Abstract: A method is disclosed of making a billet comprising a mass of compressed swarf jacketed in a tubular jacket. A number of similar indentations are formed in the ends of the jacket. The indentations are symmetrically disposed about the axis of the billet. The indentations terminate at terminal positions spaced from the ends of the billet and increase in depth from the terminal positions to the ends of the billet. Jackets of various materials are envisaged, in particular of stainless steel and mild steel. Where the jacket is of stainless steel tubular end pieces of mild steel in which the indentations are formed may be welded thereon.

Abstract: A process for making a clad article of a densified metal powder core and a compatible metal cladding metallurgically bonded thereto results in a significantly reduced concentration of metal oxides in the core so as to prevent embrittlement of the core at and adjacent the core/cladding interface that results in rupture between the core and the cladding along the interface during working or forming. In carrying out the process, the temperature of the undensified metal powder and/or the temperature of the compatible metal container into which the metal powder is filled are closely controlled so as to avoid adsorption of moisture during the filling step.

Abstract: The invention provides a method of manufacturing a thin metallic body composite structure. First, an inner layer of a first metal is cleaned to remove oxides and promote metallurgical bonding. The inner layer has a plurality of penetrating holes piercing the thickness of the inner layer. The penetrating holes are filled with metal powder of a second metal. Two outer layers of the second metal are placed on opposite sides of the cleaned and filled inner layer to form a sandwich structure. The sandwich structure is heated to a temperature at which recrystallization will occur in a non-oxidizing atmosphere. The sandwich structure is then hot worked to reduce thickness of the sandwich structure forming the thin metallic body composite structure.

Abstract: A process for controlling the oxygen content in tantalum material comprising heating the material under a hydrogen-containing atmosphere in the presence of a getter composite comprising a getter metal encapsulated in tantalum.

Abstract: The invention concerns three-layer composites with their plastic core so uniformly enriched with an appropriate percentage by volume of a ferrosilicon with an appropriate particle size that the composites can be securely joined to each other and to sheets of metal alone by resistance welding. The property applies to composites with either a viscously elastic or an impact-resistant core.

Abstract: A method in which various kinds of powdered or granular materials such as metal, ceramic and the like are put into a metal cylindrical container which can be plastically-deformed, or in the space between a container and a core or a substrate, the surroundings are sealed so that the powdered or granular materials do not leak out, the container is locally pressed by a small roller, and the locally pressed treatment is provided to the whole container region. Therefore, the internal powdered or granular materials are pressurized to a uniform density without regard to selective parts, and the materials are formed to various shapes by means of the local pressing.

Abstract: To obtain an anticorrosive Fe-B-R type permanent magnet; in particular, to reduce deterioration rate of the initial magnetic properties below 10% after the magnet has been kept at 80.degree. C. in 90% relative humidity for 500 hours, the surface of the sintered permanent magnet is coated with metallic coating film layers of at least one noble metal layer and at least one base metal layer disposed on the noble metal layer. Diffusion heat treatment further improves the adhesiveness of the coating film layers.

Abstract: A light metallic composite material containing therein fine granular additives dispersed in a matrix of a light metallic material, which composite material has a light weight, high mechanical strength, and excellent characteristics such as high damping ability. The additives each have a density less than that of the matrix and heat resistance enough to withstand a heating temperature at which they are composited with the matrix. Preferably, the additives are each formed with a coating which increases mechanical strength and provides an electromagnetic characteristic different from that of the matrix. Preferably, the composite material is produced by heating a mixture of matrix powders and additives up to a temperature where only part of the mixture including no microspheres is softened but the mixture is adequately composited, an amount of additives being equal to 10% to 70% by volume of the matrix, and by forming the composited mixture into a desired shape and solidifying same.

Abstract: A high strength, light weight stabilized skin structure having spaced skin sheets and a plurality of hollow metal spheres filling the space between the skins. The spheres and skins are bonded together, resulting in a unitary structure. The spheres typically have outside diameters of from about 0.005 to 0.5 inch, with tall thicknesses of about 0.0005 to 0.005 inch. Spheres of different sizes may be used, with smaller or heavier wall thickness spheres in high load areas, such as insert attachment points, and larger spheres in lightly loaded areas. The spheres preferably have a surface coating of a brazing material and are bonded together and to the skins by furnace brazing.

