With Additional Layer(s) Patents (Class 428/109)
  • Patent number: 4845963
    Abstract: A reinforcing fabric, for power transmission belts, hoses and the like is formed by upper and lower sets of non-interlaced, crossing bias yarns, set at a wide angle, such as 120.degree. during the construction of the fabric. At selected crossing points, bias yarns from the respective sets are engaged by loop portions of longitudinally extending lines of stitching. The yarns are pre-impregnated with an elastomeric or other agent to increase stiffness, prior to the construction of the fabric. The bias yarns may be designed with significantly greater flexibility than with conventional fabrics and with lower twist and higher density than conventional. Many of the labor-intensive operations of conventional reinforcing fabrics are eliminated when using the new fabric. In one version, the longitudinal stitching, securing one set of bias yarns to the other, is melted during the curing process, when the reinforcing material is incorporated into the article to be reinforced.
    Type: Grant
    Filed: April 12, 1988
    Date of Patent: July 11, 1989
    Assignee: WestPoint Pepperell, Inc.
    Inventor: Dhan Parekh
  • Patent number: 4830915
    Abstract: A papermaker's wet press felt constructed entirely from a plurality of layers of non-woven batt fibers which have layers of polymeric mesh interposed between and alternating with the batt layers. The mesh layers may be a thermoplastic material having a lower melt temperature than the batt fibers. The mesh layers and batt layers may be fixed by needling, sewing, heating or some combination thereof.
    Type: Grant
    Filed: September 9, 1987
    Date of Patent: May 16, 1989
    Assignee: Asten Group, Inc.
    Inventor: Michelle Diaz-Kotti
  • Patent number: 4828897
    Abstract: A high strength reinforced composite has an outer polymeric skin and an inner polymeric foam core chemically and mechanically bonded together at a high modulus, three dimensional interface comprising longitudinally continuous strands, randomly arrayed transverse strands, and randomly inclined short strands having end portions embedded in both the skin and the core.
    Type: Grant
    Filed: April 8, 1988
    Date of Patent: May 9, 1989
    Assignee: Centrite Corporation
    Inventors: James M. Staneluis, Donald L. Rodenbeck
  • Patent number: 4819809
    Abstract: A molded polyurethane vibratory screen including a body having opposite side edge portions, upper and lower edge portions, an upper surface and a lower surface, a plurality of major and minor substantially parallel ribs extending between the upper and lower edge portions and substantially parallel to the side edge portions, dividing strips extending between the major and minor ribs to define screen openings therebetween, aramid fibers extending between the side edge portions and through the dividing strips to provide tensile strength to the dividing strips, and upper triangular cross section portions formed integrally with the major and minor ribs and extending above the upper surface of the screen to direct foreign matter laterally toward the screen openings.
    Type: Grant
    Filed: January 1, 1987
    Date of Patent: April 11, 1989
    Assignee: Derrick Manufacturing Corporation
    Inventor: James W. Derrick
  • Patent number: 4820574
    Abstract: A filler material for cushions and covers, in particular with spherical fiber aggregates wherein individual cut fibers are intertwined, is described. The fiber aggregates are capable of forming connections with others parts of the filler material. The connection is burr-like and is releasable. This may be obtained, for example, by the individual fiber ends (3) which project from the surface of the otherwise spherical fiber aggregate (1). In this manner a filler material for cushions and covers is obtained, in which the fiber aggregates do not shift or slide excessively within a covering, in particular a pillow, so that an adequate and permanent support for the head of a person is provided.
    Type: Grant
    Filed: August 26, 1987
    Date of Patent: April 11, 1989
    Assignee: Gunter Tesch
    Inventor: Gunter Tesch
  • Patent number: 4819395
    Abstract: A textile reinforced structural component including: a structural component body made of a structural filler; first parallel textile elements; second parallel textile elements crossing the first parallel textile elements at first crossing portions, each of the first textile elements and the second textile elements including at least one row of first textiles and a first resin matrix, made of a first resin, for bonding the first textiles; and an attaching mechanism for attaching the first reinforcement elements and the second reinforcement elements at corresponding first crossing portions to form a grid member. The attaching means includes the first resin. The first and the second reinforcement elements are impregnated with the first resin before attachment thereof, and the grid member is embedded in the structural component body.
    Type: Grant
    Filed: July 2, 1987
    Date of Patent: April 11, 1989
    Assignees: Shimizu Construction Co., Ltd., Dainihon Glass Industry Company Ltd.
    Inventors: Minoru Sugita, Teruyuki Nakatsuji, Tadashi Fujisaki, Hisao Hiraga, Takashi Nishimoto, Minoru Futagawa
  • Patent number: 4812348
    Abstract: In order to increase resistance to fatigue which is decreased by crack formation in at least one fiber layer of a torsion-stressed component part, an intermediate layer of a material which is soft relative to the fiber layers is arranged between individual fiber layers.
