Next To Al-base Component Patents (Class 428/654)
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Patent number: 12151280Abstract: A heat exchanger includes: flat tubes; a plate attached to the flat tubes; a medium tank configured to form a medium flow path by covering openings of flat tubes; and a reinforcing member to reinforce the openings. The reinforcing member includes a pair of leg portions and a connection portion that connects the leg portions. An insertion amount of the leg portions into the opening is larger than a sum of a gap between the connection portion and an inner surface and a length from the opening to a position corresponding to a brazed portion between the flat tube and the plate, or when a protruding portion protruding in a direction opposite an insertion direction is provided in the connection portion, larger than a sum of a gap between the protruding portion and the inner surface and a length from the opening to the position corresponding to the brazed portion.Type: GrantFiled: October 29, 2020Date of Patent: November 26, 2024Assignee: Marelli CorporationInventors: Masahiro Kato, Takashi Kaneda, Fumihiro Kawashima
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Patent number: 12103116Abstract: An aluminum brazing sheet has a multilayer structure of two or more layers of at least a core material and a brazing material, wherein an Al—Si—Mg—Bi-based brazing material containing, by mass %, 0.01% to 2.0% of Mg, 1.5% to 14.0% of Si, and 0.005% to 1.5% of Bi is clad on one surface or both surfaces of the core material to be located at an outermost surface of the aluminum brazing sheet, in the Al—Si—Mg—Bi based brazing material, there are more than 10 Mg—Bi-based compounds having a diameter of 0.01 ?m or more and less than 5.0 ?m when observed in a surface layer plane direction and there are less than 2 Mg—Bi-based compounds having a diameter of 5.0 ?m or more, and in the brazing material, there are less than 5 Bi particles having a diameter of 5.0 ?m or more when observed in the surface layer plane direction.Type: GrantFiled: September 25, 2019Date of Patent: October 1, 2024Assignee: MA Aluminum CorporationInventors: Yoshiki Mori, Hideyuki Miyake, Michihide Yoshino, Shohei Iwao, Masakazu Edo
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Patent number: 12076967Abstract: Provided is a metal joint (5) including: a Ag—Cu—Zn layer (7); and Cu—Zn layers (6) joined to both surfaces of the Ag—Cu—Zn layer (7), wherein the Ag—Cu—Zn layer (7) has a composition in which a Cu component is 1 atm % or more and 10 atm % or less, a Zn component is 1 atm % or more and 40 atm % or less, and the balance is a Ag component with respect to the total 100 atm %, and wherein the Cu—Zn layers (6) have a composition in which a Zn component is 10 atm % or more and 40 atm % or less and the balance is a Cu component with respect to the total 100 atm %. It is therefore possible to obtain the metal joint (5), which is capable of joining metal base materials to each other without being limited to aluminum-based materials, and also have high mechanical strength.Type: GrantFiled: September 25, 2018Date of Patent: September 3, 2024Assignee: MITSUBISHI ELECTRIC CORPORATIONInventors: Takashi Ijima, Koji Yamazaki
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Patent number: 12070801Abstract: A bonding material includes: a copper foil; and a sinterable bonding film formed on one surface of the copper foil. The bonding film contains a copper powder and a solid reducing agent. The bonding material is used for bonding to a bonding target having, on its surface, at least one metal selected from the group consisting of gold, silver, copper, nickel, and aluminum. The bonding material is also used as a material for wire bonding. A bonded structure is also provided in which a bonding target having a metal layer formed on its surface and a copper foil are electrically connected to each other via a bonding layer formed of a sintered structure of a copper powder, wherein the metal layer contains at least one metal selected from the group consisting of gold, silver, copper, nickel, and aluminum.Type: GrantFiled: March 2, 2020Date of Patent: August 27, 2024Assignee: Mitsui Mining & Smelting Co., Ltd.Inventors: Kei Anai, Jung-Lae Jo
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Patent number: 12046572Abstract: A bonding sheet includes a copper foil and sinterable bonding films formed on both faces of the copper foil. The bonding films each contain copper particles and a solid reducing agent. The bonding sheet is used to bond to a target object to be bonded having at least one metal selected from gold, silver, copper, and nickel on a surface thereof. A bonded structure includes: a bonded object having at least one metal selected from gold, silver, copper, and nickel on a surface thereof; a copper foil; and a bonding layer including a sintered structure of copper particles; and the bonded object and the copper foil are electrically connected to each other via the bonding layer.Type: GrantFiled: March 12, 2021Date of Patent: July 23, 2024Assignee: Mitsui Mining & Smelting Co., Ltd.Inventors: Kei Anai, Jung-Lae Jo
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Patent number: 12031200Abstract: A method of manufacturing a fin material made of an aluminum alloy for heat exchangers with no fin buckling deformation and having excellent buckling resistance in a temperature range of 400° C. to 580° C. before a filler alloy melts at the time of brazing is provided. The fin material made of an aluminum alloy for heat exchangers contains 1.0 to 2.0 mass % of Mn, 0.7 to 1.4 mass % of Si, and 0.05 to 0.3 mass % of Fe, with the balance being Al and unavoidable impurities, in which a number density of intermetallic compounds having a circle-equivalent diameter of 0.025 to 0.4 ?m is 3.0×106 particles/mm2 or more, and an amount of solid solution of Mn is 0.3 mass % or less.Type: GrantFiled: December 1, 2020Date of Patent: July 9, 2024Assignee: UACJ CORPORATIONInventors: Yusuke Ohashi, Atsushi Fukumoto, Shogo Yamada, Shinichiro Takise, Takahiro Shinoda