Abstract: Porous coating for substrates especially metal substrates. The pores are created by the removal of a fugitive material. The coatings have useful numerous applications also for heat exchange, optical coating and non-slip. Products formed from the coating and a method of forming such products are also disclosed.

Abstract: A microstructurally toughened metallic article is disclosed. The article includes discrete metal regions which are enclosed within and separated from each other by a network of metal. The regions are bonded to the network to form stable interfacial boundaries. The article exhibits high impact resistance. The process for making the article is also disclosed. The process includes positioning a plurality of structural elements within a container to define one or more void spaces within the container, introducing a quantity of metallic particles into the void spaces, and then consolidating the container, structural elements, and particles to form the microstructurally toughened article.

Abstract: The invention relates to a composite product of substantial length for the treatment of metal baths which is formed by a tubular metal casing (2) within which are housed the treatment material or materials in powder form and which comprises an axial zone (4) containing a first material surrounded by a tubular metal intermediate wall (3) and an annular zone (6) between the casing and the intermediate wall and which also contains a second material.Such a composite product in which the axial zone contains at least one element selected from calcium and magnesium can be used in particular for the desulphurization of iron or steel baths.

Abstract: A rare earth-iron permanent magnet is comprised of compacted Re-B-R type alloy particles in which R represents at least one element selected from rare earth elements and yttrium. The magnet has a sealing agent filling voids between the compacted Fe-B-R type alloy particles and a coating layer formed on outer surfaces thereof. The coating layer is formed by coating the surfaces wrought in a desired magnet shape.

Abstract: A safe having a wall comprising spaced steel plates, a sheathing layer between the plates consisting of hard non-metallic grains of e.g., boron carbide, silicon carbide, boron nitride, diamonds, ceramic oxides and hard metallic grains of e.g., cast iron, metal carbides, nitrides, borides, and silicides, said grains being bound together and to said plates by a hard solder mass having a copper or nickel base. The sheathing layer contains 30-70% by volume of said non-metallic grains (having a grain size of 5 to 20 mm) and metallic grains (having a grain size of 1 to 6 mm) and from 70% to 30% of said hard solder. The ratio of said non-metallic to said metallic grains is 2-4 parts to 1 part by volume. A method for making the sheathing layer is also disclosed.

Abstract: Tools for machining etc can according to the invention be made better and cheaper by being composed of a compound material forming core and cover resp of the tool. The core consists thereby of a material which is situated in the gap between cemented carbide and high speed steel regarding its properties and which contains 30-70 vol % hard constituents in the form of carbides, nitrides and/or carbonitrides of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, and/or W in a matrix based on Fe, Ni, and/or Co and that the cover comprises an alloy based on Fe, Co and/or Ni generally steel and preferably tool steel or stainless steel.

Abstract: Herein disclosed is a process for forming a dispersion alloy layer on a metallic base. The powder of an alloy system, which will separate into two or more multi-liquid phases at a temperature equal to or higher than its melting point and will solidify, when quenched, with its individual liquid phases being separate and in which the ratio of the minimum to the maximum specific weight its individual liquid phases is 0.3 or higher, such as the powder of any alloy system of Cu-Ni(15%)-Fe(8%)-Si(3%)-B(1.5%) is applied to a metallic base. The powder thus applied is then melting and agitated while being irradiated with a laser beam oscillated. The agitated melt of the powder is then quenched to solidify with the movement of the laser beam thereby to form on the metallic base the dispersion alloy layer in which the solid particles of at least one of those phase such as silicide particles are dispersed in the matrix of the remaining one of the phases.

Abstract: Diffusion aluminizing with chromium or silver chloride, bromide or iodide that is not significantly soluble in or reactive with water. Hydrogen can be excluded from diffusion aluminizing atmosphere when aluminizing maraging steels or other substrates sensitive to hydrogen. Aluminized iron powders can be boronized to increase their exothermic heat upon exposure to air after leaching out aluminum.

Abstract: Pyrophoric preparations made of crushable open-celled metal skeleton such as honeycomb, metal foam or expanded twisted foil, filled with pyrophoric powder, so that when crushed to make a compact disc the metal skeleton is deformed and helps lock the powder particles in place.

