Abstract: The invention concerns a plate whereof the body comprises a binder containing Portland cement, a sulphoaluminous clinker and a calcium sulphate source: the binder comprises, by weight 30 to 80% of Portland cement, 20 to 70% of sulphoaluminous binder, 5 to 20% of a calcium sulphate source, and 0.4 to 7% of a water-reducing plasticizer or highly waterreducing superplasticizer admixture; it contains light aggregates in an amount such that the final density is close to 1, of the order of 0.8 to 1.5.

Abstract: A method of reinforcing a concrete structure includes attaching an amount of reinforcing material onto a concrete or masonry substrate and attaching at least one cover plate on top of the reinforcing material onto the substrate.

Abstract: A method for increasing the strength of the bond between a cementitious layer and a tile or substrate layer, including applying a coating of high-silica glaze to the tile, bonding the high-silica glaze to the tile, bonding the high-silica glaze to the cementious layer, and curing the cementitious layer to yield a high-strength bonded tile system. The high-silica glaze further includes silica and flux. The molar ratio of silica to flux is at least about 5 to 1 and the flux further comprises RO and R2O. The molar ratio of RO to R2O is at least about 7 to 3. RO is selected from the group including CaO, SrO, BaO, ZnO, FeO, PbO and their combinations and R2O is selected from the group including Li2O, Na2O, K2O, and their combinations.

Abstract: In at least one embodiment, the present invention relates to a gypsum composition suitable for use in the manufacture of construction materials comprising a) gypsum, b) water, and c) a water repellancy composition comprising a hydroxy-based cellulose and a siliconate.

Abstract: A building element may be formed from a first cementitious mixture and a second cementitious mixture containing a photocatalytic cementitious mixture. The first cementitious mixture and the photocatalytic cementitious mixture may be co-formed into a shaped uncured two layer monolith having a base layer of the first cementitious mixture and a top layer of the photocatalytic cementitious mixture. The shaped uncured two layer monolith is then cured. The resulting building element may be algae-resistant.

Abstract: A building material adapted for controlling growth of vegetative fungi from spores having a compressed calcium sulfate layer, a paper layer over the sulfate layer, an adhesive for securing the paper layer to the sulfate layer; an amount of between about 30 wt % to 50 wt % of a salt of formic acid disposed on the paper layer thereby forming sheet rock with an ionic lattice on the surface to prevent vegetative growth from fungi spores, and a paint, an adhesive, a sealant, and an insulation each containing an antifungal amount of a salt of formic acid, such as potassium formate.

Abstract: A construction board is formed from a composition comprising one or more of the following ingredients: magnesium oxide, magnesium chloride, a binding agent (e.g., perlite), wood shavings, recycled board scraps, and water. The construction board further includes fiberglass and polyester paper sheets on opposite sides of the construction board. A method of fabricating the construction board is also disclosed to include mixing magnesium chloride with water to form a solution, mixing the solution with magnesium oxide, perlite and a binding agent to form a paste, and pouring the paste onto a mold to form a construction board. The paste is poured onto a mold which is then passed through a series of rollers to spread out the paste evenly across the mold and to form the paste into the desired thickness. The resulting construction board is fire and water resistant and much more durable than conventional sheetrock.

Abstract: The present invention provides a construction assembly for interior works, comprising: prefabricated elements, preferably flat prefabricated elements e.g. gypsum fiberboards, cement fiberboards, gypsum wall boards or plaster boards, wherein said prefabricated elements comprise a coating layer formed of at least one skim coat deposited on said prefabricated elements by a coating device; and at least one jointing material, e.g.

Abstract: An accelerator composition for use with sprayed cementitious compositions, which is an aqueous solution or dispersion of a blend of the essential Components 1–3 Component 1—aluminium sulphate Component 2—at least one of an alkanolamine and an alkylene diamine or triamine Component 3—hydrofluoric acid optionally with at least one of Components 4–7, with the proviso that at least one of Component 4 or Component 5 be present: Component 4—at least one of sodium hydroxide, potassium hydroxide, lithium hydroxide, magnesium hydroxide, lithium carbonate, sodium carbonate, potassium carbonate, magnesium carbonate, sodium sulphate, potassium sulphate, magnesium sulphate and lithium sulphate; Component 5—C1–C10 aliphatic mono- and dicarboxylic acids and their metal salts; Component 6—aluminium hydroxide; Component 7—at least one of phosphoric acid and phosphorous acid. The accelerators have excellent long-term stability and work well with “difficult” cements, such as some Japanese OPCs.

