Abstract: A laminated plastic material comprises surface layers of paper impregnated with amino formaldehyde resin and inner layers of paper containing a flame retardant material and impregnated with phenol formaldehyde resin. The flame retardant material is a product of interaction of an aluminum or copper compound with phosphoric acid and nitrogen bases and contains, in weight percent:______________________________________ P.sub.2 O.sub.5 total 37 to 63 P.sub.2 O.sub.5 water-soluble 0 to 6 NH.sub.3 3.

Abstract: A fiberboard is manufactured having relatively high density skins on a relatively low density core by including urea in at least the surface fibers of a consolidated mat, having a density of less than 35 pounds per cubic foot, and then hot-pressing the consolidated mat at a temperature of at least 525.degree. F. to form a board having high density surface skins. In accordance with another embodiment of the present invention, urea is used to form a skin on higher density mats having a density of 35 pounds/ft..sup.3 or greater. The skin formed on the higher density mats has strength and density properties which are not as significantly different from the core material as is the skin formed over the low density core material of the first embodiment, but the skin on the higher density mats also improves the board strength, stiffness, paint holdout and design fidelity properties.

Abstract: An ultra thin laminate is made by: (1) assembling a laminate stack-up consisting of: one paper sheet having a top decorative surface and a bottom surface coated with a resinous film, about 0.25 mil to about 5 mil thick, effective to opacify the paper and provide a barrier to resin flow, and one abrasion resistant protective overlay sheet disposed in contact with the decorative surface of the paper sheet; (2) heat and pressure consolidating the stack-up to form a unitary decorative laminate having a thickness of between about 5 mil and about 15 mil, and having a resinous film on one side that is glue adherable.

Abstract: An artificial lumber board comprises a plurality of elongated wood strips having medial body portions of different thicknesses and tapered tip end portions being thinner and more flexible than the medial portions wherein the wood strips are aligned longitudinally in the board and compressed. The compressed wood strips lap and bend over one another to form generally continuous sinuous wood grain-like structures extending along the board with the tapered tip portions providing generally point contact fitting of the wood strips with one another reducing the presence of void spaces in the board.

Abstract: A mosaic structure, flat or multi-dimensional, wherein any number of discrete members are soldered together, irrespective of whether such members are of conventionally solderable or conventionally unsolderable materials. The mosaic structures include glass and stained glass structures, such as windows and lampshades, wood mosaics, such as tabletops and other furniture, and hybrid structures, having glass and wood members, as well as members of most other materials. The mosaic structures may be produced by methods taught in copending applications.

Abstract: The invention relates to oil-modified phenolic resole varnishes particularly useful for impregnating paper laminates. Specifically, the invention relates to such compositions in which an economical and useful mixture of alcohols is used as the reaction medium for the resole formation. Laminates prepared using the varnish are characterized by salutary qualities.

Abstract: The present invention provides a heat-sensitive recording sheet which is composed of a support and a heat-sensitive layer formed on said support, said heat-sensitive layer consisting essentially of a color-developable substance and an organic acid substance capable of making said color-developable substance develop a color when heated and containing at least one member selected from the group consisting of condensate of higher fatty acid amide and formaldehyde and condensate of higher fatty acid and ethylene diamine and at least one member selected from the group consisting of vegetable waxes and mineral waxes.

Abstract: Visible index strips which may or may not be preprinted and which can, at least in most cases, be produced at a lower cost than previously patented index strips. The index strips are of multi-ply construction with the plies typically, but not necessarily, being made of paper.

Abstract: A thermally sensitive record material is disclosed which comprises chromogenic material which is a mixture of the isomers 7-(1-ethyl-2-methylindol-3-yl)-7-(4-dimethylamino-2-ethoxyphenyl)-5,7-dihy drofuro[3,4-b]pyridin-5-one and 5-(1-ethyl-2-methylindol-3-yl)-5-(4-diethylamino-2-ethoxyphenyl)-5,7-dihyd rofuro[3,4-b]pyridin-7-one. This record material has superior color forming efficiency and greater image stability, especially resistance to fading in incident light.

