Boride, Carbide Or Nitride Component Patents (Class 428/627)
  • Patent number: 8361635
    Abstract: A coated article is described. The coated article includes a substrate, a combining layer formed on the substrate, a plurality of chromium nitride layers and a plurality of copper-zinc alloy layers formed on the combining layer. The combining layer is a chromium layer. Each chromium nitride layer interleaves with one copper-zinc alloy layer. A method for making the coated article is also described.
    Type: Grant
    Filed: July 25, 2011
    Date of Patent: January 29, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Cong Li
  • Patent number: 8361634
    Abstract: A process for joining a bronze part and a silicon carbide ceramic part comprising: providing a bronze part, a SiC ceramic part, a Al foil and a Ni foil; placing the SiC ceramic part, the Al foil, the Ni foil, and the bronze part into a mold, the Al foil and the Ni foil located between the SiC ceramic part and the bronze part, the Al foil abutting against the SiC ceramic part, the Ni foil abutting against the bronze part and the Al foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the bronze part, the SiC ceramic part, the Al foil, and the Ni foil at least until the bronze part, the SiC ceramic part, the Al foil and the Ni foil form a integral composite article.
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: January 29, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Publication number: 20130022836
    Abstract: The present disclosure relates to brazed coated diamond-containing materials and methods of producing brazed coated diamond-containing materials. The method for brazing the coated diamond-containing material may include bringing a braze metal into contact with the refractory metal layer and a substrate; heating at least the braze metal above the melting temperature of the braze metal; and bringing the braze metal into contact with the substrate to form a braze metal layer to join the diamond-containing material, braze metal layer, and substrate together. An advantage of the method may include that the brazing step may be performed in air, under ambient pressure, and without the need for a protective layer.
    Type: Application
    Filed: July 19, 2012
    Publication date: January 24, 2013
    Applicant: DIAMOND INNOVATIONS, INC.
    Inventors: Thomas C. Easley, Yuanbo Lin, Dwight Dyer
  • Patent number: 8349469
    Abstract: A process for joining a stainless steel part and a silicon carbide ceramic part comprising: providing a SUS part, a SiC ceramic part, a Mo foil and a Ti foil; placing the SiC ceramic part, the Mo foil, the Ti foil, and the SUS part into a mold, the Mo foil and the Ti foil located between the SiC ceramic part and the SUS part, the Mo foil abutting the SiC ceramic part, the Ti foil abutting the SUS part and the Mo foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the SUS part, the SiC ceramic part, the Mo foil, and the Ti foil at least until the SUS part, the SiC ceramic part, the Mo foil and the Ti foil form a integral composite article.
    Type: Grant
    Filed: June 20, 2011
    Date of Patent: January 8, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Patent number: 8349468
    Abstract: A Ni alloy layer is formed on a surface of a steel base on the side to be in direct contact with a molten aluminum alloy, and titanium carbide (TiC) is bonded in a particulate state to the surface of the Ni alloy layer. This makes it possible to provide a metal material having materially enhanced melting loss resistance without resorting to conventional techniques, such as the provision of a ceramic coating by PVD or CVD.
    Type: Grant
    Filed: September 27, 2010
    Date of Patent: January 8, 2013
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Jun Masuda, Shuhei Homma, Ryousuke Fujimoto
  • Publication number: 20120308844
    Abstract: The present invention relates generally to methods for producing a coated jewelry article or a coated component of a jewelry article, comprising a jewelry article or a component of a jewelry article, a first metallic coating, and a second metallic coating.
    Type: Application
    Filed: June 1, 2012
    Publication date: December 6, 2012
    Applicant: FREDERICK GOLDMAN INC.
    Inventor: Andrew Derrig
  • Patent number: 8283047
    Abstract: Method of making a composite casting involves providing a reinforcement insert with a ceramic coating, positioning the coated insert in a mold, and casting the molten metallic material into the mold where the metallic material is solidified. The composite casting produced includes the reinforcement insert disposed in a solidified metallic matrix with a ceramic coating between the reinforcement insert and the matrix.
    Type: Grant
    Filed: June 8, 2006
    Date of Patent: October 9, 2012
    Assignee: Howmet Corporation
    Inventors: Russell G. Vogt, George W. Wolter
  • Patent number: 8268453
    Abstract: The present document describes a composite material adapted to resist degradation by an erosive agent. The composite material comprises a steel base and crystals embedded in the steel base. At least 50% of the crystals have an elongated portion. Optionally, the composite material comprises an external surface for exposure to the erosive agent. At least 50% of the elongated portions are transverse to the external surface. A filler material is also described for forming the composite material on a ferrous surface by welding. The filler material comprises iron, carbon, boron, molybdenum and silicon. Methods are also described form forming the composite material.
