Abstract: An electrode composition that includes a plurality of composite particles and a plurality of electrically conductive diluent particles admixed with the composite particles. Each of the composite particles includes an electrochemically active metal particle and an electrically conductive layer partially covering the particle. In one aspect, the layer is present in an amount no greater than about 75 wt. % of the composite, while in another aspect the layer is present in an amount no greater than about 75 vol. % of the composite. Also featured are lithium ion batteries featuring electrodes made from these compositions.

Abstract: A non-aqueous electrolyte secondary battery using composite particles for its negative electrode. In the composite particles, nucleus particles including at least one element selected from tin, silicon, and zinc as their constituent element are entirely or partly covered with a solid solution or inter-metallic compound of said constituent element and at least one element selected from groups consisting of Group 2 elements, transition elements, and Group 12, Group 13, and Group 14 elements in the Periodic Table except for the constituent element of the nucleus particles and carbon. Further, the present invention is characterized in that the NMR signals of the lithium intercalated in the composite particles appear within the range of −10 to 40 ppm with respect to lithium chloride and at least one signal appears within the range of −10 to 4 ppm.

Abstract: A zinc alloy for use in zinc-alkaline batteries having improved gassing properties includes a bismuth-indium intermetallic compound in an amount sufficient to improve the gassing properties of the alloy, and with the major part of the alloy being zinc that is substantially free of lead and mercury. The bismuth-indium intermetallic is preferably present in the form of segregates located at the intergrain boundaries. The bismuth and indium are preferably present in an amount between 50 and 10,000 ppm, and more preferably 200 to about 1000 ppm, and most preferably about 300 ppm. The weight ratio of bismuth to indium is preferably from about 46:54 to about 50:50, and more preferably about 48:52. Magnesium, calcium and aluminum may also be present.

Abstract: A high capacity rechargeable lithium battery cell comprising a positive electrode member, a negative electrode member, and an interposed separator member providing an electrolyte includes an active electrode material comprising a crystalline nitride of a metal which be lithium-alloying, such Zn, or non-alloying, such as Cu. The metal nitride electrode materials effectively replace carbonaceous negative electrode materials in Li-ion cells, providing significantly improved stable gravimetric capacity ranging to about 450 mAh/g and volumetric capacity ranging to more than five-fold that of graphite.

Abstract: The cathode of a primary alkaline battery is composed of electrode grade manganese dioxide containing Zr.

Abstract: The present invention provides for a zinc-based negative electrode (i.e., anode) for an alkaline electrochemical cell. The negative electrode comprises zinc powder suspended in a gelling agent. The zinc powder has an average particle size substantially greater than 25 micrometers, and preferably has an average particle size of 150 micrometers or smaller. The zinc powder has less than 1 weight percent zinc dust of a particle size less than 25 micrometers. The cell achieves enhanced cell discharge performance at high rate discharge, while minimizing gassing.

Abstract: An electrode composition for a lithium ion battery comprising particles having a single chemical composition. The particles consist of (a) at least one metal element selected from the group consisting of tin, aluminum, silicon, antimony, lead, germanium, magnesium, zinc, cadmium, bismuth, and indium; (b) at least one metal element selected from the group consisting of manganese, molybdenum, niobium, tungsten, tantalum, iron, copper, titanium, vanadium, chromium, nickel, cobalt, zirconium, tantalum, scandium, yttrium, ruthenium, platinum, and rhenium; and, optionally, (c) carbon, and have a microstructure characterized by a plurality of electrochemically inactive, nanometer-sized crystalline grains separated by electrochemically active non-crystalline regions.

Abstract: An alkaline cell having an anode comprising zinc, an alkaline electrolyte solution, a separator, and a cathode comprising silver copper oxide selected from the compounds AgCuO2 Ag2Cu2O3 or any mixture thereof. The cathode preferably also includes a graphitic carbon to improve electrical conductivity. The graphitic carbon can comprise natural or synthetic graphites including expanded graphites and graphitic carbon fibers. The carbon nanofibers desirably have a mean average diameter less than 500 nanometers.