Abstract: A hybrid superconductive fiber or strand comprises at least two layers surrounding a core wherein the fiber or strand comprises two superconductive materials. One of the superconductive materials is a Chevrel phase, optionally doped, which constitutes one of the layers or the core. The other superconductive material, other than the Chevrel phase, constitutes another layer, optionally lacunar, or the core.

Abstract: Welding, soldering and brazing and wire filler metals having a metallic sheath enclosing a core wire and, preferably, filler powder materials. The diameter of the composite wire is reduced by drawing, rolling or swaging. The composite wire is easier for filler metal manufacturers to make and can have better operating characteristics leading to improved bead appearance and joint quality.

Abstract: A substrate such as a single crystal gas turbine blade is given a protective coating by composite electrodeposition of a metal matrix M.sub.1 containing particles of CrAlM.sub.2, where M.sub.1 is Ni or Co or Fe and M.sub.2 is Y, Si, Ti, or a rare earth element. The preferred matrix is Ni or Co or NiCo and the preferred particles are CrAlY. The particle size is important and preferably 75% by weight are between 3.9 and 10.5 .mu.m. The coating is heat treated to produce interdiffusion between the constituents of the matrix and the particles.

Abstract: Form-locking means and process for joining same to a subcaliber projectile in a peripheral region thereof. The form-locking means consists of a material in the form of a n-phase sintered alloy having a high content of at least one heavy metal, wherein n.gtoreq.2. The material forming the form-locking means in the peripheral region of the subcaliber projectile form at least one further alloy phase. The form-locking means includes interlocking lands and grooves, and are joined to the periphery of the subcaliber projectile in the form of a layer of predetermined thickness which can be joined to the projectile surface by means of explosion welding.

Abstract: There is provided a substantially fully dense powdered metal composite comprising a highly conductive metal or metal alloy matrix having dispersed therein discrete microparticles of a refractory metal oxide and discrete macroparticles of an additive metal or metal alloy, such as a nickel/iron alloy. The respective components undergo minimal alloying because sintering is not utilized in forming the composite. These composites are characterized by high thermal or electrical conductivity and a desired property attributable to the composite forming additive metal or metal alloy. The composites are useful in forming lead frames for integrated circuit chips, electric lamp lead wires, and electrical contact members.

Abstract: The weapon barrel comprises a liner and at least one jacket tube. The liner is made of a highly wear-resistant material, like a cobalt or nickel base alloy, and the jacket tube is made of a tough alloy, like steel. In the manufacturing process the liner material is packed into the jacket tube in the form of a powdery material which may be pre-pressed or pre-sintered. The packing is arranged such as to leave a central free space in the jacket tube, and the jacket tube may be surrounded by an encapsulating tube. The jacket tube or the encapsulating tube is closed either before or after evacuation, and the closed tube arrangement is subjected to a combined heat and pressure treatment at temperatures of at least 900.degree. C., but below the melting point of the relevant materials and at pressures of at least 900 bar. The compound body thus obtained is formed with a full-area metallic bond between the liner and the jacket tube.

Abstract: The invention relates to a blank for a tool die, made of compound steel with a core of high speed steel and a surrounding ring of a different steel, said ring bringing about a prestress in the core. According to the invention, the prestress is due to the fact that the core consists of a high speed steel powder which has been compacted to full density, that the ring consists of a steel alloy, the residual austenite transformation to martensite and consequent volume increase of which is zero or considerably less than the residual austenite transformation to martensite of the high speed steel after the same heat treatment, and that the blank has been hardened and tempered to create in the core a compression stress as a result of the obstruction by the surrounding ring of the volume increase of the core.The invention relates also to a method for manufacturing such blanks. A high speed steel powder is filled into a thick-walled pipe, said pipe consisting of a steel different from high speed steel.

Abstract: A composite wire useful for arc gun spraying is formed of an alloy sheath comprising iron, nickel, or cobalt, and a core comprising boron-containing powder of boron and/or boron carbide sufficiently fine in size such that the boron is substantially dissolved in a coating produced by arc gun spraying the composite wire. Where the boron substance includes boron, the core should further comprise fine carbon powder less than 20 microns in size blended with the boron powder. Preferably a substantial portion of the boron-containing powder is less than 20 microns. In a particularly desirable embodiment, the sheath is formed of mild steel and the core comprises boron carbide and an alloy powder such as ferromolybdenum.

