Abstract: A percolator having a cylindrical basket concentric with a wand is provided with a filter paper cup having an annular bottom coextensive with the bottom of the basket and having upstanding fluted sides. The filter cups are formed by cutting and forming them into a nest of cups having an imperforate bottom, transferring the nest of cups to a frusto-conical die having a circular top commensurate with the circular bottom of the filter cups, a central die-hole, and outwardly and downwardly flaring sides corresponding to the natural outward flare of the nested cups, and punching an axial hole in said nested cups while on said die by means of a punch complementary with said die-hole.

Abstract: A percolator having a cylindrical basket concentric with a wand is provided with a filter paper cup having an annular bottom coextensive with the bottom of the basket and having upstanding fluted sides, characterized in that the flutes are steam and heat set. The filter cups are formed by cutting and forming them into a nest of cups having an imporforate bottom, heating the nested cups, exposing them to moist steam, heating to dry the steamed cups, and cooling them to ambient temperature, transferring the nest of cups to a frusto-conical die having a circular top commensurate with the circular bottom of the filter cups, a central die-hole, and outwardly and downwardly flaring sides corresponding to the natural outward flare of the nested cups, and punching an axial hole in said nested cups while on said die by means of a punch complementary with said die-hole.

Abstract: The invention relates to filter cups adapted for use in Melitta style coffee makers made of a unitary sheet of filter paper having integral fluted sides flaring outwardly from a stationary bottom and to a method and apparatus for making the same. The apparatus comprises complementary die members adapted to cut and flute the filter discs having central apertures, one of which is affixed to a heating and drying tube having the same diameter as the aperture. A plunger having a stretching head is passed through the other aperture to push the cut and formed filter discs into the heating and drying tube and at the same time to stretch the central portion to form a dish-shaped bottom having integral fluted sides flaring outwardly therefrom.

Abstract: Novel flexible, semi-rigid fabricating material comprising a laminate of top and bottom layers of relatively thin synthetic plastic film and a middle layer of semi-rigid sheet material, said top and bottom layers being substantially wider than said middle layer to provide marginal film-to-film areas of sufficient dimensions to form end closures when said laminate is formed into a dimensional container having sides corresponding to the width of said semi-rigid middle layer.

Abstract: Creping of fibrous webs to enhance their softness and bulk is improved and the resulting creped web is made strong, water dispersible and non-blocking by employing a bonder and creping adhesive composition containing four components which are blended to produce a mixture having a percent solids of from 10% to 40% and an initial modulus for a film of the solids of less than 1.75 .times. 10.sup.8 dynes/cm.sup.2. The composition (mixture) functions as a bonder for the fibers to impart strength and as a creping adhesive for the web so that creping enhances softness and bulkiness. Also disclosed are methods of creping employing such a bonder and creping adhesive composition and sheet materials creped with such compositions.

Abstract: A method of manufacturing a dry-formed, adhesively bonded, nonwoven fibrous sheet and the fibrous sheet formed thereby.

Abstract: A colored decorative plastic laminate is made from a core layer and a superimposed decorative layer comprising: a fibrous material, coloring particles having a Moh's hardness of up to about 6 and an average particle size range of between about 53 to 210 microns, and thermoset resin; where the weight ratio of fiber material:coloring particles is from about 1:0.04 to 1:0.4 and the colored decorative layer is characterized in that the pigments are dispersed only through the bottom two-thirds of the colored layer and concentrated in the colored layer near the core-decorative layer interface, the top one-third of the colored layer containing substantially no pigment particles.

Abstract: The present invention relates to polymer compositions and to a process of producing phenolic novolak resins having a high phosphorus content. It is known that phenolic novolak resins may be reacted with P.sub.2 O.sub.5. However, it has now been found that if the novolak has substantially entirely ortho-ortho linkage the amount of phosphorus, suitably in the form of P.sub.2 O.sub.5, P.sub.2 S.sub.5, P.sub.2 O.sub.3 or mixtures thereof, that may be reacted is greatly increased and the polymer produced has enhanced fire-retardant properties. The present polymers have a wide utility in the production of flame-retardant molding compositions and laminates.

Abstract: The production of substitute textile materials is achieved by impregnating one or more creped tissue paper sheets with an extensibility of between 3% and 100% and a weight of 15-30 grams per square meter, which may be laminated with impregnated or unimpregnated similar sheets of creped tissue paper, with a vinyl chloride polymer.

Abstract: A low-density, soft, bulky and absorbent paper sheet exhibiting a diamond-shaped pattern in its surface after creping, said paper being characterized by having a cross-directional stretch of from about 2 to about 6 percent, as well as improved softness, surface feel and drape, said paper sheet being particularly suitable for use in tissue, toweling and sanitary products. The aforesaid paper sheets are produced by impressing a dot-dash knuckle pattern, wherein the long axis of the dash impressions is aligned parallel to the machine direction of papermaking, using the back side of a monofilament, polymeric fiber, semi-twill fabric of selected coarseness, the knuckle imprint area of which constitutes between about 20 and about 50 percent of the total fabric surface area, as measured in the plane of the knuckles, on an uncompacted paper web at selected fiber consistencies, induced by thermal predrying, prior to final drying and creping.

Abstract: A disposable impregnated wiper for treatment of household surfaces such as furniture. The wiper comprises a cellulosic substrate having a bonding material impregnated into at least one surface in a fine pattern to form bonded web portions of greater strength than the adjacent portions, such substrate being substantially compressible, and an oil-in-water emulsion impregnant having an internal phase of mineral oil and silicone fluid in specified amounts and ratios. The impregnant composition and substrate are in specified ratios and the substrate is loaded to no more than about 50% of its liquid capacity.