Abstract: Positive electrode-active materials for use in lithium-ion and lithium-ion polymer batteries contain quaternary composite oxides of manganese, nickel, cobalt and aluminum where one of the four is present at levels of over 70 mol percent. The composite oxides can be lithiated to form positive electrode-active materials that are stable over at least ten charge/discharge cycles at voltage levels over 4.8 volts, and have capacities of over 200 mAh/g. Methods for producing the materials and electrochemical cells and batteries that include the materials are also provided.

Abstract: The invention is directed to a zinc powder or zinc alloy powder for alkaline batteries, which powder has a grain size distribution wherein 60 to 100 wt.-% of the particles, relative to the zinc powder or zinc alloy powder, have a diameter of from 40 to 140 &mgr;m. The invention is also directed to an alkaline battery.

Abstract: A alkali storage cell includes a non-sintered type nickel electrode which includes a highly efficient nickel hydroxide active material and which causes no capacity decrease during an over-discharge operation. The nickel electrode contains an active material composed of nickel hydroxide, a solid solution of at least one of zinc, cadmium, magnesium, and calcium which are added to the nickel hydroxide, and cobalt compound layers which are formed over the surfaces of particles of the nickel hydroxide. The cobalt compound layers have an oxidation number of larger than 2 and a disordered crystal structure. Such an active material can be manufactured by mixing nickel hydroxide powder containing a solid solution of at least one of zinc, cadmium, magnesium, and calcium with either metallic cobalt or a cobalt compound, and subjecting the mixture to heat treatment in the presence of oxygen and alkali.

Abstract: Electrode active materials, preferably having an olivine structure, of the formula:

Abstract: Electrode active materials, preferably having an olivine structure, of the formula:

Abstract: A metal-gas cell storage battery, such as a zinc-air cell battery, has one or more battery cells wherein each battery cell comprises a metallic anode sandwiched between a pair of gas cathodes. Each gas cathode is disposed within a rigid retaining structure. The retaining structures of each gas cathode are attached to one another by an expandable soft pocket capable of holding an electrolyte. The anode is disposed within the soft pocket. The cell is mechanically refueled by expanding the soft pocket to allow easy removal from the cell of the spent anode and easy insertion into the cell of a fresh anode.

Abstract: An electrochemical cell and an electrode for use in an electrochemical cell is provided. The electrochemical cell has a container, a positive electrode disposed in the container and having a wall defining an interface surface, a negative electrode disposed in the container, a separator located between the positive and negative electrodes, and an electrolyte. The second electrode has a unitary piece of electrochemically active material having multiple openings formed in a circumferential surface. The unitary piece may include a slotted tube, first and second members, or a coiled strip.

Abstract: An alkaline electrochemical cell is disclosed having a positive electrode, a negative electrode, and an electrolyte. The positive electrode comprises electrolytic manganese dioxide having a pH-voltage of at least about 0.860 volt. The electrolytic manganese dioxide also preferably has less than about 250 ppm and more preferably less than about 150 ppm of potassium impurities by weight. Electrolytic manganese dioxide having these properties exhibits significant synergistic and unexpected improvements in high-rate service, which translates to improved high-rate service life of the electrochemical cell containing the improved electrolytic manganese dioxide in its positive electrode.

Abstract: The present invention relates to a nonaqueous electrolyte battery comprising: a cathode including a positive active material; an negative including a negative active material and a nonaqueous electrolyte, wherein assuming that the first charging capacity of the positive active material per gram is Cc [mAh/g], the weight of the positive active material is Cw [g], the first charging capacity of the negative active material per gram is Ac [mAh/g], the first discharging capacity is Ad [mAh/g] and the weight of the negative active material is Aw [g], the value of X [%] represented by a formula 16 is located within a range expressed by 20≦X≦50.

Abstract: Positive electrode-active materials for use in lithium-ion and lithium-ion polymer batteries contain quaternary composite oxides of manganese, nickel, cobalt and aluminum where one of the four is present at levels of over 70 mol percent. The composite oxides can be lithiated to form positive electrode-active materials that are stable over at least ten charge/discharge cycles at voltage levels over 4.8 volts, and have capacities of over 200 mAh/g. Methods for producing the materials and electrochemical cells and batteries that include the materials are also provided.