Abstract: A process for preparing a porous metal plate is disclosed which is adapted to use short metal fiber to prepare the plate. The process is capable of providing a porous metal plate which has increased bending strength and porosity, of which the porosity and thickness are controlled as desired and which has a wide and lengthy shape. The so-formed porous metal plate is capable of being extensively utilized, for example, not only as a filter and a sound absorption material but for a fuel cell, a catalyst and the like. It is formed by applying adhesive onto a surface of a substrate, and embedding short metal fibers in the adhesive. The composite thus formed is then pressed, to push over the short metal fibers, and the composite is then sintered. The substrate is a material which is capable of being burned out, or is a metal net, or is a release paper, so that the final plate will be porous throughout.

Abstract: A powder metal composite made up of first and second powder metal bodies assembled in a mold cavity with the bodies separated by a divider ring and with the bodies being in concentric relationship such that the assembled bodies and divider ring can be simultaneously compacted and subsequently simultaneously sintered to form the desired composite metal article. In practicing the method of forming a composite metal article one of the bodies may be selected from a base powder metal and the other body may be selected from a high performance alloy powder metal, and the divider ring may be selected from a low melting point metal such as copper that will dissolve itself into the powders during sintering and enhance mechanical properties of the sintered compact article.

Abstract: The present invention is directed to a cermet material comprising a matrix of metal or alloy with ceramic particles distributed therein. The cermet includes a glass binder for bonding between the metal or alloy and the ceramic particles.

Abstract: A ferromagnetic film for magnetic recording comprises a copper substrate having particles of iron and iron oxides dispersed in the surface layer of the copper. The particles have maximum dimensions in the range between 50 and 500 Angstroms. The ferromagnetic film can be formed by ion implantation of iron ions into the copper substrate followed by heat treatment to permit growth of ferromagnetic particles to the desired size. As an alternative to ion implantation, the iron can be deposited on the copper substrate by sputtering or evaporation and mixed with the copper by ion beam mixing.

Abstract: The invention relates to a process for producing a superconducting wire, using, e.g., Chevrel phases as superconductors, in particular PbMo.sub.6 S.sub.8. Until now, it was not possible to produce superconducting wires from such materials in a technically usable quality. According to the process of the invention, the superconducting Chevrel phase is loaded vacuum-tight into a molybdenum shell and the unit is advantageously sealed in another jacket made of steel. The powdery superconducting phase has an average grain size of less than 1 .mu.m. For shaping the superconducting wire, the unit is extruded in a first process step at temperatures between 1000.degree. and 1600.degree. C. and reduced in cross section in excess of 1:10, and subsequently further treated in a plurality of process steps by additional extruding and/or hot drawing.

Abstract: The invention relates to a method for connecting reaction sintered silicon carbide parts to iron and other metal parts of importance is that the connection involves the use of a binder comprising a mixture of silicon and a metal and preferrably it is a eutectic mixture.

Abstract: A method for producing a metallic strip is disclosed. A metallic melt containing above about 20% by weight of iron is formed into a strip so that fine iron particles are distributed throughout. The strip may be rolled to elongate the iron particles.

Abstract: A powder-metallurgy method for producing tubular product having at least one surface and preferably an internal surface thereof clad with an alloy different from and preferably more resistant to destructive media than the material from which the remainder of the tubing is constructed. An assembly is constructed of a metal tubing having an internal surface to be clad and a tubular insert mounted generally axially within the tubing in spaced-apart relation to the internal surface thereof, which provides a generally annular cavity between the internal surface of the tubing and the tubular insert. This cavity is filled with metal particles of a composition to be clad on the tubing internal surface. The cavity is sealed and the assembly is heated to an elevated temperature at which it is forged to compact the metal particles introduced to the cavity to substantially full density and metallurgically bond the particles to the internal surface of the tubing to provide a desired destructive-media resistant cladding.

