Next To Al-base Component Patents (Class 428/654)
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Publication number: 20100040900Abstract: The invention provides a friction-welded part featuring easy design as well as a method of producing said part. The friction-welded part 1 is produced by friction-welding a first member 10 and a second member 20 together. The first member 10 is made of an aluminum alloy material, having a uniform cross-section portion 11 whose cross-sectional shape and size are not changed. The second member 20 is made of an aluminum alloy material, having a uniform cross-section portion 21 whose cross-sectional shape and size are not changed. According to the invention, the uniform cross-section portions 11 and 21 are friction-welded together to form the part 1. A heat affected zone “H” caused by friction welding is formed only in the uniform cross-section portions 11 and 21. The uniform cross-section portion 11 of the first member 10, and the uniform cross-section portion 21 of the second member 20, respectively, have a cylindrical shape, preferably having the same sectional dimension.Type: ApplicationFiled: July 19, 2006Publication date: February 18, 2010Applicants: Nippon Light Metal Company, Ltd., Nikkeikin Alumium Core Technology Company, Ltd.Inventors: Shinichiro Sumi, Kou Mizuguchi, Hiroyuki Mochizuki, Kazuhiro Nakakura
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Publication number: 20100021757Abstract: Surface coating having a bright appearance on motor vehicle wheels made of light metal alloy castings or steel, which can comprise a plurality of layers, wherein it has at least one first layer composed of aluminum or aluminum alloy which is applied directly to the wheel surface, which has metallic brightness, and a method for producing a resistant bright coating on aluminum alloy or steel surfaces, which comprises the steps gas-phase deposition of aluminum or Al alloy to form a first dense and bright coating electrochemical oxidation of the surface of the first layer and formation of a nanoporous to microporous second layer of aluminum oxide having a thickness in the range from 50 to 1000 nm.Type: ApplicationFiled: January 16, 2008Publication date: January 28, 2010Applicant: DAIMLER AGInventors: Thomas Kraenzler, Karsten Loehr
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Patent number: 7648776Abstract: A multi-layered brazing sheet with improved long life corrosion resistance achieved by balancing the Zn, Cu, Mn, Si and Mg content of the core and interliner alloy. The brazing sheet has a core of a 3xxx alloy, an inner braze cladding of a 4xxx alloy, and between core and inner braze cladding an interliner of a 3xxx alloy. The 3xxx alloy of the core has 0.55-1.0 wt % Cu, 0.7-1.8 wt % Mn, <0.3 wt % Mg, <0.4 wt % Zn. The 3xxx alloy of the interliner has <0.25 wt % Cu, 0.5-1.5 wt % Mn, <0.3 wt % Mg, 0.1-5.0 wt % Zn. A 1xxx or 7xxx alloy could be used for the interliner instead of the 3xxx alloy.Type: GrantFiled: October 12, 2006Date of Patent: January 19, 2010Assignees: Behr GmbH & Co. KG, Aleris Aluminum Koblenz GmbHInventors: Klaus Vieregge, Sampath Desikan, Adrianus Jacobus Wittebrood, Mark Henrik Röger, Job Anthonius Van Der Hoeven, Andreas Eilemann, Matthias Gördeler, Matthias Traub, Matthias Türpe, Bernd Grünenwald
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Publication number: 20090305077Abstract: The present invention provides a friction welded part which can be easily designed, a suspension rod formed of the friction welded part, and a joining method. A friction welded part (1) is formed by friction welding a first member (10) at least whose first joining portion is formed into a cylindrical shape, and a second member (20) having an appropriate shape. The second joining portion (21) of the second member (20) is formed into a bottomed cylindrical shape corresponding to the first joining portion (10A), and the inside of the cylinder is formed into a curved surface continuing from the cylindrical inner wall portion (21C) to the bottom portion (21B), and the first joining portion (10A) of the first member (10) and the second joining portion (21) of the second member (20) are joined by friction welding.Type: ApplicationFiled: July 19, 2006Publication date: December 10, 2009Inventors: Kou Mizuguchi, Shinichiro Sumi, Kazuhiro Nakakura, Hiroyuki Mochizuki
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Publication number: 20090291322Abstract: A joined body has a joint, which includes a first plate-shaped workpiece made of a first metal, and a second plate-shaped workpiece made of a second metal. The first plate-shaped workpiece, and the second plate-shaped workpiece are overlapped each other partially at least. The joint is made by means of friction stir joining by superimposing a rod-shaped body made of a third metal onto the overlapped first plate-shaped workpiece and second plate-shaped workpiece and then rotating it while pressing it onto the first plate-shaped workpiece. The joint further includes a coalesced section made of the first metal that coalesces on a surface of the second plate-shaped workpiece, a built-up section made of the third metal, and a composite section made of a mixture of the first metal and the third metal that integrates the coalesced section with the built-up section.Type: ApplicationFiled: May 18, 2009Publication date: November 26, 2009Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Goro Watanabe, Tetsuya Suganuma
