Composite Powder (e.g., Coated, Etc.) Patents (Class 428/570)
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Patent number: 7527875Abstract: A group of metal magnetic nanoparticles is provided. The metal magnetic nanoparticle includes a core having a noble metal cluster of a diameter of 3 nm or less; and a metal shell, formed to surround the core, having noble metal atoms randomly distributed therein; wherein the metal shell has a noble metal atom content: (number of noble metal atoms)/(number of whole metal atoms)×100 of 1 to 15 at. %.Type: GrantFiled: May 25, 2005Date of Patent: May 5, 2009Assignee: Sony CorporationInventors: Mikihisa Mizuno, Yuichi Sasaki, Makoto Inoue
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Publication number: 20090104470Abstract: A method of producing an aluminum matrix composite material is described that comprises the steps of: mixing an aluminum powder and a ceramic powder to prepare a mixed powder; providing a lower casing made of aluminum and formed in a hollow rectangular parallelepiped shape having an open top, and a closing member made of aluminum and formed in a shape adapted to hermetically close the open top of the lower casing; packing the mixed powder into the lower casing; closing the open top of the lower casing filled with the mixed powder, by the closing member, to prepare a pre-rolling assembly having the mixed powder hermetically sealed therein; preheating the pre-rolling assembly; and rolling the preheated assembly to obtain the aluminum matrix composite material, where the aluminum matrix composite material includes a pair of metal plates having the mixed powder therebetween.Type: ApplicationFiled: October 23, 2007Publication date: April 23, 2009Inventors: Hideki Suzuki, Kazuto Sanada, Yuichi Tamaki, Toshimasa Nishiyama, Hideki Honmou, Toshiaki Yamazaki
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Publication number: 20090090440Abstract: The compositions of different energetic metallic particles and corresponding coatings are chosen to take advantage of the resulting exothermic alloying reactions when the metals are combined or alloyed through heat activation. Bimetallic particles composed of a core/shell structure of differing metals are chosen such that, upon achieving the melt point for at least one of the metals, a relatively substantial amount of exothermic heat of alloying is liberated. In an embodiment, the core metal is aluminum and the shell metal is nickel. The nickel may be applied to the outer surface of the aluminum particles using an electroless process from a metal salt solution with a reducing agent in an aqueous solution or a solvent media. The aluminum particles may be pretreated with zinc to remove any aluminum oxide. The resulting bimetallic particles may be utilized as an enhanced blast additive by being dispersed within an explosive material.Type: ApplicationFiled: October 4, 2007Publication date: April 9, 2009Applicant: Ensign-Bickford Aerospace & Defense CompanyInventor: Richard M. Kellett
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Patent number: 7510766Abstract: A magnetic composite for AC applications with improved magnetic properties (i.e. low hysteresis losses and low eddy current losses) is disclosed. The composite comprises a consolidation of magnetizable metallic microlamellar particles each having a top and bottom surfaces and opposite ends. The top and bottom surfaces are coated with a dielectric coating for increasing the resistivity of the composite and reducing eddy current losses. The dielectric coating is made of a refractory material and the ends of the lamellar particles are metallurgically bonded to each other to reduce hysteresis losses of the composite. A process for manufacturing the same is also disclosed. The composite is suitable for manufacturing devices for AC applications such as transformers, stator and rotor of motors, generators, alternators, field concentrators, chokes, relays, electromechanical actuators, synchroresolvers, etc.Type: GrantFiled: February 4, 2004Date of Patent: March 31, 2009Assignee: Corporation Imfine Inc.Inventor: Patrick Lemieux
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Publication number: 20090068488Abstract: An object of the present invention is to provide a method for producing granulated metallic iron superior in rust resistance. Another object of the present invention is to provide a method for producing such granulated metallic iron. In the method, the granulated metallic iron is produced by agglomerating a material mixture including an iron-oxide-containing material and a carbonaceous reducing agent; charging and heating the agglomerated material mixture in a moving hearth-type reducing furnace to reduce the iron oxide in the material mixture with the carbonaceous reducing agent to obtain hot granulated metallic iron; and cooling the hot granulated metallic iron, wherein the hot granulated metallic iron is cooled while its relative position is changed; and an oxide coating is formed on the surface of the hot granulated metallic iron by bringing moisture into contact with almost the entire surface of the hot granulated metallic iron.Type: ApplicationFiled: March 24, 2006Publication date: March 12, 2009Applicant: Mesabi Nugget LLCInventors: Koji Tokuda, Osamu Tsuge