Abstract: Reticulated vitrified carbon compositions which contain particles of Cu, Sn, Zn, Pb, Ni, Fe, or alloys or mixtures thereof dispersed therein and reticulated vitreous carbon compositions wherein some or all of said metal or alloy particles have been converted into salts or mixtures of salts thereof. Processes for the preparation of such compositions.

Abstract: A secondary polymer battery is provided with: a) a cathode containing a current collector made of an electrically conductive substrate and a composition placed on said current collector, said composition including i) one or more transition metal compounds selected among a transition metal and transition metal salt of the formula MXn, wherein M is a transition metal, X is a halogen negative ion, and n is an integral number between 1 to 6; ii) a matrix polymer which has a basic functional group with affinity for the transition metal species; (b) a polymer electrolyte containing a lithium salt; and (c) an anode including the material selected among a lithium metal, a lithium alloy and a lithium intercalation material such as carbon. The secondary polymer battery has a high energy density and a high charging/discharging efficiency with extended cycle life.

Abstract: An electrochemical cell has a can having a first end, a second end, a side wall extending between the first and second ends, and an end wall extending across the first end. Positive and negative electrodes and an electrolyte are disposed in the can. A pressure relief mechanism is formed in the end wall of the can for releasing internal pressure from within the container when the internal pressure becomes excessive. A cover is positioned on the end wall of the can to be in electrical contact therewith and extends over the pressure relief mechanism. The cover includes a protruding nubbin, a peripheral flange, and upstanding wall between the nubbin and flange. The cover is engaged with the end wall of the can at a location near the upstanding wall.

Abstract: The present invention comprises a method of making metallic fibers and electrodes. The metallic fibers are manufactured by milling a stock piece of material, preferably with a computer number controlled (CNC) milling machine. According to one embodiment, the length of the fibers is determined by the width of the stock material and stock material may be stacked so as to produce a number of fibers. According to another embodiment, the cutting tool comprises chip breakers which determine the length of the fibers. Zinc fibers made according to the present invention may be used to manufacture battery electrodes by compressing the fibers into the desired shape and porosity.

Abstract: Alkaline electrochemical cells containing no added mercury and having a concentration of potassium hydroxide in the electrolyte, prior to discharge, of between about 34 and 37% (w/v solution) and wherein the amount of electrolyte is such that, after a calculated level of one electron discharge of the manganese dioxide, the calculated concentration of potassium hydroxide is between 49.5 and 51.5% (w/v solution), have superior performance in intermittent discharge tests.

Abstract: An anode comprises one or more sheets of expanded zinc mesh. The thickness and mesh size of the expanded zinc mesh may vary. A single sheet of zinc mesh may be coiled, forming continuous electrical contact with itself. Alternatively, a single sheet of zinc mesh may be folded into layers, each layer in electrical contact with its adjacent layers. A third alternative is the use of two or more sheets of zinc mesh, layered on top of each other so that each layer is in electrical contact with adjacent layers. These zinc mesh anodes are combined with a casing, a cathode, an electrolyte solution, and a separator between the cathode and anode to manufacture electrochemical cells.

Abstract: A non-aqueous electrolyte secondary battery comprises a positive electrode and a negative electrode capable of intercalating and de-intercalating lithium, a non-aqueous electrolyte and separators or solid electrolytes. The negative electrode contains, as a main component, composite particles constructed in such a manner that at least part of the surface of nuclear particles comprising at least one of tin, silicon and zinc as a constituent element, is coated with a solid solution or an inter-metallic compound composed of the element included in the nuclear particles and another predetermined element which is not an element included in the nuclear particles. To improve the ability of the battery, the composite particles mentioned above can include at least one trace element selected from iron, lead and bismuth. The porosity of a mixture layer at the negative electrode is 10% or more and 50% or less.

