Nonmetal Particles In A Component Patents (Class 428/565)
  • Patent number: 10654259
    Abstract: A method is provided. The method includes preparing a surface to receive a 3D printed layer, 3D printing a conductive layer comprising a plurality of overlaid layers of conductive material to the surface, and 3D printing conductive diamonds to the conductive layer. Preparing the surface includes one or more of texturing the surface and chemically treating the surface. The texturing is performed in order to not adversely impact regularity of the surface and limit variations in the height from the surface of conductive diamonds. Chemically treating the surface reduces films or coatings that may impact adhesion between the surface and the conductive layer, without degrading the conductive layer.
    Type: Grant
    Filed: October 24, 2017
    Date of Patent: May 19, 2020
    Assignee: Global Circuit Innovations Incorporated
    Inventor: Erick Merle Spory
  • Patent number: 10562154
    Abstract: Disclosed herein is a cutting blade including diamond abrasive grains and boron compound grains. The average grain size of the diamond abrasive grains falls within the range of 5 ?m to 50 ?m. The average grain size of the boron compound grains is greater than ? and less than or equal to ½ of the average grain size of the diamond abrasive grains.
    Type: Grant
    Filed: August 18, 2016
    Date of Patent: February 18, 2020
    Assignee: DISCO CORPORATION
    Inventors: Ryogo Maji, Ryuji Oshima, Yoshiki Ishiai
  • Patent number: 9779854
    Abstract: The present invention relates to a novel method for producing metallic semifinished products by extrusion, to the thus obtainable semifinished products and to contact pieces that can be produced therefrom.
    Type: Grant
    Filed: August 24, 2012
    Date of Patent: October 3, 2017
    Assignee: UMICORE AG & CO. KG
    Inventors: Andreas Schmidt, Werner Roth, Alexander Schade, Peter Seipel
  • Patent number: 9145603
    Abstract: Methods of attaching a polycrystalline diamond compact (PDC) element to a substrate include maintaining a gap between the PDC element and an adjacent substrate, and at least substantially filling the gap with a deposition process. Methods of forming a cutting element for an earth-boring tool include forming a PDC element by pressing diamond crystals together, forming a substrate including a particulate carbide material and a matrix material, leaving a gap between at least portions of the PDC element and the substrate, masking surfaces of the PDC element and of the substrate that do not face the gap, and forming an adhesion material on surfaces of the PDC element and of the substrate that face the gap. Cutting elements for earth-boring tools include a PDC element attached to a substrate with at least one of diamond, diamond-like carbon, a carbide material, a nitride material, and a cubic boron nitride material.
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: September 29, 2015
    Assignee: BAKER HUGHES INCORPORATED
    Inventors: Chaitanya K. Vempati, Suresh G. Patel
  • Patent number: 9089951
    Abstract: Polycrystalline diamond compacts for cutting tools and rock drilling tools, and more particularly to very fine polycrystalline diamond compacts with a grain growth inhibitor layer and reduced abnormal grain growth. A method of fabricating such polycrystalline diamond material includes placing a powder layer of nano-sized grain growth inhibitor particles next to a mixture of diamond particles having an average particle size of about 1 micron or less and sintering at high pressure and high temperature to create a polycrystalline structure of sintered diamond grains. The sintered diamond grains have an average size of about 1 micron or less.
    Type: Grant
    Filed: August 23, 2012
    Date of Patent: July 28, 2015
    Assignee: Element Six Limited
    Inventors: Yahua Bao, Scott L. Horman
  • Publication number: 20150079416
    Abstract: A tool for a high temperature, high pressure apparatus includes a working layer of a first hard metal composition of material and at least one supporting layer of a second hard metal composition of material attached to the working layer. The first hard metal composition has a mean linear intercept of less than about 0.4 ?m of a binder phase. The working layer has a top and bottom surface. At least one supporting layer of a second hard metal composition of material is attached to the working layer. The at least one supporting layer includes an upper portion. An interface region is formed by the bottom surface of the working layer and the upper portion of the at least one supporting layer. The bottom surface and upper portion have a corresponding shape, wherein the bottom surface and upper portion are bonded to form the corresponding shape in the interface region.
    Type: Application
    Filed: September 12, 2014
    Publication date: March 19, 2015
    Inventors: Stefan Ederyd, Erin Delmotte
  • Patent number: 8911875
    Abstract: A sliding element, particularly a piston ring for an internal combustion engine, includes a substrate, and a wear-protection layer, obtained by thermal spraying of a powder comprising the element proportions 2-50 percent by weight iron, FE; 5-60 percent by weight tungsten, W; 5-40 percent by weight chrome, Cr; 5-25 percent by weight nickel, Ni; 1-5 percent by weight molybdenum, Mo; 1-10 carbon, C and 0.1-2 percent by weight silicon, Si; and a running-in layer, obtained by thermal spraying of a powder comprising the element proportions 60-95 percent by weight nickel; 5-40 percent by weight carbon.