Abstract: An accelerator composition for use with sprayed cementitious compositions, which is an aqueous solution or dispersion of a blend of the essential Components 1–3 Component 1—aluminium sulphate Component 2—at least one of an alkanolamine and an alkylene diamine or triamine Component 3—hydrofluoric acid optionally with at least one of Components 4–7, with the proviso that at least one of Component 4 or Component 5 be present: Component 4—at least one of sodium hydroxide, potassium hydroxide, lithium hydroxide, magnesium hydroxide, lithium carbonate, sodium carbonate, potassium carbonate, magnesium carbonate, sodium sulphate, potassium sulphate, magnesium sulphate and lithium sulphate; Component 5—C1–C10 aliphatic mono- and dicarboxylic acids and their metal salts; Component 6—aluminium hydroxide; Component 7—at least one of phosphoric acid and phosphorous acid. The accelerators have excellent long-term stability and work well with “difficult” cements, such as some Japanese OPCs.

Abstract: A coating, method of coating and substrates coated thereby, wherein the coating contains an inorganic adhesive such as an alkali/alkaline earth metal silicate such as sodium silicate, potassium silicate, calcium silicate, and magnesium silicate; a filler such as a metal oxide for example silicon dioxide, aluminum oxide, titanium dioxide, magnesium oxide, calcium oxide and boron oxide; and one or more emissivity agents such as silicon hexaboride, carbon tetraboride, silicon tetraboride, silicon carbide, molybdenum disilicide, tungsten disilicide, zirconium diboride, cupric chromite, or metallic oxides such as iron oxides, magnesium oxides, manganese oxides, chromium oxides and copper chromium oxides, and derivatives thereof. In a coating solution, an admixture of the coating contains water. A stabilizer such as bentonite, kaolin, magnesium alumina silicon clay, tabular alumina and stabilized zirconium oxide may be added.

Abstract: The fire-protection material for constructions made of concrete and prestressed concrete, especially for tunnels, in the form of prefabricated plates or sprayed-on and cured coatings is prepared from hydraulically curing compositions containing aluminous cement, optionally in admixture with Portland cement, fillers and, if desired, fibers, curing accelerators, curing delayers, plasticizing agents and foaming agents, wherein the cured material contains less than 5% by weight of ettringite and wherein the composition contains from 50 to 200 weight parts of aluminous cement and from 10 to 250 weight parts of xonotlite in the uncured composition.

Abstract: Parts, especially those formed of quartz glass, for film-forming devices, plasma-treating devices and the like have a problem of inner pollution of the devices with particles given by dropping of deposit films from the parts, a problem of hermetical sealing reduction due to bonding failure of the parts to other parts, and a problem of energy efficiency reduction due to the heat insulation failure in the parts. Parts having a thermal sprayed quartz glass film formed on a substrate have an increased ability to hold a deposit thereon, and have an increased ability to hermetically bond to other parts. The parts having a thermal sprayed black quartz glass film have an increased ability of heat insulation property. Even when washed with acid, the abilities of the parts do not lower. The parts can be used for a long period of time and their life is long.

Abstract: A jointing compound or plaster for construction elements, particularly paper-faced plasterboards. This plaster includes, in percentages by weight with respect to the total weight of plaster 50 to 85% of a mineral filler; 1 to 20% of an organic binder dispersible in an aqueous phase; 1 to 15% of a silicate-based agent other than the mineral filler; 0.2 to 5% of a hydrophobic agent which is a silicone derivative; 0.05 to 5% of polyvinyl alcohol; and water to make up to 100%. A method of producing a work such as a partition, a wall covering or a ceiling is also disclosed.

Abstract: A gypsum composition including gypsum, water, and a surfactant composition of alkyl sulfates of formula H(CH2)nOSO3?M+, in which n is from 6 to 16, the mean number of carbon atoms in the alkyl sulfate composition nm being between 10 and 11, and M is a monovalent cation. A process for the preparation of the gypsum composition and a gypsum board obtainable from this composition. Finally, a process for the manufacture of gypsum boards. Application for the manufacture of foamed gypsum boards.