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Publication number: 20090280352Abstract: Automotive body sheet in the form of an aluminium composite sheet material wherein a clad sheet is applied to at least one side of a core material, and wherein the core material is of an aluminium alloy selected from the group consisting of aa2xxx, aa5xxx and aa7xxx-series alloys, and wherein the clad sheet includes an AA6xxx-series alloy having less than 0.2 wt. % Cu or an AA5xxx-series alloy having less than 3.6 wt. % of Mg.Type: ApplicationFiled: April 19, 2007Publication date: November 12, 2009Applicant: Aleris Aluminum Duffel BVBAInventors: Peter De Smet, Marc-Jan De Haas
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Patent number: 7611778Abstract: A method of casting a multi-layered metal ingot including the steps of delivering a metallic divider member into a direct chill mold, pouring a first molten metal into the mold on one side of the divider member, and pouring a second molten metal into the mold on the other side of the divider member, and allowing the first molten metal and the second molten metal solidify to form a metal ingot which includes the divider metal layer disposed there between.Type: GrantFiled: July 13, 2007Date of Patent: November 3, 2009Assignee: Alcoa Inc.Inventors: Raymond J. Kilmer, James L. Kirby
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Patent number: 7608345Abstract: A method of producing an aluminium alloy brazing sheet for the manufacturing of light brazed assemblies, wherein said brazing sheet has good formability, combined with a low susceptibility to core penetration in the end annealed as-produced condition after stretching, forming and/or shaping and brazing are disclosed. Assemblies made according to the method are also disclosed.Type: GrantFiled: October 11, 2005Date of Patent: October 27, 2009Assignee: Aleris Aluminum Koblenz GmbHInventors: Achim Bürger, Scott W. Haller, Guy Laliberté
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Publication number: 20090220820Abstract: A method of friction welding a first part to a second part of a component having a hollow space in which the internal connection surface of the first part to be welded is reciprocally arranged with an internal connection surface of the second part to be friction welded, so that they form a unsymmetrical contact area, so that the resulting weld of the first and the second parts produces a weld bead that is located predominantly outside of the hollow space. The unsymmetrical contact area can be formed by a chamfer, angled edge surfaces that produce, for example, a wedge-shaped space, or partially matched, inter-fitting surfaces that remain out of contact at sides facing the hollow space.Type: ApplicationFiled: January 6, 2009Publication date: September 3, 2009Applicant: GESENKSCHMIEDE SCHNEIDER GMBHInventors: Peter Kolbe, Ernst-Peter Schmitz
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Publication number: 20090214891Abstract: The invention relates to an aluminium composite sheet material in which a clad sheet is applied to at least one side of a core material. The core material has an aluminium alloy the AA5xxx- or AA6xxx-series, and the clad sheet has an aluminium alloy selected from the group of the AA1xxx-series, AA3xxx-series and AA7xxx-series with less than 1.5 wt. % of Zn.Type: ApplicationFiled: November 10, 2005Publication date: August 27, 2009Inventor: Christiaan Theodorus Wilhemus Lahaye
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Publication number: 20090202860Abstract: The invention relates to a clad sheet product, ideally suitable for automotive body sheet, including a core sheet and a cladding layer on one or both core sheet surfaces, the core sheet has an aluminium alloy of the AA6000-series alloys and at least one cladding consisting of an aluminium alloy of the AA6000-series alloys having a Cu-content of less than 0.25 wt. %.Type: ApplicationFiled: April 19, 2007Publication date: August 13, 2009Applicant: Aleris Aluminum Duffel BVBAInventor: Christiaan Theodorus Wilhelmus Lahaije
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Publication number: 20090186241Abstract: A composite metal sheet (20) comprising a core layer (24) of drawable aluminum alloy such as 3003 or 3004 aluminum alloy roll bonded to a thinner layer (26) of 5456 aluminum alloy, the composite metal sheet including a layer (22) of stainless steel roll bonded to the layer of drawable aluminum (24) on the opposite side from the 5456 aluminum alloy layer (26). The composite metal sheet is useful in forming drawn cookware (2) such as fry pans, stock pots, and the like wherein the stainless steel layer (22) forms the cooking surface and the 5456 aluminum alloy layer (26) forms the exterior surface of the cookware.Type: ApplicationFiled: January 21, 2009Publication date: July 23, 2009Applicant: ALL-CLAD METALCRAFTERS LLCInventor: William A. Groll
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Publication number: 20090166067Abstract: A clad member low in thermal expansion coefficient and excellent in workability is provided. The clad member 1 comprises a core member 11 and skin members 12 cladded on both sides of the core member. The core member 11 is constituted by an aluminum alloy consisting of Si: 5 to 30 mass %, and the balance being aluminum alloy and impurities. The skin member 12 is constituted by aluminum or an aluminum alloy consisting of Al: 98 mass % or above, and the balance being impurities.Type: ApplicationFiled: April 28, 2006Publication date: July 2, 2009Applicant: SHOWA DENKO K.K.Inventors: Ichiro Iwai, Kazuo Kimura