Abstract: An alkaline cell having an anode comprising zinc, an aqueous alkaline electrolyte, a cathode mixture comprising cathode active material comprising copper oxide or copper hydroxide. Graphitic carbon, preferably expanded graphite or graphitic carbon nanofibers are added to the cathode mixture thereby resulting in a sharp drop in cathode resistivity. Addition of sulfur to cathode mixtures comprising copper hydroxide active material improves performance. The sharp drop in cathode resistivity resulting from the addition of expanded graphite or graphitic carbon nanofibers makes the cell suitable for use as a primary alkaline cell having good capacity. The graphitic carbon, preferably comprises preferably between about 3 and 10 percent by weight of the cathode. The carbon nanofibers have an average diameter desirably less than 500 nanometers, preferably between about 50 and 300 nanometers.

Abstract: A cell which is not deteriorated in cell characteristics and which maintains a cell shape encapsulated in a laminate film even when overdischarged to a cell voltage of 0V. The cell includes a cathode containing a compound having the formula LixFe1-yMyPO4, where M is at least one selected from the group consisting of Mn, Cr, Co, Cu, Ni, V, Mo, Ti, Zn, Al, Ga, Mg, B and Nb, with 0.05≦x≦1.2 and 0≦y≦0.8, an anode and a solid electrolyte. An electrode member 1 comprised of the cathode and the anode, layered together with the interposition of a solid electrolyte, is encapsulated in a laminate film 2.

Abstract: Inclusion of an electronic conducting polymer additive powder in a gelled anode of an alkaline electrochemical cell having an anode active metal material can improve discharge performance of the cell. A preferred conducting polymer powder is polyaniline powder.

Abstract: An alkaline electrochemical cell having a cathode comprising manganese dioxide and conductive graphitized mesophase pitch-based carbon fibers having an increased BET surface area of between about 10 and 60 m2/g, desirably between about 10 and 50 m2/g, preferably between about 30 and 50 m2/g by heat treatment between 800 and 1200° C. with potassium hydroxide. The treated graphitized mesophase pitch-based carbon fibers can comprise between about 1 and 100 percent by weight of the total graphite material in the cathode, typically between about 5 and 50 percent by weight of the total graphite. The total graphite in the cathode desirably comprises between about 4 and 10 percent by weight of the cathode. The graphite can be the mixtures of the graphitized mesophase pitch-based carbon fibers with flaky crystalline graphites including expanded graphites. The graphitized mesophase pitch-based carbon fibers have a mean average diameter typically between about 1 and 10 micron.

Abstract: A positive active material including a compound expressed by a general formula LimMxM′yM″zO2 (here, M designates at least one kind of element selected from Co, Ni and Mn, M′ designates at least one kind of element selected from Al, Cr, V, Fe, Cu, Zn, Sn, Ti, Mg, Sr, B, Ga, In, Si and Ge, and M″ designates at least one kind of element selected from Mg, Ca, B and Ga. Further, x is designated by an expression of 0.9≦x<1, y is indicated by an expression of 0.001≦y≦0.5, z is indicated by an expression of 0≦z≦0.5, and m is indicated by an expression of 0.5≦m) and lithium manganese oxide expressed by a general formula LisMn2−tMatO4 (here, the value of s is expressed by 0.9≦s, the value of t is located within a range expressed by 0.01≦t≦0.

Abstract: A non-aqueous secondary organic battery. The battery includes an positive electrode of polyaniline-conductive carbon black composite (PAn-C composite). The PAn-C composite is prepared using a high-speed impingment mill with high-speed fluid striking and grinding functions. The resulting PAn-C composite has higher conductivity than the mixture of conductive carbon and PAn by direct mixing. The non-aqueous secondary organic battery of the present invention exhibits great capacity and energy density.

Abstract: An electrochemical cell construction having a large anode-to-cathode interfacial surface area to realize improved high rate service performance in an easy-to-manufacture construction. A first electrode, such as the cathode, is formed having a conductive current collector integrally embedded therein. Separator material is disposed on both the inner and outer cylindrical walls of the first electrode. An outer electrochemically active material covers the outer separator material outside of the first electrode and an outer insulation is layered on top of the outer electrochemically active material to form a cathode bobbin. The cathode bobbin is disposed into a container having a closed bottom end and an open top end. A second electrode, such as an anode, is disposed in the inner cylindrical volume formed in the first electrode and a conductive path is provided between the outer electrochemically active material and the second electrode.