Abstract: A wall is formed by adding a predetermined amount of binding agent and water to volcanic ash sediment, which is comprised of mineral silicate including at least silicic acid and aluminum oxide, kneading them, and applying to an arbitrary plane. Through a natural reaction of positive ions included within mineral silicate and moisture included within the atmospheric air, thereby exchanging ions, minus ions are generated on an application plane. The amount of minus ions generated is, in a unit volume, between three and six times as many as that of the minus ions generally included in the atmospheric air. The combination of this application plane and humidity control apparatus is used as a minus ion generation system through adjustment of amount of moisture included within the atmospheric air so as to control the ion exchanging rate. In the case where said volcanic ash sediment includes titanium oxide, it reacts with hydrogen or oxygen generating active oxygen species or oxygen free radical.

Abstract: A fire-resistant sheet-like molded article comprising a resin composition and having the relationship between the initial thickness t (mm) and temperature difference ?T(° C.) between one side and the reverse side after heating of said one side at 500° C. for 1 hour as represented by: ?T?0.015t4?0.298t3+1.566t2+30.151t, and having the initial bulk density at 25° C. of 0.8 to 8.0 g/cm3 and the bulk density after 1 hour of heating at 500° C. of 0.05 to 0.5 g/cm3 is provided along with a method of fabricating a fire-resistant structural steel and fire-resistant wall.

Abstract: Noncorroding reinforcing steel, and steel reinforced concrete, which has an adherent bond with hydrated concrete formed by a thermally sprayed hydraulically reactive layer of a material such as blast furnace slag on the steel surface.

Abstract: The present invention provides a dispersant and foaming agent combination that is useful in the production of gypsum wallboard and other aqueous cementitious products, a method of forming a gypsum wallboard and a gypsum wallboard. The dispersant in the combination according to the invention is a naphthalene sulfonate-aldehyde condensate alkali salt polymer having a weight average molecular weight of from about 17,000 to about 47,000. The alkali is preferably an alkali metal and/or an alkaline earth metal. The aldehyde is preferably formaldehyde. The foaming agent used in the combination according to the invention is a soap, preferably an alkali salt of an alkyl ether sulfate and/or an alkyl sulfate. The combination of a high molecular weight dispersant and a foaming agent produces a gypsum wallboard core effect that more efficiently entrains air (i.e., creates void space), thereby lowering overall board weight without detrimentally affecting strength.

Abstract: The present invention provides a reinforced article with an injected inner reinforcing mixture layer deposited between a covering material and a core material.

Abstract: A non-efflorescing cementitious body is formed from sources of calcium aluminate, calcium silicate, calcium sulphate and reactive silica, these ingredients being present in such relative proportions that, upon hydration, both monosulphate (C3A.C?.12H) and hydrated alumina (AH3) are formed. Also disclosed is a hydraulic binder and a paste from which such bodies can be formed and a method for forming such bodies. In addition to exhibiting low efflorescence, these bodies retain satisfactory physical properties, especially good durability to natural weathering conditions.

Abstract: A coating admixture, method of coating and substrates coated thereby, wherein the coating contains colloidal silica, colloidal alumina, or combinations thereof; a filler such as silicon dioxide, aluminum oxide, titanium dioxide, magnesium oxide, calcium oxide and boron oxide; and one or more emissivity agents such as silicon hexaboride, carbon tetraboride, silicon tetraboride, silicon carbide, molybdenum disilicide, tungsten disilicide, zirconium diboride, cupric chromite, or metallic oxides such as iron oxides, magnesium oxides, manganese oxides, chromium oxides, copper chromium oxides, cerium oxides, terbium oxides, and derivatives thereof. In a coating solution, an admixture of the coating contains water. A stabilizer such as bentonite, kaolin, magnesium alumina silicon clay, tabular alumina and stabilized zirconium oxide is also added.