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Publication number: 20090169917Abstract: Automotive body sheet in the form of an aluminium composite sheet material wherein a clad sheet is applied to at least one side of a core material, and wherein the core material is of an AA6xxx-series alloy, and wherein the clad sheet includes an AA5xxx-series alloy having less than 3.6 wt. % of Mg.Type: ApplicationFiled: April 19, 2007Publication date: July 2, 2009Applicant: Aleris Aluminum Duffel BVBAInventors: Peter De Smet, Marc-Jan De Haas
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Patent number: 7514155Abstract: Disclosed is a high strength aluminium alloy brazing sheet, including an Al—Cu core layer and at least one clad layer, the core layer having the following composition (in weight percent): Cu: 1.2-4.0, Mn: 0.06-1.5, Mg: 0.06-1.5, Si: up to 0.5, Zn: ?0.4, Zr: ?0.25, Fe: ?0.5, Ti: ?0.25, Cr: ?0.25; V?0.25; the balance substantially aluminium and impurities, the clad layer including an Al—Si based filler alloy and being applied on at least one side of the core layer. Also disclosed is a brazed assembly including the brazing sheet and the use of the brazing sheet for a brazing application such as a heat exchanger.Type: GrantFiled: July 15, 2004Date of Patent: April 7, 2009Assignee: Aleris Aluminum Koblenz GmbHInventors: Rinze Benedictus, Achim Bürger, William Sinclair Miller, Alfred Johann Peter Haszler
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Patent number: 7510778Abstract: A protection part comprising at least two layers including an outer layer and an inner layer has its outer layer made of an aluminum alloy that is reinforced with particles of SiC, the SiC particle content in said alloy lying in the range 15% to 40% by weight, while the inner layer is made of an aluminum alloy that is optionally reinforced with SiC particles, the SiC particle content within the layers increasing from the inner layer towards the outer layer. The part is for use in protecting the leading edge of a blade, in particular a blade or vane in a turbomachine, a helicopter blade, or a propeller blade.Type: GrantFiled: April 13, 2006Date of Patent: March 31, 2009Assignee: SNECMAInventors: Jacques Bernard, Claude Marcel Mons, Isabelle Peslerbe, Thierry Thomas
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Publication number: 20090078398Abstract: There are provided an aluminum alloy plate having high strength and excellent corrosion resistance even though the plate is made thinner, and a heat exchanger formed thereof. In an aluminum alloy plate having a core material and a surface material cladded on at least one side of the core material, the surface material includes 0.030-0.30% by mass of Fe, 0.40-1.9% by mass of Mn, 0.40-1.4% by mass of Si, and 2.0-5.5% by mass of Zn, the rest comprises Al and inevitably included impurities, and an area ratio of an intermetallic compound containing Al and Mn to a whole surface of the surface material is 1% or less.Type: ApplicationFiled: March 27, 2006Publication date: March 26, 2009Applicant: KABUSHIKI KAISHA KOBE SEIKO SHOInventors: Toshiki Ueda, Akihiro Tsuruno, Fumihiro Koshigoe
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Patent number: 7494043Abstract: A method for constructing a welded construction, including the steps of: (a) providing separate component parts of the construction and (b) welding the separate parts together with an Al—Mg—Mn weld filler alloy having a good corrosion resistance and improved strength levels. The separate component parts having the following composition (in weight percent): Mg 4.9 to 6.0; Mn 0.6 to 1.2; Zn 0.25 to 1.5; Zr 0.05 to 0.25; Cr 0.3 max.; Ti 0.2 max.; Fe 0.5 max.; Si 0.5 max.; Cu 0.25 max.; Sc 0.3 max., balance inevitable impurities and aluminium. The Al—Mg—Mn weld filler alloy having the following composition (in weight percent): Mg 7.0-9.5; Mn 0.9-2.0; Zn 0.2-0.9 Zr?0.3; Cr?0.5; Sc?2.8; Cu?0.5; Fe?0.5; Si?0.5; Ti?0.3, the balance aluminium and incidental elements and impurities.Type: GrantFiled: October 12, 2005Date of Patent: February 24, 2009Assignee: Aleris Aluminum Koblenz GmbHInventors: Klaus Alfons Mechsner, Huibrecht Adriaan Wouters
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Patent number: 7485374Abstract: A heat exchanger which has i) a fin material comprising a triple-layer clad material constituted of a core material composed of an aluminum alloy containing from 0.5 to 1.8% by weight of Mn and from 0.5 to 3.0% by weight of Zn and, provided on both sides of the core material, a brazing filler material composed of an Al—Si alloy containing from 6.5 to 13.0% by weight of Si and from 0.15 to 0.60% by weight of Cu and ii) an aluminum alloy tube having a Zn concentrated surface; the both having been brazed with each other; wherein, after brazing, recrystallized grains of the core material have an average length of from 100 to 1,000 ?m in the lengthwise section of a fin and the recrystallized grains of the core material are 4 or less in average number in the thickness direction of that lengthwise section. This heat exchanger is improved in the durability of fin joints and fins themselves and their strength after corrosion.Type: GrantFiled: January 20, 2006Date of Patent: February 3, 2009Assignee: Furukawa-Sky Aluminum Corp.Inventors: Yoshikazu Suzuki, Nobuyuki Kakimoto, Junji Ninomiya, Yoshiyuki Oya