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Patent number: 11999019Abstract: The disclosed technology relates generally to welding, and more particularly to consumable electrodes based on aluminum and methods of welding using the same. In one aspect, a consumable welding electrode comprises a base metal composition comprising at least 70% by weight of aluminum and a fluidity-enhancing metal capable of forming a binary eutectic with aluminum, wherein the binary eutectic undergoes a binary eutectic solidification at a eutectic temperature of 595-660° C. The fluidity-enhancing metal is present in form and a hypoeutectic concentration of 0.05-0.5 weight % such that a solidification temperature range of a molten weld metal formed by melting the consumable welding electrode is less than 65° C.Type: GrantFiled: September 1, 2021Date of Patent: June 4, 2024Assignee: LINCOLN GLOBAL, INC.Inventor: Vivek Sengupta
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Patent number: 11969830Abstract: An aluminum alloy brazing sheet including a core material, a sacrificial material provided on one surface of the core material, a brazing filler material provided on the other surface side of the core material, and an intermediate layer provided between the core material and the brazing filler material. The core material contains Si: 0.30 to 1.00 mass %, Mn: 0.50 to 2.00 mass %, Cu: 0.60 to 1.20 mass %, Mg: 0.05 to 0.80 mass %, and Al. The sacrificial material contains Si: 0.10 to 1.20 mass %, Zn: 2.00 to 7.00 mass %, Mn: 0.40 mass % or less, and Al. The intermediate layer contains Si: 0.05 to 1.20 mass %, Mn: 0.50 to 2.00 mass %, Cu: 0.10 to 1.20 mass %, and Al.Type: GrantFiled: January 29, 2021Date of Patent: April 30, 2024Assignee: Kobe Steel, Ltd.Inventors: Tatsuki Hashimoto, Kenichiro Yoshida, Yuji Shibuya, Akihiro Tsuruno, Yoshikazu Miyano, Hajime Sugito, Michiyasu Yamamoto, Masayuki Makita, Arisu Fujii, Shin Takewaka, Hayaki Teramoto, Koichi Yamamoto, Toshihide Ninagawa
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Patent number: 11958140Abstract: Aluminum welding alloys with improved welding performance are disclosed. The aluminum welding alloys include high loading levels of magnesium and one or more surface active elements and arc stabilizer elements. Methods of making and using the aluminum welding alloys are further disclosed.Type: GrantFiled: May 10, 2019Date of Patent: April 16, 2024Assignee: General Cable Technologies CorporationInventors: Shenjia Zhang, Janusz Stanislaw Sekunda, Jean Bilodeau
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Patent number: 11806816Abstract: An aluminum brazing sheet for flux-free brazing having a multilayer structure of two or more layers including at least one core material layer and one brazing material layer, wherein the brazing material layer is positioned on one or both sides of the core material layer and on an outermost surface of the brazing sheet. The brazing material layer is made of an Al—Si—Mg—X brazing material containing: in mass%, 0.05 to 2.0% of Mg, and 2.0 to 14.0% of Si, and further containing one or more of 0.01 to 0.3% of Bi, Ga, Sn, In and Pb, a total amount of Bi, Ga, Sn, In and Pb being 0.5% or less. X indicates one or more of Bi, Ga, Sn, In and Pb.Type: GrantFiled: February 15, 2021Date of Patent: November 7, 2023Assignee: MA Aluminum CorporationInventors: Michihide Yoshino, Hideyuki Miyake, Hajime Chiba
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Patent number: 11733113Abstract: A strain element (10), which is configured such that a frame portion (11) and a central portion (12) are connected by arm portions (20) to (22), is masked except for the arm portions (20) to (22) where a strain gauge (A1) and the like are to be disposed, and then peening is carried out. With this, a compressive residual stress layer is formed on four sides of each of the arm portions (20) to (22). When the strain element (10) receives a load resulting from an external force, the arm portions (20) to (22) elastically deform; however, due to the compressive residual stress layer thus formed, the arm portions (20) to (22) are less prone to fatigue failure. When projection of a shot material is carried out as peening, the surface roughness of the arm portions (20) to (22) increases, the adhesion of strain gauges improves, detection accuracy improves, and stable measurement can be ensured.Type: GrantFiled: June 3, 2019Date of Patent: August 22, 2023Assignee: SINTOKOGIO, LTD.Inventors: Masahiko Nagasaka, Hiroyasu Makino
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Patent number: 11661657Abstract: Coated substrate comprising a substrate (1) comprising a metal substrate surface (11) coated with a coating system (7) consisting of or comprising a functional coating film (5), said functional coating film (5) consisting of or comprising at least one MCr Al—X coating layer, whereas ° the at least one MCr Al—X coating layer is deposited directly on the metal substrate (11), or ° the at least one MCr Al—X coating layer is deposited on an intermediate coating layer (3) that is formed of at least one substrate matching layer (31), wherein the at least one substrate matching layer (31) is deposited directly on the metal substrate surface (11), wherein the layer deposited directly on the metal substrate surface (11), it means respectively the MCr Al—X coating layer if it is deposited directly on the metal substrate surface (11) or the substrate matching layer (31) if it is deposited on the metal substrate surface (11) exhibits: ° epitaxial growth in part or totally, or ° heteroepitaxial growth in part or totally.Type: GrantFiled: April 24, 2019Date of Patent: May 30, 2023Assignee: Oerlikon Surface Solutions AG, PfäffikonInventors: Juergen Ramm, Beno Widrig, Oliver Jarry, Oliver Hunold