    Type: Grant
    Filed: June 2, 1987
    Date of Patent: March 14, 1989
    Assignee: Volkswagen AG
    Inventor: Thomas Rau
  • Patent number: 4812343
    Abstract: Pultruded marking devices (29,42,45,48,50,55,57,58) made of fiber reinforcement materials (10,14,16,17) embedded in a cured polyester resin matrix that contains about 2% to 25% by weight of cellulose solid particulates. Unidirectional reinforcement materials (10) are the major portion of the reinforcement materials and form about 30% to 60% by weight of the total weight of the marking devices.
    Type: Grant
    Filed: January 27, 1988
    Date of Patent: March 14, 1989
    Assignee: W. H. Brady Co.
    Inventors: John H. Kiekhaefer, Jack E. Perko, Joseph S. Hetzer, Frank W. Harris
  • Patent number: 4789578
    Abstract: The invention relates to protective waterproof membranous sheeting which will prevent the passage of water and corrosive salt solutions into structures.The protection membrane comprises a bituminous adhesive waterproof sheet 1, a flexible polymeric protection grid 2 and a release sheet 3. The waterproof sheet 1 may comprise a fibre core in a matrix of a polymer modified bitumen polymer. The protection grid is partially embedded in the waterproof sheet 1, and is formed with drainage channels 13,14 on each face, provided by ribs or strands 4 and 5 defining the grid. The aperture size of the grid may be up to about 10 mm across. A filter web may be fixed to the face of the grid.
    Type: Grant
    Filed: May 14, 1987
    Date of Patent: December 6, 1988
    Assignee: Premier Coatings Limited
    Inventors: David R. Twyford, Edward E. Hankins
  • Patent number: 4781967
    Abstract: An endless papermaker press felt having a plurality of modular textile structures which include a plurality of layers of fiber materials and a plurality of yarn assemblies in which the yarns in each assembly are located in substantially parallel relation with respect to one another, the layers of fiber materials and yarn assemblies not being bound together by any separate binding structure, the yarns located in at least one yarn assembly being disposed in nonparallel relation with respect to the yarns located in an adjacent yarn assembly, and each modular structure being further capable of having distinct chemical or physical treatments applied thereto.
    Type: Grant
    Filed: October 7, 1987
    Date of Patent: November 1, 1988
    Assignee: The Draper Felt Company, Inc.
    Inventors: Robert W. Legge, William O. Hocking, Jr.
  • Patent number: 4780350
    Abstract: A reinforcing composite for bituminous roofing membranes comprises a mechanically-fastened, open network of continuous filament, high tenacity polyester yarn. This structure is heat stabilized and may be combined with a fiberglass scrim and/or treated with a resin.
    Type: Grant
    Filed: June 6, 1986
    Date of Patent: October 25, 1988
    Assignee: Bay Mills Limited
    Inventors: Terry J. O'Connor, Ian G. Cooper
  • Patent number: 4778706
    Abstract: A composite laminated, non-distortable needlepoint canvas material comprised of a primary layer of non-elastic, open-mesh woven fabric having a uniform weave pattern of mesh apertures and a relatively thin secondary mesh-stabilizing layer of sheer non-elastic fabric material. The threads of the open-mesh primary layer are bonded to the sheer secondary layer by an interposed adhesive layer with the apertures of the primary layer being functionally free of adhesive and the threads of the primary layer are not susceptible to raveling at the edges of the composite needlepoint material. The sheer fabric secondary layer may be a non-woven, semi-transparent, random spun synthetic fiber material or a sheer closely woven fabric material. The secondary layer is bonded to the primary layer by a liquid adhesive applied to one face of the primary layer before it is compressively interfaced with the secondary layer (with the application of heat) or the secondary layer may itself have adhesive properties.
    Type: Grant
    Filed: March 20, 1985
    Date of Patent: October 18, 1988
    Inventor: Marcella M. Katz
  • Patent number: 4774117
    Abstract: In a bending load beam, in particular for the truck or bogie frames of rail vehicles, comprising a fiber composite structure relatively rigid at least in the center of the beam, elastic at the beam end sections, having an upper and a lower fiber cord fashioned as respective upper and lower flanges with the fiber oriented in the longitudinal direction of the beam and with a fiber composite core placed between the fiber cords to maintain their distance, the fiber composite core is composed of fiber composite load webs distributed lamellae-like over the width of the beam. The load webs are oriented in the longitudinal direction of the beam, form the boundaries of hollow chambers, and are bound into the upper and the lower fiber cords.