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Publication number: 20080311421Abstract: A welded structure that includes first and second metal parts derived from Al-RE-TM alloys, which are secured together at a welded joint by friction stir welding.Type: ApplicationFiled: June 15, 2007Publication date: December 18, 2008Applicants: United Technologies Corporation, The Curators of the University of MissouriInventors: Thomas J. Watson, Rajiv S. Mishra
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Publication number: 20080274367Abstract: A multi-layer metallurgical product comprising a core aluminum alloy, purposefully tailored through chemistry and processing route to resist recrystallization during the brazing cycle to intentionally exploit the higher strengths immediately after brazing of a deformed and recovered microstructure, the core aluminum alloy being positioned on one side to an aluminum alloy interliner designed to be resistant to localized erosion, which, in turn, is adjacent to a 4xxx cladding alloy. The multi-layer product can be fabricated at least in part via any multi-alloy ingot casting processes such as the Simultaneous Multi-Alloy Casting process or the Unidirectional Solidification of Castings process.Type: ApplicationFiled: May 20, 2008Publication date: November 6, 2008Applicant: ALCOA INC.Inventors: Raymond J. Kilmer, John F. Butler, Men Glenn Chu
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Publication number: 20080241517Abstract: Aluminum-plated components of semiconductor material processing apparatuses are disclosed. The components include a substrate and an optional intermediate layer formed on at least one surface of the substrate. The intermediate layer includes at least one surface. An aluminum plating is formed on the substrate, or on the optional intermediate layer. The surface on which the aluminum plating is formed is electrically-conductive. An anodized layer can optionally be formed on the aluminum plating. The aluminum plating or optional the anodized layer comprises a process-exposed surface of the component. Semiconductor material processing apparatuses including one or more aluminum-plated components, methods of processing substrates, and methods of making the aluminum-plated components are also disclosed.Type: ApplicationFiled: March 29, 2007Publication date: October 2, 2008Applicant: Lam Research CorporationInventors: Ian J. Kenworthy, Kelly W. Fong, Leonard J. Sharpless
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Publication number: 20080193792Abstract: An aluminum-based welding filler wire is made with an aluminum alloy that contains between 0.1 and 6 wt. % titanium, including one portion in the form of TiB2 particles, TiC particles, or a combination thereof, and another portion in the form of free titanium. The filler wire can be used in welding aluminum-based materials.Type: ApplicationFiled: August 31, 2005Publication date: August 14, 2008Inventors: Laurent Cottignies, Claudine Strippoli Gerin, Jarry Philippe, Christine Henon, Christophe Sigli
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Patent number: 7407714Abstract: Disclosed is a process for producing an Al—Mn alloy sheet with improved liquid film migration resistance when used as core alloy in brazing sheet, including the steps of: casting an ingot having a composition comprising (in weight percent): 0.5<Mn?1.7, 0.06<Cu?1.5, Si?1.3, Mg?0.25, Ti<0.2, Zn?2.0, Fe?0.5, at least one element of the group of elements of 0.05<Zr?0.25 and 0.05<Cr?0.25; other elements <0.05 each and total <0.20, balance Al; homogenisation and preheat; hot rolling; cold rolling (including intermediate anneals whenever required), and wherein the homogenisation temperature is at least 450° C. for a duration of at least 1 hour followed by an air cooling at a rate of at least 20° C./h and wherein the pre-heat temperature is at least 400° C. for at least 0.5 hour.Type: GrantFiled: May 25, 2005Date of Patent: August 5, 2008Assignees: Aleris Aluminum Koblenz GmbH, Aleris Aluminum Canada S.E.C.Inventors: Scott W. Haller, Job Anthonius Van Der Hoeven, Klaus Vieregge, Achim Bürger, Sampath Desikan
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Patent number: 7407713Abstract: A method of casting a multi-layered metal ingot including the steps of delivering a metallic divider member into a direct chill mold, pouring a first molten metal into the mold on one side of the divider member, and pouring a second molten metal into the mold on the other side of the divider member, and allowing the first molten metal and the second molten metal solidify to form a metal ingot which includes the divider metal layer disposed there between.Type: GrantFiled: December 22, 2003Date of Patent: August 5, 2008Assignee: Alcoa Inc.Inventors: Raymond J. Kilmer, James L. Kirby
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Patent number: 7405010Abstract: A metallic body of carbon steel covered with an adhesive layer capable of adhering to a rubber matrix based on diene elastomer. The carbon content of the steel is between 0.35 and 1.2% by weight. The adhesive layer is formed of a metallic layer bearing aluminum oxides or hydroxides, which itself is covered with an organosilane film which is at least bifunctional, capable of ensuring, as coupling agent, the bond between the aluminum oxides or hydroxides on one hand, and the rubber matrix on the other hand.Type: GrantFiled: March 1, 2006Date of Patent: July 29, 2008Assignee: Michelin Recherche et Technique S.A.Inventors: Bruno Grimberg, Yves Ravoire, Jean-Claude Tardivat, Le Tu Anh Vo
