Alkali Metal Component Is Active Material Patents (Class 429/231.9)
  • Patent number: 8057769
    Abstract: The invention is directed to synthesizing a phosphate-based electrode active material. The method includes the step of reacting two or more starting materials collectively containing at least a PO33? anion, an alkali metal and a metal which is redox active in the final reaction product, at a temperature and for a time sufficient to form the phosphate-based electrode active material.
    Type: Grant
    Filed: June 9, 2008
    Date of Patent: November 15, 2011
    Assignee: Valence Technology, Inc.
    Inventors: Jeremy Barker, M. Yazid Saidi
  • Patent number: 8053115
    Abstract: It is an object of the present invention to provide an active material for lithium ion battery having an excellent discharge capacity in the potential flat part and a high-performance and long-life lithium ion battery, and particularly to provide a technology of improving voltage flatness. The present invention provides an active material for lithium ion battery represented by a composition formula: Li[Li(1-2x)/3MgxTi(5-x)/3]O4 (0<x<1/2) in which a part of the element of lithium titanate is substituted with Mg, and a lithium ion battery using this active material as a negative electrode active material.
    Type: Grant
    Filed: March 22, 2006
    Date of Patent: November 8, 2011
    Assignee: GS Yuasa International Ltd.
    Inventors: Daisuke Endo, Tokuo Inamasu, Toshiyuki Nukuda, Yoshihiro Katayama
  • Patent number: 8048570
    Abstract: Protected anode architectures have ionically conductive protective membrane architectures that, in conjunction with compliant seal structures and anode backplanes, effectively enclose an active metal anode inside the interior of an anode compartment. This enclosure prevents the active metal from deleterious reaction with the environment external to the anode compartment, which may include aqueous, ambient moisture, and/or other materials corrosive to the active metal. The compliant seal structures are substantially impervious to anolytes, catholytes, dissolved species in electrolytes, and moisture and compliant to changes in anode volume such that physical continuity between the anode protective architecture and backplane are maintained. The protected anode architectures can be used in arrays of protected anode architectures and battery cells of various configurations incorporating the protected anode architectures or arrays.
    Type: Grant
    Filed: February 15, 2008
    Date of Patent: November 1, 2011
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Lutgard De Jonghe, Bruce D. Katz, Alexei Petrov
  • Patent number: 8048569
    Abstract: A non-aqueous electrolyte secondary battery comprising a negative electrode having a current collector provided with convex portions and concave portions on both surfaces, a first columnar body formed in a tilting orientation on the convex portion on one of the surfaces of the current collector, and a second columnar body formed in a tilting orientation on the convex portion on the other surface, a positive electrode having a positive electrode current collector provided with a positive electrode mixture layer containing a positive electrode active material capable of reversibly inserting and extracting lithium ions on both surfaces, and a separator interposed between the positive electrode and the negative electrode in a confronting manner, wherein the first columnar body and the second columnar body on the negative electrode are tilted to an orthogonal direction of a winding direction of the current collector.
    Type: Grant
    Filed: February 13, 2008
    Date of Patent: November 1, 2011
    Assignee: Panasonic Corporation
    Inventors: Masato Fujikawa, Masaya Ugaji, Takayuki Shirane, Kaoru Inoue
  • Patent number: 8034485
    Abstract: Provided are negative electrode compositions for lithium-ion electrochemical cells that include metal oxides and polymeric binders. Also provided are electrochemical cells and battery packs that include electrodes made with these compositions.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: October 11, 2011
    Assignee: 3M Innovative Properties Company
    Inventors: Jeffrey R. Dahn, Jing Li, Mark N. Obrovac
  • Patent number: 8026001
    Abstract: A lithium hydride activation method includes: a nitrification treatment process of reacting lithium hydride with a nitride and therefore forming a chemical compound layer stable to the nitride, on a surface of the lithium hydride; and a particle size reduction process of reducing a particle size of the lithium hydride provided with the chemical compound layer by a mechanical pulverization treatment after the nitrification treatment process is performed. A hydrogen generation method includes generating hydrogen by reacting ammonia with the lithium hydride activated by the activation method.
    Type: Grant
    Filed: May 20, 2009
    Date of Patent: September 27, 2011
    Assignees: Toyota Jidosha Kabushiki Kaisha, Hiroshima University
    Inventors: Kyoichi Tange, Yoshitsugu Kojima, Takayuki Ichikawa, Chie Oomatsu, Satoshi Hino
  • Patent number: 8017270
    Abstract: An electrochemical cell comprising a cathode, an anode and an electrolyte is provided, wherein: the cathode comprises mesoporous nickel having a periodic arrangement of substantially uniformly sized pores of cross-section of the order of 10?8 to 10?9 m; and the anode comprises a mesoporous material having a periodic arrangement of substantially uniformly sized pores of cross-section of the order of 10?8 to 10?9 m and selected from: carbon, cadmium, iron, a palladium/nickel alloy, an iron/titanium alloy, palladium or a mixed metal hydride.