Abstract: A negative electrode active material for use in an alkaline cell which is superior to and lower in hydrogen gas generation than a conventional negative electrode active material obtained by alloying zinc to control the gas generation from zinc to be brought about when it contacts an electrolytic solution and a method of preparing the same. Characteristics of conventional alloyed zinc powders for use in a cell can easily be improved into those of powders suitable for use in the cell which are low in hydrogen gas generation by mixing powders of a trivalent metal, for example, Bi or In, to the conventional alloyed zinc powders for use in the cell, preferably by in a range of 50 to 1000 ppm, under a dry condition.

Abstract: The invention provides novel lithium-mixed metal materials which, upon electrochemical interaction, release lithium ions, and are capable of reversibly cycling lithium ions. The invention provides a rechargeable lithium battery which comprises an electrode formed from the novel lithium-mixed metal materials. Methods for making the novel lithium-mixed metal materials and methods for using such lithium-mixed metal materials in electrochemical cells are also provided. The lithium-mixed metal materials comprise lithium and at least one other metal besides lithium. Preferred materials are lithium-mixed metal phosphates which contain lithium and two other metals besides lithium.

Abstract: An alkaline electrochemical cell is disclosed having a positive electrode, a negative electrode, and an electrolyte. The positive electrode comprises electrolytic manganese dioxide having a pH-voltage of at least about 0.860 volt. The electrolytic manganese dioxide also preferably has less than about 250 ppm and more preferably less than about 150 ppm of potassium impurities by weight. Electrolytic manganese dioxide having these properties exhibits significant synergistic and unexpected improvements in high-rate service, which translates to improved high-rate service life of the electrochemical cell containing the improved electrolytic manganese dioxide in its positive electrode.

Abstract: Battery of the type comprising a zinc can, the bottom of which is in contact with the negative terminal, and a collector which consists of carbon for the cathode, the zinc can be successively surrounded by a layer of electrically insulating material and a protective metal casing, the metal casing of which battery, on the inner side, comprises an organic coating layer which serves as the layer of electrically insulating material.

Abstract: An anode paste material for use in zinc-based batteries that is designed to reduce zinc ion diffusion and resultant electrode shape change as well as zinc dendrite formation while optionally allowing for hydrogen permeability through the matrix comprising a regenerated cellulose film containing domains of hydrogen permeable polymer, particles of zinc and zinc oxide surrounded by hydrocarbon beads.

Abstract: An anodic zinc electrode for use in an electrochemical cell comprising: a current collector; and an active material composition applied to the current collector, wherein the active material composition includes Zn and ZnO, and wherein the weight ratio of the Zn to ZnO ranges from approximately 1-2 to approximately 1 which enables the anodic zinc electrode to be associated with an electrochemical cell assembled in a charged or discharged state.

Abstract: According to the present invention an alkaline electrochemical cell can contain an anode having an anode active material, an alkaline electrolyte, a gelling agent and an oxazoline surfactant additive. The invention relates to an anode mix, to an anode containing the mix, and to an electrochemical cell containing the anode and to methods for making the anode mix, the anode and the cell. Performance improvements can be realized when the oxazoline surfactant is provided in the anode, which can include increased operating voltage, good high rate pulse capability, elimination of initial potential dip, good shelf life and reduced sensitivity to open circuit rest.

Abstract: Methods for the deposition of zinc, particularly for the fabrication of a zinc anode that is useful in a Zn-air battery or a fuel cell. The method can be selected from electrodeposition, deposition and reduction of ZnO, physical vapor deposition and chemical vapor deposition.

Abstract: A method for making a composite positive electrode material for use in electrochemical cells. The composite material comprises a particle of positive electrode material and a nucleating particle at least partially embedded within the interior of the particle of positive electrode material.