Abstract: A cementitious veneer and laminate composition is provided. The cementitious laminate composition includes a substrate, a primer layer applied to the substrate, the primer layer comprising a mixture of polyvinyl alcohol catalyst, Portland cement, and sand; and a cementitious veneer layer applied to the primer layer, the veneer layer comprising a mixture of magnesium sulfate, filler, magnesium oxide, gypsum cement, and polyvinyl alcohol catalyst. The polyvinyl alcohol catalyst comprises a mixture of polyvinyl alcohol fibers dissolved in water and mixed with butylene carbonate. The veneer layer is applied to the substrate and primer layer by means including spraying and manual spreading. The veneer layer can be ornamentally manipulated either before or after curing of the veneer layer. The veneer composition can be formed into laminated tiles or panels for use in building applications.

Abstract: A method for producing printed products, according to which method the surface of a sheet of paper or board is printed by the electrophotography technique or a similar printing method, wherein a dry finely-divided printing ink is transferred onto the printing base by means of an electric field. According to the invention, a paper or board is used the printing surface of which has a pigment-containing coating layer in which at least 20% of the pigment is made up of a hydrous pigment, such as gypsum, or in which at least 20% of the filler is made up of a hydrous filler, such as gypsum. When a gypsum pigment and/or a gypsum filler is used, the quality of the printed image is not sensitive to the control quantities used in the printing press. By means of the invention, a very regular print is indeed obtained, and so the invention is especially well suited for the printing of a sheet of a very matt paper or board.

Abstract: A composite product comprising a substrate layer and one or more functional layers applied thereto. The slurry is applied to the substrate layer to form a functional layer and the functional layer dewatered through the substrate layer. The functional layers can be repeated to build up a laminated composite product. Functional additives may be included in each layer to provide desired properties to that layer and indeed to the subsequent composite product.

Abstract: A mold-resistant gypsum panel includes a core of an interlocking matrix of calcium sulfate dihydrate crystals, a facing material on at least one side of the panel and a salt of pyrithione dispersed through both the core and the facing materials. A method of making a mold-resistant gypsum product is also provided. A slurry of calcined gypsum, water and a water-soluble pyrithione salt is formed, then deposited on a sheet of facing material. The slurry on the facing material is shaped into a panel and maintained under conditions sufficient for the calcined gypsum to react with the water to form a core comprising an interlocking matrix of set gypsum crystals. Heating of the panel causes evaporation of the water that did not react with the calcined gypsum.

Abstract: One aspect of the present invention is a casting article comprised of a water-curable Plaster of Paris (PP) article having a first side and a second side and having a substrate and PP material and a polyisocyanate material being applied to at least one of the first and second sides of the water-curable PP to obtain a water-curable hybrid plaster-polyisocyanate (HPP) casting article.

Abstract: The invention is directed to a protective barrier coating composition including a metal borate compound, a zinc compound, magnesium hydroxide, and a water based binder. The invention is also directed to a method of protecting building construction materials from termites and other insects, mold or mildew, and fire or water damage. The composition can be applied onto construction materials by a paint roller, spraying, or brushing, before, during, or after construction.

Abstract: The present invention describes an improved building material composition, useful for example as a fire door core and to improved methods of making this composition. The building material of the present invention is prepared from an aqueous mixture of expanded perlite and a fast setting, cementitious composition consisting essentially of a hydraulic cement having (1) a Portland cement and (2) a calcium aluminate cement, which composition can be molded and shaped into a fire door core.

Abstract: A moisture-tolerant structural panel comprising a gypsum board comprising a set gypsum core sandwiched between and faced with mats of glass fibers, wherein a free surface of one of said mats is coated with a combination of a mineral pigment, an inorganic adhesive binder and a polymer latex adhesive binder applied to said surface as an aqueous coating composition, said aqueous coating composition upon drying and setting, covering said mat to the extent that substantially none of the fibers of said mat protrude from said coating.

Abstract: The present invention relates to a gypsum board having a nonwoven liner and a gypsum core. The gypsum board of the present invention has a high work to break, resulting in a gypsum board product that has a high resistance to abuse in use. The gypsum board of the invention is also more flexible and more resistant to water and fire than paper-lined gypsum board, and does not contain nutrients that support mold growth.

Abstract: The present invention relates to a multiple layer composite material and to a method for producing the same. Said multiple layer composite material has at least one layer of cement-bound concrete and at least one layer of polymer-bound concrete. The transition between adjacent layers of cement-bound concrete and polymer-bound concrete has at least the material strength of the less stable one of the concrete layers adjoining the transition. The layer of polymer-bound concrete allows the diffusion of water vapor, but does not allow liquid water to penetrate. The multiple layer composite material can be produced completely in an aqueous system.