Abstract: A method for resurfacing a bowling alley to fill dents and overlie the original wood surface with an oil barrier layer over which is adhesively affixed a high pressure laminate material layer with an external surface having the appearance of the original surface of the alley.

Abstract: The volatile alkali salt of the reaction product of a waxy starch product having a high amylopectin content and styrene-maleic anhydride copolymer and the method of making such product comprising hydrolyzing the copolymer in the presence of the high amylopectin starch product at an elevated temperature and in the presence of water for a time sufficient to hydrolyze the copolymer, disperse the starch in water, and permit the copolymer and starch to react, adding a volatile alkali to the heated mixture, and continuing the heating for a time sufficient to form the volatile alkali salt of said reaction product. The invention also comprises coatings comprising the volatile alkali salt of said reaction product.

Abstract: Disclosed is a process for making wood laminates from a plurality of wood plies having relatively high moisture contents. By employing a center ply having a moisture content of at least 3%, relatively high moisture content plies can be employed in the preparation of wood laminates without experiencing defective panels due to the blow out of steam built up during pressing. The outer plies can have moisture contents of as high as 25%. Additionally, interior plies other than the center ply can also have moisture contents similar to that of the center ply or can have moisture contents below that of the outer plies.

Abstract: Wood can be hot-pressed into various composites using as adhesive subdivided plant foliage. Considerable bond strength is achieved, the bonds having water resistance adequate for many uses. The foliage is the primary adhesive i.e., is greater than 95% wt. of the active adhesive components present. The foliage can be used either in the form of a powder or as a dispersion in an aqueous liquid carrier. The foliage-wood system is hot-pressed to achieve the desired bonding, the pressing temperature being above the softening temperature of the foliage. The softening temperature of the foliage varies depending on the moisture content. The foliage proportions in the composite can range from about 1% to about 60% by wt. or more in some cases. Increased bond strengths have been achieved using formaldehyde crosslinking agents or alkaline additives.

Abstract: An engraving board for printing a design with coloring media comprising, a first or thick paper layer with a second or thinner paper layer overlaying the thick paper layer and secured thereto. A printing layer comprising a multiplicity of densely packed short fibers overlays the thin paper layer and is secured thereto. The three layers can be secured to each other by means of water resistant adhesive and both the thinner and thick paper layers can comprise water absorbent material so that when a design is impressed upon the printing layer, exposing a portion of the thin paper layer, the coloring medium which is applied over the engraving board is absorbed into a thinner paper layer leaving the coloring medium on the remaining printing layer only to be used in printing the design.

Abstract: A heat release type decalcomania for marking a tennis ball cover comprising a carrier sheet having on one surface thereof a clear film of thermosetting elastomer formed of a siliconized polyester composition and a blocked isocyanate composition which crosslink when heated at a temperature effecting release of the clear film from the carrier sheet and having on the clear film a composite design formed of a first color layer of a polyamide resin having a softening point of about 100.degree. F. (38.degree. C.) and a second color layer of a polyamide resin having a softening point of about 230.degree. F. (110.degree. C.) with both said layers having a low viscosity adapted to penetrate the tennis ball cover when the design is heated to a temperature at which said clear film is released from said carrier strip.

Abstract: A bowling lane has a decorative laminate surface characterized by a falling ball impact resistance of at least about 60 inches, a coefficient of friction of about 0.18 and a Taber abrasion resistance of at least about 500 cycles.

Abstract: The present invention relates to a novel sheet adapted to be adhered to and form the outer layer of a wood article, said sheet being made from a furnish comprising, for each 100 parts by weight, from about 10 to 25 parts synthetic pulp, 10 to 25 parts by weight mineral fiber, 0.1 to 2 parts size, 0.1 to 2 parts wet strength agent, and 79.8 to 46 parts wood fiber and to laminates comprising a wood core and said sheet adhered to at least one surface of said core.