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Patent number: 7387844Abstract: An Al—Si based brazing material is formed on one surface of a core material, and a cladding material is formed on the other surface of the core material with a cladding ratio of 6 to 30% with respect to an entire thickness thereof. The core material contains 0.2 mass % or less of Mg, 0.3 mass % or less of Cr, 0.2 mass % or less of Fe, 0.2 to 1.0 mass % of Cu, 0.05 to 1.3 mass % of Si, 0.3 to 1.8 mass % of Mn, and 0.02 to 0.3 mass % of Ti in such a manner that a total content of Cu and Si is in the range of 2.0 mass % or less. The cladding material contains 2 to 9 mass % of Zn, 0.3 to 1.8 mass % of Mn and/or 0.04 to 1.2 mass % of Si, and further contains 0.02 to 0.25 mass % of Fe, 0.01 to 0.30 mass % of Cr, 0.005 to 0.15 mass % of Mg, and/or 0.001 to 0.15 mass % of Cu.Type: GrantFiled: September 18, 2003Date of Patent: June 17, 2008Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Toshiki Ueda, Fumihiro Koshigoe, Fumihiro Sato
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Publication number: 20080135405Abstract: Provided is a metal double-layer structure in which a modified metallic member modified from a flat plate metallic member is bonded to be stuck to a plate material, manufacturing method thereof, and a method of regenerating a sputtering target using the method. The method includes the steps of: overlapping the plate material with the metallic member; inserting a rotary tool having a rotor and a probe projecting from a bottom surface of the rotor into a surface of the metallic member while rotated; bringing a distal end of the probe to a position close to a mating plane between the metallic member and the plate material to generate friction heat and stir the distal end, and moving the rotary tool to form adjacent motion tracks on the surface of the metallic member; and forming stirred areas along the mating plane to bond the metallic member and the plate material together, and modifying the metallic member into a modified metallic member.Type: ApplicationFiled: February 28, 2006Publication date: June 12, 2008Applicant: NIPPON LIGHT METAL COMPAYN, LTD.Inventors: Hisashi Hori, Nobushiro Seo, Tomohiro Komoto, Kazuo Tsuchiya
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Patent number: 7374827Abstract: A metallurgical product consists essentially of a core aluminum alloy, purposefully tailored through chemistry and processing route to resist recrystallization during the brazing cycle to intentionally exploit the higher strengths immediately after brazing of a deformed and recovered microstructure, the core aluminum alloy being bonded on one side to an aluminum alloy interliner designed to be resistant to localized erosion, which, in turn, is bonded to a 4xxx calling alloy.Type: GrantFiled: October 12, 2005Date of Patent: May 20, 2008Assignee: Alcoa Inc.Inventor: Raymond J. Kilmer
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Patent number: 7338741Abstract: A lithographic printing plate precursor comprises: an aluminum support that has been subjected to an alkali metal silicate treatment; and an image-recording layer comprising (A) an infrared absorbent, (B) a polymerization initiator and (C) a polymerizable compound, the image-recording layer being removable with at least one of a printing ink and a fountain solution, wherein the aluminum support has a surface where the amount of the Si element attached to the surface in the alkali metal silicate treatment is 1 mg/m2 to less than 10 mg/m2.Type: GrantFiled: June 18, 2004Date of Patent: March 4, 2008Assignee: Fujifilm CorporationInventors: Norio Aoshima, Yoshinori Hotta
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Patent number: 7300707Abstract: To provide an aluminium composite structure having a highly airtight channel therein, including: a core material having a concave groove on a surface; a covering material made up of aluminium or aluminium alloy which covers the surface of the core material other than an inner surface of the concave groove; and a lid which is firmly fixed to the covering material to close an opening of the concave groove of the core material, forms a channel for running a heat exchange medium therein, and is made up of the aluminium or aluminium alloy, and a method of manufacturing the same.Type: GrantFiled: October 25, 2004Date of Patent: November 27, 2007Assignee: Creative Technology CorporationInventors: Kinya Miyashita, Yoshiaki Tatsumi
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Patent number: 7294411Abstract: The invention relates to a brazing sheet product comprising a core sheet, a clad layer on said core sheet made of an aluminum alloy containing silicon in an amount in the range of 4 to 14% by weight, an optional layer comprising nickel on the outersurface of said clad layer, and a diffusion layer comprising nickel-tin alloy on the outer surface of said nickel layer. The invention further relates to a method of manufacturing such a brazing product comprising the process step of plating different metal layers and subjecting the plated brazing product to an annealing treatment by holding the plated brazing product at a temperature in the range of 100 to 500° C. for a period of 1 sec. to 300 minutes to form a diffusion layer comprising nickel-tin alloy on the outer surface of said layer comprising nickel.Type: GrantFiled: July 18, 2003Date of Patent: November 13, 2007Assignee: Aleris Aluminum Koblenz GmbHInventors: Jacques Hubert Olga Joseph Wijenberg, Adrianus Jacobus Witterbrood, Joop Nicolaas Mooij