Abstract: A fibrous mat faced gypsum panel having on at least one of the facing sheets a moisture resistant, cured coating of a radiation curable, e.g., UV curable, polymer.

Abstract: The present invention is an alternative to currently employed copper-based concrete and masonry stains by providing nickel salts to produce a concrete stain that demonstrates improved characteristics over the copper-based stains. Unlike known copper-based stains, the present nickel-based stains do not blacken or darken as readily as copper-based stains.

Abstract: A moisture-tolerant structural panel comprising a gypsum board comprising a set gypsum core sandwiched between and faced with mats of glass fibers, wherein a free surface of one of said mats is coated with a combination of a mineral pigment, an inorganic adhesive binder and a polymer latex adhesive binder applied to said surface as an aqueous coating composition, said aqueous coating composition upon drying and setting, covering said mat to the extent that substantially none of the fibers of said mat protrude from said coating.

Abstract: A beaded preform includes a plurality of adjacently positioned beads for forming a plurality of voids in an engineered material. The beaded preforms may be comprised of a filaments (single strand of beads) and mats (two-dimensional and three dimensional arrays of beads). The filaments and mats may be coated to become tows and laminates, respectively, which may then be assembled into composite materials. The preforms may be produced using novel manufacturing apparatuses and methods, and incorporated into known manufacturing processes to produce porous structures, including stress-steering structures, in any material including metals, plastics, ceramics, textiles, papers, and biological materials, for example.

Abstract: A gypsum wallboard that exhibits antimicrobial characteristics is disclosed. A method for making the wallboard is also disclosed. Suitable antimicrobial agents that may be applied to the wallboard or any components thereof include propiconazole, sodium pyrithione, tolyl diiodomethyl sulfone; tebuconazole; thiabendazole; 3-iodo-2-propynyl butylcarbamate; and mixtures thereof.

Abstract: A flexible sandwich panel (100), comprised of a center layer (1) and one or two outer layers (2; 3), where the center layer is made of a polymeric synthetic material, is itself flexible and exhibits a coarse-cell honeycomb structure with open cells (4) in the direction of the upper and lower side of the center layer. The outer layer or layers consist of a hardened mortar that is made flexible with synthetic additives, and that have as their core a web material consisting essentially of fibers, where the exterior side (5) of the hardened outer layer is left unrefined or roughcast in a plaster-like manner. The sandwich panel can be bent without flaking of the outer layers.

Abstract: A rough-surfaced substrate, such as a fiberboard, is provided with a smoother surface by applying a coating comprising calcium sulfate hemihydrate which has been prevented from hydrating to gypsum by set preventer, and which sets when brought into contact with a set initiator, e.g. aluminum sulfate, preferably present on the surface of the substrate.

Abstract: The present invention provides a dispersant and foaming agent combination that is useful in the production of gypsum wallboard and other aqueous cementitious products, a method of forming a gypsum wallboard and a gypsum wallboard. The dispersant in the combination according to the invention is a naphthalene sulfonate-aldehyde condensate alkali salt polymer having a weight average molecular weight of from about 17,000 to about 47,000. The alkali is preferably an alkali metal and/or an alkaline earth metal. The aldehyde is preferably formaldehyde. The foaming agent used in the combination according to the invention is a soap, preferably an alkali salt of an alkyl ether sulfate and/or an alkyl sulfate. The combination of a high molecular weight dispersant and a foaming agent produces a gypsum wallboard core effect that more efficiently entrains air (i.e., creates void space), thereby lowering overall board weight without detrimentally affecting strength.

Abstract: The present invention relates to a fungus resistant gypsum board, made of first and second polymeric fibrous sheets with a gypsum core sandwiched there between. The gypsum core containing less than 0.03% of formulation additives that serve as fungus nutrients and less than 0.5% of the dry gypsum core contains of fungus nutrients. The fibrous sheets are preferably nonwovens and the gypsum core preferably contains a fungicide. The invention is also directed to a process for making a fungus resistant gypsum board.