    Type: Grant
    Filed: December 12, 2003
    Date of Patent: September 13, 2011
    Assignee: University of Southampton
    Inventors: Philip Nigel Bartlett, John Robert Owen, Phillip A Nelson
  • Publication number: 20110212363
    Abstract: The present invention relates to a power storage system including a negative electrode which has a crystalline silicon film provided as a negative electrode active material on the surface of a current collector and contains a conductive oxide in a surface layer section of the crystalline silicon film. Alternatively, the present invention relates to a method for manufacturing a power storage system, which includes the step of forming an amorphous silicon film on a current collector, adding a catalytic element for promoting crystallization of the amorphous silicon, onto a surface of the amorphous silicon film, heating the amorphous silicon film with the catalytic element added to crystallize the amorphous silicon film and thereby form a crystalline silicon film, and using the crystalline silicon film as a negative electrode active material layer.
    Type: Application
    Filed: February 24, 2011
    Publication date: September 1, 2011
    Applicant: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
    Inventors: Shunpei YAMAZAKI, Tamae MORIWAKA, Kazutaka KURIKI, Mikio YUKAWA
  • Publication number: 20110212364
    Abstract: A positive electrode for a non-aqueous electrolyte secondary battery, having a positive electrode current collector and a positive electrode active material layer formed on the positive electrode current collector and containing LiCoO2 as an active material, PVDF as a binder agent, acetylene black as a conductive agent, and LiCF3SO3.
    Type: Application
    Filed: February 28, 2011
    Publication date: September 1, 2011
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Takanobu Chiga, Daisuke Katou, Naoki Imachi
  • Patent number: 8003260
    Abstract: A lithium-ion battery comprising a first electrode made of cathodic material, a second electrode made of anodic material and an electrolyte, said lithium-ion battery containing an overcharge protection material consisting of redox molecules, characterized by the fact that said redox molecules have a reduction potential which is lower than said anodic material.
    Type: Grant
    Filed: September 5, 2007
    Date of Patent: August 23, 2011
    Assignee: Dow Global Technologies Inc.
    Inventors: Ivan Exnar, Qing Wang
  • Patent number: 8003258
    Abstract: An alkaline cell having an anode mixture comprising zinc particles, aqueous alkaline electrolyte, and molecular sieve additive. The cathode preferably comprises manganese dioxide. The cell may be cylindrical or any other shape or size. The molecular sieve additive preferably comprises a crystalline aluminosilicate material which is in at least a partially dehydrated state before admixture with the aqueous electrolyte, preferably potassium hydroxide. The aluminosilicate crystalline structure has average pore size between about 3 and 25 Angstrom. The addition of the molecular sieves to the zinc anode improves the cell's discharge capacity and service life. The molecular sieves preferably comprises between about 0.07 and 0.7 percent by weight of the anode mixture.
    Type: Grant
    Filed: January 19, 2006
    Date of Patent: August 23, 2011
    Assignee: The Gillette Company
    Inventors: Nikolai N. Issaev, Michael Pozin
  • Patent number: 8003254
    Abstract: Batteries are disclosed. In some embodiments, a battery includes a cathode having a composition that includes a manganese oxide. The composition has an X-ray diffraction pattern with a first peak at about 18 degrees, a second peak at about 22 degrees, and a third peak at about 32 degrees.
    Type: Grant
    Filed: September 28, 2004
    Date of Patent: August 23, 2011
    Assignee: The Gillette Company
    Inventors: Todd E. Bofinger, William L. Bowden, George Cintra, Kirakodu S. Nanjundaswamy, Rimma A. Sirotina, Dana Alexa Totir, Fan Zhang
  • Patent number: 7998620
    Abstract: An object of the present invention is to provide a positive electrode active material for a non-aqueous electrolyte secondary battery, which can solve the problem that the capacity remarkably decreases with an increase of the number of charging and discharging cycles in a high capacity non-aqueous electrolyte secondary battery using a positive electrode active material for a non-aqueous electrolyte secondary battery made of particles of an alkali metal composite oxide containing nickel. A positive electrode active material for a non-aqueous electrolyte secondary battery, comprising a nickel-alkali metal-containing composite oxide having cracks on the surface of primary particles is used.