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Patent number: 7491445Abstract: It is the object of the present invention to provide a conductive particle which has excellent adhesion between a base particle and a conductive layer, a conductive layer being resistant to breaking, impact resistance being improved, and an anisotropic conductive material using the conductive particle. The prevent invention is a conductive particle, which comprises a base particle and a conductive layer formed on a surface of said base particle, said conductive layer having a non-crystal nickel plating layer in contact with the surface of said base particle and a crystal nickel plating layer, and a proportion of a nickel crystal grain aggregate oriented in a nickel (111) plane derived from an integrated intensity ratio in X-ray diffraction measurement being 80% or more.Type: GrantFiled: September 1, 2005Date of Patent: February 17, 2009Assignee: Sekisui Chemical Co., Ltd.Inventor: Hiroya Ishida
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Publication number: 20090025830Abstract: A flat soft magnetic metal powder is provided that includes: Ni in the range of 60 to 90 mass %, one or more kinds of Nb, V, and Ta in the range of 0.05 to 20 mass % in total (0.05 to 19.95 mass % when Mo is added thereto), Mo in the range of 0.05 to 10 mass % if necessary, one or two kinds of Al and Mn in the range of 0.01 to 1 mass % in total if necessary, and the balance including Fe; an average grain size of 30 to 150 ?m and an aspect ratio (average grain size/average thickness) of 5 to 500; and a flat face. Here, with a peak intensity of a face index (220) in an X-ray diffraction pattern I220 and a peak intensity of a face index (111) I111, a peak intensity ratio I220/I111 is in the range of 0.1 to 10.Type: ApplicationFiled: February 9, 2006Publication date: January 29, 2009Applicant: Mitsubishi Materials CorporationInventors: Gakuji Uozumi, Ryoji Nakayama, Yasushi Nayuki
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Patent number: 7455905Abstract: The present invention concerns a high purity, annealed iron powder suitable for the preparation of soft magnetic composites. The powder is distinguished in that the content of inevitable impurities is less than 0.30% by weight, the oxygen content is less than 0.05% by weight, and the specific surface area as measured by the BET method is less than 60 m2/kg.Type: GrantFiled: September 8, 2004Date of Patent: November 25, 2008Assignee: Höganäs ABInventors: Zhou Ye, Ola Andersson
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Publication number: 20080233422Abstract: Nickel powder batches and methods for producing nickel powder batches. The powder batches include particles having a small particle size, narrow size distribution and a spherical morphology. The present invention is also directed to devices incorporating the nickel metal powders.Type: ApplicationFiled: June 5, 2008Publication date: September 25, 2008Applicant: CABOT CORPORATIONInventors: Toivo T. Kodas, Mark J. Hampden-Smith, James Caruso, Quint H. Powell, Clive D. Chandler, Daniel J. Skamser
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Publication number: 20080226934Abstract: Described herein are nanoreactors having various shapes that can be produced by a simple chemical process. The nanoreactors described herein may have a shell as thin as 0.5 nm and outside diameters that can be controlled by the process of making and have a nanoparticle enclosed therein. The nanoreactors have catalytic activity and may be used to catalyze a variety of chemical reactions.Type: ApplicationFiled: March 22, 2005Publication date: September 18, 2008Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIAInventors: A. Paul Alivisatos, Yadong Yin, Robert M. Rioux, Gabor A. Somorjai
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Patent number: 7410698Abstract: A conductive particle having a low connection resistance, a small variation of conduction performance, and excellent conduction reliability and an anisotropic conductive material using such particles are disclosed. Conventional anisotropic conductive materials using conductive particles are used in the form that they are interposed between opposed boards or between opposed electrode terminals of electronic devices such as mobile telephones. However, as electronic devices have been recently developing, enhancement of the conduction reliability of the conductive particles used for the anisotropic conductive materials have been required. The surface (2) of the base particle of a conductive particle (1) of the invention used for an anisotropic conductive material is covered with a conductive film or films (4, 5). The conductive particle (1) has projections (5b) projecting from the conductive film or films.Type: GrantFiled: January 27, 2005Date of Patent: August 12, 2008Assignee: Sekisui Chemical Co., Ltd.Inventors: Hiroya Ishida, Takeshi Wakiya, Shinya Uenoyama