Abstract: A sealed alkaline storage battery using, as a positive electrode active material, nickel oxyhydroxide including Mn as a solid-solution element and having a &ggr; ratio of 65 through 100%; a sealed alkaline storage battery using, as a positive electrode active material, nickel oxyhydroxide including as an additive or coated with a rare earth element and/or a rare earth compound in a ratio measured based on the rare earth element of 0.05 through 5 wt %; and a sealed alkaline storage battery including, as a positive electrode active material, nickel oxyhydroxide having a half-width of a peak in a lattice plane (003) in an X-ray diffraction pattern of 0.8° or more. The pressure within the battery is not largely increased for a long period of charge-discharge cycles, and hence, the electrolyte hardly leaks.

Abstract: A battery separator for use in zinc alkaline batteries having improved mechanical strength and higher resistance to oxidation comprising cellulose that has been crosslinked with a hydrocarbon group containing between four and sixteen carbon atoms.

Abstract: An electrode containing zinc-based particles suspended in a fluid medium is disclosed. The zinc-based particles have a multi-modal distribution, such as a bi-modal distribution, of particle sizes, particle morphologies and/or particle compositions. The electrode can be used as the anode in an alkaline battery, such as a primary alkaline battery.

Abstract: A battery separator containing cellulose and an insoluble inorganic salt of copper ions when placed in a zinc-based battery, minimizes zinc dendrite formation to extend battery cycle life.

Abstract: A mercury-free alkaline button cell battery, includes an anode plate, a cathode cap, a cathode zinc paste, a seal ring, an anode case and a membrane. A layer of indium or tin is plated on the cathode plate, and indium is added into the zinc paste to replace mercury. A layer of indium or tin is plated on the cathode plate to prevent zinc in the cell from contacting other material or metal, to avoid swelling that could result in the release of gas.

Abstract: The invention relates to electrochemical cells having a metal current collector, particularly zinc/MnO2 primary alkaline cells wherein the cathode metal current collector is the cell's steel casing. The present invention is directed to a coating on the current collector, such as the inside surface of the steel casing of an alkaline cell, to improve the cell's performance, particularly when it is used for high power applications. In accordance with the invention the current collector or inside surface of the steel casing for the cell, is preferably preplated with nickel, then plated with a layer of cobalt or cobalt alloy, and subsequently coated with a layer of carbon over the cobalt layer. The carbon may be applied from a carbon/solvent coating mixture which is dried to evaporate the solvent carrier. The service life of the cell is improved, particularly during high power applications.

Abstract: A fluorosurfactant, preferably an anionic fluorosurfactant, can be added to the anode mixture of a zinc/air cell. A desirable surfactant is an anionic fluoroaliphaticcarboxylate. The addition of the surfactant reduces gassing and improves cell performance. The anode casing can also be treated with the surfactant solution prior to inserting the anode mixture therein. The anode casing of a zinc/air depolarized cell can also be heat treated after the casing has been formed but before anode material comprising zinc is inserted therein. The anode casing has a layer of copper on its inside surface. The process comprises heat treating the anode casing by passing a gas at a temperature between about 200° C. and 700° C., preferably between about 300° C. and 600° C. in contact therewith to form a heat treated anode casing and then cooling said heat treated anode casing to ambient temperature.

Abstract: A process for heat treating the metal sheeting forming the anode casing of a zinc/air depolarized cell before anode material comprising zinc is inserted into the anode casing. The anode casing has a layer of copper on its inside surface. The process comprises heat treating the metal sheeting forming the anode casing by passing a gas at a temperature between about 200° C. and 700° C., preferably between about 300° C. and 600° C. in contact therewith to form a heat treated sheeting and then cooling said heat treated sheeting to ambient temperature. The anode casing is stored away from atmospheric air until anode active material is inserted therein during cell assembly. The heat treating process significantly reduces gassing during cell discharge and storage. The cell's capacity and performance is improved when the cell's anode comprises particulate zinc (or zinc alloy) plated with indium, preferably between about 200 and 600 ppm indium.

Abstract: The invention described herein is directed to a method of manufacturing an anode composition for use in an electrochemical cell, in which the anode comprises an electrochemically active material, the method comprising the steps of mixing the electrochemically active material with an alkaline electrolyte solution, an organic surfactant, an indium compound, and a gelling agent, such that the indium compound or a portion thereof is added in an alkaline environment.