    Type: Grant
    Filed: August 6, 2009
    Date of Patent: September 18, 2012
    Assignee: Synthesarc Inc.
    Inventor: Serge Dallaire
  • Patent number: 8257834
    Abstract: A process for joining a stainless steel part and a silicon nitride ceramic part comprising: providing a stainless steel part, a SiN ceramic part, a Mo foil and a Fe foil; placing the SiN ceramic part, the Mo foil, the Fe foil, and the stainless steel part into a mold, the Mo foil and the Fe foil located between the SiN ceramic part and the stainless steel part, the Mo foil abutting the SiN ceramic part, the Fe foil abutting the stainless steel part and the Mo foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the stainless steel part, the SiN ceramic part, the Mo foil, and the Fe foil at least until the stainless steel part, the SiN ceramic part, the Mo foil and the Fe foil form a integral composite article.
    Type: Grant
    Filed: July 21, 2011
    Date of Patent: September 4, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Patent number: 8247081
    Abstract: A process for joining a stainless steel part and a titanium carbide ceramic part comprising: providing a SUS part, a TiC ceramic part, a Ti foil and a Fe foil; placing the TiC ceramic part, the Ti foil, the Fe foil, and the SUS part into a mold, the Ti foil and the Fe foil located between the TiC ceramic part and the SUS part, the Ti foil abutting the TiC ceramic part, the Fe foil abutting the SUS part and the Ti foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the SUS part, the TiC ceramic part, the Ti foil, and the Fe foil at least until the SUS part, the TiC ceramic part, the Ti foil and the Fe foil form a integral composite article.
    Type: Grant
    Filed: June 13, 2011
    Date of Patent: August 21, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Publication number: 20120171513
    Abstract: An article includes a substrate made of carbon fiber and zirconium diboride composites; an chromium layer deposited on the substrate; an chromium diffusing layer formed between the substrate and the chromium layer; and a iridium layer deposited on the chromium layer opposite to the chromium diffusing layer.
    Type: Application
    Filed: April 11, 2011
    Publication date: July 5, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, SHYAN-JUH LIU, CONG LI
  • Publication number: 20120171514
    Abstract: A housing is provided which includes an aluminum or aluminum alloy substrate, an aluminum layer and a corrosion resistant layer formed on the aluminum or aluminum alloy substrate in that order. The corrosion resistant layer is an Al—C—N layer. Then, La ions is implanted in the Al—C—N layer by ion implantation process. The atomic percentages of N and C in the Al—C—N gradient layer gradually increase from the side of Al—C—N gradient layer near the aluminum or aluminum alloy substrate to the other side of Al—C—N gradient layer, away from aluminum or aluminum alloy substrate. Therefore the housing has a high corrosion resistance. A method for making the housing is also provided.
    Type: Application
    Filed: August 19, 2011
    Publication date: July 5, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY ( ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, YI-CHI CHAN, XIAO-QIANG CHEN
  • Publication number: 20120164475
    Abstract: An coated article includes a substrate; an chromium layer deposited on the substrate; and a silicon-nitride layer deposited on the chromium layer opposite to the substrate.
    Type: Application
    Filed: April 12, 2011
    Publication date: June 28, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO.,LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, KAO-YU LIAO, XIAO-QING XIONG
  • Publication number: 20120164477
    Abstract: A coated article is provided. The coated article includes a substrate having a bonding layer, and a hard coating formed thereon, and in that order. The hard coating has a composition represented by the formula TixAlyMzN, in which the “x”, “y”, and “z” respectively represent the atomic percentage of Ti, Al, and M. The “M” is Sc or Dy. The “x”, “y” and “z” satisfy the following relationships: x+y+z=1, 35%?x?45%, and 0.01%?z?1%. A method for making the coated article is also described there.
    Type: Application
    Filed: August 23, 2011
    Publication date: June 28, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, LI-QUAN PENG
  • Publication number: 20120164476
    Abstract: A coated article includes a substrate, an anti-corrosion layer formed on the substrate, a decorative layer formed on the anti-corrosion layer. The substrate is made of aluminum or aluminum alloy. The anti-corrosion layer is a silicon layer. The coated article has improved corrosion resistance.