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Patent number: 7404841Abstract: A composite powder includes an FeMo based first powder including between about 20% and about 55% by weight Fe and between about 45% and about 80% by weight of Mo. The composite powder also includes an aluminum bronze based second powder blended with the FeMo based first powder.Type: GrantFiled: October 20, 2005Date of Patent: July 29, 2008Assignee: Caterpillar Inc.Inventors: Sang-Ha Leigh, Hyung K. Yoon
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Patent number: 7390576Abstract: A method to produce dispersion of magnetic metal particle aggregates is provided. FePt nanoparticles are uniformly dispersed with the particles separated at controlled inter-particle spacing. The magnetic metal particle aggregate is composed of magnetic metal particles whose main components and the contents thereof are represented by the following general formula (1): [TXM1?X]YZ1?Y, ??(1) where T is one or both of Fe and Co, M is one or both of Pt and Pd, Z is at least one member selected from the group composed of Ag, Cu, Bi, Sb, Pb and Sn, X represents 0.3˜0.7, and Y represents 0.7˜1.0, the balance being impurities unavoidably incorporated during production, wherein the proportion of face-centered tetragonal structure is in the range of 10˜100%, the particles have an average diameter of 30 nm or less, and the particles are in a dispersed state spaced apart from one another.Type: GrantFiled: July 26, 2004Date of Patent: June 24, 2008Assignee: Dowa Electronics Materials Co., Ltd.Inventor: Kimitaka Sato
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Publication number: 20080145687Abstract: A method of producing titanium metal from a titanium-containing material includes the steps of producing a solution of M?TiF6 from the titanium-containing material, selectively precipitating M?2TiF6 from the solution by the addition of (M?)aXb and using the selectively precipitated M?2TiF6 to produce titanium. M? is a cation of the type which forms a hexafluorotitanate, M? is selected from ammonium and the alkali metal cations, X is an anion selected from halide, sulphate, nitrite, acetate and nitrate and a and b are 1 or 2.Type: ApplicationFiled: December 14, 2005Publication date: June 19, 2008Inventor: Gerard Pretorius
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Publication number: 20080138643Abstract: The present invention relates to a method for manufacturing copper nanoparticles and copper nanoparticles thus manufactured, in particular, to a method for manufacturing copper nanoparticles, wherein the method includes producing mixture by mixing one or more copper salt selected from a group consisting of CuCl2, Cu(NO3)2, CuSO4, (CH3COO)2Cu and Cu(acac)2 (copper acetyloacetate) with fatty acid and dissociating; and reacting the mixture by heating and copper nanoparticle. According to the present invention, copper nanoparticles can be synthesized in a uniform size and a high concentration using general copper salt as a copper precursor material in non-aqueous system without designing precursor material. The present invention is not only environment-friendly, but also economical as highly expensive equipment is not demanded.Type: ApplicationFiled: September 20, 2007Publication date: June 12, 2008Inventors: Kwi-Jong Lee, Jae-Woo Joung, Young-Il Lee, Byung-Ho Jun
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Publication number: 20080118767Abstract: The present invention relates to a method of production of a new material, consisting of a) a leaching of component A from the surface of particles of the composition AnGam upon exposure to hot water on a special support b) solidification of the cover layer of gallium metal in ice-cold water, and c) passivation of the gallium surface layer of the particles in streams of pure water and air. The product has the form of singular particles of monocrystalline intermetallic compounds of the general formula AnGam with a continuous gallium surface coating for usage in evaporators of metal A, where A is an alkali or alkaline earth metal. The average diameter of the particles is in the range from about 0.2 mm to about 3.5 mm, the gallium coating is thicker than 10 ?m.Type: ApplicationFiled: August 22, 2005Publication date: May 22, 2008Inventor: Konstantin Chuntonov
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Patent number: 7374824Abstract: Tellurium-containing nanocrystallites are produced by injection of a precursor into a hot coordinating solvent, followed by controlled growth and annealing. Nanocrystallites may include CdTe, ZnTe, MgTe, HgTe, or alloys thereof. The nanocrystallites can photoluminesce with quantum efficiencies as high as 70%.Type: GrantFiled: April 7, 2006Date of Patent: May 20, 2008Assignee: Massachusetts Institute of TechnologyInventors: Moungi G. Bawendi, Frederic V. Mikulec, Sungjee Kim
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Patent number: 7335427Abstract: A process for repairing a turbine component of a turbomachine, as well as a sintered preform used in the process and a high gamma-prime nickel-base superalloy component repaired thereby. The sintered preform contains a sintered mixture of powders of a cobalt-base braze alloy and a cobalt-base wear-resistant alloy. The braze alloy constitutes at least about 10 up to about 35 weight percent of the sintered preform and contains a melting point depressant such as boron. The preform is formed by mixing powders of the braze and wear-resistant alloys to form a powder mixture, and then sintering the powder mixture. To use the preform, a surface portion of the turbine component is removed to expose a subsurface portion, followed by diffusion bonding of the preform to the subsurface portion to form a wear-resistant repair material containing the braze alloy dispersed in a matrix of the wear-resistant alloy.Type: GrantFiled: December 17, 2004Date of Patent: February 26, 2008Assignee: General Electric CompanyInventor: Sujith Sathian