Abstract: A laminated veneer hammerboard for a drop forge press comprised of a series of plies of hard, high density wood preferably of the order of a peeled hard maple veneer with the grain of at least most of said veneer plies running along its length, each of said plies of the hammerboard having a thickness in the range of 1/32" to 3/16", and glue deposited between the plies securing the plies together and providing a relatively large number of hard glue surfaces enhancing the wearability of the board, said plies having opposite vertical edges positioned for edgewise engagement with lift rollers on a drop forge press.

Abstract: A laminated veneer hammerboard for a drop forge press comprised of a series of plies of hard, high density wood preferably of the order of a peeled hard maple veneer with the grain of at least most of said veneer plies running along its length, each of said plies of the hammerboard having a thickness in the range of 1/32" to 3/16", and glue deposited between the plies securing the plies together and providing a relatively large number of hard glue surfaces enhancing the wearability of the board. Vertical edges of each ply being disposed at opposite ends of the hammerboard rather than along the width thereof, thus enabling each roller to engage an outer side surface of the outermost ply on each side of the hammerboard rather than directly against opposite vertical edges of each ply.

Abstract: A high-yield, low-cost technique for converting balsa wood logs into thin, flat sheets usable in model-making. In this technique, the log is first debarked and then cut to a standard bolt length. The bolt is supported for rotation in a veneer lathe which acts to peel off in spiral form a continuous web of balsa veneer. After kiln drying, dried sheets taken from this web are clipped to a usable width, the sheets at this point having a curvature as a result of their spiral memory. Then the sheets are assembled into matching pairs of opposing curvatures, each pair of sheets being laminated together in face-to-face relation to produce a two-ply flat sheet whose planarity, upon exposure, is immune to changes in relative humidity and temperature.

Abstract: For added strength and efficiency, the handles of impact or striking implements are weighted near their striking ends by the addition thereto of carefully pre-weighed supplemental veneers intervened with main veneers or by providing in a solid handle blank a head portion of increased thickness prior to compression. The mass of the handle at the striking end is effectively increased.

Abstract: A flame retardant plywood panel has one or more structural core layers sandwiched between front and back veneer layers. In the preferred embodiment, the veneer layers are coated with an unfired ceramic material which hardens when exposed to a flame and prevents the flame from igniting the core and veneer layers. Perforations are preferably provided in the back of the panel for the ventilation of steam and other gases generated in the panel by exposure to high temperature.

Abstract: A process for the preparation of lignocellulosic composite using urea-formaldehyde adhesive is described characterized by treating the lignocellulosic constituents with ammonium-base lignosulfonate prior to pressing to decrease the emission of formaldehyde.

Abstract: Solid lignocellulosic material is bonded together by heating and pressing at a natural wood, pH by reacting sugars, starches or both in the presence of a catalyst capable of catalyzing transformation of the sugars and starches into a solid, insoluble in water, and an alkaline buffering agent if needed, for example to make waterproof plywood or composite products from particulate wood without hydrolytic degradation of the wood.

Abstract: Plaster board panels wherein at least the top layer of one of the two cardboard sheets contains polyolefin fibrides can be easily dehydrated during their manufacture because of the porosity of the cardboard sheets. The finished panels have a substantially sealed surface of low porosity which is resistant to wet treatment and thus suitable for the application of various painting and coating systems.

Abstract: A thermally sensitive record material having a very low abrasive surface comprising a substrate coated with a colorless chromogenic material and a phenolic co-reactant in a binder and including a cross-linked urea-formaldehyde resin pigment as a component thereof. The use of the urea-formaldehyde (UF) resin pigment provides a thermal record material with superior bleed resistance, extremely low abrasivity, thereby reducing wear on imaging tools such as print heads, and improved release properties. The UF pigment also improves the image to background contrast and the efficiency of the action of the co-reactants in the record material.