    Type: Grant
    Filed: April 3, 1987
    Date of Patent: September 27, 1988
    Assignee: Messerschmitt-Bolkow-Blohm GmbH
    Inventors: Walter Oefner, Gerhard Singer
  • Patent number: 4769263
    Abstract: A supported membrane comprising a non-woven monofiliment support layer wherein dense membranes with a maximum width of 5000 .mu.m are surrounded by filaments. The invention further relates to a process for the preparation of said supported membranes.
    Type: Grant
    Filed: September 11, 1986
    Date of Patent: September 6, 1988
    Assignee: Shell Oil Company
    Inventor: Johan G. A. Bitter
  • Patent number: 4762740
    Abstract: The invention provides a preform for a resin transfer molding process and a preform core for same. The invention further provides a resin transfer molding process employing such preform. A surface portion of the core having a concavity therein, the core comprises a flexible web secured to its surface forming a convexity over such concavity. The convexity formed by the web is deformable into the concavity during the resin transfer molding operation, but prior to the molding operation is sufficiently firm to support, without substantial deformation, oriented continuous fibers applied under tension onto the surface of the core.
    Type: Grant
    Filed: June 15, 1987
    Date of Patent: August 9, 1988
    Assignee: Ford Motor Company
    Inventors: Carl F. Johnson, Norman G. Chavka
  • Patent number: 4749609
    Abstract: The sealing membrane comprises a thermoplastic resin and a reinforcing system consisting of a mesh of glass fibres and a mesh of synthetic fibres, the reinforcing meshes being so selected that if the membrane is subjected to a progressive tensile load the tension applied at the moment of the rupture of the glass fibre mesh will as a maximum be equal to 90% of the tensile strength of the synthetic fibre mesh.
    Type: Grant
    Filed: May 21, 1985
    Date of Patent: June 7, 1988
    Assignee: Plavina & Cie. (Societe en Nom Collectif)
    Inventor: Claude Lempereur
  • Patent number: 4748996
    Abstract: A woven multilayered textile fabric and attendant method wherein a plurality of layers of the fabric are formed of straight yarns, including at least one layer formed of warp yarns and respective layers formed of filling yarns positioned in superposed relation on opposite sides of the layer of warp yarns and extending at right angles to the warp yarns, and binder warp yarns arranged in cooperating pairs with one binder yarn of each pair extending over certain superposed filling yarns and under certain other superposed filling yarns, and the other binder yarn of each pair being woven oppositely under said certain superposed filling yarns and over said certain other superposed filling yarns.
    Type: Grant
    Filed: February 6, 1987
    Date of Patent: June 7, 1988
    Assignee: J. B. Martin Company
    Inventor: Charles M. Combier
  • Patent number: 4743485
    Abstract: A composite foam panel with an outer metal skin and an inner metal skin which sandwich a structural foam core. The thermal blistering problem, which is common to a composite foam panel is solved by this invention by using an internal gas venting system adjacent the inner surface of at least one of the outer skins of the panel.
    Type: Grant
    Filed: April 16, 1987
    Date of Patent: May 10, 1988
    Inventor: Raymond M. L. Ting
  • Patent number: 4737393
    Abstract: There is disclosed a scrim-reinforced web which is divided into individual sheets by a perforation pattern across the web. In order to insure all scrim filaments running lengthwise are severed, a dual perforation pattern is used. The dual perforation pattern has a primary perforation pattern with alternating, unsevered primary bond portions and primary perforations and a secondary perforation pattern with unsevered secondary bond portions and secondary perforations. The secondary perforations are spaced lengthwise from the primary perforation pattern, are aligned with, and overlap the unsevered primary bond portions.
    Type: Grant
    Filed: June 2, 1987
    Date of Patent: April 12, 1988
    Assignee: Kimberly-Clark Corporation
    Inventor: Jeffery A. Linkous
  • Patent number: 4728552
    Abstract: The present invention relates to a poromeric article of manufacture comprising a felt sheet of fibers impregnated with microporous elastomer having a work surface, side surfaces joining the work surface and a support surface joining the side surfaces, wherein a majority of the fibers are oriented primarily transverse to the work surface such that the majority of fiber ends adjacent to the work surface form an angle of between about 45.degree. and about 135.degree. with respect to the work surface, and preferably, wherein the fibers have a uni-directional orientation substantially perpendicular to the work surface. The present invention also includes a plurality of such articles bonded together and oriented such that the work surfaces of adjacent articles are substantially coplanar to form a laminated article of manufacture. Further, processes for making the basic and laminated articles are set forth as other aspects of the invention.
    Type: Grant
    Filed: July 6, 1984
    Date of Patent: March 1, 1988
    Assignee: Rodel, Inc.
    Inventor: Elmer W. Jensen, Jr.