Abstract: At least one part of a road surface is covered by a photocatalyst layer containing a photocatalyst such as titanium dioxide, etc. to purify pollutants in exhaust gases emitted from vehicles by photocatalytic reaction of the photocatalyst. Pollutant-originating matters as retained on the photocatalyst layer are washed away by rain water or sprinkled water. In one embodiment of the invention, road 12 is a road provided with a dewaterable pavement and rain water passes through surface layer 18 during raining, flows over and along base layer 16 and is discharged. In surface layer 18, numerous aggregates of small particle sizes 1802 are projected from the entire surface of concrete layer 1804. Titanium dioxide layer 20 is formed by injecting or spraying a mixture comprising titanium dioxide, cement, a filler and water onto the entire surface of surface layer 18 thinly and is water-permeable.

Abstract: An activated carbon molded body, more particularly in honeycomb form and for use as an adsorption filter, can be produced from a mixture including activated carbon, water, novolak powder, clay, cellulose ether, liquid starch, wax, polyacrylamide and soap, by a procedure involving thoroughly mixing the constituents, extruding the mixture to form a monolithic molded body and cutting same to size, drying the body and effecting pyrolysis thereof. The adsorption filter produced therefrom can be regenerated by electrical heating under specified conditions.

Abstract: A composite facer material for use with cementitious wallboards, where the composite facer is embedded in a top and bottom face thereof. The composite facer material, in a most preferred embodiment, comprises two layers. The first layer is preferably a carded polyester nonwoven mat, which is bonded to a second layer comprising preferably a tri-directional laid scrim fabric reinforcement layer made of continuous glass fibers. The two layers are preferably bonded together using an acrylic adhesive, which offers superior adhesion between the layers as well as superior adhesion between the composite facing material and the cementitious core.

Abstract: The present invention provides a dispersant and foaming agent combination that is useful in the production of gypsum wallboard and other aqueous cementitious products, a method of forming a gypsum wallboard and a gypsum wallboard. The dispersant in the combination according to the invention is a naphthalene sulfonate-aldehyde condensate alkali salt polymer having a weight average molecular weight of from about 17,000 to about 47,000. The alkali is preferably an alkali metal and/or an alkaline earth metal. The aldehyde is preferably formaldehyde. The foaming agent used in the combination according to the invention is a soap, preferably an alkali salt of an alkyl ether sulfate and/or an alkyl sulfate. The combination of a high molecular weight dispersant and a foaming agent produces a gypsum wallboard core effect that more efficiently entrains air (i.e., creates void space), thereby lowering overall board weight without detrimentally affecting strength.

Abstract: An organosilane- and/or organosiloxane-containing composition reduces active corrosion of steel reinforcement in concrete.

Abstract: The present invention provides a mold-resistant gypsum panel that includes a core of an interlocking matrix of calcium sulfate dihydrate crystals, a facing material on at least one side of the panel and a salt of pyrithione dispersed through both the core and the facing material.

Abstract: A honeycomb body configuration includes an intermediate layer for reducing transmission of heat from a honeycomb body to a housing by heat radiation and prevents erosion of ends of the intermediate layer. The intermediate layer has a plurality of layer portions formed from at least one metal sheet and at least one layer of ceramic material. The intermediate layer preferably includes a thermally insulating layer portion, a metal sheet and a swell mat. Ends of the metal sheet cover at least one of the layer portions at the end. The invention is particularly suitable for supporting honeycomb bodies of thin wall ceramic for uses close to the engine in exhaust gas cleaning systems of motor vehicles. It is, however, generally also suitable for the thermal insulation of honeycomb bodies of all kinds with respect to a housing. A sandwich structure, in particular for a honeycomb body configuration, is also provided.

Abstract: An initiation-free super-resolution optical medium. The optical medium includes, in sequence, a substrate with a first dielectric layer thereon, an active layer on the first dielectric layer to absorb laser beam, a second dielectric layer on the active layer, an initiation-free recording layer on the second dielectric layer, and a third dielectric layer on the initiation-free recording layer.

Abstract: Compound tile with natural stone visible side, preferably marble, of the type comprising a plate of natural stone having a reduced thickness and firmly fixed by adhesive means to a rigidification supporting sheet, said support having a particular composition which is adapted to the physical characteristics of the natural stone plate.