    Type: Grant
    Filed: November 23, 2009
    Date of Patent: December 16, 2014
    Assignee: Federal-Mogul Burscheid GmbH
    Inventors: Marcus Kennedy, Michael Zinnabold, Marc-Manuel Matz
  • Patent number: 8871356
    Abstract: The invention relates to a self-fluxing brazing piece. The piece comprises a composite material comprising at least one inorganic material distributed in a metal or metal alloy matrix, the inorganic material forming a flux during brazing to promote the formation of a thermally induced metallic bond. The matrix may be an aluminum silicon brazing alloy and the inorganic material may be a potassium-fluoro-aluminate flux. The piece is made by spray forming.
    Type: Grant
    Filed: March 14, 2008
    Date of Patent: October 28, 2014
    Assignees: Sandvik Osprey Limited, Sapa Heat Transfer AB
    Inventors: Andrew Josef Widawski Ogilvy, Douglas Kenneth Hawksworth, Elisabeth Abom
  • Publication number: 20140315038
    Abstract: Methods of forming larger sintered compacts of PCD and other sintered ultrahard materials are disclosed. Improved solvent metal compositions and layering of the un-sintered construct allow for sintering of thicker and larger high quality sintered compacts. Jewelry may also be made from sintered ultrahard materials including diamond, carbides, and boron nitrides. Increased biocompatibility is achieved through use of a sintering metal containing tin. Methods of sintering perform shapes are provided.
    Type: Application
    Filed: February 28, 2014
    Publication date: October 23, 2014
    Applicant: DIMICRON, INC.
    Inventors: David P Harding, Mark E Richards, Richard H Dixon, Victoriano Carvajal, Bao-Khang Ngoc Nguyen, German A Loesener, A Ben Curnow, Troy J Medford, Trenton T Walker, Jeffery K Taylor, Bill J Pope
  • Publication number: 20140295199
    Abstract: A composite metal surface that looks metallic, but permits effective transmission of an electromagnetic field. The composite metal surface can be integrated into various electronic equipment, such as telephones, remote controls, battery doors, keyboards, mice, game controllers, cameras, laptops, inductive power supplies, and essentially any other electronic equipment. The composite metal surface can also be integrated into non-electrically conductive heat sinks, high permeability shielding, and polished metal non-electrically conductive surfaces.
    Type: Application
    Filed: October 12, 2012
    Publication date: October 2, 2014
    Applicant: Access Business Group International LLC
    Inventors: David W. Baarman, Benjamin C. Moes, Neil W. Kuyvenhoven, Joshua K. Schwannecke, Roy M. Taylor, Jr., Kaitlyn J. Turner, Robert Wolford, Matthew J. Norconk, Ryan D. Schamper
  • Publication number: 20140227547
    Abstract: A cutting tool including a base, a TiN layer on the base, a TiCN layer on the TiN layer, and an Al2O3 layer on the TiCN layer. The base contains a cemented carbide. The TiN layer and the TiCN layer contain Nb. A Nb content in the TiCN layer at a middle portion of the TiCN layer in a thickness direction is 0.1% by mass or more, and the Nb content in the Al2O3 layer at a middle portion of the Al2O3 layer in the thickness direction is 0.05% by mass or less.
    Type: Application
    Filed: July 31, 2012
    Publication date: August 14, 2014
    Applicant: KYOCERA CORPORATION
    Inventor: Kou Ri
  • Patent number: 8748006
    Abstract: The invention relates to a slide bearing composite material having at least one carrier layer and a sintered bearing metal layer. The sintered bearing metal layer is designed in at least one layer region as a gradient layer.
    Type: Grant
    Filed: March 10, 2010
    Date of Patent: June 10, 2014
    Assignee: Federal-Mogul Wiesbaden GmbH
    Inventors: Holger Schmitt, Thomas Enghof, Daniel Meister
  • Publication number: 20140127527
    Abstract: A hard alloy and a cutting tool. The hard alloy includes a hard phase and a binder phase. The hard phase includes: a main phase containing 50-70 mass % of WC, 15-30 mass % of TiCN, and 0-10 mass % of at least one kind of carbide, nitride or carbonitride of one or more non-W, non-Ti periodic table Group 4, 5 or 6 metal; a WC phase; and a composite hard phase. The binder phase includes 6 to 12 mass % of at least one of Co and Ni. The hard alloy includes a surface portion at a surface thereof, the surface portion having a WC content higher than that of an internal portion thereof. An average size of grains in the WC phase in the surface portion is larger than an average size of grains in the WC phase in the internal portion.