  • Patent number: 4724179
    Abstract: An aesthetic dimensionally stable fabric suitable for use as drapery and upholstery or other decorative fabric is produced utilizing a weft inserted warp knitting machine having two or more stitching bars. A substrate that is dimensionally stable warp-wise (such as a 100 percent polyester nonwoven fabric that is dimensionally stable both warp-wise and weft-wise) is fed to the machine, as are weft yarns. The weft yarns are stitched in place by stitching thread fed to the stitching bars, the two main stitching bars moving in opposite directions in a basically zigzag form to create an aesthetically pleasing effect, but forming a pattern which is not dimensionally stable. However the end fabric produced is dimensionally stable as a result of the substrate properties. Stitching thread is preferably fed to a third stitching bar which is utilized to provide a dimensionally stable stitching pattern in the selvage areas of the fabric to facilitate finishing operations on the fabric.
    Type: Grant
    Filed: October 15, 1984
    Date of Patent: February 9, 1988
    Assignee: Burlington Industries, Inc.
    Inventor: Julius R. Schnegg
  • Patent number: 4720408
    Abstract: Carbon paper duplicating sheets, such as those used in credit-card transaction forms, are made easily destroyable after authorized use without hand-soiling by incorporating, into the tissue paper base of the carbon paper sheets, filament strands arranged in repetitively alternating angular relationship to the edges of, and throughout, the carbon paper sheets. Duplicating-ink-free areas are provided at opposite edges of each sheet so that it may be grasped between the thumb and fingers of each hand to render the used carbon paper shredded, uncopyable and therefore safely disposable. The addition of perforations in the paper base in selected areas may be made to enhance the easy destructibility of the duplicating sheets.
    Type: Grant
    Filed: March 30, 1987
    Date of Patent: January 19, 1988
    Inventor: Peter Sing
  • Patent number: 4714642
    Abstract: An improved multifilamentary tow of carbon fibers is provided which possesses a novel physical configuration that better enables it to undergo impregnation with a matrix-forming resin to form quality composite articles. The individual filaments of the tow are randomly decollimated and commingled with numerous filament cross-over points throughout the length of the multifilamentary tow in order to create a multitude of interstices between adjacent filaments which are well adapted to receive and retain a matrix-forming resin as evidenced by the ability of the filaments when subjected to the flaring test described herein to resist lateral expansion to a width that is as much as three times the original width. The tow commonly comprises approximately 1,000 to 50,000 filaments. Also, the filaments of the tow are substantially continuous and contain at least 70 percent carbon by weight (preferably at least 90 percent carbon by weight).
    Type: Grant
    Filed: June 27, 1985
    Date of Patent: December 22, 1987
    Assignee: BASF Aktiengesellschaft
    Inventors: J. Eugene McAliley, Gene P. Daumit, Frederick A. Ethridge, James R. Crozier, Jr.
  • Patent number: 4706430
    Abstract: A concrete reinforcing unit adapted to be embedded in the concrete for concrete construction. The concrete reinforcing unit includes: first parallel textile elements; second parallel textile elements crossing the first parallel textile elements at first crossing portions, each of the first textile elements and the second textile elements including at least one row of first textiles and a first resin matrix, made of a first resin, for bonding the first textiles; and an attaching mechanism for attaching the first reinforcing elements and the second reinforcing elements at corresponding first crossing portions to form a grid member having opposite ends.
    Type: Grant
    Filed: August 8, 1986
    Date of Patent: November 17, 1987
    Assignees: Shimizu Construction Co., Ltd., Dainihon Glass Industry Co., Ltd.
    Inventors: Minoru Sugita, Teruyuki Nakatsuji, Tadashi Fujisaki, Hisao Hiraga, Takashi Nishimoto, Minoru Futagawa
  • Patent number: 4704316
    Abstract: Reconsolidated wood product (22) formed by compressing and bonding natural wood which has been rended to form open lattice work webs (14) of naturally interconnected wood strands. The webs (14) are laid over each other in overlapping fashion so as to extend at an angle to the direction of extent of the product (22), with opposite ends of the webs being closest to respective opposed surfaces (60, 64) of the product.
    Type: Grant
    Filed: July 23, 1985
    Date of Patent: November 3, 1987
    Assignee: Repco Limited
    Inventor: William G. Grace
  • Patent number: 4686134
    Abstract: A three-dimensional structural member adapted for wide use as an industrial composite structural member such as an aircraft or other vehicle interior part. A reinforcing substrate fabric has a plurality of planar structural sections. The reinforcing substrate fabric serving as a core material is impregnated or covered with a shape retention agent such as synthetic resin or ceramic material and then solidifed to form a predetermined three-dimensional structure or, alternatively, the reinforcing substrate fabric is unfolded to form a predetermined three-dimensional structure and then impregnated or covered with the shape retention agent. The three-dimensional structural member is characterized in that the reinforcing substrate fabric is formed of lengthwise continuously arrayed yarns. Fabric areas defined by a plurality of surfaces using a plurality of groups of yarns are integrally formed.