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Publication number: 20070246509Abstract: A multi-layer aluminum brazing sheet including a core layer, interliner, braze clad layer and a sacrificial layer, in which the post-braze strength of the brazing sheet is optimized by controlling the manganese (Mn), silicon (Si), copper (Cu) and magnesium (Mg) contents of the core layer and the Mn, Si and Cu content of the interliner and the Mn, Si and Zn content of the sacrificial layer and the specifics of the braze thermal cycle. The brazing sheet maintains corrosion resistance, while optimizing post-braze strength, by utilizing 0.5 wt. % to 1.2 wt. % Cu in the interliner. Further, the interliner and sacrificial layer of the brazing sheet contain low or no magnesium to maintain the brazing sheet's braze-ability.Type: ApplicationFiled: April 21, 2006Publication date: October 25, 2007Inventors: Fumihiro Koshigoe, Akihiro Tsuruno, Toshiki Ueda, Stephen F. Baumann
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Patent number: 7255932Abstract: The present invention relates to multiple layer aluminum brazing sheet having a core, a braze cladding, and an interliner therebetween that, when fabricated in the fully annealed condition (O-temper), forms a continuous and dense dispersoid band in the core in addition to having an additional sacrificial layer for exceptional post brazed corrosion resistance. This present invention also relates to the process used to fabricate these alloys.Type: GrantFiled: April 17, 2003Date of Patent: August 14, 2007Assignee: Alcoa Inc.Inventor: Raymond J. Kilmer
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Patent number: 7250223Abstract: The present invention provides a heat exchanger which is assembled by brazing an aluminum fin material to the outer surface of an aluminum tube material formed by bending a sheet material, in particular, an aluminum heat exchanger which can be suitably used as an automotive heat exchanger such as a condenser or evaporator. The tube material is formed of a two-layer clad sheet which includes a core material and an Al—Zn alloy layer clad on the core material. The Al—Zn alloy layer is clad on the outer surface of the tube material and brazed to the aluminum fin material. The potential of the Al—Zn alloy layer in a normal corrosive solution is at least 100 mV lower than the potential of the core material in the normal corrosive solution. The potential of the Al—Zn alloy layer in the normal corrosive solution is lower than the potential of the core material in high-concentration corrosive water. The normal corrosive solution refers to an aqueous solution containing 10 g/l of NaCl and 0.Type: GrantFiled: June 3, 2004Date of Patent: July 31, 2007Assignees: DENSO Corporation, Sumitomo Light Metal Industries, Ltd.Inventors: Haruhiko Miyachi, Yoshiharu Hasegawa, Masamichi Makihara, Yasunaga Itoh, Naoki Yamashita, Toshihiko Fukuda
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Patent number: 7247392Abstract: An aluminum alloy heat exchanger having a tube composed of a thin aluminum alloy clad material, wherein, in the clad material, one face of an aluminum alloy core material containing Si 0.05–1.0 mass % is clad with an Al—Si-series filler material containing Si 5–20 mass %, and the other face is clad with a sacrificial material containing Zn 2–10 mass % and/or Mg 1–5 mass %, and wherein an element diffusion profile of the clad material by EPMA satisfies (1) and/or (2): L-LSi-LZn?40(?m) ??(1) L-LSi-LMg?5(?m) ??(2) wherein L is a tube wall thickness (?m); LSi is a position (?m) indicating an amount of Si diffused from the filler material; and LZn and LMg each represent a region (?m) indicating an amount of Zn or Mg diffused from the sacrificial material, respectively; and a method of producing the heat exchanger.Type: GrantFiled: November 30, 2004Date of Patent: July 24, 2007Assignees: Furukawa-Sky Aluminum Corp., Denso CorporationInventors: Kazumitsu Sugano, Noriyuki Yamada, Akio Niikura, Yoshiaki Ogiwara, Masaki Shimizu, Kenji Negura, Sunao Fukuda, Yoshihiko Kamiya
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Patent number: 7244514Abstract: A corrosion resistant part comprises an aluminum alloy part main body, an alumite layer disposed on the part main body, and a corrosion resistant layer disposed on the alumite layer. The part main body has a normal portion and a flawed portion so that the alumite layer comprises a normal portion alumite layer formed on the normal portion and a flawed portion alumite layer formed on the flawed portion, and the corrosion resistant layer comprises a normal portion corrosion resistant layer formed on the normal portion and a flawed portion corrosion resistant layer formed on the flawed portion. The normal portion alumite layer has a thickness between approximately 0.5 microns and approximately 5.0 microns. The corrosion resistant layer is formed from an ionic resin and has a thickness less than or equal to approximately 5 microns.Type: GrantFiled: November 29, 2004Date of Patent: July 17, 2007Assignee: Shimano, Inc.Inventors: Masaaki Hara, Wataru Yamauchi, Kenji Matsuda, Masayoshi Kihara