    Type: Application
    Filed: June 27, 2012
    Publication date: May 8, 2014
    Applicant: Kyocera Corporation
    Inventors: Hideyoshi Kinoshita, Katsuhiro Hanaki, Kouji Hirosaki
  • Publication number: 20130280547
    Abstract: A method for manufacturing a component having increased thermal conductivity through layer-by-layer construction. At least one section of the component is constructed by applying a layer section having predetermined dimensions of a composite material of a metal and/or a metal alloy and particles of a highly heat-conducting material, including diamond and/or cubic boron nitride, in a predetermined area on a base layer by melting the metal or the metal alloy a heat source, in such a way that the metal and/or metal alloy form(s) within the predetermined dimensions a cohesive matrix, in which particles of the highly heat-conducting material are embedded, and then cooling.
    Type: Application
    Filed: June 20, 2013
    Publication date: October 24, 2013
    Inventors: Erhard BRANDL, Joerg SANDER, Achim SCHOBERTH
  • Publication number: 20130177777
    Abstract: A coated article includes a metal substrate and an abrasion-resisting layer formed on a surface of the metal substrate. The abrasion-resisting layer consists essentially of amorphous phosphorus-nickel alloy with polytetrafluoroethylene particles and tungsten carbide particles dispersed therein. A method for making the present coated article is also described.
    Type: Application
    Filed: September 5, 2012
    Publication date: July 11, 2013
    Applicants: FIH (HONG KONG) LIMITED, SHENZHEN FUTAIHONG PRECISION INDUSTRY CO., LTD.
    Inventor: DA-HUA CAO
  • Patent number: 8389129
    Abstract: A coated article system includes a substrate and a surface coating on the substrate. The surface coating is formed by depositing individual particles of a composite metal powder with sufficient energy to cause the composite metal powder to bond with the substrate and form the surface coating. The composite metal powder includes a substantially homogeneous dispersion of molybdenum and molybdenum disulfide sub-particles that are fused together to form the individual particles of the composite metal powder.
    Type: Grant
    Filed: July 9, 2010
    Date of Patent: March 5, 2013
    Assignee: Climax Engineered Materials, LLC
    Inventors: Carl V. Cox, Matthew C. Shaw, Yakov Epshteyn
  • Publication number: 20130047397
    Abstract: A tip (20) for a rotary machine tool comprising a superhard structure (12) joined to a cemented carbide substrate 14 by means of at least one intermediate layer (161, 62, 163) disposed between the superhard structure (12) and the cemented carbide substrate (14), the intermediate layer or layers (161, 162, 163) comprising grains of superhard material and grains of a metal carbide material dispersed in a metal binder material.
    Type: Application
    Filed: February 11, 2011
    Publication date: February 28, 2013
    Inventors: Cornelis Roelof Jonker, Robert Fries, Maweja Kasonde, John James Barry
  • Patent number: 8283046
    Abstract: A ferrous sintered multilayer roll-formed bushing having a ferrous sintered sliding material layer which is sinter-bonded to a back metal steel, wherein the ferrous sintered sliding material layer is produced in such a manner that a Fe—C—Cu—Sn based sintered sliding material mixed powder containing at least carbon of 0.40 to 15 wt %, Cu of 13 to 40 wt % and Sn of 0.5 to 10 wt % is preliminarily sinter-bonded to said back metal steel and then finally sinter-bonded by a liquid-phase sintering at high temperatures higher than 1000° C. after bending into a roll.
    Type: Grant
    Filed: January 30, 2007
    Date of Patent: October 9, 2012
    Assignee: Komatsu Ltd.
    Inventor: Takemori Takayama
  • Publication number: 20120114960
    Abstract: A cermet has a WC first hard phase, a second hard phase including one or more of a carbide, nitride and carbonitride of an element(s) of groups 4, 5 and 6 of the Periodic Table including a titanium element, and a mutual solid solution thereof, and a binder phase. In the cermet, a carbon amount CT (% by weight), a tungsten amount CW (% by weight), and a nitrogen amount CN (% by weight) satisfy 0.25<(CN/(CT?0.0653·CW))<6. The cermet has a surface region with a thickness of 5 to 100 ?m which includes the first hard phase and the binder phase, and an inner region which includes the first and second hard phases and the binder phase. In a cross-section of the inner region, a ratio of an area of the first hard phase to an area of the second hard phase is 0.15 to 4.
    Type: Application
    Filed: June 30, 2010
    Publication date: May 10, 2012
    Applicant: Tungaloy Corporation
    Inventors: Daisuke Takesawa, Keitaro Tamura, Hiroki Hara, Kozo Kitamura, Yasuro Taniguchi, Koji Hayashi
  • Patent number: 8129034
    Abstract: Fine-grained (average grain size 1 nm to 1,000 nm) metallic coatings optionally containing solid particulates dispersed therein are disclosed. The fine-grained metallic materials are significantly harder and stronger than conventional coatings of the same chemical composition due to Hall-Petch strengthening and have low linear coefficients of thermal expansion (CTEs). The invention provides means for matching the CTE of the fine-grained metallic coating to the one of the substrate by adjusting the composition of the alloy and/or by varying the chemistry and volume fraction of particulates embedded in the coating. The fine-grained metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, automotive parts and components exposed to thermal cycling. The low CTEs and the ability to match the CTEs of the fine-grained metallic coatings with the CTEs of the substrate minimize dimensional changes during thermal cycling and prevent premature failure.