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Patent number: 11572615Abstract: A preparation method of a zirconium-titanium-based alloy embedded aluminized layer includes putting a zirconium-titanium-based alloy and an aluminiferous penetrant into a mould from bottom to top in a sequence of a first penetrant layer, a first zirconium-titanium-based alloy, a second penetrant layer, a second zirconium-titanium-based alloy and a third penetrant layer, and compacting to obtain a mixed sample; sequentially covering a surface of a mixed sample with activated carbon powder and alkali metal halide, and then carrying out heating and cooling treatments to obtain a zirconium-titanium-based alloy embedded aluminized layer. The preparation method does not need to adopt a special heating furnace or carry out heat treatment under a vacuum condition in an actual application, which simplifies operation process and condition and is suitable for large-scale production and application due to few technical difficulties and low equipment investment cost.Type: GrantFiled: June 11, 2021Date of Patent: February 7, 2023Assignee: Yanshan UniversityInventors: Xinyu Zhang, Yize Liu, Jiaqian Qin, Riping Liu
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Patent number: 11548062Abstract: A method for reducing target surface features in continuously cast articles is described. The method can remove a target surface feature, such as a compositional variation or casting defect, from the continuously cast article by removing, before cold rolling, material from the continuously cast article surface.Type: GrantFiled: January 3, 2019Date of Patent: January 10, 2023Assignee: Golden Aluminum CompanyInventor: Mark Selepack
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Patent number: 11524362Abstract: The invention relates to a process for laser welding monolithic semi-finished products made of aluminium alloy without filler wire, known to a person skilled in the art under the name “Remote Laser Welding” comprising the following steps:—supplying at least two semi-finished products made of aluminium alloy, at least one of which is a laminated plate with the composition (% by weight): Si: 2.5-14; Fe: 0.05-0.8; Cu: 0.25-1.0; Mg: 0.05-0.8; Mn: ?0.70; Cr: ?0.35; Ti: 0.02-0.30; Sr up to 500 ppm; Na up to 200 ppm; Sb up to 0.15%, unavoidable impurities <0.05 each and <0.15 in total, remainder aluminium,—laser welding the semi-finished products made of aluminium alloy without filler wire, which process is known to a person skilled in the art under the name “Remote Laser Welding”. The invention also includes a structural, body-in-white, skin or opening component of a motor vehicle obtained by a process according to the invention.Type: GrantFiled: December 13, 2017Date of Patent: December 13, 2022Assignee: Constellium Neuf-BrisachInventors: Jean-Philippe Masse, Laurent Cervi, Stefan Kempa
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Patent number: 11491585Abstract: An aluminum alloy brazing sheet has a 3XXX, 1XXX or 6XXX core, an interliner and a 4XXX brazing layer without added Mg. The interliner has Bi and Mg, the magnesium migrating to the surface of the brazing sheet during brazing and reducing the aluminum oxide to facilitate brazing without flux in a controlled inert atmosphere with reduced oxygen.Type: GrantFiled: January 24, 2018Date of Patent: November 8, 2022Assignee: ARCONIC TECHNOLOGIES LLCInventors: Stephen F. Baumann, Michael P. Danz, Ning Sun
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Patent number: 11396065Abstract: An apparatus, material and method for forming a brazing sheet has a composite braze liner layer of low melting point aluminum alloy and 4000 series braze liner. The low melting point layer of the composite braze liner facilitates low temperature brazing and decrease of the diffusion of magnesium from the core into the composite braze liner. The reduction of magnesium diffusion also lowers the formation of associated magnesium oxides at the braze joint interface that are resistant to removal by Nocolok flux, thereby facilitating the formation of good brazing joints through the use of low temperature controlled atmosphere brazing (CAB) and Nocolok flux. The apparatus also enables the production of brazing sheet materials with high strength and good corrosion property.Type: GrantFiled: August 13, 2020Date of Patent: July 26, 2022Assignee: ARCONIC TECHNOLOGIES LLCInventors: Baolute Ren, Michael P. Danz, Marvin Goins
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Patent number: 11298779Abstract: A brazing sheet brazing suitable for brazing performed in an inert gas atmosphere or in a vacuum without using a flux has a three-layer composition. An aluminum alloy core material contains Mg: 1.3 mass % or less. An aluminum alloy intermediate material is layered on the core material and contains Mg: 0.40-6.0 mass %. An aluminum alloy filler material is layered on the intermediate material and contains Si: 6.0-13.0 mass %, Bi: 0.0040-0.070 mass %, and Mg: 0.050-0.10 mass %.Type: GrantFiled: November 6, 2018Date of Patent: April 12, 2022Assignee: UACJ CORPORATIONInventor: Yasunaga Itoh