Abstract: Pressure-sensitive duplicating stencils comprise an impregnated sheet of stencil tissue strippably attached by a laminating coating to a backing sheet, which is removed during use of the imaged stencil.

Abstract: Improved print speed and image intensity are obtained in a pressure-sensitive record sheet material by incorporating a cross-linked urea-formaldehyde agglomerated resin pigment in the coated surface of the acid-reacting sheet. A typical formulation of the coating comprises kaolin clay, a zinc-modified phenol-formaldehyde resin, said urea-formaldehyde resin pigment and a suitable binder. When contacted under pressure with a surface containing microscopic rupturable capsules of a colorless chromogeneous material, a colored mark is formed by transfer of the colorless chromogeneous material to the acidic pigment coating.

Abstract: Cellulose propionate n-butyrate adapted to be mixed with an oil-modified alkyd resin to form a coating composition. The cellulose propionate n-butyrate has unique properties as an ingredient in such coating composition. The cellulose ester has a n-butyryl content of between about 3% and about 5%, a propionyl content of between about 40% and about 50% and a hydroxyl content of between about 2% and about 3%. The coating compositions are especially useful for protection and appearance when used as a coating on such items as wooden furniture.

Abstract: What is disclosed is a method of fabricating wood composite panels having enhanced fire retardancy. The panels so fabricated have hard, durable finished surfaces which allow machine finishing without the concurrent loss in fire retardancy due to the finishing operation.

Abstract: A flexible, integrally bonded sheet material suitable for use as a face surface covering on a composition board, which sheet material comprises: first and second fibrous sheet materials bonded together by a cured thermosetting resin, the first sheet and at least a portion of the second sheet impregnated with a cured thermosetting resin, the face surface of the first sheet material characterized by a cured thermosetting resin surface, and the back surface of the second sheet material consisting essentially of fibers and capable of absorbing into the fibrous surface of the second sheet material an adhesive material for bonding purposes.

Abstract: A composition board which comprises a thin nonfrangible sheet material suitable for use as a surface covering, which material comprises: a fibrous sheet material impregnated with a cured thermosetting resin and characterized by one surface which is a nonporous, adhesive-free, fully cured surface, and another surface which is characterized by an adhesive-rich nonsanded surface, the adhesive being compatible with the cured resin, the adhesive-rich surface adapted to be bonded to a substrate, and the resin-rich surface used as a face surface for the substrate.

Abstract: A characteristic feature of the present invention is that the crosslinking agent comprises grains, each grain having a nucleus consisting of a substance inert to the substance forming crosslinks with hydroxyl-containing water-soluble polymers, and an external layer surrounding said nucleus and containing compounds of tetravalent metals selected from the group consisting of titanium, zirconium, hafnium and tin.The particles for the chemical treatment of hydroxyl-containing water-soluble polymers can be prepared by applying a substance capable of forming crosslinks with the hydroxyl-containing water-soluble polymers on inert, finely dispersed particles and by hydrolytically treating this substance so as to form an external layer of the grain.

Abstract: A specially constructed solid core door is disclosed having a solid core material of particleboard or other suitable material, wood stiles bonded around the periphery of the edges of the core material, a hardwood skin having a minimum thickness of 1/8 inch bonded to the front and rear surfaces of the core material and a phenolic resin-impregnated paper overlay overlying and bonded to the exposed faces and backs of each of the hardwood veneers. The exposed face of the resin-impregnated paper is preferably deeply embossed during bonding of the paper to the veneer with a texture such as a wood grain texture. The door has twice the warp resistance of standard wood doors. The resin impregnated overlayed surfaces provide excellent dent resistance, easy repairability, resistance to checking or crazing, and long paint life (approximately 2 to 3 times that of the standard wood faced door).