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Publication number: 20080008897Abstract: A magnetic powder according to the present invention comprises powder made of the iron element as a main component, and an insulator covering the surface of the powder. The powder has a spherical shape or a smoothed surface. The insulator comprises rare earth fluorides, alkaline metal fluorides, or alkaline earth metal fluorides. A soft magnetic composite formed by using this magnetic powder can suppress its eddy current loss in a wide frequency band and can also suppress its hysteresis loss due to compressed residual distortion in soft magnetic powder.Type: ApplicationFiled: July 6, 2007Publication date: January 10, 2008Inventors: Takao IMAGAWA, Yuichi Satsu, Matahiro Komuro
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Patent number: 7312400Abstract: A multilayer wiring board assembly component comprises: an insulating substrate component (the insulating resin layer 111); a conductive layer 112 formed on one surface of said insulating substrate component 111 in the form of an electrode pattern; an adhesive layer 113 formed on the other surface of said insulating substrate component 111; and a conductive resin composition 115 with which is filled a through hole passing through said insulating substrate component 111, said adhesive layer and said conductive layer in order to make interlayer interconnection. The bore diameter of the conductive layer portion 114b of the through hole 114 is smaller than the bore diameter of the insulating resin layer portion and the adhesive layer portion 114a to establish electrical connection between the conductive resin composition 115 and the conductive layer 112 by the rare surface 112a of the conductive layer 112.Type: GrantFiled: February 21, 2003Date of Patent: December 25, 2007Assignee: Fujikura Ltd.Inventors: Shoji Ito, Osamu Nakao, Reiji Higuchi, Masahiro Okamoto
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Patent number: 7309374Abstract: In contrast to current industrial practice where alloying powders are added to starting powder metallurgy compositions either as powder mixtures or fully prealloyed powders, the present invention posits a diffusion bonded nickel-copper precursor additive mixture for direct one step addition to the starting powder metallurgy master blend composition. Segregation and dusting are substantially reduced and the mechanical properties of the resultant compact are improved.Type: GrantFiled: April 4, 2005Date of Patent: December 18, 2007Assignee: Inco LimitedInventors: Tajpreet Singh, Scott Thomas Campbell, Thomas Francis Stephenson, Ouan Min Yang
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Patent number: 7294289Abstract: Disclosed are conductive powder having a packing density of 68% by volume or more with a relative value preferably comprising 60 to 92% by weight of roughly spherical and silver-plated copper powder part of the surface of which has been coated with 3 to 30% by weight of silver based on an amount of roughly spherical copper powder with exposing at least a surface of a portion of an alloy of copper with silver, and the surface of which is coated with 0.02 to 1.0% by weight of an aliphatic acid based on an amount of the roughly spherical and silver-plated copper powder, and 8 to 40% by weight of silver powder, and a method for preparing the same.Type: GrantFiled: June 16, 2006Date of Patent: November 13, 2007Assignee: Hitachi Chemical Co., Ltd.Inventor: Hideji Kuwajima
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Patent number: 7288325Abstract: A hydrogen storage material includes a nano size material that can be formed in a multi-layered core/shell structure and/or in a nanotabular (or platelet) form.Type: GrantFiled: March 15, 2004Date of Patent: October 30, 2007Assignee: The Pennsylvania State UniversityInventors: Peter C. Eklund, Terumi Furuta, Hajime Goto, Yoshiya Fujiwara, James H. Adair, Jennifer A. Nelson, Kishore Sreenivasan
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Patent number: 7285329Abstract: Fine composite metal particle comprising a metal core and a coating layer of carbon, and being obtained by reducing metal oxide powder with carbon powder.Type: GrantFiled: September 7, 2004Date of Patent: October 23, 2007Assignee: Hitachi Metals, Ltd.Inventors: Yasushi Kaneko, Shigeo Fujii, Hisato Tokoro