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Patent number: 11235428Abstract: A flux-free brazing aluminum alloy brazing sheet includes: a core material formed of aluminum alloy comprising Si of 0.50 to 0.90 mass %, Cu of 0.30 to 2.50 mass %, and Mn of 1.40 to 1.80 mass %, with a Mg content limited to 0.05 mass % or less, and with the balance being Al and inevitable impurities; an intermediate material being formed of aluminum alloy comprising Mg of 0.40 to 1.00 mass %, and Zn of 2.00 to 6.00 mass %, with the balance being Al and inevitable impurities; and a brazing material being formed of aluminum alloy comprising Si of 6.00 to 13.00 mass %, Mg of 0.05 to 0.40 mass %, and Bi of 0.010 to 0.050 mass %, with the balance being Al and inevitable impurities.Type: GrantFiled: March 5, 2019Date of Patent: February 1, 2022Assignee: UACJ CORPORATIONInventors: Tatsuya Ide, Yutaka Yanagawa, Shogo Yamada, Takahiro Shinoda, Shingo Ono
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Patent number: 11229978Abstract: A brazing sheet for flux-free brazing has an outermost surface brazing filler metal layer, consisting of an Al—Si-based alloy containing 2 to 13% Si in mass %, and an intermediate brazing filler metal layer, consisting of an Al—Si—Mg-based alloy containing 4 to 13% Si and 0.1 to 5.0% Mg in mass %, which are cladded on one or both sides of a core material. In the outermost surface brazing filler metal layer, the number of Si particles having a circle equivalent diameter of 1.75 ?m or more is 10% or more of the number having a circle equivalent diameter of 0.8 ?m or more, as observed in the direction of the surface layer. The intermediate brazing filler metal layer contains less than 3000 per 10000 ?m2 of Si particles having a circle equivalent diameter of 0.25 ?m or more, as observed in a cross section of the brazing filler metal layer.Type: GrantFiled: October 12, 2017Date of Patent: January 25, 2022Assignee: MITSUBISHI ALUMINUM CO., LTD.Inventor: Hideyuki Miyake
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Patent number: 11203801Abstract: Provided herein are new aluminum alloy products and methods of making these alloys. The aluminum alloy products are age-hardenable, display high strength and formability, and allow for the use of recycled scrap. The aluminum alloys can serve as the core in a clad aluminum alloy product. The alloy products can be used in a variety of applications, including automotive, transportation, and electronics applications.Type: GrantFiled: March 11, 2020Date of Patent: December 21, 2021Assignee: NOVELIS INC.Inventors: Aurèle Mariaux, Aude Celine Despois, Milan Felberbaum, Guillaume Florey
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Patent number: 11161199Abstract: Provided are a simple and effective friction welding method that can suppress increases in hardness of the welded part and reductions in hardness (strength) in the heat affected zone regardless of the composition of ferrous material, and a welded structure obtained with the same. The present invention relates to a friction welding method wherein surfaces to be welded of two metal members (2, 4) to be welded are made to slide in contact with each other. The friction welding method is characterized in that at least one of the metal members (2, 4) to be welded is a ferrous material, and the maximum temperature reached during welding is equal to or less than the A3 point or equal to or less than the Acm point of the ferrous material. The maximum temperature reached during welding is preferably equal to or less than the A1 point of the ferrous material.Type: GrantFiled: July 11, 2016Date of Patent: November 2, 2021Assignee: OSAKA UNIVERSITYInventors: Hidetoshi Fujii, Rintaro Ueji, Yoshiaki Morisada
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Patent number: 11143463Abstract: A stiffener for a heat exchanger includes a top plate and at least two legs extending from opposing sides of the top plate. Each of the at least two legs includes a bent portion, an angled portion, and a straight portion. The bent portion attaches the leg to the top plate. The angled portion increases a width of the stiffener from a width of the top plate. The straight portion extends perpendicular to a plane of the top plate.Type: GrantFiled: July 3, 2018Date of Patent: October 12, 2021Assignees: DENSO International America, Inc., DENSO CORPORATIONInventors: Guriqbal Singh, Jason Spenny, Osamu Hakamata
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Patent number: 11020819Abstract: A hot stamping method for simultaneously forming workpieces includes steps of: performing laser welding to which an aluminum filler wire is applied to a welding site between the two or more sheets of blanks, and hot-stamping the two or more sheets of blanks, which are welded in the step of performing the laser welding.Type: GrantFiled: November 20, 2018Date of Patent: June 1, 2021Assignees: Hyundai Motor Company, Kia Motors CorporationInventor: So-Youn Kim
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Patent number: 10926319Abstract: This application discloses a material including an aluminum metal alloy cladding fusion-cast to a metal alloy core. Also disclosed is a material having a metal core with a high content of scrap metal and having two sides, a first aluminum metal cladding fusion cast to the first side of the core layer, and a second aluminum metal cladding fusion cast to the second side of the core layer. The materials can be in a form of a sheet. Sheets are roll bonded together to create permanent metallurgical bonds except at regions where a weld-stop ink is applied. The sheets are used to make corrosion resistant heat exchangers.Type: GrantFiled: May 2, 2019Date of Patent: February 23, 2021Assignee: NOVELIS INC.Inventors: John Anthony Hunter, Yudie Yuan