    Type: Grant
    Filed: February 11, 2011
    Date of Patent: March 6, 2012
    Assignee: Integran Technologies, Inc.
    Inventors: Gino Palumbo, Jonathan McCrea, Klaus Tomantschger, Iain Brooks, Daehyun Jeong, Dave Limoges, Konstantinos Panagiotopoulos, Uwe Erb
  • Publication number: 20110290566
    Abstract: An article of manufacture includes a cemented carbide piece, and a joining phase that binds the cemented carbide piece into the article. The joining phase includes inorganic particles and a matrix material. The matrix material is a metal and a metallic alloy. The melting temperature of the inorganic particles is higher than the melting temperature of the matrix material. A method includes infiltrating the space between the inorganic particles and the cemented carbide piece with a molten metal or metal alloy followed by solidification of the metal or metal alloy to form an article of manufacture.
    Type: Application
    Filed: August 11, 2011
    Publication date: December 1, 2011
    Applicant: TDY Industries, Inc.
    Inventors: Prakash K. Mirchandani, Morris E. Chandler, Michale E. Waller, Heath C. Coleman
  • Patent number: 8017240
    Abstract: An abradable seal positioned proximate a rotating element includes a substrate having a surface facing the rotating element and a coating positioned on the surface of the substrate. The coating has a matrix material and a filler material. The matrix material constitutes between about 30 % and about 80 % of the coating by volume.
    Type: Grant
    Filed: September 28, 2006
    Date of Patent: September 13, 2011
    Assignee: United Technologies Corporation
    Inventor: Christopher W. Strock
  • Patent number: 7910224
    Abstract: Fine-gained (average grain size 1 nm to 1,000 nm) metallic coatings optionally containing solid particulates dispersed therein are disclosed. The fine-grained metallic materials are significantly harder and stronger than conventional coatings of the same chemical composition due to Hall-Fetch strengthening and have low linear coefficients of thermal expansion (CTEs). The invention provides means for matching the CTE of the fine-grained metallic coating to the one of the substrate by adjusting the composition of the alloy and/or by varying the chemistry and volume fraction of particulates embedded in the coating. The fine-grained metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, automotive parts and components exposed to thermal cycling. The low CTEs and the ability to match the CTEs of the fine-grained metallic coatings with the CTEs of the substrate minimize dimensional changes during thermal cycling and prevent premature failure.
    Type: Grant
    Filed: September 24, 2010
    Date of Patent: March 22, 2011
    Assignee: Integran Technologies, Inc.
    Inventors: Gino Palumbo, Jonathan McCrea, Klaus Tomantschger, Iain Brooks, Daehyun Jeong, Dave Limoges, Konstantinos Panagiotopoulos, Uwe Erb
  • Patent number: 7824774
    Abstract: Fine-grained (average grain size 1 nm to 1,000 nm) metallic coatings optionally containing solid particulates dispersed therein are disclosed. The fine-grained metallic materials are significantly harder and stronger than conventional coatings of the same chemical composition due to Hall-Petch strengthening and have low linear coefficients of thermal expansion (CTEs). The invention provides means for matching the CTE of the fine-grained metallic coating to the one of the substrate by adjusting the composition of the alloy and/or by varying the chemistry and volume fraction of particulates embedded in the coating. The fine-grained metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, automotive parts and components exposed to thermal cycling. The low CTEs and the ability to match the CTEs of the fine-grained metallic coatings with the CTEs of the substrate minimize dimensional changes during thermal cycling and prevent premature failure.
    Type: Grant
    Filed: October 8, 2009
    Date of Patent: November 2, 2010
    Assignee: Integran Technologies, Inc.
    Inventors: Gino Palumbo, Jonathan McCrea, Klaus Tomantschger, Iain Brooks, Daehyun Jeong, Dave Limoges, Konstantinos Panagiotopoulos, Uwe Erb
  • Publication number: 20100227188
    Abstract: An economic ferrous sintered multilayer roll-formed bushing, a producing method of the same and a connecting device are provided, in which a ferrous sintered sliding material layer is tightly sintered-bonded to a back metal steel, the ferrous sintered sliding material layer being intended to have low coefficient of friction, having excellent seizing resistance and abrasion resistance and providing self-lubricating property so as to prolong a lubrication interval or eliminate the necessity of lubricating. The ferrous sintered multilayer roll-formed bushing according to the present invention comprises: a back metal steel; a ferrous sintered sliding material layer sinter-bonded to the back metal steel; a diffusion layer of ferrous alloy particle formed at the vicinity of the bonding boundary between the ferrous sintered sliding material layer and the back metal steel; and a Cu alloy phase formed at the vicinity of the bonding boundary and extending in the direction of the bonding boundary.
