: Tanaka Kikinzoku Kogyo K.K.
    Inventors: Masayuki Saito, Takeyuki Sagae
  • Patent number: 6642401
    Abstract: A &bgr;-diketonatocopper(I) complex which contains as a ligand (L) an allene compound and is represented by formula (2) wherein, R6 and R7 may be the same or different and each represents linear or branched C1-4 alkyl, C1-4 alkoxy, or linear or branched C1-4 fluoroalkyl, R8 represents hydrogen or fluorine, and L represents the allene compound, and a process for producing the same. The complex is useful in forming a thin copper film by metal-organic vapor deposition (hereinafter abbreviated as MOCVD) method.
    Type: Grant
    Filed: August 8, 2002
    Date of Patent: November 4, 2003
    Assignee: Nissan Chemical Industries, Ltd.
    Inventors: Hisayuki Watanabe, Hideki Musashi, Yasuo Kawamura
  • Patent number: 6638839
    Abstract: A thin film deposition method uses a vacuum confinement cup that employs a dense hot filament and multiple gas inlets. At least one reactant gas is introduced into the confinement cup both near and spaced apart from the heated filament. An electrode inside the confinement cup is used to generate plasma for film deposition. The method is used to deposit advanced thin films (such as silicon based thin films) at a high quality and at a high deposition rate.
    Type: Grant
    Filed: July 25, 2002
    Date of Patent: October 28, 2003
    Assignee: The University of Toledo
    Inventors: Xunming Deng, Henry S. Povolny
  • Patent number: 6620956
    Abstract: Nitrogen containing analogs of Copper II &bgr;-diketonates which analogs are more stable source reagents for copper deposition when substantially free of solvents of excess ligands. The nitrogen containing analogs replace —O— with —N(R″)— wherein R″ is an alkyl group having from one to four carbon atoms. Replacement of each —O— is preferred although replacement of one —O— per cyclic ring is sufficient to improve stability of the copper source reagents. The source reagent can be purified by sublimation to remove solvents and excess ligands prior to semiconductor processing.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: September 16, 2003
    Assignee: Applied Materials, Inc.
    Inventors: Ling Chen, Barry Chin
  • Patent number: 6610873
    Abstract: The present invention is a method for recycling an organometallic compound for MOCVD comprising extracting an unreacted organometallic compound from a used raw material which has undergone a thin film production process, wherein the unreacted organometallic compound is extracted after the used raw material is subjected to a reforming treatment. The method for reforming the used raw material is either a method for contacting the used raw material with a hydrogenation catalyst or a reducing agent or a method for contacting the used raw material with either a halogen, a hydrogen halide, an inorganic acid, an alkene, or a diene. In this case, an organometallic compound of higher purity can be obtained through this recycling method by contacting the used raw material with a decoloring agent comprising activated carbon, silica, or activated clay.
    Type: Grant
    Filed: April 3, 2001
    Date of Patent: August 26, 2003
    Assignee: Tanaka Kikinzoku Kogyo K.K.
    Inventor: Masayuki Saito
  • Patent number: 6610416
    Abstract: The present invention provides for a method to reduce the strength of the honeycomb of a jet turbine stator, increasing its machinability, with a resultant reduction in measured peak tooth temperature, while maintaining or even improving its high temperature capability, so as not to limit its operating environment. The air seal functionality is unaffected, and even improved in some instances. The machinability of the honeycomb is increased by using a light element diffused into the honeycomb ribbon to produce the effect of reducing its strength and ductility while maintaining the environmental resistance needed. The present invention also includes the stator honeycomb produced by the foregoing method.
    Type: Grant
    Filed: April 26, 2001
    Date of Patent: August 26, 2003
    Assignee: General Electric Company
    Inventors: Thomas Tracy Wallace, Brent Ross Tholke
  • Patent number: 6605735
    Abstract: A ruthenium-containing thin film is produced by the chemical vapor deposition method etc. with the use of an organometallic ruthenium compound represented by the general formula (1), specific example of which is (2,4-dimethyl-pentadienyl)(ethylcyclopentadienyl)ruthenium: or an organometallic ruthenium compound represented by the general formula (7), specific example of which is carbonylbis(2-methyl-1,3-pentadiene)ruthenium: as the precursor.
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: August 12, 2003
    Assignee: Tosoh Corporation
    Inventors: Kazuhisa Kawano, Kenichi Sekimoto, Noriaki Oshima, Tetsuo Shibutami, Shuji Kumagai, Taishi Furukawa
  • Patent number: 6603033
    Abstract: The invention comprises an organotitanium precursor formed from a &bgr;-ketoester and a titanium glycolate, and dimer precursors formed from a reaction of the above organotitanium precursor with alcohol, which are used as sources of titanium dioxide for metal-organic chemical vapor deposition (MOCVD).