    Type: Application
    Filed: August 19, 2011
    Publication date: June 28, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD .
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, XIAO-QIANG CHEN
  • Patent number: 8202627
    Abstract: The invention provides a method and system for electrolytically coating an article. The method includes providing an article to be coated and disposing the article in an electrolytic cell. The cell includes an anode, a cathode in operable communication with the article, and an electrolyte bath. During electrolysis, the electrolyte bath comprises cobalt ions, phosphorous acid, and tribological particles selected from the group consisting of refractory materials, solid lubricants and mixtures thereof dispersed therein. The method further includes applying steady direct electric current through the anode, the electrolyte bath and the cathode to coat the article with cobalt, phosphorous and the tribological particles. An improved composition of matter is also provided that may be used as a coating, or the composition may be electroformed on a mandrel to form an article made from the composition of matter.
    Type: Grant
    Filed: May 19, 2011
    Date of Patent: June 19, 2012
    Assignee: USC, LLC
    Inventors: Robert Z. Reath, Amitava Datta, John D. Carpenter
  • Publication number: 20120148867
    Abstract: A process for joining a brass part and a silicon carbide ceramic part comprising: providing a brass part, a SiC ceramic part, a Ti foil and a Ni foil; placing the SiC ceramic part, the Ti foil, the Ni foil, and the brass part into a mold, the Ti foil and the Ni foil located between the SiC ceramic part and the brass part, the Ti foil abutting against the SiC ceramic part, the Ni foil abutting against the brass part and the Ti foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the brass part, the SiC ceramic part, the Ti foil, and the Ni foil at least until the brass part, the SiC ceramic part, the Ti foil and the Ni foil form a integral composite article.
    Type: Application
    Filed: June 29, 2011
    Publication date: June 14, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY ( ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, WEN-FENG HU
  • Publication number: 20120148864
    Abstract: A coated article includes a substrate, an anti-corrosion layer formed on the substrate, and a decorative layer formed on the anti-corrosion layer. The substrate is made of aluminum or aluminum alloy. The anti-corrosion layer includes an aluminum-copper alloy layer formed on the substrate and an aluminum nitride layer formed on the aluminum-copper alloy layer. The coated article has good corrosion resistance.
    Type: Application
    Filed: August 19, 2011
    Publication date: June 14, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY ( ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, XIAO-QIANG CHEN
  • Publication number: 20120148869
    Abstract: A coated article includes a substrate, an anti-corrosion layer formed on the substrate, and a decorative layer formed on the anti-corrosion layer. The substrate is made of magnesium or magnesium alloy. The anti-corrosion layer includes a magnesium layer formed on the substrate and a magnesium oxynitride layer formed on the magnesium layer. The coated article has improved corrosion resistance.
    Type: Application
    Filed: August 19, 2011
    Publication date: June 14, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, XIAO-QIANG CHEN
  • Publication number: 20120148866
    Abstract: A coated article is described. The coated article includes a metal substrate and a hard coating formed on the substrate. The hard coating is a chromium nitride-silicon nitride compound layer. A method for applying the hard coating to the metal substrate is also described.
    Type: Application
    Filed: June 27, 2011
    Publication date: June 14, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, NAN MA
  • Publication number: 20120148865
    Abstract: An article includes a niobium alloy substrate; an iridium layer deposited on the niobium alloy substrate; and a chromium oxygen-nitride layer deposited on the iridium layer opposite to the iridium layer.
    Type: Application
    Filed: April 8, 2011
    Publication date: June 14, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD .
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, SHYAN-JUH LIU, CONG LI
  • Publication number: 20120148868
    Abstract: A process for joining a bronze part and a silicon carbide ceramic part comprising: providing a bronze part, a SiC ceramic part, a Al foil and a Ni foil; placing the SiC ceramic part, the Al foil, the Ni foil, and the bronze part into a mold, the Al foil and the Ni foil located between the SiC ceramic part and the bronze part, the Al foil abutting against the SiC ceramic part, the Ni foil abutting against the bronze part and the Al foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the bronze part, the SiC ceramic part, the Al foil, and the Ni foil at least until the bronze part, the SiC ceramic part, the Al foil and the Ni foil form a integral composite article.