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Patent number: 10927869Abstract: Welding methods and welded joints for improving corrosion resistance of the joint between a plurality of high-strength aluminum alloy structural members are described herein. An example method can include applying a first weld at a junction between the plurality of high-strength aluminum alloy structural members using a first filler metal, and applying a second weld on at least a portion of a toe of the first weld using a second filler metal. The second weld can be applied using a fusion welding process (e.g., an arc welding process or a high energy beam welding process). Additionally, the secondary weld can alter a secondary phase of the first weld.Type: GrantFiled: November 2, 2016Date of Patent: February 23, 2021Assignee: OHIO STATE INNOVATION FOUNDATIONInventors: Wei Zhang, Tyler Borchers
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Patent number: 10898963Abstract: Brazing sheet for flux-free brazing, wherein an outermost surface brazing filler metal layer, consisting of an Al—Si-based alloy containing 4 to 12% Si in mass %, and an intermediate brazing filler metal layer, consisting of an Al—Si—Mg-based alloy containing 1% or more and less than 4% Si and 0.1 to 5.0% Mg in mass %, are cladded on one side or both sides of a core material, and wherein aluminum members are joined to each other without using flux in a non-oxidizing gas atmosphere under normal pressure with an oxygen concentration of 300 ppm or less, using the brazing sheets.Type: GrantFiled: June 5, 2017Date of Patent: January 26, 2021Assignee: MITSUBISHI ALUMINUM CO., LTD.Inventor: Hideyuki Miyake
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Patent number: 10888955Abstract: A method of laser welding a workpiece stack-up that includes two or more overlapping aluminum alloy workpieces is disclosed. The method involves controlling the power level of the laser beam during at least one of an initial stage or a final stage of advancing the laser beam along a weld path so as to limit a line energy of the laser beam during such stage or stages to being no greater than 10% above a line energy of the laser beam during an intermediate stage of laser beam advancement that is performed between the initial and final stages. By limiting the line energy during the initial and/or final stages of laser beam advancement along the weld path, excessive fusion of the workpiece stack-up assembly can be avoided in those locations to help protect against hot-cracking in the resultant laser weld joint.Type: GrantFiled: February 28, 2017Date of Patent: January 12, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Hui-Ping Wang, Michael G. Poss
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Patent number: 10788275Abstract: An aluminum alloy clad material includes a core material, one side being clad with cladding material 1, the other side being clad with cladding material 2, the core material including an aluminum alloy that includes 0.5 to 1.8% of Mn, and limited to 0.05% or less of Cu, with the balance being Al and unavoidable impurities, the cladding material 1 including an aluminum alloy that includes 3 to 10% of Si, and 1 to 10% of Zn, with the balance being Al and unavoidable impurities, and the cladding material 2 including an aluminum alloy that includes 3 to 13% of Si, and limited to 0.05% or less of Cu, with the balance being Al and unavoidable impurities, wherein the Si content X (%) in the cladding material 1 and the Si content Y (%) in the cladding material 2 satisfy the value (Y?X) is ?1.5 to 9%.Type: GrantFiled: November 18, 2015Date of Patent: September 29, 2020Assignees: DENSO CORPORATION, UACJ CorporationInventors: Shusuke Otsuki, Shoei Teshima, Yuusuke Kitoh, Jun Abei, Tomohiro Shoji, Naoki Yamashita, Toshikazu Tanaka, Hirokazu Tanaka
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Patent number: 10737357Abstract: A brazing sheet is provided for use in brazing performed in an inert gas atmosphere both using flux and without using flux. The brazing sheet includes an aluminum-based core, an intermediate material layered on the core and being composed of an aluminum alloy that contains Mg: 0.40-3.0 mass %, and a filler metal layered on the intermediate material and being composed of an aluminum alloy that contains Si: 6.0-13.0 mass % and Mg: less than 0.050 mass %. The brazing sheet satisfies the formula below where M [mass %] is the Mg content in the intermediate material, ti [?m] is the thickness of the intermediate material, and tf [?m] is the thickness of the filler metal: tf?10.15×ln(M×ti)+3.7.Type: GrantFiled: May 24, 2017Date of Patent: August 11, 2020Assignee: UACJ CORPORATIONInventors: Yasunaga Itoh, Shoichi Sakoda, Atsushi Fukumoto
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Patent number: 10682730Abstract: An aluminum alloy brazing sheet used for brazing aluminum, without using a flux, in an inert gas atmosphere or vacuum is formed by arranging a brazing material on one side or both sides of a core material made of pure aluminum or aluminum alloy, the brazing material including 6% to 13% by mass of Si and the balance being Al and inevitable impurities, and performing cladding with an intermediate material interposed between the core material and the brazing material, the intermediate material including 0.01% to 1.5% by mass of Bi, 1.5% to 13% by mass of Si, and the balance being Al and inevitable impurities, the intermediate material having a thickness of 2% to 35% of a thickness of the brazing material, wherein one or both of the intermediate material and the core material includes 0.4% to 6% by mass of Mg.Type: GrantFiled: June 29, 2016Date of Patent: June 16, 2020Assignee: UACJ CORPORATIONInventors: Yasunaga Itoh, Tomoki Yamayoshi, Yutaka Yanagawa