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Patent number: 7235310Abstract: A hillock-free conductive layer comprising at least two aluminum (Al) layers formed on a substrate, wherein said at least two Al layers comprise a barrier Al layer formed on the substrate, and a pure Al layer formed on the barrier Al layer. The barrier Al layer could be an aluminum nitride (AlNx) layer, an aluminum oxide (AlOx) layer, an aluminum oxide-nitride (AlOxNy) layer, or an Al—Nd alloy layer. Also, the pure Al layer is physically thicker than the barrier Al layer, for effectively inhibiting the occurrence of hillocks and the like.Type: GrantFiled: July 8, 2004Date of Patent: June 26, 2007Assignee: CHI MEI Optoelectronics Corp.Inventors: Kung-Hao Chang, Shyi-Ming Yeh, Jui-Tang Yin
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Patent number: 7229700Abstract: A novel coating composition is provided for imparting corrosion and wear resistance to metal substrates. The novel coating composition is thermally applied and comprises an aluminum alloy mixed with a hard, inert matrix. The coating composition has found particular use in providing corrosion and wear resistance to metal seat rails used to secure aircrafts seats to the aircraft frame.Type: GrantFiled: October 26, 2004Date of Patent: June 12, 2007Assignee: BASF Catalysts, LLC.Inventors: Peter F. Ruggiero, Marc J. Froning
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Patent number: 7226516Abstract: The invention relates to an aluminium OSF integrated circuit panel production method comprising surface preparation of two aluminium alloy sheets, deposition on one of the sheets of a weld-proof ink in reserved areas corresponding to the design of the circuit, connection by rolling of the sheets together, and expansion of the channels corresponding to the non-welded areas using a pressurised fluid, wherein one of the sheets is made of 1000 series alloy and the other of an alloy containing iron and manganese and such that Fe+Mn>0.8% (by weight), and preferentially >1, or 1.5%. The iron and manganese alloy is preferentially obtained by continuous casting of strips between two cooled rolls. The invention also relates to a continuous aluminium alloy integrated circuit panel production method.Type: GrantFiled: December 7, 2001Date of Patent: June 5, 2007Assignee: Alcan RhenaluInventors: Yves Doremus, Laurent Poizat, Hayat Elghazal
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Patent number: 7226669Abstract: The present invention a high strength aluminium alloy brazing sheet, comprising an Al—Zn core layer and at least one clad layer, the core layer including the following composition (in weight percent): Zn 1.2 to 5.5 Mg 0.8 to 3.0 Mn 0.1 to 1.0 Cu <0.2 Si ?<0.35 Fe <0.5 optionally one or more of: Zr <0.3 Cr <0.3 V <0.3 Ti <0.2 Hf <0.3 Sc <0.5, the balance aluminium and incidental elements and impurities. The clad layer includes an Al—Si based filler alloy and is applied on at least one side of the core layer. The invention relates furthermore to a brazed assembly including such brazing sheet, to the use of such brazing sheet and to method for producing an aluminium alloy brazing sheet.Type: GrantFiled: August 26, 2004Date of Patent: June 5, 2007Assignee: Aleris Aluminum Koblenz GmbHInventors: Rinze Benedictus, Achim Burger, Alfred Johann Peter Haszler
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Patent number: 7135239Abstract: A composite material made of a high-strength aluminum alloy. The composite material is particularly used for the production of brazed heat exchangers for vehicles. The composite material includes a core layer, a corrosion protective layer covering the top surface of this core layer and a brazing material layer applied to the corrosion protective layer, all with specifically selected alloying constituents.Type: GrantFiled: July 5, 2005Date of Patent: November 14, 2006Assignee: Visteon Global Technologies, Inc.Inventor: Rahul Rajagopalan
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Patent number: 7087317Abstract: A Glare type composite laminated sandwich panel comprising (i) aluminum (ii) glass fibre with adhesive (iii) aluminum is disclosed. According to the present invention, at least one of the aluminum sheets is preferably made of an aluminum non-heat treatable alloy type Al—Mg with a magnesium content of between 4 and 6%. These sandwich panels have mechanical characteristics similar to sandwich panels comprising sheets with a heat treatable alloy. Panels of the present invention further generally have better corrosion resistance and are less expensive than those made with heat treatable alloys such as 2xxx and 7xxx type alloys.Type: GrantFiled: September 25, 2003Date of Patent: August 8, 2006Assignee: Alcan RhenaluInventors: Jean-Christophe Ehrstrom, Timothy Warner
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Patent number: 7078111Abstract: Disclosed is a brazing sheet product including a core metal sheet (1), on at least one side of the core metal sheet (1) a clad layer (2) made of an aluminium brazing alloy comprising silicon in an amount in the range of 4 to 14% by weight, and on at least one outersurface of the clad layer (2) a layer comprising iron or iron alloy (4), and on the outersurface of the layer comprising iron or iron alloy (4) a further layer (3) including a metal X, whereby X is selected from the group consisting of tin, zinc, bismuth, indium, antimony, strontium, titanium, manganese, copper, or combinations of two or more thereof. Also, disclosed is a method of manufacturing such a brazing product, and a brazed assembly including at least one component made of this brazing product.Type: GrantFiled: December 11, 2003Date of Patent: July 18, 2006Assignee: Corus Aluminium Walzprodukte GmbHInventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