    Type: Grant
    Filed: January 16, 2002
    Date of Patent: August 5, 2003
    Assignee: Korea Institute of Science and Technology
    Inventor: Kyoungja Woo
  • Patent number: 6596888
    Abstract: Single imido tungsten imido precursors are described for the deposition of tungsten nitride on a substrate by processes such as metal organic chemical vapor deposition. The precursors may be employed to form diffusion barrier layers on microelectronic devices. A method for forming tungsten nitride layers includes the steps of providing a tungsten imido species having the formula LyW(NR)Xn, where R is a carbon containing group, y is an integer between 0 and 5, n is an integer between 0 and 4 and Ly and Xn are selected from the group of non-imido ligands. The single imido tungsten imido species is flowed to a surface of a substrate where the single imido tungsten imido species decomposes to form a tungsten nitride layer.
    Type: Grant
    Filed: May 15, 2001
    Date of Patent: July 22, 2003
    Assignee: University of Florida
    Inventors: Lisa McElwee-White, Timothy J. Anderson, Steven W. Johnston, Carlos G. Ortiz, Omar J. Bchir
  • Patent number: 6586648
    Abstract: The present invention provides a process for producing cyclopentadiene or a derivative thereof by heating a mixture containing at least one of dicyclopentadiene or a derivative thereof, the process comprising: a first step comprising heating the mixture into vapor; a second step comprising maintaining while heating the vapor at a temperature higher than the boiling point of the desired cyclopentadiene or derivative thereof to condense and remove high-boiling components and simultaneously collect residual vapor; and a third step comprising maintaining while heating the collected vapor at a temperature lower than the boiling point of the desired cyclopentadiene or derivative thereof to condense and collect the cyclopentadiene or derivative thereof. In the third step, the vapor may be contact with nitrogen gas to improve the yield of the cyclopentadiene or derivative thereof.
    Type: Grant
    Filed: April 2, 2001
    Date of Patent: July 1, 2003
    Assignee: Tanaka Kikinzoku Kogyo K.K.
    Inventors: Katsutsugu Kitada, Hiroaki Suzuki
  • Patent number: 6558741
    Abstract: Within a chamber in a vacuum atmosphere, SiO is deposited on a glass substrate so as to form a first layer as a protective film, Al is deposited on the first layer so as to form a second layer as an aluminum reflective film, MgF2 is deposited on the second layer so as to form a third layer as a transparent protective film, and CeO2 is deposited on the third layer so as to form a fourth layer as a transparent protective film. Then, while O2 gas is introduced into the chamber, SiO2 is deposited on the fourth layer so as to form a fifth layer as a transparent protective film.
    Type: Grant
    Filed: May 17, 2001
    Date of Patent: May 6, 2003
    Assignee: Fuji Photo Optical Co., Ltd.
    Inventors: Kunio Kurobe, Susumu Aihara
  • Patent number: 6548685
    Abstract: The invention relates to a process for preparing niobium(V) alkoxides and tantalum(V) alkoxides, in particular niobium(V) ethoxide and tantalum(V) ethoxide, by reacting NbCl5 or TaCl5 with an appropriate alcohol in the presence of ammonia, wherein NbCl5 or TaCl5 is dissolved at a temperature of from about 0° C. to −50° C. in the alcohol containing from about 5 to about 7 mol of ammonia per mol of NbCl5 or TaCl5 to be reacted.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: April 15, 2003
    Assignee: H.C. Starck GmbH
    Inventor: Friedrich Zell
  • Patent number: 6528115
    Abstract: A hard carbon thin film formed on a substrate has a graded structure in which a ratio of sp2 to sp3 carbon-carbon bonding in the thin film decreases in its thickness direction from a thin film/substrate interface toward a surface of the thin film. A method of forming the thin film involves varying the film-forming ion species over time to produce the composition gradient or structural gradient in the thickness direction of the thin film.
    Type: Grant
    Filed: February 10, 2000
    Date of Patent: March 4, 2003
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Hitoshi Hirano, Yoichi Domoto, Keiichi Kuramoto
  • Patent number: 6432281
    Abstract: A process for forming a coating on a substrate by condensation of a coating material onto the substrate while the substrate is moving through an enclosure under vacuum in which evaporation of the coating material takes place. With the inventive process, deposits with controlled structure and adhesion can be made on moving substrate or support even at very high speeds, so that the process can advantageously be carried out continuously or at variable speed.