    Type: Application
    Filed: June 29, 2011
    Publication date: June 14, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, WEN-FENG HU
  • Publication number: 20120141825
    Abstract: A coated article includes a substrate, a bonding layer formed on the substrate, an anti-corrosion layer formed on the bonding layer. The substrate is made of aluminum or aluminum alloy. The bonding layer is a silicon layer. The anti-corrosion layer is a silicon nitride layer. The coated article has improved corrosion resistance.
    Type: Application
    Filed: August 19, 2011
    Publication date: June 7, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, XIAO-QIANG CHEN
  • Publication number: 20120141826
    Abstract: A coated article includes a substrate, an anti-corrosion layer formed on the substrate, and a decorative layer formed on the anti-corrosion layer. The substrate is made of aluminum or aluminum alloy. The anti-corrosion layer is an aluminum-copper alloy layer. The coated article has improved corrosion resistance.
    Type: Application
    Filed: August 19, 2011
    Publication date: June 7, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, XIAO-QIANG CHEN
  • Publication number: 20120141827
    Abstract: A coated article includes a substrate, an anti-corrosion layer formed on the substrate, and a decorative layer formed on the anti-corrosion layer. The substrate is made of magnesium or magnesium alloy. The anti-corrosion layer includes a magnesium layer formed on the substrate and a magnesium nitride layer formed on the magnesium layer. The coated article has improved corrosion resistance.
    Type: Application
    Filed: August 19, 2011
    Publication date: June 7, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, XIAO-QIANG CHEN
  • Publication number: 20120135269
    Abstract: A coated article includes a substrate, a first magnesium-tin alloy layer, a tin layer, a second magnesium-tin alloy layer, a magnesium layer and a magnesium-nitrogen layer. The substrate is made of magnesium or a magnesium alloy. The substrate made of magnesium or magnesium alloy. The first magnesium-tin alloy layer formed on the substrate. The tin layer formed on the first magnesium-tin alloy layer. The second magnesium-tin alloy layer formed on the tin layer. The magnesium layer formed on the second magnesium-tin alloy layer. The magnesium-nitrogen layer formed on the magnesium layer.
    Type: Application
    Filed: August 11, 2011
    Publication date: May 31, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, MAN-XI ZHANG
  • Publication number: 20120135268
    Abstract: A process for joining a stainless steel part and a silicon nitride ceramic part comprising: providing a stainless steel part, a SiN ceramic part, a Mo foil and a Fe foil; placing the SiN ceramic part, the Mo foil, the Fe foil, and the stainless steel part into a mold, the Mo foil and the Fe foil located between the SiN ceramic part and the stainless steel part, the Mo foil abutting the SiN ceramic part, the Fe foil abutting the stainless steel part and the Mo foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the stainless steel part, the SiN ceramic part, the Mo foil, and the Fe foil at least until the stainless steel part, the SiN ceramic part, the Mo foil and the Fe foil form a integral composite article.
    Type: Application
    Filed: July 21, 2011
    Publication date: May 31, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, WEN-FENG HU
  • Patent number: 8182931
    Abstract: A coating process for fatigue critical components is provided. The coating process comprises the steps of providing a substrate having a first modulus of elasticity, depositing a layer of a material having a second modulus of elasticity less than the first modulus of elasticity onto the substrate, and depositing a coating over the material layer.
    Type: Grant
    Filed: February 25, 2010
    Date of Patent: May 22, 2012
    Assignee: Hamilton Sundstrand Corporation
    Inventor: Aaron T. Nardi
  • Patent number: 8178213
    Abstract: In a method for applying a multilayer wear-resistant coating on metallic, optionally already coated, surfaces, the coating is composed of at least two anti-wear layers (5) and an intermediate layer (10) each arranged between two anti-wear layers (5). The intermediate layer (10) is comprised of a material composition containing the material of the anti-wear layer (5) and a further material, wherein the application of the intermediate layer (10) is effected with a content of the material of the anti-wear layer (5) decreasing over a first transition region (a) and a content of the material of the anti-wear layer (5) increasing over a second transition region (b), the content of the material of the anti-wear layer (5) in the intermediate layer (10) being selected to be at least 5% by weight in every point.
    Type: Grant
    Filed: June 4, 2007
    Date of Patent: May 15, 2012
    Assignee: Robert Bosch GmbH
    Inventor: Heinrich Werger
  • Publication number: 20120107643
    Abstract: A coated article includes a substrate, an anti-corrosion layer formed on the substrate, and a decorative layer formed on the anti-corrosion layer. The substrate is made of magnesium or magnesium alloy. The anti-corrosion layer is a magnesium layer. The coated article has improved corrosion resistance.