    Type: Application
    Filed: January 30, 2007
    Publication date: September 9, 2010
    Inventor: Takemori Takayama
  • Publication number: 20090029184
    Abstract: A process for manufacturing a sliding contact piece for medium to high current densities including a step of warm premixing of graphite and plastic binder, a step of cold mixing of the resulting premixture with copper, a step of pressing of the resulting main mixture into the sliding contact piece, and finally a step of sintering of it; and so as to improve the operating characteristics of the sliding contact piece, which is free of any environmentally harmful additives, a metal such as zinc, tin, bismuth or an alloy of such metals is added during the premixing of the graphite and plastic binder.
    Type: Application
    Filed: September 18, 2008
    Publication date: January 29, 2009
    Inventors: Wilhelm Latz, Jurgen Spangenberg, Arwed Uecker
  • Patent number: 7473287
    Abstract: Thermally-stable polycrystalline diamond materials of this invention comprise a first phase including a plurality of bonded together diamond crystals, and a second phase including a reaction product formed between a binder/catalyst material and a material reactive with the binder/catalyst material. The reaction product is disposed within interstitial regions of the polycrystalline diamond material that exists between the bonded diamond crystals. The first and second phases are formed during a single high pressure/high temperature process condition. The reaction product has a coefficient of thermal expansion that is relatively closer to that of the bonded together diamond crystals than that of the binder/catalyst material, thereby providing an improved degree of thermal stability to the polycrystalline diamond material.
    Type: Grant
    Filed: December 6, 2004
    Date of Patent: January 6, 2009
    Assignee: Smith International Inc.
    Inventors: John Daniel Belnap, Stewart N. Middlemiss, Anthony Griffo, Thomas W. Oldham, Kumar T. Kembaiyan
  • Publication number: 20080142575
    Abstract: A braze material and processes for making and using the material, such as for use in the manufacturing, coating, repair, and build-up of superalloy components. The braze material is composed of particles with melt-modifying constituents that are limited to the surfaces of the particles, yet are capable of sufficiently promoting the heating of the particles by conventional means and microwave radiation to achieve at least partial melting of the particles. The melt-modifying constituents are in the form of particulates embedded in the outer surface region of each particle. The particulates are formed of melting point depressant(s) and/or microwave coupling enhancer(s), are much smaller than the particle in which they are embedded.
    Type: Application
    Filed: December 15, 2006
    Publication date: June 19, 2008
    Applicant: GENERAL ELECTRIC COMPANY
    Inventor: Laurent Cretegny
  • Patent number: 7320832
    Abstract: Fine-grained (average grain size 1 nm to 1,000 nm) metallic coatings optionally containing solid particulates dispersed therein are disclosed. The fine-grained metallic materials are significantly harder and stronger than conventional coatings of the same chemical composition due to Hall-Petch strengthening and have low linear coefficients of thermal expansion (CTEs). The invention provides means for matching the CTE of the fine-grained metallic coating to the one of the substrate by adjusting the composition of the alloy and/or by varying the chemistry and volume fraction of particulates embedded in the coating. The fine-grained metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, automotive parts and components exposed to thermal cycling. The low CTEs and the ability to match the CTEs of the fine-grained metallic coatings with the CTEs of the substrate minimize dimensional changes during thermal cycling and prevent premature failure.
    Type: Grant
    Filed: December 9, 2005
    Date of Patent: January 22, 2008
    Assignee: Integran Technologies Inc.
    Inventors: Gino Palumbo, Jonathan McCrea, Klaus Tomantschger, Iain Brooks, Daehyun Jeong, Dave Limoges, Konstantinos Panagiotopoulos, Uwe Erb
  • Patent number: 7255933
    Abstract: A multi-layer sliding part is prepared by a process including mixing 1–50 parts by volume of a Cu-plated solid lubricant powder with 100 parts by volume of a Cu-based alloy powder comprising 5–20 mass % of Sn and a remainder of Cu to form a mixed powder, sintering the mixed powder in a reducing atmosphere to form a sintered mass, pulverizing the sintered mass to form a powder, dispersing the powder formed by pulverizing on a metal backing plate, and sintering the dispersed powder to bond grains of the dispersed powder to each other and to the backing plate. After sintering of the pulverized powder to form bearing metal layer, the bearing metal layer is pressed and densified. After densification, the bearing metal layer is annealed, again pressed, and then coated with a resin having good sliding properties.