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Patent number: 7282079Abstract: A thermal spray powder includes cermet particles. Each cermet particle includes tungsten carbide particles having a mean primary particle size of 3 to 9 ?m and metal particles or ceramic particles containing chrome. The mean particle size of the cermet particles is preferably from 2 to 50 ?m and the compression strength of each cermet particle is preferably from 400 to 900 MPa. Such a thermal spray powder enables the formation of a thermal sprayed coating which has both excellent cavitation erosion resistance and slurry erosion resistance.Type: GrantFiled: December 22, 2004Date of Patent: October 16, 2007Assignee: Fujimi IncorporatedInventors: Hiroaki Mizuno, Tsuyoshi Itsukaichi
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Patent number: 7279229Abstract: A nickel-base braze material suitable for closing holes in a high temperature component, such as a tip cap hole in a turbine blade. The braze material comprises first and second filler materials and a binder. The first filler material comprises particles of a first alloy, and the second filler material comprises particles of at least a second alloy having a lower melting temperature than the first alloy. The second alloy consists essentially of, by weight, about 8 to about 23 percent chromium, about 4 to about 18 percent cobalt, about 1.5 to about 6.0 percent tantalum, about 1.0 to about 6.0 percent aluminum, about 0.3 to about 1.5 percent boron, about 2.0 to about 6.0 percent silicon, up to 0.2 percent carbon, the balance being nickel and incidental impurities.Type: GrantFiled: March 24, 2005Date of Patent: October 9, 2007Assignee: General Electric CompanyInventors: David Edwin Budinger, Richard Ludwig Schmidt, Mark David Veliz, Michael Howard Rucker
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Patent number: 7255933Abstract: A multi-layer sliding part is prepared by a process including mixing 1–50 parts by volume of a Cu-plated solid lubricant powder with 100 parts by volume of a Cu-based alloy powder comprising 5–20 mass % of Sn and a remainder of Cu to form a mixed powder, sintering the mixed powder in a reducing atmosphere to form a sintered mass, pulverizing the sintered mass to form a powder, dispersing the powder formed by pulverizing on a metal backing plate, and sintering the dispersed powder to bond grains of the dispersed powder to each other and to the backing plate. After sintering of the pulverized powder to form bearing metal layer, the bearing metal layer is pressed and densified. After densification, the bearing metal layer is annealed, again pressed, and then coated with a resin having good sliding properties.Type: GrantFiled: August 17, 2004Date of Patent: August 14, 2007Assignee: Senju Metal Industry Co., Ltd.Inventors: Issaku Sato, Kenzo Tadokoro, Hideaki Tanibata
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Patent number: 7250082Abstract: Provided is a chemical wet preparation method for Group 12-16 compound semiconductor nanocrystals. The method includes mixing one or more Group 12 metals or Group 12 precursors with a dispersing agent and a solvent followed by heating to obtain a Group 12 metal precursor solution; dissolving one or more Group 16 elements or Group 16 precursors in a coordinating solvent to obtain a Group 16 element precursor solution; and mixing the Group 12 metal precursors solution and the Group 16 element precursors solution to form a mixture, and then reacting the mixture to grow the semiconductor nanocrystals. The Group 12-16 compound semiconductor nanocrystals are stable and have high quantum efficiency and uniform sizes and shapes.Type: GrantFiled: July 7, 2004Date of Patent: July 31, 2007Assignee: Samsung Electronics Co., Ltd.Inventors: Eun-joo Jang, Tae-kyung Ahn
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Patent number: 7241502Abstract: The invention relates to mouldings having an optical effect which essentially consist of core/shell particles whose shell forms a matrix and whose core is essentially solid and has an essentially monodisperse size distribution, where a difference exists between the refractive indices of the core material and of the shell material. The mouldings are characterized in that they are obtainable by a process in which the core/shell particles are heated to a temperature at which the shell is flowable, and the flowable core/shell particles are subjected to the action of a mechanical force.Type: GrantFiled: August 21, 2002Date of Patent: July 10, 2007Assignee: Merck PatentgesellschaftInventors: Ralf Anselmann, Holger Winkler, G. P. Hellmann, Tillmann Ruhl, Günther Vulpius, Harald Dörr
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Patent number: 7238219Abstract: A superfine material made by incorporation of an inorganic polymer precursor of a grain growth inhibitor into intermediates useful for the production of superfine materials. The precursor/nanostructured material composite is optionally heat treated at a temperature below the grain growth temperature of the superfine material in order to more effectively disperse the precursor. The composites are then heat treated at a temperature effective to decompose the precursor and to form superfine materials having grain growth inhibitors uniformly distributed at the grain boundaries. Synthesis of the inorganic polymer solution comprises forming an inorganic polymer from a solution of metal salts, filtering the polymer, and drying. Alloying additives as well as grain growth inhibitors may be incorporated into the superfine materials.Type: GrantFiled: April 2, 2003Date of Patent: July 3, 2007Assignee: Inframat CorporationInventors: Danny T. Xiao, Chris W. Strock, Donald M. Wang, Peter R. Strutt