    Type: Application
    Filed: August 19, 2011
    Publication date: May 3, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, XIAO-QIANG CHEN
  • Publication number: 20120107641
    Abstract: A process for joining a stainless steel part and a silicon carbide ceramic part comprising: providing a SUS part, a SiC ceramic part, a Mo foil and a Ni foil; depositing a nickel coating on a surface of the SiC ceramic part; placing the SiC ceramic part, the Mo foil, the Ni foil, and the SUS part into a mold, the Mo foil and the Ni foil located between the SiC ceramic part and the SUS part; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the SUS part with the nickel coating, the SiC ceramic part, the Mo foil, and the Ni foil at least until the SUS part, the SiC ceramic part, the Mo foil and the Ni foil form a integral composite article.
    Type: Application
    Filed: June 28, 2011
    Publication date: May 3, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD
    Inventors: Hsin-Pei CHANG, Wen-Rong CHEN, Huann-Wu CHIANG, Cheng-Shi CHEN, Wen-Feng HU
  • Publication number: 20120100388
    Abstract: A process for joining a stainless steel part and a titanium carbide ceramic part comprising: providing a SUS part, a TiC ceramic part, a Ti foil and a Fe foil; placing the TiC ceramic part, the Ti foil, the Fe foil, and the SUS part into a mold, the Ti foil and the Fe foil located between the TiC ceramic part and the SUS part, the Ti foil abutting the TiC ceramic part, the Fe foil abutting the SUS part and the Ti foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the SUS part, the TiC ceramic part, the Ti foil, and the Fe foil at least until the SUS part, the TiC ceramic part, the Ti foil and the Fe foil form a integral composite article.
    Type: Application
    Filed: June 13, 2011
    Publication date: April 26, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, WEN-FENG HU
  • Publication number: 20120100389
    Abstract: A coated article includes a substrate, an anti-corrosion layer formed on the substrate and a decorative layer formed on the anti-corrosion layer. The substrate is made of aluminum or aluminum alloy. The anti-corrosion layer is an aluminum layer. The coated article has improved corrosion resistance.
    Type: Application
    Filed: August 19, 2011
    Publication date: April 26, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, XIAO-QIANG CHEN
  • Patent number: 8161753
    Abstract: An assembly including a stack structure made up of the following elements assembled together by brazing: the titanium-based metal piece; a first intermediate piece suitable for deforming to accommodate differential expansion between the metal piece and a piece made of ceramic material based on silicon carbide and/or carbon; a second intermediate piece that is rigid, having a coefficient of expansion close to that of said ceramic material piece and made of aluminum nitride (AlN) or of tungsten (W); and the ceramic material piece is disclosed.
    Type: Grant
    Filed: December 8, 2006
    Date of Patent: April 24, 2012
    Assignees: Snecma, Commissariat A l'Energie Atomique
    Inventors: Joël Michel Benoit, Jean-François Fromentin, Olivier Gillia, Lucas Domergue
  • Publication number: 20120094097
    Abstract: A coated article is described. The coated article includes a substrate, a combining layer formed on the substrate, a plurality of titanium dioxide layers and a plurality of copper-zinc alloy layers formed on the combining layer. The combining layer is a titanium layer. Each titanium dioxide layer interleaves with one copper-zinc alloy layer. A method for making the coated article is also described.
    Type: Application
    Filed: July 25, 2011
    Publication date: April 19, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD .
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, CONG LI
  • Publication number: 20120094096
    Abstract: A coated article is described. The coated article includes a substrate, a combining layer formed on the substrate, a plurality of chromium nitride layers and a plurality of copper-titanium alloy layers formed on the combining layer. The combining layer is a chromium layer. Each chromium nitride layer interleaves with one copper-titanium alloy layer. A method for making the coated article is also described.
    Type: Application
    Filed: July 25, 2011
    Publication date: April 19, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD .
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, CONG LI
  • Publication number: 20120094095
    Abstract: A coated article is described. The coated article includes a substrate, a combining layer formed on the substrate, a plurality of chromium nitride layers and a plurality of copper-zinc alloy layers formed on the combining layer. The combining layer is a chromium layer. Each chromium nitride layer interleaves with one copper-zinc alloy layer. A method for making the coated article is also described.