Abstract: A powder-metallurgy method and assembly for producing tubular product having at least one surface and preferably an interior surface thereof clad with an alloy different from and preferably more resistant to destructive media than the material from which the remainder of the tubing is constructed. An assembly is constructed of a metal tubing having an internal surface to be clad and a tubular insert mounted generally axially within the tubing in spaced-apart relation to the internal surface thereof, which provides a generally annular cavity between the internal surface of the tubing and the tubular insert. This cavity is filled with metal particles of a composition to be clad on the tubing internal surface. The cavity is sealed and the assembly is heated to an elevated temperature at which it is extruded to compact metal particles introduced to the cavity to substantially full density and metallurgically bonded the particles to the internal surface to provide a desired destructive-media resistant cladding.

Abstract: The filler wire is a closed tube, in whose interior is located a filling of two or more pulverulent material components. With the split tube still open, the filling is introduced in the form of layers and then the split tube is closed. As a result of the filling introduced in layer form, a favorable set of conditions for closing or sealing the tube, for example by welding, is provided.

Abstract: A process and a device for manufacturing an extruded section of an aluminum alloy containing additions of boron or compounds thereof are intended to simplify the manufacture of aluminum alloy sections for use in nuclear science and technology. Using a boron-containing aluminum-based raw material a section is to be formed such that its design ensures adequate stability and at the same time the necessary screening properties. To this end a billet having a core of aluminum alloy with additions of boron or the like and a mantel surrounding the same is manufactured and hot formed by extrusion, such that, using the molten metal route or powder metallurgy, a blank of aluminum alloy of particular alloy groups with additions of boron or its compounds at a concentration of 0.05 to 50 wt % is taken as the starting basis.

Abstract: This invention relates to a double composite structure comprising cemented carbides embedded in an austenitic stainless steel matrix forming a wear, impact, drill and corrosion resistant shape by powder metallurgy techniques. Molten metal is then cast around the composite structure forming the body of a tool, lock or parts which are particularly useful for earthmoving and security applications.

Abstract: The present invention concerns superconductor lengths constituted by superconducting filaments based on a ternary chalcogenide of molybdenum (PbMo.sub.6 S.sub.8) assembled within a stabilizing matrix based on copper. The invention provides a method of fabricating superconducting filaments consisting of mixing a powder of a ternary chalcogenide of molybdenum with a metal powder of smaller granulometry and chosen from the components of the chalcogenide in question, or from the group of metals consisting of aluminum, silver, gallium, rhenium, and titanium, in sheathing the mixture of powders obtained by means of a metal wall constituted from one of a group of metals formed by molybdenum, niobium, tantalum, titanium and vanadium, and in subjecting the superconducting lengths obtained after drawing and cold working using conventional wire drawing techniques to a final heat treatment consisting of heating to a temperature of about 800.degree. C. for at least twenty hours.

Abstract: A method of making pipes by powder metallurgy, in which powder of metal and/or metal alloys (17) is filled into a thin-walled casing consisting of inner pipe wall (12), outer pipe wall (11) and a bottom (13), subsequently the casing is closed on its side remote from the bottom (13) by an annular cover (14) and is subjected to a cold-isostatic pressure whereby the powder (17) is compacted within the casing to produce a solid or dimensionally stable pipe blank or compact (10), which is then hot-worked, e.g. extruded. In order to prevent thermal cracks on the inner pipe or inner pipe wall (12), especially in the region of the ends thereof, the inner pipe or inner pipe wall (12) is provided prior to hot-working on at least one end region thereof with at least one circumferentially extending bulge (15 or 16, respectively).

Abstract: In the installation, a strip is shaped from a split tube which is welded or seamed to give a closed tube in a welding or seaming station. Associated with the welding or seaming station is a suction mechanism used for the removal of on the one hand the cold air flow produced by the moving open tube and on the other the air flow heated during welding and flowing back from the closed tube, as a result of the reduction of the internal cross-section thereof. This obviates air turbulence in the welding or seaming station, which could whirl up the pulverulent material introduced into the open tube in a dosing station and could be deposited on the longitudinal edges of the split tube. This could unfavorably influence the seaming or welding process.

Abstract: A thermal spray composite is disclosed, comprised of a base constituent formed from at least one of the metals nickel, iron, cobalt and chromium, plus additional constituents comprising aluminum and yttrium oxide. Optionally, the base constituent additionally contains aluminum, and the additional constituents may further include molybdenum and/or cobalt. In a preferred form, the composite is a powder having an alloy core of the base constituent, the core having fine particles of the additional elements secured thereto with a binder. The process of thermal spraying the composite is also disclosed, and the resulting coatings have a high degree of high temperature corrosion resistance and tenacity compared to prior art thermal sprayed coatings.