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Patent number: 7232614Abstract: A tungsten disulfide metal surface treatment in which the substrate material is prepared through impingement of small blast media particle sizes to create formed pockets in the substrate material approximately matched to the size of the tungsten disulfide particles. A sand blast apparatus having a vibratory bowl with a throttled intake pipe enables small blast media particles to be used to prepare the substrate surface with the formed pockets. A method for forming the tungsten disulfide surface treatment through roughening the substrate surface in a controlled manner is disclosed.Type: GrantFiled: June 16, 2005Date of Patent: June 19, 2007Assignee: Material Technologies, Inc.Inventor: Craig T. LeClaire
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Patent number: 7226660Abstract: This invention provides a conductive fine particle having an ability of relaxing the force applied to a circuit of a substrate or the like. A conductive fine particle, comprising a core fine particle made of resin with its surface covered with at least one metal layer, wherein the resin has a coefficient of linear expansion of from 3×10?5 to 7×10?5 (1/K).Type: GrantFiled: April 27, 2001Date of Patent: June 5, 2007Assignee: Sekisui Chemical Co., Ltd.Inventors: Hiroshi Kuroda, Nobuyuki Okinaga
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Patent number: 7195825Abstract: A multi-layer sliding part is prepared by a process including mixing 1–50 parts by volume of a Cu-plated solid lubricant powder with 100 parts by volume of a Cu-based alloy powder comprising 5–20 mass % of Sn and a remainder of Cu to form a mixed powder, sintering the mixed powder in a reducing atmosphere to form a sintered mass, pulverizing the sintered mass to form a powder, dispersing the powder formed by pulverizing on a steel backing plate, and sintering the dispersed powder to bond grains of the dispersed powder to each other and to the backing plate.Type: GrantFiled: August 21, 2003Date of Patent: March 27, 2007Assignee: Senju Metal Industry Co., Ltd.Inventors: Issaku Sato, Kenzou Tadokoro, Hideaki Tanibata
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Patent number: 7150920Abstract: Metal-carbon composite powders and methods for producing metal-carbon composite powders. The powders have a well-controlled microstructure and morphology and preferably have a small average particle size. The method includes forming the particles from an aerosol of powder precursors. The invention also includes novel devices and products formed from the composite powders.Type: GrantFiled: July 31, 2002Date of Patent: December 19, 2006Assignee: Cabot CorporationInventors: Toivo T. Kodas, Mark J. Hampden-Smith, James Caruso, Daniel J. Skamser, Quint H. Powell
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Patent number: 7144627Abstract: Composite particles containing metallic shell layers are provided. The particles may include a coating layer, such as of a protective or electrically non-conducting material, over an outermost metallic shell layer. The particle preferably has a plasmon resonance associated with at least one metallic shell layer. The coating layer preferably imparts improved thermal stability to the plasmon resonance. Further, the present invention relates to particles that include at least two metallic shell layers, separated by a coating layer. The addition of a second metallic shell layer preferably allows the plasmon resonance of the shell layer to be more red-shifted with respect to a colloidal particle of the metal that the plasmon resonance of a particle of the same size but with only a single metallic shell.Type: GrantFiled: November 5, 2001Date of Patent: December 5, 2006Assignee: William Marsh Rice UniversityInventors: Nancy J. Halas, Corey J. Radloff
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Patent number: 7122069Abstract: A Mo—Cu composite powder is provided which is comprised of individual finite particles each having a copper phase and a molybdenum phase wherein the molybdenum phase substantially encapsulates the copper phase. The composite powder may be consolidated by conventional P/M techniques and sintered without copper bleedout according to the method described herein to produce Mo—Cu pseudoalloy articles having very good shape retention, a high sintered density, and a fine microstructure.Type: GrantFiled: March 13, 2001Date of Patent: October 17, 2006Assignee: Osram Sylvania Inc.Inventors: Leonid P Dorfman, Michael J. Scheithauer, David L. Houck, Anna T. Spitsberg, Jeffrey N. Dann
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Patent number: 7083859Abstract: Disclosed are conductive powder having a packing density of 68% by volume or more with a relative value preferably comprising 60 to 92% by weight of roughly spherical and silver-plated copper powder part of the surface of which has been coated with 3 to 30% by weight of silver based on an amount of roughly spherical copper powder with exposing at least a surface of a portion of an alloy of copper with silver, and the surface of which is coated with 0.02 to 1.0% by weight of an aliphatic acid based on an amount of the roughly spherical and silver-plated copper powder, and 8 to 40% by weight of silver powder, and a method for preparing the same.Type: GrantFiled: July 7, 2004Date of Patent: August 1, 2006Assignee: Hitachi Chemical Co., Ltd.Inventor: Hideji Kuwajima