    Type: Grant
    Filed: August 17, 2004
    Date of Patent: August 14, 2007
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Issaku Sato, Kenzo Tadokoro, Hideaki Tanibata
  • Patent number: 7195825
    Abstract: A multi-layer sliding part is prepared by a process including mixing 1–50 parts by volume of a Cu-plated solid lubricant powder with 100 parts by volume of a Cu-based alloy powder comprising 5–20 mass % of Sn and a remainder of Cu to form a mixed powder, sintering the mixed powder in a reducing atmosphere to form a sintered mass, pulverizing the sintered mass to form a powder, dispersing the powder formed by pulverizing on a steel backing plate, and sintering the dispersed powder to bond grains of the dispersed powder to each other and to the backing plate.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: March 27, 2007
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Issaku Sato, Kenzou Tadokoro, Hideaki Tanibata
  • Patent number: 7172819
    Abstract: In the method for producing a magnetic recording medium having a nonmagnetic substrate coated with a magnetic coating material containing a ferromagnetic powder and a binder, the magnetic coating material contains a liquid A constituted by the ferromagnetic powder and a solvent, and a solution B of the binder, and the liquid A and the solution B are mixed together by a thin-layer revolving-type fast stirring apparatus, and are thereafter subjected to dispersion processing. Thereby, coagulated particles of the ferromagnetic powder can be dispersed and the coagulation of the ferromagnetic powder can be prevented, thus making it possible to obtain a liquid of ferromagnetic powder with uniform adsorption of the binder. As a result, a magnetic coating material suitable for a low-noise high-density coating-type magnetic recording medium is obtained.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: February 6, 2007
    Assignee: Fuji Photo Film Co., Ltd.
    Inventor: Koji Naoe
  • Patent number: 6949299
    Abstract: The present invention relates to a method of spray forming a boron steel metal article, and to the formed article. In at least one embodiment, the method comprises (a) providing a spray forming pattern, (b) spraying metallic particles onto the spray forming pattern, and (c) allowing the sprayed metallic particles to cool to form a metal article. In at least one embodiment, the metallic particles are sprayed from a carbon steel feedstock having a boron content of 0.25-2.25 weight percent, based on the total weight of the feedstock.
    Type: Grant
    Filed: June 25, 2004
    Date of Patent: September 27, 2005
    Assignee: Ford Motor Company
    Inventors: Allen Dennis Roche, David Robert Collins, Richard L. Allor
  • Patent number: 6908688
    Abstract: A multiple-region hardmetal tool piece. The tool piece includes a hardmetal body including a hard particle component and a binder; an additional body, the additional body including a hardmetal body having a hard particle component and a binder; a metal body or a ceramic body; a substantially discontinuous gradient-free boundary layer between the hardmetal body and the additional body; and a mating surface between the hardmetal body and the additional body. In the preferred embodiment, the hard particle components are a carbide, such as tungsten carbide. In the preferred embodiment, the mating surface includes a male portion on one of the bodies and a corresponding female portion on the other of the bodies. The mating surface is symmetrical or asymmetrical and, in the preferred embodiment, the mating surface is axially symmetrical, such as a dimple. The mating surface may further including both micro and macro mating features.
    Type: Grant
    Filed: August 4, 2000
    Date of Patent: June 21, 2005
    Assignee: Kennametal Inc.
    Inventors: Shivanand Majagi, Robert W. Britzke, Daniel W. Nelson
  • Publication number: 20040229036
    Abstract: Composite powder with a matrix domain structure, in which
    Type: Application
    Filed: April 12, 2004
    Publication date: November 18, 2004
    Applicant: DEGUSSA AG
    Inventors: Heiko Gottfried, Stipan Katusic, Michael Kraemer, Markus Pridoehl, Willibald Wombacher, Guido Zimmermann
  • Patent number: 6805973
    Abstract: A method for producing an aluminum nitride/aluminum base composite material comprising the steps of; (A) charging aluminum nitride powder into a container provided in a molten metal pressure apparatus, (B) applying pressure to the aluminum nitride powder in the container, (C) pouring a molten aluminum base material into the container, and, (D) applying pressure to the molten aluminum base material in the container to fill the aluminum base material in space between the aluminum nitride powder particles.
    Type: Grant
    Filed: September 3, 2003
    Date of Patent: October 19, 2004
    Assignee: Sony Corporation
    Inventors: Shingo Kadomura, Kei Takatsu, Shinsuke Hirano, Nobuyuki Suzuki
  • Publication number: 20040202885
    Abstract: A component (10) including a substrate material (12) and a wear alloy coating (14) applied to the substrate by a cold spray process. Particles of the wear alloy coating material (16) are directed toward a target surface (18) of the substrate at a velocity sufficiently high for the particles to deform and to adhere to the target surface. The size and/or composition of the particles may be varied during the cold spray process to produce a coating with a varying property across the depth of the coating. Particles of the wear alloy material may be applied by cold spraying along with particles of a second material such as a lubricant or a ceramic material. For Group 5 hard facing materials, the size and distribution of the embedded carbide nodules may be controlled by controlling the selection of the carbide particles being sprayed.