    Type: Grant
    Filed: December 23, 1985
    Date of Patent: August 11, 1987
    Assignee: Nippon Mayer Co., Ltd.
    Inventor: Kohtaro Ono
  • Patent number: 4673604
    Abstract: A carpet construction wherein a primary carpet backing is coated with an elastomeric film and face yarns are stitched into the coated primary carpet backing.
    Type: Grant
    Filed: September 27, 1984
    Date of Patent: June 16, 1987
    Assignee: Exxon Research & Engineering Co.
    Inventors: William J. Frain, III, Donald R. Hazelton, Edgar W. Young
  • Patent number: 4668325
    Abstract: A composite laminated, non-distortable needlepoint canvas material comprised of a primary layer of non-elastic, open-mesh woven fabric having a uniform weave pattern of mesh apertures and a relatively thin secondary mesh-stabilizing layer of sheer non-elastic fabric material. The threads of the open-mesh primary layer are impregnated and coated with a synthetic resin mesh-stiffening material and are bonded to the sheer secondary layer by the synthetic resin mesh-stiffening material of the primary layer or by a combination of such mesh-stiffening material and an applied synthetic adhesive. The threads of the primary layer are not susceptible to raveling at the edges of the composite needlepoint material. The sheer fabric secondary layer may be a non-woven, semi-transparent, random-spun synthetic fiber material or a sheer closely woven fabric material.
    Type: Grant
    Filed: August 15, 1986
    Date of Patent: May 26, 1987
    Inventor: Marcella M. Katz
  • Patent number: 4636418
    Abstract: A method of making a cloth-like composite laminate is provided. The method includes the steps of air laying a continuous layer of three-dimensional cellulosic fibers one side of a layer of nonwoven material; applying to the continuous layer of three-dimensional cellulosic fibers and the nonwoven material layer a latex adhesive containing a wetting agent; and drying the latex adhesive and wetting agent to bind the layer of cellulosic fibers to the nonwoven material layer to form a cloth-like composite laminate having a continuous layer of three-dimensional cellulosic fibers bound to one side of the nonwoven material layer.
    Type: Grant
    Filed: May 17, 1984
    Date of Patent: January 13, 1987
    Assignee: James River Corporation
    Inventors: Gregory J. Kennard, Cedric A. Dunkerly, II
  • Patent number: 4627162
    Abstract: A method for producing a wired circuit board is disclosed in which a wire mat is first formed on a fixture and then mated with a circuit board having a specified conductive pad layout on the board surface. A continuous wire is routed on a fixture along a predetermined path over a thermoplastic adhesive layer and the wire is adhered to the layer to fixably position the wire in the routed configuration. The continuous wire is severed at selected locations to form a plurality of wire nets. A wire mat thus formed is mated with a circuit board having conductive pads disposed on the board surface such that selected points of selected wires confront selected conductive pads on the circuit board. Compressive pressure is applied to the wire mat and circuit board to conformally adhere the wire mat to the circuit board. The circuit board and wire mat adhered thereto are next heated at elevated temperature to cure the adhesive layer.
    Type: Grant
    Filed: November 4, 1983
    Date of Patent: December 9, 1986
    Assignee: Augat Incorporated
    Inventor: Richard C. Holt
  • Patent number: 4623573
    Abstract: A composite laminated, non-distortable needlepoint canvas material comprised of a primary layer of non-elastic, open-mesh woven fabric having a uniform weave pattern of mesh apertures and a relatively thin secondary mesh-stabilizing layer of sheer non-elastic fabric material. The threads of the open-mesh primary layer are impregnated and coated with a synthetic resin mesh-stiffening material and are bonded to the sheer secondary layer by the synthetic resin mesh-stiffening material of the primary layer or by a combination of such mesh-stiffening material and an applied synthetic adhesive. The threads of the primary layer are not susceptible to raveling at the edges of the composite needlepoint material. The sheer fabric secondary layer may be a non-woven, semi-transparent, random-spun synthetic fiber material or a sheer closely woven fabric material.
    Type: Grant
    Filed: May 28, 1985
    Date of Patent: November 18, 1986
    Inventor: Marcella M. Katz
  • Patent number: 4622091
    Abstract: A method and apparatus for creating monolithic structures formed of fiber reinforced resin composites, i.e., layers or plies bonded together by a cured resin is disclosed. A plurality of dry plies (13, 15, 17, 19) are stacked to create a dry preform (11). The orientation of the plies is based on the desired directional strength of the resulting structure. The plies may or may not be stitched in the cross-ply direction, as desired. After the dry preform (11) is created, one or more layers of liquid or solid resin (21) are added. The dry preform and the resin layer(s), which are located atop a forming tool (33), are enclosed by resin content control envelope (35) through which breather tape (49) passes. The resin content control envelope (35) is, in turn, enclosed by a vacuum envelope (37). First air and other gases are withdrawn and, then, the composite is heated, causing the resin to flow into the dry preform (11).