    Type: Grant
    Filed: January 31, 2001
    Date of Patent: August 13, 2002
    Assignee: Recherche et Developpement Due Groupe Cockerill Sambre
    Inventors: Pierre Vanden Brande, Stephane Lucas, Alain Weymeersch
  • Patent number: 6427622
    Abstract: A hot wire chemical vapor deposition method and apparatus for fabricating high quality amorphous, micro-crystalline, and poly-crystalline thin film silicon, or related materials, devices and large area modules is described. A silane gas impinges upon a hot graphite rod assembly whereas the gas is broken up into its individual constituents, these constituents then depositing on an inert substrate member. The distance between the hot graphite rod assembly and the substrate member is adjustable. A shutter is provided to shield the substrate member as the hot graphite rod assembly is heating up. The hot graphite rod assembly contains a plurality of mutually parallel and coplanar rods that are parallel to the plane of the substrate member, and the hot graphite rod assembly and/or the substrate is oscillated in a direction generally normal to the direction in which the rods extend.
    Type: Grant
    Filed: April 5, 2001
    Date of Patent: August 6, 2002
    Assignee: MV Systems, Inc.
    Inventors: Arun Madan, Scott Morrison, Jianping Xi
  • Patent number: 6420582
    Abstract: A first organometallic compound is an organometallic compound for manufacturing a ruthenium film or a ruthenium compound film by a chemical vapor deposition process, wherein the organometallic compound is alkylcyclopentadienyl(cyclopentadienyl)ruthenium having a substituent of n-propyl group, iso-propyl group, n-butyl group, iso-butyl group, tert-butyl group. A second organometallic compound is an organometallic compound for manufacturing an iridium film or an iridium oxide film by a chemical vapor deposition process, wherein the organometallic compound for chemical vapor deposition is alkylcyclopentadienyl(1,5-cyclooctadiene)iridium having a substituent of any alkyl group of n-propyl group, iso-propyl group, or n-butyl group, iso-butyl group, tert-butyl group.
    Type: Grant
    Filed: September 24, 2001
    Date of Patent: July 16, 2002
    Assignee: Tanaka Kikinzoku Kogyo K.K.
    Inventor: Koji Okamoto
  • Patent number: 6369256
    Abstract: Volatile low melting solid Cu(II) metal complexes are provided which are capable of depositing a copper film on various substrates under CVD conditions in the absence of reducing carrier gas H2. These CU(II) metal complexes are represented by the structure formula: Cu(OCCF3R1CH2NHR2)2 wherein R1 is selected from hydrogen, C1-C4 lower-alkyl or perfluorinated C1-C4 lower-alkyl groups, e.g., CH3, and CF3, etc., and wherein R2 is C1-C6 lower-alkyl or C1-C6 lower-alkene, which may be substituted by one or more fluorine atoms, by a C1-C6 lower-alkoxy group or by a C1-C6 di-lower-alkyl amino group, provided that when R1 is CF3, R2 is other than hydrogen or methyl. A process for depositing copper film using these Cu(II) metal complexes is also provided.
    Type: Grant
    Filed: June 9, 2000
    Date of Patent: April 9, 2002
    Assignees: National Research Council of Canada, National Tsing-Hua University
    Inventors: Yun Chi, Peng-Fu Hsu, Tsung-Wu Lin, Chao-Shiuan Liu, Arthur J. Carty
  • Patent number: 6335053
    Abstract: A process for the continuous production of coated metallic bands obtained by physical phase vapor deposition includes the following steps carried out on a band, eventually coated with zinc or its alloys, in motion and maintained in a vacuum environment: heating the band to be coated; activating the band surface; heat stabilizing the band; depositing a zinc layer on the metallic band; secondary heat stabilizing the band; and depositing one or more elements or compounds on the zinc layer, these elements being able to synergistically interact with the zinc layer to obtain high corrosion resistance, weldability, ductility, and adhesion.
    Type: Grant
    Filed: April 20, 1998
    Date of Patent: January 1, 2002
    Assignee: Centro Sviluppo Materiali S.p.A.
    Inventors: Franco Arezzo, Pietro Gimondo, Gianni Speranza
  • Patent number: 6291031
    Abstract: In a pigment depositing device for forming a recording layer of an optical recording medium, there is used an organic pigment of powder state, in which the diameter of each of particles of the organic pigment is uniform. In consequence, occurrence of splash is prevented when the organic pigment is heated by an electrical heater so that it is prevented that the particles of the organic pigment adhere to a substrate. Moreover, fluidity of the organic pigment in an organic pigment feeding device is raised so that the organic pigment is smoothly fed.