    Type: Application
    Filed: April 30, 2004
    Publication date: October 14, 2004
    Inventors: Brij B. Seth, Gregg P. Wagner
  • Patent number: 6783807
    Abstract: The surfaces of apparatuses and apparatus parts for chemical plant construction, including, for example, apparatus, container and reactor walls, discharge apparatuses, fittings, pumps, filters, compressors, centrifuges, columns, heat exchangers, dryers, comminuting machines, internals, packings and mixing elements, are coated by a process wherein protuberances having a mean height of from 100 nm to 50 &mgr;m with a mean spacing of from 100 nm to 100 &mgr;m are produced on the surface to be coated and the coating is applied thereon by currentless deposition of a metal layer or of a metal-polymer dispersion layer with the aid of a plating bath which contains a metal electrolyte, a reducing agent and optionally a polymer or polymer blend to be deposited, in dispersed form.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: August 31, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Stephan Hüffer, Thilo Krebs, Klaus-Dieter Hungenberg, Ingolf Kühn, Ekkehard Jahns, Christian Lach, Harald Keller, Andreas Pfau, Thomas Frechen, Bernd Diebold, Peter Dillmann
  • Patent number: 6670049
    Abstract: An environmental coating is applied to the surface of a titanium-base alloy substrate to protect the surface from oxidation, corrosion, erosion, and other damage. The coating is a mixture of a metal and a ceramic, each selected to contribute to the protective function. The proportions of the metal and the ceramic in the coating are selected such that the coefficient of thermal expansion of the coating is about the same as the coefficient of thermal expansion of the substrate.
    Type: Grant
    Filed: May 5, 1995
    Date of Patent: December 30, 2003
    Assignee: General Electric Company
    Inventors: Jon C. Schaeffer, Russell L. McCarron, Dennis M. Gray
  • Patent number: 6541124
    Abstract: A drill resistant plate, which presents a rough surface of hardened particles to drilling attack, and which tends to snap or destroy drill bits before they can began drilling. The plate is made by brazing hard particles into a matrix of brazing material attached to a steel plate. Nickel-Silver brazing material is used to form the matrix on the steel plate, and tungsten carbide particles of 8-10 mesh are secured within the matrix, with the hard particles of tungsten carbide partially exposed, presenting a roughened surface with angular pieces of tungsten carbide to the drilling attack.
    Type: Grant
    Filed: November 13, 2001
    Date of Patent: April 1, 2003
    Assignee: Rhino Metals, Inc.
    Inventor: Donald K. Suggs
  • Patent number: 6521353
    Abstract: A hard alloy material comprising tungsten carbide in an amount of 50 to 80 weight percent of the material, titanium carbide in an amount of at least about 10 weight percent, and a binder material of cobalt and nickel. Though tungsten carbide based, the thermal conductivity of the material of the invention is between 10 and 20 Watt/m° K. In other aspects of the invention, molybdenum and chromium are included to further lower the thermal conductivity of the material. In yet another aspect of the invention, one or more nitrides or carbonitrides of titanium and/or zirconium are included in the material.
    Type: Grant
    Filed: August 23, 1999
    Date of Patent: February 18, 2003
    Assignee: Kennametal PC Inc.
    Inventors: Shivanand Majagi, Robert W. Britzke
  • Publication number: 20020155312
    Abstract: A coated body that has a substrate of tungsten, carbon, and cobalt, and wherein the substrate presents a surface. Eta phase is present at the surface of the substrate. Fibrous tungsten carbide grains are present at the surface of the substrate. The surface of the substrate has a surface roughness, Ra, of greater than about 12 microinches. A coating layer is on the surface of the substrate.
    Type: Application
    Filed: March 22, 2002
    Publication date: October 24, 2002
    Inventors: Alfred S. Gates, Aharon Inspektor
  • Patent number: 6416878
    Abstract: The present invention relates to an abrasive dressing tool used for mechanical and chemical planarization abrasion of the surface of the work pieces as can be used for semiconductor wafers or the like which require precise, planar and micro polishing, and a method for manufacturing the same dressing tool. Specifically, ultimately macro- and micro-scratches on wafers can be drastically reduced, the rate of inferior finished products or wafers can be decreased and abrasive life time of the tool can be prolonged, by sintering and brazing abrasive particles with a nickel based brazing metal on the abrasive tool, and then filling or covering the non-sintered parts and re-crystallized parts of sintered and brazed layers, apt to crack or fall-out from the surface, through electroplating process.
    Type: Grant
    Filed: February 9, 2001
    Date of Patent: July 9, 2002
    Assignee: Ehwa Diamond Ind. Co., Ltd.
    Inventor: Jung Soo An
  • Patent number: 6399719
    Abstract: A melamine-containing resin modified with a cyclic urea prepolymer comprising urea, formaldehyde and ammonia or a primary amine. The prepolymer-modified melamine-containing resin provides useful binders alone, or when combined or coreacted with other resins. Products prepared with the binder include wood composites such as particleboard and medium density fiberboard.
    Type: Grant
    Filed: June 23, 1999
    Date of Patent: June 4, 2002
    Assignee: Georgia-Pacific Resins, Inc.