    Type: Grant
    Filed: November 29, 1984
    Date of Patent: November 11, 1986
    Assignee: The Boeing Company
    Inventor: Leslie E. Letterman
  • Patent number: 4612224
    Abstract: A fibrous web useful for compression molding stiff, board-like structural substrates for panels is formed of a thoroughly intermixed blend of wood fibers and synthetic plastic fibers with a dry, powdery, resinous molding material uniformly disbursed throughout the blend. The mass of intermixed fibers and resinous molding material is covered with a thin, randomly oriented, fibrous scrim material and the fibers are locked to each other and to the scrim mechanically by means of needling them together.
    Type: Grant
    Filed: December 2, 1985
    Date of Patent: September 16, 1986
    Assignee: Sheller-Globe Corporation
    Inventor: Alfred L. Davis
  • Patent number: 4608290
    Abstract: An aesthetic dimensionally stable fabric suitable for use as drapery and upholstery fabric, or like decorative fabrics, is produced utilizing a weft inserted warp knitting machine having three or more stitching bars. A substrate that is dimensionally stable warp-wise (such as a 100 percent polyester non-woven fabric that is dimensionally stable both warp-wise and weft-wise) is fed to the machine, as are weft yarns. The weft yarns are stitched in place by stitching thread fed to the stitching bars, the two main stitching bars moving in opposite directions in a basically zigzag form to create an aesthetically pleasing effect, but forming a pattern which is not dimensionally stable. However the final fabric produced is dimensionally stable as a result of the substrate properties. The intermediate fabric has selvage areas.
    Type: Grant
    Filed: October 18, 1985
    Date of Patent: August 26, 1986
    Assignee: Burlington Industries, Inc.
    Inventor: Julius R. Schnegg
  • Patent number: 4606961
    Abstract: A discretely stiffened composite panel formed of multiple layers of cured fibrous material. The panel (46) includes a planar part (38) and a plurality of stringers (36) located in spaced apart positions across the width of the planar part. The stringers terminate before reaching the edge of the planar part of the panel. The panel includes groups of interspersed strips of fibrous material (60, 61) having load bearing characteristics most favorable to carrying the primary axial loading (P) applied to the panel. The strips underlie the stringers and extend beyond the stringers to the edge of the planar part of the panel. The regions between the strips are filled with filler layers (64, 65). The use of groups of strips (60, 61) and filler layers located at the edge of the panel provides a panel having a reinforced, constant thickness edge having improved damage containment characteristics that is easily spliced with no significant loss of strength on the splice area.
    Type: Grant
    Filed: October 9, 1984
    Date of Patent: August 19, 1986
    Assignee: The Boeing Company
    Inventors: Victor A. Munsen, John P. Ruane
  • Patent number: 4599262
    Abstract: The present invention relates to polycarbonate laminates consisting of an electrically conductive polycarbonate layer (A) containing carbon black or graphite, and an electrically insulating polycarbonate layer (B), their preparation and their use in the electrical sector.
    Type: Grant
    Filed: November 6, 1984
    Date of Patent: July 8, 1986
    Assignee: Bayer Aktiengesellschaft
    Inventors: Bernhard Schulte, Werner Tischer, Hans Kaloff, Hans-Leo Weber
  • Patent number: 4582741
    Abstract: A method and apparatus for making a polymeric coated layer is provided, the method comprising the steps of providing a strand layer with the strands thereof disposed in a predetermined pattern, forming the strand layer to comprise a first substantially planar layer of strands disposed in superimposed relation with a second substantially planar layer of strands whereby the strands of the first layer are not woven with the strands of the second layer, disposing a liquid polymeric coating on the strand layer while the strands thereof are disposed in the pattern thereof, doctoring the coating, stretching the strand layer in one direction after the step of disposing the coating thereon, and drying the coating with a heating unit to at least a degree thereof that will hold the strands of the strand layer in substantially the pattern thereof whereby the coating effectively is the sole securement securing the strands of the first layer to the strands of the second layer and thereby imparts its flexible characteristic
    Type: Grant
    Filed: February 14, 1985
    Date of Patent: April 15, 1986
    Assignee: Dayco Corporation
    Inventor: Joseph V. Tassone
  • Patent number: 4579766
    Abstract: An elastomer coated bias fabric for reinforcing power transmission belts and the like is disclosed wherein one face of the fabric is provided with an uncured, tacky, carboxylated elastomeric composition. In one embodiment, the fabric is prepared by pre-impregnating the fabric with a neoprene latex composition followed by coating the neoprene composition on both faces of the fabric, and after drying the fabric, overcoating one face only of the coated fabric with a tackified, carboxylated neoprene latex composition. A method and apparatus for manufacturing the coated fabric is also disclosed.