    Type: Grant
    Filed: September 23, 1999
    Date of Patent: September 18, 2001
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Sadayuki Okazaki, Toshiaki Kunieda, Toshibumi Kamiyama
  • Patent number: 6200652
    Abstract: A method and apparatus for nucleation and growth of diamond by hot-filament DC plasma deposition. The apparatus uses a resistively heated filament array for dissociating hydrogen in the reactant gas. For two sided diamond growth, configurations of substrate-hot filament-grid-hot filament-substrate or substrate-hot filament-hot filament-substrate configuration are used. For the latter configuration, two independent arrays of filaments serve as both hot filament and grid, and AC or DC plasma is maintained between the filament arrays. For this and the other electrode configurations, the grid electrode is positively biased with respect to the hot filaments to maintain a plasma. The plasma potential gradient across the grid and the hot-filament draws ions from the plasma towards the filaments. To further increase deposition rates, the filament array is biased negatively with respect to the substrate holder so that a DC plasma is also maintained between the substrate and filament array.
    Type: Grant
    Filed: March 21, 2000
    Date of Patent: March 13, 2001
    Assignee: CVD Diamond Corporation
    Inventors: Biwu Sun, Leo W. M. Lau
  • Patent number: 6117487
    Abstract: A process for forming a metal oxide film by means of a chemical vapor deposition system, which comprises using a complex of a .beta.-diketone compound and a group IV metal glycolate, the complex being represented by formula (I): ##STR1## wherein M represents a metal atom of the group IV; R.sup.1 and R.sup.2 each represent a branched alkyl or cycloalkyl group having 4 to 8 carbon atoms; and R.sup.3 represents a straight-chain or branched alkylene group having 2 to 18 carbon atoms.
    Type: Grant
    Filed: March 24, 1999
    Date of Patent: September 12, 2000
    Assignee: Asahi Denka Kogyo Kabushiki Kaisha
    Inventors: Mitsuo Akutsu, Naohiro Kubota, Akifumi Masuko, Naoki Yamada
  • Patent number: 6099939
    Abstract: Enhanced adhesion between a vapor deposited metal and an organic polymer surface is achieved without utilizing any intermediate surface preparatory steps. The morphology of the polymer surface is tailored to produce mounds and dimples on the surface which leads to a mechanically tougher, interdigitated metal/polymer interface. In the preferred embodiment, a solution of a solvent or solvent system and two or more polymer precursors or polymers or combinations thereof are cast in a film on a substrate and heated to spontaneously form a rough surface due to phase separation. The surface topography of such a film consists of characteristic mounds and dimples depending upon the composition of the solution. Direct metal vapor deposition onto the roughened surface results in an enhanced adhesion of the metal to the organic polymer surface. The organic polymer surface or substrate may be, but need not be, attached to yet another underlying substrate such as a ceramic (e.g.
    Type: Grant
    Filed: August 25, 1997
    Date of Patent: August 8, 2000
    Assignee: International Business Machines Corporation
    Inventors: Kashmiri L. Mittal, Judith Marie Roldan, Carlos Juan Sambucetti, Ravi F. Saraf
  • Patent number: 6090457
    Abstract: The film-forming apparatus includes a gas introduction tube for introducing an inert gas into a vacuum chamber, a vapour source and a target, and forms a thin film by depositing sputtered particles and evaporated particles on the surface of a substrate, the sputtered particles being liberated by sputtering the target using ion energy of plasma generated around the target while the evaporated particles being obtained by evaporating a vapour source by heating and ionising evaporated components using the plasma.
    Type: Grant
    Filed: May 13, 1998
    Date of Patent: July 18, 2000
    Assignee: Sanyo Vaccum Industries Co. Ltd.
    Inventors: Akihiro Kitabatake, Keiji Yamada
  • Patent number: 6081652
    Abstract: The invention relates to a flash TV evaporator for the evaporation coating of cathode ray tubes with aluminium, having a cavity from which the aluminium is evaporated when a current flows through the flash TV evaporator, wherein the width of the cavity tapers from the upper edge of the evaporator to the lower edge of the evaporator.
    Type: Grant
    Filed: August 4, 1998
    Date of Patent: June 27, 2000
    Assignee: Elektroschmelzwerk Kempten GmbH
    Inventor: Martin Seifert
  • Patent number: 5994571
    Abstract: A Cu(hfac) precursor with a substituted ethylene ligand has been provided. The substituted ethylene ligand includes bonds to molecules selected from the group consisting of C.sub.1 to C.sub.8 alkyl, C.sub.1 to C.sub.8 haloalkyl, H, and C.sub.1 to C.sub.8 alkoxyl. One variation, the 2-methyl-1-butene ligand precursor has proved to be stable at room temperature, and extremely volatile at higher temperatures. Copper deposited with this precursor has low resistivity and high adhesive characteristics. Because of the volatility, the deposition rate of copper deposited with this precursor is very high. A synthesis method has been provided which produces a high yield of the above-described precursor.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: November 30, 1999
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Wei-Wei Zhuang, Tue Nguyen, Lawrence J. Charneski, David Russell Evans, Sheng Teng Hsu