Abstract: For added strength and efficiency, the handles of impact or striking implements are weighted near their striking ends by the addition thereto of carefully pre-weighed veneers or by providing in a solid handle blank a head portion of increased thickness prior to compression. The mass of the handle at the striking end is effectively increased.

Abstract: A heat-sensitive recording material which contains as color former at least one azo compound of the formula ##STR1## WHEREIN D represents a phenyl radical which is unsubstituted or substituted by halogen, alkyl, alkoxy, aryloxy, alkoxycarbonyl, N,N-dialkylaminocarbonyl, acylamino, N-acyl-N-alkylamino or the group ##STR2## wherein each of Y.sub.1 and Y.sub.2 independently represents alkyl or aryl or, together with the nitrogen atom to which they are attached, represent a heterocyclic ring which optionally contains an oxygen atom,X.sub.1 represents hydrogen or alkyl,X.sub.2 represents alkyl, cyanoalkyl or arylmethyl, or X.sub.1 and X.sub.2, together with the nitrogen atom to which they are attached, represent a heterocyclic ring which optionally contains an oxygen atom,X.sub.3 represents alkyl or aryl, and n is 1 or 2; said color former being dispersed or dissolved in a fusible binder layer on a substrate, and the material also containing an electron acceptor substance as a color developer.

Abstract: This invention relates to a paper for serving cable cores for the purpose of providing a swellable layer, comprising a paper base having a layer thereon of cellulose ether granules or of starch phosphate granules or of a mixture of both kinds of granules. The invention also relates to a process for the production of the paper.

Abstract: A self-adhering stencil in which a heat sensitive bonding resin is disposed as a coating on the uncoated tissue or incorporated in the stencil layer or disposed as a coating on either or both sides of the stencil layer.

Abstract: An elongated board of artificial lumber having a length greater than the width and thickness comprising a mixture of irregularly shaped elongated splinters of wood substantially aligned along the length of the board; a substantial portion of the mixture including splinters from about 2" to 10" long; a sealant coating the surface of the splinters; an adhesive carried on the splinters with the sealant restricting the penetration of the adhesive into the splinters so as to produce hardened layers between the splinters for holding the splinters in an interlocking configuration.

Abstract: A method of producing dry-process composition paper board from waste paper. Waste paper is particulated into flakes and the like fragments, conditioned for moisture content, and blended with an adhesive such as a synthetic thermosetting resin prior to forming by compression into mats which are cured under high pressure and temperature to form a rigid, cohesive paper flake board.The method obviates the need of sorting, pulping, cleaning and purification of waste paper and permits manufacture of structural panel boards in small recycling plants.

Abstract: Rubber cement compositions which consist of rubbers and multi- (three and more) functional phenol-aldehyde modified bifunctional phenol resins, which are made by first obtaining the bifunctional phenolic resin by condensing 1 mole of bifunctional phenol with 0.5 to 3.0 moles of aldehydes in the presence of an alkaline catalyst, and then co-condensing 0.05 to 2.5 moles of multifunctional (three and more) phenols against 1 mol of the bifunctional phenols in the above-mentioned resin in the presence of an acidic catalyst, said co-condensed resin having a number average molecular weight of 700 - 1900, a resin melting point of 80.degree. - 160.degree. C, being curable and also being soluble in aromatic hydrocarbon solvents.

Abstract: A decoratively branded plasterboard product having a pattern of recesses formed in the paper-like outer surface of the plasterboard is disclosed. The recesses are charred to discolor the same, and the pattern is preferably a wood grain simulating pattern.