    Type: Application
    Filed: July 25, 2011
    Publication date: April 19, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, CONG LI
  • Patent number: 8158267
    Abstract: A method for partially metallizing a product comprising a first surface, a first polymer material, and a second surface, a second polymer material, wherein the method comprises the sequential steps of exposing the first and second surfaces to conditions which render the first surface hydrophilic, and the second surface hydrophobic; contacting the first and second surfaces with water or aqueous solution; contacting the first and second surfaces with a solution of a film former in a water-immiscible solvent; evaporating the solvent to allow formation of a film by the film former on the second surface; adherence of a film by the film former on the first surface is prevented by the presence of the water or aqueous solution thereupon; performing a conventional metallization process to deposit a metal layer on the first and second surface; and removing the metallized film from the second surface to render the first surface metallized.
    Type: Grant
    Filed: September 22, 2006
    Date of Patent: April 17, 2012
    Assignee: Nederlandse Organisatie Voor Toegepast-Natuurwetenschappelijk Onderzoek TNO
    Inventors: Roland Anthony Tacken, Franky Flory Vercauteren, Hendrik Rendering
  • Patent number: 8153272
    Abstract: A process for joining a brass part and a silicon carbide ceramic part comprising: providing a brass part, a SiC ceramic part, a Al foil and a Ni foil; placing the SiC ceramic part, the Al foil, the Ni foil, and the brass part into a mold, the Al foil and the Ni foil located between the SiC ceramic part and the brass part, the Al foil abutting against the SiC ceramic part, the Ni foil abutting against the brass part and the Al foil; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the brass part, the SiC ceramic part, the Al foil, and the Ni foil at least until the brass part, the SiC ceramic part, the Al foil and the Ni foil form a integral composite article.
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: April 10, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Patent number: 8137816
    Abstract: A composite article includes a first composite material and a second composite material. The first composite material and the second composite material individually comprise hard particles in a binder. A concentration of ruthenium in the binder of the first composite material is different from a concentration of ruthenium in the binder of the second composite material.
    Type: Grant
    Filed: August 4, 2010
    Date of Patent: March 20, 2012
    Assignee: TDY Industries, Inc.
    Inventors: X. Daniel Fang, Craig W. Morton, David J. Wills
  • Patent number: 8129036
    Abstract: A heat transfer apparatus includes a first protective layer of a first metallic material, a second protective layer of a second metallic material, and a heat transfer layer bonded between the first protective layer and the second protective layer. The heat transfer layer is made of a metal matrix composite, such as aluminum oxide reinforcement dispersed within a copper matrix.
    Type: Grant
    Filed: May 13, 2008
    Date of Patent: March 6, 2012
    Assignee: Hamilton Sundstrand Space Systems International, Inc.
    Inventors: Durwood M. Beringer, Kenneth J. Zacharias, Jesse J. Stieber, Edmund P. Taddey, Stephen A. Yaworski, Gregory K. Schwalm
  • Patent number: 8128063
    Abstract: A power generation system valve stem comprising a nickel-based substrate and a WC-based coating thereon, wherein the WC based coating comprises WC particles in a matrix of Ni and/or Co wherein the average interfacial spacing between the WC particles is between 5 microns and about 20 microns on average.
    Type: Grant
    Filed: April 3, 2008
    Date of Patent: March 6, 2012
    Assignee: Ameren Corporation
    Inventor: Dennis Sullivan
  • Patent number: 8101286
    Abstract: A multi-layer coating for a smooth contact surface of a clutch plate and a method for manufacturing the same have been developed. This coating can help reduce the prevalence of clutch shudder, noise, and plate wear that is often encountered in a friction-disc clutch mechanism found in a motor vehicle's powertrain. The multi-layer coating may comprise a relatively soft base layer and one or more relatively hard particle layers overlying the base layer. This combination of layers can help provide stable friction characteristics and thermal properties between clutch plate surfaces. One or more optional bonding layers may also be provided between any two adjacent layers to improve the adherent bonding therebetween. At least some of the layers of the multi-layer coating may be applied by a HVO/AF thermal spray procedure.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: January 24, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Simon Chin-Yu Tung, Gregory Mordukhovich
  • Patent number: 8101287
    Abstract: A housing includes a substrate; a tin layer deposited on the substrate; a magnesium-tin layer formed between the substrate and the tin layer; a chromium layer deposited on the tin layer; a chromium-tin layer formed between tin layer on the chromium layer; and a chromium oxide or nitrogen layer deposited on the chromium layer. The substrate is made of magnesium or magnesium alloy; the tin layer is comprised of tin; the magnesium-tin layer is a magnesium-tin layer; the chromium layer is comprised of chromium; the chromium-tin layer is a chromium-tin layer; the chromium oxide or nitrogen layer is a chromium oxide nitrogen layer.