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Patent number: 10634439Abstract: Provided are an aluminum alloy brazing sheet for heat exchangers, which exhibits excellent formability and brazeability, and an advantageous process for producing the same. The aluminum alloy brazing sheet for heat exchangers according to the present invention is configured such that: the aluminum alloy composition of a core material and the aluminum alloy composition and temper of a filler material are respectively controlled; and a core material portion of the brazing sheet has a specific electric resistivity at room temperature and a specific dispersion ratio of second phase particles. The brazing sheet is configured to further exhibit certain properties in terms of a work hardening exponent (n-value) where a nominal strain is within a range of 1%-2% and in terms of a push-in depth when a penetration crack is generated in a punch stretch forming test using a round-head punch having a diameter of 50 mm.Type: GrantFiled: August 23, 2018Date of Patent: April 28, 2020Assignee: UACJ CorporationInventors: Wataru Nakagawa, Satoshi Tanaka
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Patent number: 10518363Abstract: An aluminum alloy brazing sheet has high strength, corrosion resistance and elongation, and includes an aluminum alloy clad material. The material includes a core material, one surface of which is clad with a sacrificial material and an other surface of which is clad with an Al—Si-based or Al—Si—Zn-based brazing filler metal. The core material has a composition containing 1.3 to 2.0% Mn, 0.6 to 1.3% Si, 0.1 to 0.5% Fe and 0.7 to 1.3% Cu, by mass, with the balance Al and impurities. The sacrificial material has a composition containing more than 4.0% to 8.0% Zn, 0.7 to 2.0% Mn, 0.3 to 1.0% Si, 0.3 to 1.0% Fe and 0.05 to 0.3% Ti, by mass, with the balance Al and impurities. At least the core material has a lamellar crystal grain structure. Elongation of material is at least 4% and a tensile strength after brazing is at least 170 MPa.Type: GrantFiled: November 9, 2015Date of Patent: December 31, 2019Assignee: MITSUBISHI ALUMINUM CO., LTD.Inventors: Michihide Yoshino, Masakazu Edo
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Patent number: 10497942Abstract: A method for forming catalyst particles, each of which has a core/shell structure, by a Cu-UPD method. Namely, a method of manufacturing a catalyst wherein catalyst particles, each of which has a core/shell structure composed of a shell layer that is formed of platinum and a core particle that is covered with the shell layer and is formed of a metal other than platinum, are supported on a carrier. This method is characterized by comprising: an electrolysis step wherein the carrier supporting the core particles is electrolyzed in an electrolytic solution containing copper ions, so that copper is precipitated on the surfaces of the core particles; and a substitution reaction step wherein a platinum compound solution is brought into contact with the core particles, on which copper has been precipitated, so that the copper on the surface of each core particle is substituted by platinum, thereby forming a shell layer that is formed of platinum.Type: GrantFiled: March 2, 2016Date of Patent: December 3, 2019Assignee: TANAKA KIKINZOKU KOGYO K.K.Inventors: Koichi Matsutani, Takeshi Kaieda, Tomohiro Akiyama
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Patent number: 10478919Abstract: A method for producing an aluminum joined body includes a step of forming a flare joint by using a first aluminum member and a second aluminum member; and a step of performing laser welding by irradiating a groove of the flare joint with a laser beam having a beam diameter of 0.8 to 3.5 mm while feeding a filler material to the groove, the filler material being made of an aluminum alloy containing, in percent by mass, 1.0% to 3.0% of Mg, 0.50% to 1.0% of Mn, 0.05% to 0.20% of Cr, and 0.05% to 0.20% of Ti, with the balance being aluminum and incidental impurities.Type: GrantFiled: August 11, 2017Date of Patent: November 19, 2019Assignee: Kobe Steel, Ltd.Inventors: Takuro Aoki, Tsuyoshi Matsumoto
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Patent number: 10384248Abstract: An aluminum hot strip rolling mill including a multi-stand tandem finishing rolling train (2), at least one winding reel (8) arranged downstream, in the rolling direction, of the multi-stand tandem finishing rolling train, a cooling section (4) provided in the outlet region of the aluminum hot strip rolling mill, and at least one trimmer (6) paired with the multi-stand tandem finishing rolling train and arranged downstream, in the rolling direction, in the rolling direction, of the multi-stand tandem rolling mill train.Type: GrantFiled: September 16, 2014Date of Patent: August 20, 2019Assignee: SMS GROUP GMBHInventor: Michael Breuer
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Patent number: 10113600Abstract: A method for forming a vehicular brake rotor involving loading a shaped metal substrate with a mixture of metal alloying components and ceramic particles in a dieheating the contents of the die while applying pressure to melt at least one of the metal components of the alloying mixture whereby to densify the contents of the die and form a ceramic particle-containing metal matrix composite coating on the metallic substrate; and cooling the resulting coated product.Type: GrantFiled: November 24, 2017Date of Patent: October 30, 2018Assignee: ATS MER, LLCInventors: Lori Bracamonte, James Withers, Jowie Abcede