Abstract: A non-proteinaceous binder is provided for cast coating of paper which comprises three primary components: a modified starch; a styrene-butadiene latex characterized by a particle size of about 800 to about 1300 angstroms, a solids content of between about 45.0 and about 47.0%, a maximum 200 mesh residue of about 0.075 gms./900 mls., a pH of between about 3.8 and 4.8, a maximum Brookfield viscosity of about 100, and a surface tension of between about 43.0 and about 49.0; and a second styrene-butadiene latex characterized by a particle size of about 1350 to about 1650 angstroms, a solids content of between about 47.0 and about 49.0%, a maximum 200 mesh residue of about 0.05 gms./900 mls., a pH of between about 5.5 and 6.5, a maximum Brookfield viscosity of about 300 cps., and a surface tension of between about 49.0 and 55.0.

Abstract: A cushioning dunnage product produceable from a mechanism which is of relatively compact nature utilizing a roll of sheet-like stock material, such as paper. As the stock is pulled off the roll, the edges are rolled inwardly in a longitudinally convergent chute, into generally superimposed condition. Pusher means urges the sheet-like stock material laterally toward a confronting surface of the chute. Then the inwardly rolled stock is passed into a crumpler section where mechanism attach together the confronting portions of the rolled edges of the stock material generally centrally, in a direction lengthwise thereof, to retain the dunnage product in highly compressible, lightweight pad-like form. A transfer vehicle is adapted to coact with the dunnage producing mechanism for storing a preselected amount of the pad-like dunnage product on the vehicle, whereupon the vehicle can be moved to a location distant from the dunnage producing mechanism for use at the distant location.

Abstract: Aqueous compositions obtained by mixing together water, hydroxyethyl cellulose and an organosilicon compound RSi(OR').sub.3, wherein R represents methyl, ethyl or vinyl and each R' represents methyl, ethyl or methoxyethoxy. The compositions are useful as primers and protective coatings for surfaces, particularly wood.

Abstract: Solid lignocellulosic material is bonded together by heating and pressing with a bonding composition comprising at least one carbohydrate and an acid capable of catalysing hydrolysis of the carbohydrate, for example to make plywood or particle board.

Abstract: Adhesive composition comprising starch, dextrine and a polyacrylamide. The composition is carried by water; but, when the composition is applied to a substrate, the water is evaporated to produce a water activatable adhesive. Thus, the composition is suitable for application to a paper backing to form an adhesive tape.Method of preparing the adhesive from a dry polyacrylamide starting material includes the steps of first dissolving the dextrine and dry polyacrylamide in water and allowing the dextrine and polyacrylamide to mix. The starch is then added to that mixture. Preferably, the dextrine and polyacrylamide are mixed for at least a half-hour before the starch is added. To prevent the particles of dextrine and polyacrylamide from agglomerating together, it has been found advantageous to mix the dextrine and polyacrylamide in small batches. This step, however, is not critical.

Abstract: A transfer sheet of a transfer sheet assembly for use in an Autographic Register System has a coating which embodies a colorless color former. The coating is porous and the colorless color former is retained in the pores of the coating until autographic writing is applied to the uppermost record web of the assembly whereby the colorless color former is squeezed out of the coating onto the upper face of the next record web of the assembly. The record webs of the assembly have a developing receptive nature to develop the color of the squeezed out color former. The area of development corresponds to the autographic writing applied to the uppermost sheet.

Abstract: A wood based composition board product, either hardboard, particleboard or fiberboard, having an intricate pattern of recesses formed in the relatively hard outer surface of the product is disclosed. The recesses are charred to discolor the same, and the pattern is preferably a wood grain simulating pattern.

Abstract: A highly absorbent and fragile composite sheet normally used as a throwaway domestic wiper is quickly and easily converted to a strong and attractive colored wallcovering. Thus, a composite layer comprising a net material sandwiched between and bonded to a pair of cellulosic-fleece (wadding) layers has a carrier sheet of paper bonded thereto, has colorant applied thereto, and is impregnated with a synthetic resinous bonding medium so that the fleece layers are bonded together at the mesh openings of the net material. In a preferred construction, the carrier sheet of paper has an internal cohesion inferior to that of the composite layer so that with the covering on the wall the composite layer is peelable from the carrier sheet adhering to the wall.