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Patent number: 7077882Abstract: Gold powders and methods for producing gold powders. The powders preferably have a small particle size, narrow size distribution and a spherical morphology. The method includes forming the particles by a spray pyrolysis technique. The invention also includes novel devices and products formed from the gold powders.Type: GrantFiled: July 16, 2004Date of Patent: July 18, 2006Assignee: Cabot CorporationInventors: Toivo T. Kodas, Mark J. Hampden-Smith, James Caruso, Daniel J. Skamser, Quint H. Powell, Clive D. Chandler
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Patent number: 7052777Abstract: A composite nanoparticle material comprising a plurality of cores and a plurality of shells. At least one of the cores is encapsulated by one of the shells. An oxygen storage material comprising a plurality of oxygen storage catalyst cores. A plurality of oxygen transport shells. At least one of the oxygen storage catalyst cores is encapsulated by one of the oxygen transport shells.Type: GrantFiled: February 18, 2003Date of Patent: May 30, 2006Assignee: Nanophase Technologies CorporationInventors: Richard W. Brotzman, Jr., Marc L. Kullberg
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Patent number: 7041148Abstract: High-permeability, low-core-loss soft magnetic composite materials, compositions containing the same, and methods for making the same are described. These magnetic materials are made by forming fiber or flake shaped particles from a ferromagnetic material, annealing the particles, and then coating an insulating material on the particles. These particles can then be compacted to form an article that has high permeability, high saturation, low core loss, and is a suitable replacement for laminations in various applications, such as motors.Type: GrantFiled: March 3, 2003Date of Patent: May 9, 2006Assignee: General Electric CompanyInventors: Luana Emiliana Iorio, Paul Alfred Siemers, Gerald Burt Kliman, Krishnamurthy Anand, Amitabh Verma
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Patent number: 7022409Abstract: A multi color changing powder with a bluish base appearance color of which color tone varies according to the observation direction is provided. A pleochroism powder of the present invention comprises a flaky mica having a coating which consists of two layers wherein one of said two layers is a first layer comprising a metal oxide of titanium coated on said flaky mica and the other is a second layer comprising metal oxides of cobalt and aluminum coated on said first layer.Type: GrantFiled: June 5, 2002Date of Patent: April 4, 2006Assignee: Shiseido Co., Ltd.Inventors: Yukie Yoda, Kenichi Sakuma, Masayoshi Wada, Asa Kimura
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Patent number: 7001670Abstract: The invention relates to a wear protection layer for piston rings in internal combustion engines consisting essentially of chromium carbides, wolfram carbide, chromium and nickel. The wear protection layer is formed from a mixture of powders in which the first powder consists of at least the alloy components chromium carbide, chromium and nickel, in the form of an agglomerated and sintered powder, and which has not been subjected to any secondary heat treatment that would make the powder brittle, such as plasma refinement, the carbides in the powder having an average diameter of essentially not more than 3 ?m. A second powder, also in the form of an agglomerated and sintered powder, contains wolfram carbide and is applied to at least one peripheral surface of the piston rings by thermal injection, so that two distinctive coating areas are produced in the wear protection layer. A first area, predominantly rich in chromium, and a second area, mainly rich in wolfram carbide are formed.Type: GrantFiled: November 17, 2001Date of Patent: February 21, 2006Assignee: Federal-Mogul Burscheid GmbHInventor: Christian Herbst-Dederichs
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Patent number: 6982047Abstract: The present invention improves the oxidation resistance of an ultrafine metal powder for use in the internal electrode of a multilayer ceramic capacitance and suppresses an increase in the thickness of a metal internal electrode film resulting from the spheroidization of the molten metal under surface tension during the formation of the metal internal electrode film. The ultrafine metal powder has a sulfur-containing compound of not less than one element selected from the group consisting of Y, Zr, and La present on the surface of the particle thereof and is produced by performing an ultrafine metal powder purification step of dispersing the ultrafine metal powder in a slurry, a surface treatment step of adding an aqueous solution containing a sulfate of not less than one element selected from the group consisting of Y, Zr, and La to the slurry to form the compound on the surface of the metal particle, a filtering step, and a drying step.Type: GrantFiled: November 14, 2003Date of Patent: January 3, 2006Assignee: Kawatetsu Mining Co., Ltd.Inventor: Morishige Uchida