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Patent number: 10107344Abstract: A method for forming a vehicular brake rotor involving loading a shaped metal substrate with a mixture of metal alloying components and ceramic particles in a dieheating the contents of the die while applying pressure to melt at least one of the metal components of the alloying mixture whereby to densify the contents of the die and form a ceramic particle-containing metal matrix composite coating on the metallic substrate; and cooling the resulting coated product.Type: GrantFiled: November 24, 2017Date of Patent: October 23, 2018Assignee: ATS MER, LLCInventors: Lori Bracamonte, James Withers, Jowie Abcede
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Patent number: 10100890Abstract: A method for forming a vehicular brake rotor involving loading a shaped metal substrate with a mixture of metal alloying components and ceramic particles in a dieheating the contents of the die while applying pressure to melt at least one of the metal components of the alloying mixture whereby to densify the contents of the die and form a ceramic particle-containing metal matrix composite coating on the metallic substrate; and cooling the resulting coated product.Type: GrantFiled: November 24, 2017Date of Patent: October 16, 2018Assignee: ATS MER, LLCInventors: Lori Bracamonte, James Withers, Jowie Abcede
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Patent number: 9933031Abstract: A method for forming a vehicular brake rotor involving loading a shaped metal substrate with a mixture of metal alloying components and ceramic particles in a dieheating the contents of the die while applying pressure to melt at least one of the metal components of the alloying mixture whereby to densify the contents of the die and form a ceramic particle-containing metal matrix composite coating on the metallic substrate; and cooling the resulting coated product.Type: GrantFiled: November 21, 2016Date of Patent: April 3, 2018Assignee: ATS MER, LLCInventors: Lori Bracamonte, James Withers, Jowie Abcede
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Patent number: 9751143Abstract: An aluminum alloy brazing sheet for heat exchangers has a core, a sacrificial material formed on one side of the core, and a brazing filler metal formed on the other side of the core. The core is made of an aluminum alloy containing Si, Cu, Mn, and Al. The sacrificial material is made of an aluminum alloy containing Si, Zn, Mg, and Al. The brazing filler metal is made of an aluminum alloy. The aluminum alloy brazing sheet for heat exchangers has a work hardening exponent n of not less than 0.05. The core has an average crystal grain size of not more than 10 ?m in a cross-section. The aluminum alloy brazing sheet for heat exchangers has excellent strength and corrosion resistance even when it is formed into a thin material and also has excellent high frequency weldability and weld cracking resistance during electric resistance welding.Type: GrantFiled: March 12, 2013Date of Patent: September 5, 2017Assignees: KOBE STEEL, LTD., DENSO CORPORATIONInventors: Shimpei Kimura, Toshiki Ueda, Takahiro Izumi, Haruyuki Konishi, Hayaki Teramoto, Osamu Hakamata, Michiyasu Yamamoto
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Patent number: 9714799Abstract: Method for producing AIMn strip or sheet for making components by brazing and products obtained by said method, in particular fin materials of thin gauge used in heat exchangers. Rolling slabs are produced from a melt with <0.3% Si, ?0.5% Fe, ?0.3% Cu, 1.0-2.0% Mn, ?0.5% Mg, ?4.0% Zn, ?0.5% Ni, ?0.3% each of group IVb, Vb, or Vib elements, and unavoidable impurity elements, as well as aluminum that, prior to hot rolling, are preheated at <550° C. to control the number and size of dispersoid particles, hot rolled into a hot strip, cold rolled into a strip with total reduction of at least 90%, and heat treated to obtain a 0.2% proof stress value that is 50-90% of its proof stress value in the as cold rolled condition and in a range between 100 and 200 MPa. The strip may alternatively be produced by twin-roll strip casting.Type: GrantFiled: May 23, 2013Date of Patent: July 25, 2017Assignee: Gränges Sweden ABInventor: Anders Oskarsson
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Patent number: 9545777Abstract: This application discloses a corrosion-resistant brazing sheet package for use in manufacturing tubing. The brazing sheet package includes a core layer of aluminum-containing alloy comprising from 0.1 wt % to 0.2 wt % of titanium. The core layer has a first side and a second side. The first side of the core layer is adjacent to a first cladding layer to form a first interface. The second side of the core layer is adjacent to a second cladding layer to form a second interface. The first cladding layer and the second cladding layer each include from 2.5 wt % to 4.0 wt % of zinc.Type: GrantFiled: March 12, 2014Date of Patent: January 17, 2017Assignee: Novelis Inc.Inventors: Pierre Henri Marois, Kevin Michael Gatenby, Andrew D. Howells