Abstract: Temperature resistant substrates, and particularly metals such as ferrous metals, coated for corrosion resistance with coatings containing particulate metal and hexavalent chromium-providing substance can now be made further corrosion resistant, as well as having excellent heat resistance, with a coating composite. In the composite, the undercoating contains a boric acid component plus substantial amounts of finely-divided aluminum as particulate metal. As an adjacent top layer, a coating containing silica substance is used.

Abstract: A tubular composite element of metal, particularly steel, whereby at least the two opposite ends of the tubular composite element consist of different materials, for example carbon steel and stainless steel, and a process and a pressing for simultaneously producing two or more of such composite elements, at least two powders each consisting of one of the different materials, which have been produced by atomizing melts of the materials in question, are introduced alternately and separately from one another into three or more sections each extending over a predetermined axial length of a metallic hollow cylindrical casing and are condensed by vibration and/or ultrasound to around 60 to 70% of the theoretical density and by cold isostatic pressing of the closed casing under a pressure of at least about 3000 bars to at least 80% of the theoretical density and the pressing thus obtained is heated, subsequently hot-extruded to form a tube and the tube thus formed is divided up into the two or more composite element

Abstract: A process and a product produced thereby, for forming rod or bar or tube stock or strip, comprising a sheath and a densified dispersion strengthened metal core. Powdered dispersion strengthened copper is put into a metal can and compressively reduced to size and density. The relationship between the tensile strength of the core when fully densified and the cold worked tensile strength of the can is important to the nature of the product.

Abstract: A sweeper drag shoe is formed of an elongated, flat, inverted channel filled with a matrix made of irregular shaped, packed together, hard carbide particles and soft, ductile relatively resilient brazing metal filling the spaces between and generally surrounding and brazing together the particles. The exposed matrix provides a ground engaging face which resists wear due to abrasion. The brittle carbide particles are protected against road shock caused breakage by means of the ductile brazing material absorbing impact loads and permitting limited relative movement of the particles within the solid matrix.

Abstract: Method for hard facing iron or iron base alloy substrates using as a hard facing material a solid composition consisting essentially of grains of vanadium carbide having in solid solution from about 10 to 50% by weight tungsten, and containing from about 0.5 to 5% by weight manganese and 0 to 3% by weight copper in the grain boundaries.

Abstract: Solder baths for use in the electronics industry are formed by converting into a molten condition a soft solder material in the form of an extruded bar of soft solder alloy having one or more cores composed of (I) esters of polyhydric alcohols of molecular weight of at least 300, (II) ester derivatives of rosin or modified rosin, (III) hydrocarbon resins, and/or (IV) polymeric waxes, so that the resulting solder bath is provided with a layer of anti-oxidant material derived from the cores which assists in preventing formation of oxide impurity on the surface of the molten solder bath and which may also act as a solder flux, thereby obviating the conventional necessity of applying a separate antioxidant material to the surface of the bath and of using a separate solder flux.

Abstract: A covered electrode for welding chloride resistant stainless steel of the type containing about 0.04% carbon, 20% chromium, 24% nickel, 5% molybdenum, and balance iron. The covered electrode provides the capability for producing substantially defect-free stainless steel weld deposits that offer excellent resistance to crevice corrosion, as well as general corrosion in chloride containing environments.

Abstract: A nickel-base welding electrode is provided comprising a nickel core and a metallic powder-laden flux coating bonded thereto, the total composition of the electrode comprising about 40% to 50% by weight of the nickel core and about 60% to 50% by weight of the coating. The coating contains as fluxes about 18% to 30% titanium dioxide, about 8% to 16% calcium fluoride, about 1% to 3% iron carbonate, about 1.5% to 4% calcium carbonate, about 2% to 6% calcium-magnesium carbonate, and contains as the powdered metals about 20% to 30% chromium, about 3% to 8% manganese, about 1% to 4% molybdenum, about 1% to 5% niobium, about 8% to 18% iron, 0% to about 6% nickel, up to 1% graphite, and as extrusion aids about 1% to 4% clay and about 1% to 5% organic extrusion aid material.