    Type: Grant
    Filed: July 6, 1984
    Date of Patent: April 1, 1986
    Assignee: Dayco Corporation
    Inventor: Delmar D. Long
  • Patent number: 4578301
    Abstract: A composite material is composed of a matrix of water hardenable material such as a portland-cement-based mixture, and reinforcement consisting of a plurality of layers of open-mesh textile fabric, each layer including two sets of straight lying parallel textile elements united to form the fabric. The width of the elements in each set is preferably chosen so that there is formed within the reinforcement a plurality of irregular cavities extending throughout the thickness of the reinforcement and filled with material of the matrix to form irregular plugs of the matrix material tending to unite the layers of fabric and distribute stresses between them. The individual textile elements may be monofilaments of various cross-sectional form, spun yarns, bundles, rovings, or composite filaments. The elements of the two sets can be united by wearing, weaving, additional yarns or adhesive.
    Type: Grant
    Filed: August 21, 1984
    Date of Patent: March 25, 1986
    Assignees: Lambeg Industrial Research Association, Ulster Polytechnic
    Inventors: Brian Currie, Thomas Gardiner, Henry M. Green
  • Patent number: 4569874
    Abstract: Sportswear suitable for a cold environment. Though light-weight and without undue bulk, the garment is adapted to keep the wearer warm, dry and comfortable. It is fabricated of a composite fabric that includes a vapor-permeable laminate formed by a core layer of hollow fibers acting as a thermal blanket sandwiched between inner and outer skins. Both faces of the inner skin and the inside face of the outer skin are metallized to render them reflective, whereas the outside face of the outer skin is blackened to render it absorbent of solar energy. When the garment is worn, radiant heat from the body is returned thereto by the reflective outside face of the inner skin while convection heat from the wearer's body passes by conduction through the inner skin of the laminate to be absorbed by the core layer. At the same time, solar heat absorbed by the blackened face is conducted through the outer skin to be absorbed by the core layer.
    Type: Grant
    Filed: April 17, 1985
    Date of Patent: February 11, 1986
    Inventor: Lawrence Kuznetz
  • Patent number: 4552795
    Abstract: Flat, inelastic, dimensionally stable sheet material is formed by stretching parallel elastomeric strands to several times their relaxed length and then bonding them to one or more flat, inelastic webs with inelastic thermoplastic polymer. When the sheet material is heated, the strands contract and the sheet material shirrs. Strips of the flat sheet material can be incorporated in disposable diapers and subsequently shirred to provide elastic waistbands or leg openings.
    Type: Grant
    Filed: December 27, 1983
    Date of Patent: November 12, 1985
    Assignee: Minnesota Mining and Manufacturing Co.
    Inventors: Paul E. Hansen, Susan K. Marquardt
  • Patent number: 4546027
    Abstract: Curled non-woven material formed of waves such as contiguous anti-nodes (9,10) of adjacent waves consist of small adjacent pads (11,12) located on the same side of the median plan (8) of the non-woven material.Use: Medical and surgical compressesFIG. 3.
    Type: Grant
    Filed: September 28, 1983
    Date of Patent: October 8, 1985
    Assignee: Beghin-Say S.A.
    Inventors: Marcel Holvoet, Bernard Picard
  • Patent number: 4532169
    Abstract: The method of the present invention produces a tape of high performance reinforcing fibers having improved alignment between the fibers and improved maintenance of that alignment in processing and molding applications. The method involves contacting one or more of the continuous high performance reinforcing fibers with a polymer impregnated mat. The polymer is compatible with any polymeric material used in the subsequent processing or molding applications. The contacting is performed with the high performance fibers under tension, and the tension is removed when the fibers are properly aligned into a tape in contact with the impregnated mat. The tape material can be used with various molding compounds such as sheet molding compounds and high reinforcement content molding compounds and thermoplastic molding materials wherein the molding compound is contacted with the tape product.
    Type: Grant
    Filed: October 5, 1981
    Date of Patent: July 30, 1985
    Assignee: PPG Industries, Inc.
    Inventor: Earl P. Carley
  • Patent number: 4521474
    Abstract: A carrier for holding pieces of yarn ready for use in making rugs and similar articles by hand comprises a perforated flexible sheet of pliable material such as strong paper. The ends of individual pieces of yarn of predetermined length extend through the perforations, with each piece of yarn bent into a "U" shape so that both ends of each piece are on the same side of the fabric sheet, but the two ends of each piece extend through different perforations. The pieces of yarn may be mechanically inserted into the sheet in locations corresponding to the locations of the pieces of yarn in the article to be made by hand, giving a preview of the appearance of the article and serving as a pattern for the handmade article.