    Inventors: Pablo G. Dopico, Brian M. Peek, Benjamin D. Gapud, Kelly A. Shoemake, James C. Phillips
  • Publication number: 20020058154
    Abstract: A method of coating of steel products such as plate and sheet using an aluminum-zinc coating alloy includes modifying the coating bath with a particulate compound constituent in effective amounts to decrease the spangle facet size of the coated product, improve tension bend rust stain performance, and coated product paintability. Constituents include borides such as titanium boride and aluminum borides, carbides such as titanium carbide, and aluminides such as titanium aluminide. The method produces a coated steel product that does not require temper rolling for painting.
    Type: Application
    Filed: October 18, 2001
    Publication date: May 16, 2002
    Inventors: Fritz J. Friedersdorf, Erin T. McDevitt, H. E. George Rommal
  • Patent number: 6342306
    Abstract: A bearing material includes a backing metal and a porous sintered metal layer sintered onto a surface of the backing metal, particles of an inorganic substance being contained at grain boundaries of the porous sintered metal layer. The porous sintered metal layer contains tin, nickel, phosphorus, and copper, and the particles of the inorganic substance are those of at least one of graphite, boron nitride, graphite fluoride, calcium fluoride, aluminum oxide, silicon oxide, and silicon carbide.
    Type: Grant
    Filed: November 3, 1999
    Date of Patent: January 29, 2002
    Assignee: Oiles Corporation
    Inventors: Hideo Ozawa, Hiroshi Tsuji, Hirotsugu Tomita
  • Patent number: 6245438
    Abstract: The preparation of phenol-formaldehyde and melamine-formaldehyde resin-based binders extended with a cyclic urea-formaldehyde prepolymer and to products prepared using the binders. More particularly, the invention relates to a cyclic urea prepolymer comprising urea, formaldehyde, and ammonia or a primary amine which, when added to a phenol-formaldehyde or melamine-formaldehyde based resin, results in a useful binder for the manufacturer numerous articles.
    Type: Grant
    Filed: June 22, 2000
    Date of Patent: June 12, 2001
    Assignee: Georgia-Pacific Resins, Inc.
    Inventors: F. C. Dupre, Millard E. Foucht, William P. Freese, Kurt D. Gabrielson, Benjamin D. Gapud, W. Hayes Ingram, Ted M. McVay, Richard A. Rediger, Kelly A. Shoemake, Kim K. Tutin, James T. Wright
  • Patent number: 6224989
    Abstract: A cylinder block for an automotive engine that includes a sintered cylindrical body made of a first metal, the sintered cylindrical body having a plurality of pores. A powder of a second metal is dispersed into the pores of the sintered cylindrical body, and a cylinder block body is disposed around the sintered cylindrical body while filling the pores of the sintered cylindrical body. The main body is made of a third metal and integrally formed with the sintered cylindrical body by an intemetallic compound formed by a reaction between the first, second, and third metals.
    Type: Grant
    Filed: February 25, 1999
    Date of Patent: May 1, 2001
    Assignee: Hyundai Motor Company
    Inventor: Jun-su Kim
  • Patent number: 6217992
    Abstract: A cutting insert which comprises a rake face and a flank face wherein there is a cutting edge at the juncture of the rake face and the flank face. The cutting insert has a coating and a substrate wherein the coating is adherently bonded to the substrate. The substrate is a tungsten carbide-based cemented carbide wherein there is a zone of non-stratified cobalt enrichment beginning near and extending inwardly from a peripheral surface of the substrate. The bulk substrate has a porosity of greater than C00 and less than or equal to C04.
    Type: Grant
    Filed: May 21, 1999
    Date of Patent: April 17, 2001
    Assignee: Kennametal PC Inc.
    Inventor: George P. Grab
  • Patent number: 6060172
    Abstract: The present invention relates to a rapidly quenched metal strip used as a core material for transformers, magnetic shields, choke coils, etc., and to an Fe-based rapidly quenched metal strip having a strip thickness exceeding 20 .mu.m and up to 70 .mu.m, wherein nonmetallic inclusions contained in said metal strip have a maximum particle size up to 50% of the strip thickness, and densities of the nonmetallic inclusions are up to 10 nonmetallic inclusions/mm.sup.3 for nonmetallic inclusions having a particle size exceeding 10 .mu.m and up to 50% of the strip thickness, up to 3.times.10.sup.3 nonmetallic inclusions/mm.sup.3 for nonmetallic inclusions having a particle size of at least 3 .mu.m to up to 10 .mu.m, and up to 5.times.10.sup.5 nonmetallic inclusions/mm.sup.3 for nonmetallic inclusions having a particle size of at least 0.3 .mu.m to less than 3 .mu.m, and showing the following average value <.epsilon..sub.f > of a bending fracture strain .epsilon..sub.
    Type: Grant
    Filed: April 10, 1998
    Date of Patent: May 9, 2000
    Assignee: Nippon Steel Corporation
    Inventors: Yoshiharu Inoue, Hiroaki Sakamoto