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Patent number: 7074496Abstract: A multilayer aluminum-base alloy bearing formed by bonding a bearing alloy layer made of an aluminum-base alloy to a steel back metal through an intermediate layer made of an aluminum-base alloy, the intermediate layer being composed of two layers, that is, a lower layer and an upper layer, the lower layer in contact with the steel back metal being lower in hardness than the upper layer. Since the lower layer is soft, it is excellent in bonding property for the back metal, and since the upper layer is hard, it withstands a load exerted on the bearing alloy layer.Type: GrantFiled: June 2, 2004Date of Patent: July 11, 2006Assignee: Daido Metal Company LTDInventors: Yukihiko Kagohara, Takeshi Hoshina, Hideo Ishikawa, Masaaki Sakamoto
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Patent number: 7056597Abstract: Disclosed is a brazing sheet product comprising a core metal sheet, on at least one side of the core sheet a clad layer of an aluminium brazing alloy comprising silicon in an amount in the range of 4 to 14% by weight, and further comprising on at least one outersurface of the clad layer a coated layer of iron-X alloy, wherein X is selected from one or more members of the group consisting of tin, zinc, manganese, and copper, and such that the clad layer and all layers exterior thereto form a metal filler for a brazing operation and having a composition with the proviso that the mol-ratio of Fe:X is in the range of 10:(0.3 to 6). The invention also relates to a method of manufacturing such a brazing product, and to a brazed assembly comprising at least one component made of this brazing product.Type: GrantFiled: December 11, 2003Date of Patent: June 6, 2006Assignee: Corus Aluminium Walzprodukte GmbHInventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
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Patent number: 7045217Abstract: A plated component used in an outdoor environment comprises a component main unit, a metal coating formed over at least a part of the component main unit, and an oxide coating formed over at least a part of the component main unit.Type: GrantFiled: May 8, 2003Date of Patent: May 16, 2006Assignee: Shimano, Inc.Inventors: Yasushi Nishimura, Yuzuru Uchiyama
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Patent number: 7041387Abstract: Disclosed is a multi-layered Al-base bearing consisting of a steel back layer, an intermediate Al alloy layer and an Al-base bearing alloy layer which contains one or more elements selected from the group of Cu, Zn, Mg and Si, and which is bonded to the steel back layer via the intermediate Al alloy layer. The bearing is subjected to solution treatment at a temperature of not lower than 400° C. The intermediate Al alloy layer has a sub-layer being in direct contact with the steel back layer, and at least one sub-layer positioned closer than the former sub-layer to the Al-base bearing alloy layer. The former sub-layer consists of an Al alloy contains 2 to 8 mass % Si, and has a thickness proportion of 5 to 25% to the entire thickness of the intermediate Al alloy layer.Type: GrantFiled: August 12, 2003Date of Patent: May 9, 2006Assignee: Daido Metal Company Ltd.Inventors: Yukihiko Kagohara, Takeshi Hoshina, Hideo Ishikawa, Masaaki Sakamoto
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Patent number: 7026096Abstract: A method for the production of a support for a lithographic printing plate precursor that comprises providing on a grained aluminum support having an anodic oxide film formed thereon a layer of inorganic compound particles having a major axis larger than a pore diameter of the anodic oxide film and treating the layer of inorganic compound particles with a treating solution capable of dissolving the inorganic compound particles, thereby fusing together the inorganic compound particles to form a layer of the inorganic compound.Type: GrantFiled: September 4, 2003Date of Patent: April 11, 2006Assignee: Fuji Photo Film Co., Ltd.Inventor: Yoshionori Hotta
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Patent number: 7018722Abstract: The present invention provides an aluminum alloy fin material for heat exchangers which has a thickness of 80 ?m (0.08 mm) or less and excels in joinability to a tube material and in intergranular corrosion resistance. The aluminum alloy fin material is an aluminum alloy bare fin material or a brazing fin material which has a thickness of 80 ?m or less and is incorporated into a heat exchanger made of an aluminum alloy manufactured by brazing through an Al—Si alloy filler metal. The structure of the core material before brazing is a fiber structure, and the crystal grain diameter of the structure after brazing is 50–250 ?m. The Si concentration in the Si dissolution area on the surface of the fin material and at the center of the thickness of the fin material after brazing is preferably 0.8% or more and 0.7% or less, respectively.Type: GrantFiled: June 23, 2003Date of Patent: March 28, 2006Assignees: Denso Corporation, Sumitomo Light Metal Industries, Ltd.Inventors: Taketoshi Toyama, Koji Hirao, Takashi Hatori, Yuji Hisatomi, Yasunaga Itoh, Yoshifusa Shoji