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Patent number: 9493861Abstract: The present invention provides a method for producing AlMn strip or sheet for making components by brazing, as well as the products obtained by said method. In particular this method is related to fin materials used in heat exchangers. The fins can be delivered with or without a cladding depending on application. Rolling slabs are produced from a melt which contains 0.3-1.5% Si, ?0.5% Fe, ?0.3% Cu, 1.0-2.0% Mn, ?0.5% Mg, ?4.0% Zn, ?0.3% each of elements from group IVb, Vb, or VIb elements, and unavoidable impurity elements, as well as aluminum as the remainder in which the rolling slabs prior to hot rolling are preheated at a preheating temperature of less than 550° C., preferably between 400 and 520° C., more preferably between 450 and 520° C. to control the number and size of dispersoid particles, and the preheated rolling slab is hot rolled into a hot strip. The strip is thereafter cold rolled into a strip with a total reduction of at least 90%, and the cold rolled strip is heat treated to obtain a 0.Type: GrantFiled: October 6, 2009Date of Patent: November 15, 2016Assignee: GRÄNGES SWEDEN ABInventors: Anders Oskarsson, Hans-Erik Ekstrom, Richard Westergard, Stian Tangen
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Patent number: 9353430Abstract: The present invention provides a casting having increased crashworthiness including an an aluminum alloy of about 6.0 wt % to about 8.0 wt % Si; about 0.12 wt % to about 0.25 wt % Mg; less than or equal to about 0.35 wt % Cu; less than or equal to about 4.0 wt % Zn; less than or equal to about 0.6 wt % Mn; and less than or equal to about 0.15 wt % Fe, wherein the cast body is treated to a T5 or T6 temper and has a tensile strength ranging from 100 MPa to 180 MPa and has a critical fracture strain greater than 10%. The present invention further provides a method of forming a casting having increased crashworthiness.Type: GrantFiled: March 23, 2014Date of Patent: May 31, 2016Assignee: SHIPSTON ALUMINUM TECHNOLOGIES (MICHIGAN), INC.Inventors: Jen C. Lin, Moustapha Mbaye, Jan Ove Loland, Russell S. Long, Xinyan Yan
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Patent number: 9121674Abstract: A ballistic armor system adapted to protect against penetration of the armor system by projectiles, including a first armor layer; a second armor layer, in which the second armor layer is mounted in spaced-apart relationship to the first armor layer, the relationship defining a void volume between the first armor layer and the second armor layer; and a fluid disposed in the void volume, in which the fluid includes a viscoelastic surfactant at a concentration sufficient to exhibit pseudosolid elastic behavior. The fluid may be removed from the void volume by use of a suitable breaker.Type: GrantFiled: May 13, 2009Date of Patent: September 1, 2015Assignee: Milmark Technologies, Inc.Inventor: Edwin Eugene Wilson
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Patent number: 9108261Abstract: A method of assembling a light fixture includes positioning a first and a second portion of a light fixture adjacent one another. The method includes applying a brazing material between these portions and fastening the portions together with a coupling device, wherein one or more gaps are formed therebetween the portions. The method includes pre-heating the portions and the brazing material to a first temperature and placing them into a molten salt bath, wherein the brazing material flows into the gaps. The method includes cooling the fastened portions to form a metallurgical bond therebetween. The fixture includes a base, a manifold chamber, and a plurality of structures extending from a second surface of the base to the chamber, which defines a manifold therein. The base includes one or more openings extending therethrough. Each structure defines a wire way that is in communication with the chamber and one or more openings.Type: GrantFiled: July 26, 2012Date of Patent: August 18, 2015Assignee: Cooper Technologies CompanyInventor: Ellis W. Patrick
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Patent number: 9080500Abstract: Device for exchanging heat between an acidiferous gas and a heat transfer medium, with at least one flow duct for the acidiferous gas which consists essentially of aluminum and/or an aluminum alloy.Type: GrantFiled: December 12, 2005Date of Patent: July 14, 2015Assignee: MAHLE BEHR GMBH & CO. KGInventors: Bernd Grünenwald, Wolfgang Knödler
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Publication number: 20150132602Abstract: A method for coating a component for use in a semiconductor chamber for plasma etching includes providing a component for use in a semiconductor manufacturing chamber, loading the component into a deposition chamber, cold spray coating a metal powder onto the component to form a coating on the component, and anodizing the coating to form an anodization layer.Type: ApplicationFiled: November 13, 2013Publication date: May 14, 2015Applicant: Applied Materials, Inc.Inventors: Jennifer Y. Sun, Vahid Firouzdor
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Publication number: 20150118517Abstract: An aluminum alloy brazing sheet makes it possible to inexpensively braze aluminum in a nitrogen gas furnace without using flux and a toxic element. The aluminum alloy brazing sheet is used for brazing aluminum in an inert gas atmosphere without using flux, and includes a core material and a filler metal, one side or each side of the core material being clad with the filler metal, the core material being formed of an aluminum alloy that includes 0.2 to 1.3 mass % of Mg, and the filler metal including 6 to 13 mass % of Si and 0.004 to 0.1 mass % of Li, with the balance being aluminum and unavoidable impurities.Type: ApplicationFiled: May 2, 2013Publication date: April 30, 2015Inventors: Yasunaga Itoh, Tomoki Yamayoshi