    Type: Grant
    Filed: December 15, 2010
    Date of Patent: January 24, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huan-Wu Chiang, Cheng-Shi Chen, Man-Xi Zhang
  • Patent number: 8092922
    Abstract: A layered coating is disclosed herein. The layered coating includes a chromium layer, an intermediate layer of chromium and nitrogen established on the chromium layer, and an outer layer of chromium and nitrogen established on the intermediate layer. The intermediate layer has a gradually changing composition, wherein the chromium concentration decreases from an area of the intermediate layer adjacent the chromium layer towards a surface of the layered coating.
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: January 10, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Leonid C. Lev, Michael J. Lukitsch, Yang T. Cheng, Anita M. Weiner, Robert F. Paluch, Neil E. Anderson
  • Publication number: 20110305920
    Abstract: The invention relates to a method for producing a ceramic-metal connection that is repeatedly subjected to great changes in temperature during use, in which the metal and ceramic are brazed to one another two-dimensionally.
    Type: Application
    Filed: December 10, 2009
    Publication date: December 15, 2011
    Inventor: Martin Heuberger
  • Publication number: 20110262769
    Abstract: A surface hardened substrate includes a base, a transition layer disposed on a surface of the base, and a hard layer disposed on the transition layer. The transition layer includes at least two kinds of transition metals. The hard layer includes a composite that comprises the at least two kinds of transition metals and a nonmetal.
    Type: Application
    Filed: September 17, 2010
    Publication date: October 27, 2011
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, CHENG-SHI CHEN, HUAN-WU CHIANG, DAI-YU SUN, CONG LI
  • Publication number: 20110256419
    Abstract: A composite member suitable for a heat radiation member of a semiconductor element and a method of manufacturing the same are provided. This composite member is a composite of magnesium or a magnesium alloy and SiC, and it has porosity lower than 3%. This composite member can be manufactured by forming an oxide film on a surface of raw material SiC, arranging coated SiC having the oxide film formed in a cast, and infiltrating this coated SiC aggregate with a molten metal (magnesium or the magnesium alloy). The porosity of the composite member can be lowered by improving wettability between SiC and the molten metal by forming the oxide film. According to this manufacturing method, a composite member having excellent thermal characteristics such as a coefficient of thermal expansion not lower than 4 ppm/K and not higher than 10 ppm/K and thermal conductivity not lower than 180 W/m·K can be manufactured.
    Type: Application
    Filed: October 2, 2009
    Publication date: October 20, 2011
    Inventors: Isao Iwayama, Yoshihiro Nakai, Taichiro Nishikawa, Yoshiyuki Takaki, Misato Kusakari, Toshiya Ikeda
  • Patent number: 8017250
    Abstract: Conventionally, cavities and cracks are filled with a solder metal which forms brittle phases with a subsequently applied coating, which have a negative effect on the mechanical properties. According to the invention, the components which form brittle phases are removed from the solder metal. The above is achieved, whereby a second material is applied which reacts with said component and which is removed again with the brittle phases, before the coating.
    Type: Grant
    Filed: April 12, 2010
    Date of Patent: September 13, 2011
    Assignee: Siemens Aktiengesellschaft
    Inventors: Reiner Anton, Christian Bähr, Brigitte Heinecke, Michael Ott
  • Patent number: 8012562
    Abstract: The present technology generally relates to a wear-resistant coating, especially for gas turbine components, comprising a horizontally segmented or multilayered structure, i.e. at least one relatively hard, ceramic layer and at least one relatively soft, metallic layer. The ceramic layer and the metallic layer are alternately arranged on top of each other in such a way that an external layer forming an external surface of the wear-resistant coating is embodied as a ceramic layer. According to the invention, at least the external, ceramic layer is segmented in a column-type manner in a vertical direction.
    Type: Grant
    Filed: June 27, 2008
    Date of Patent: September 6, 2011
    Assignee: MTU Aero Engines GmbH
    Inventors: Wolfgang Eichmann, Falko Heutling, Thomas Uihlein