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Patent number: 6967183Abstract: Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by heating the aerosol to a relatively low temperature, such as not greater than about 400° C.Type: GrantFiled: March 22, 2001Date of Patent: November 22, 2005Assignee: Cabot CorporationInventors: Mark J. Hampden-Smith, Toivo T. Kodas, Plamen Atanassov, Klaus Kunze, Paul Napolitano, Rimple Bhatia, David E. Dericotte, Paolina Atanassova
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Patent number: 6962742Abstract: A pattern card has a base material being composed of a paper sheet and a color texture layer printed on the paper sheet. A wax layer is formed on the base material. A protection printing ink is coated on the wax layer. A picture printing ink is partially coated on the protection printing ink according to a designed picture's profile and contour. The protection printing ink and the picture can be mixed with wax in the proportion of 10%. Whereby, it is easy to remove the protection and picture printing ink by a drawknife, and a pattern or picture with a three-dimensional effect appears.Type: GrantFiled: March 10, 2004Date of Patent: November 8, 2005Inventor: Teng-Kuei Chen
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Patent number: 6951504Abstract: The present inventions is directed to a method of polishing a workpiece. The method comprises providing an abrasive article, the abrasive article comprising superabrasive particles within agglomerates. The method then comprises contacting the abrasive article with a workpiece outer surface, the workpiece outer surface comprising a thermal spray hard phase, and relatively moving the abrasive article and the workpiece. The workpiece outer surface may further comprises a bonding phase. The abrasive article may be a continuous belt, an abrasive tape or a resin bonded disk.Type: GrantFiled: March 20, 2003Date of Patent: October 4, 2005Assignee: 3M Innovative Properties CompanyInventors: Negus B. Adefris, Carl P. Erickson, Brent D. Niccum, Thomas A. Sager, Craig F. Schroeder, Theodore J. Testen
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Patent number: 6950729Abstract: A portable electronic system which obtains power from a dry-electrolyte fuel cell. Water which is produced by the fuel cell is atomized by an ultrasonic transducer, to avoid user inconvenience due to reservoirs or dripping.Type: GrantFiled: May 21, 2001Date of Patent: September 27, 2005Inventors: Nathan Mitchell, Joseph F. Freiman
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Patent number: 6926963Abstract: The objects of the present invention are to provide a highly weather-resistant iron-based magnet powder containing a rare-earth element, characterized by high coercive force in a practically important humid atmosphere, resin composition containing the same powder for bonded magnets, and bonded and compacted magnets containing the same powder. The present invention provides the above-described products by optimizing the functions and types of the phosphate coating film, uniformly formed over the surfaces of the iron-based magnet powder particles containing a rare-earth element.Type: GrantFiled: September 27, 2001Date of Patent: August 9, 2005Assignee: Sumitomo Metal Mining Co., Ltd.Inventors: Kenji Ohmori, Toshiyuki Osako, Kayo Hashiguchi, Kouichi Yokosawa
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Conductive metal particles, conductive composite metal particles and applied products using the same
Patent number: 6926751Abstract: Disclosed are provides conductive metal particles and conductive composite metal particles by which conductive materials having stable conductivity can be provided, and applied product thereof. The conductive metal particles have a number average particle diameter of 5 to 100 ?m, a BET specific surface area of 0.01×103 to 0.7×103 m2/kg, a sulfur element content of at most 0.1% by mass, an oxygen element content of at most 0.5% by mass and a carbon element content of at most 0.1% by mass. The conductive composite metal particles are obtained by coating the surfaces of the conductive metal particles with a high-conductive metal.Type: GrantFiled: September 15, 2003Date of Patent: August 9, 2005Assignee: JSR CorporationInventors: Terukazu Kokubo, Naoki Yanadori -
Patent number: 6919035Abstract: Metal oxide coated substrates are disclosed comprising a three dimensional substrate having a coating of metal oxide on at least a portion of all three dimensions thereof and having a polymeric inner core, produced by a unique process having particular applicability to the manufacture of tin oxide coated three dimensional substrates. Certain novel coated substrates, such as flakes, spheres and porous substrates are disclosed. The coated substrates are useful in polymers, catalysis, heating and shielding applications.Type: GrantFiled: May 18, 2001Date of Patent: July 19, 2005Assignee: Ensci Inc.Inventor: Thomas J. Clough