    Type: Grant
    Filed: November 28, 1980
    Date of Patent: June 4, 1985
    Inventor: Edward Berman
  • Patent number: 4520059
    Abstract: A textile fabric comprising synthetic yarn coated with an ionomer resin, fabric made from the textile fiber and a felt for use in papermaking machines comprising a mesh base and a fibrous upper layer, the mesh base comprising the fabric made from the textile fiber which is an ionomer resin-coated synthetic yarn.
    Type: Grant
    Filed: December 16, 1983
    Date of Patent: May 28, 1985
    Assignee: Engineered Yarns, Inc.
    Inventors: James D. Worrall, Ronald E. Tefft
  • Patent number: 4515656
    Abstract: Coherent expanded nonwoven sheets having a density of less than 0.16 g/mL are comprised of fibrids of a wholly synthetic polymer, preferably not melting below 130.degree. C., and optionally containing up to 80% by weight floc. The sheet is comprised of a plurality of paper-like membranous layers which join and separate at random throughout the thickness of the sheet to form expanded cells. The expanded nonwoven sheets are prepared by rapid vaporization of water in a wet, never-dried sheet of fibrids containing at least 60% by weight water. Rapid vaporization of the water preferably is induced by dielectric heating. Embossing may be used before or during expansion to produce a sheet which is expanded only in selected areas.
    Type: Grant
    Filed: August 9, 1982
    Date of Patent: May 7, 1985
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Wesley Memeger, Jr.
  • Patent number: 4514447
    Abstract: A lightweight, inflatable structural member, having a substantially tubular shape and sealed at both ends, includes an inner lining to maintain internal pressure upon inflation. The inner lining is covered with a filament reinforced matrix structure comprising resin impregnated filaments of high tensile strength. The uninflated structural member is stowable in a collapsed condition. Curing of the resin matrix is inhibited by storing the collapsed member at a low temperature. Prior to use, the member is inflated with a fluid and heated to enable curing of the resin matrix.
    Type: Grant
    Filed: March 23, 1984
    Date of Patent: April 30, 1985
    Inventor: James G. Boxmeyer
  • Patent number: 4503108
    Abstract: A method and device for use in the method for forming a reinforcing filamental network is the subject of this application. The network includes a pair of straight filaments (54, 56) which can extend generally parallely with respect to one another and be spaced at a given distance. A serpentine filament (58) is made to sinuate across the straight filaments (54, 56), and can be bonded thereto at intersections by means of a hot melt adhesive which impregnates the filaments (54, 56, 58) and which has a measure of flow potential when subjected to pressure.The device for forming the network includes a cylindrical cam (100) which is disposed for rotation about an axis generally parallel to the axis of one of two pressure rollers (76, 90) which effect cold flow of the hot melt adhesive with which the filaments (54, 56, 58) are impregnated. The cam (100) has a groove (110) formed in its outer surface. A shoe (108) of a reciprocating filament guide (102) rides in the groove (110).
    Type: Grant
    Filed: December 2, 1983
    Date of Patent: March 5, 1985
    Assignee: H. B. Fuller Company
    Inventors: Victor H. Clausen, Charles E. Asbury
  • Patent number: 4501771
    Abstract: An elastomer coated bias fabric for reinforcing power transmission belts and the like is disclosed wherein one face of the fabric is provided with an uncured, tacky, carboxylated elastomeric composition. In one embodiment, the fabric is prepared by pre-impregnating the fabric with a neoprene latex composition followed by coating the neoprene composition on both faces of the fabric, and after drying the fabric, overcoating one face only of the coated fabric with a tackified, carboxylated neoprene latex composition. A method and apparatus for manufacturing the coated fabric is also disclosed.
    Type: Grant
    Filed: February 22, 1982
    Date of Patent: February 26, 1985
    Assignee: Dayco Corporation
    Inventor: Delmar D. Long
  • Patent number: 4499134
    Abstract: There is provided a composite having improved structural integrity and suitable for use in abrasive, high temperature environments. The composite comprises randomly laid and oriented heat resistant fibers interlocked together into the form of a shape sustaining paper having two lateral surfaces. The paper has a thickness of from about 0.01 to 0.50 inch. An abrasion-resistant, high temperature resistant scrim is disposed upon at least one of the lateral surfaces of the paper, and a network of abrasion-resistant, high temperature-resistant threads is stitched through the scrim and the paper such that the scrim is mechanically locked to the paper by said threads. The network of threads and the scrim substantially retain the structural integrity of the said paper in use in the abrasive, high temperature environments.
    Type: Grant
    Filed: October 24, 1983
    Date of Patent: February 12, 1985
    Assignee: Lydall, Inc.
    Inventors: Elliot F. Whitely, Richard A. Devoe, Gerald W. Gadbois