    Type: Grant
    Filed: November 21, 2007
    Date of Patent: August 16, 2011
    Assignee: Panasonic Corporation
    Inventor: Tetsuo Nanno
  • Patent number: 7989110
    Abstract: The invention relates to a solid ionic conducting material which can be used as an electrolyte or as a component of a composite electrode. The material comprises a polymer matrix, at least one ionic species and at least one reinforcing agent. The polymer matrix is a solvating polymer optionally having a polar character, a non-solvating polymer carrying acidic ionic groups, or a mixture of a solvating or non-solvating polymer and an aprotic polar liquid. The ionic species is an ionic compound selected from salts and acids, said compound being in solution in the polymer matrix, or an anionic or cationic ionic group fixed by covalent bonding on the polymer, or a combination of the two. The reinforcing agent is a cellulosic material or a chitin.
    Type: Grant
    Filed: June 20, 2003
    Date of Patent: August 2, 2011
    Assignee: Institut National Polytechnique de Grenoble
    Inventors: Jean-Yves Cavaille, Alain Dufresne, Michel Paillet, My Ahmed Said Azizi Samir, Fannie Alloin, Jean-Yves Sanchez
  • Patent number: 7981395
    Abstract: A negative electrode carbon material for a lithium ion secondary battery manufactured by calcinating a rice starch portion obtained by removing the pericarp and tests from unpolished rice and a method for manufacturing the same. The rice starch portion is preferably middle-grade white bran or high-grade white bran each obtained when unpolished rice is polished. The above negative electrode carbon material may have a relatively broad peak at a 2? of 40 to 50° and a sharp peak at a 2? of 42 to 44° in its powder X-ray (CuK?) diffraction. According to the present invention, a negative electrode carbon material for a lithium ion secondary battery which has the same quality as the prior art product can be manufactured at a low cost by making effective use of middle-grade white bran or high-grade white bran of rice.
    Type: Grant
    Filed: January 12, 2006
    Date of Patent: July 19, 2011
    Assignee: Enax, Inc.
    Inventors: Shoji Sasaki, Tsuyoshi Temma, Munehiro Kadowaki, Hironori Ozawa, Kazunori Ozawa, Syujun Shikano, Kanji Matsuda
  • Patent number: 7972729
    Abstract: The invention includes, as a positive electrode material, active material particles comprising a lithium-containing manganese oxide represented by the general formula: Li1+aMn2?x?aMxO4+y where M is a transition metal element other than Mn, 0<x?0.5, ?0.2?y?0.5, and 0?a?0.33. The molar ratio A of M to the total of Mn and M in the surface of the active material particles and the molar ratio B of M to the total of Mn and M in the whole active material particles satisfy the relations: A/B>1.0 and A?0.3. In an X-ray diffraction analysis using CuKa radiation as an X-ray source, the intensity ratio of the largest peak of peaks attributed to an oxide of the transition metal element M to a peak around 2?=36.4° is 0.25 or less.
    Type: Grant
    Filed: July 9, 2008
    Date of Patent: July 5, 2011
    Assignee: Panasonic Corporation
    Inventors: Teruaki Yamamoto, Shinichi Waki, Yasuhiko Bito
  • Publication number: 20110159376
    Abstract: Provided is an anode for use in electrochemical cells, wherein the anode active layer has a first layer comprising lithium metal and a multi-layer structure comprising single ion conducting layers and polymer layers in contact with the first layer comprising lithium metal or in contact with an intermediate protective layer, such as a temporary protective metal layer, on the surface of the lithium-containing first layer. Another aspect of the invention provides an anode active layer formed by the in-situ deposition of lithium vapor and a reactive gas. The anodes of the current invention are particularly useful in electrochemical cells comprising sulfur-containing cathode active materials, such as elemental sulfur.
    Type: Application
    Filed: March 3, 2011
    Publication date: June 30, 2011
    Applicant: Sion Power Corporation
    Inventors: Terje A. Skotheim, Christopher J. Sheehan, Yuriy V. Mikhaylik, John D. Affinito
  • Patent number: 7968233
    Abstract: Lithium metal powder based inks are provided. The inks are provided in formulations suitable for printing using a variety of printing techniques, including screen printing, offset litho printing, gravure printing, flexographic printing, pad printing and inkjet printing. The inks include lithium metal powder, a polymer binder and optionally electrically conductive materials and/or lithium salts in a solvent. The inks are well suited for use in printing electrodes for use in lithium metal batteries. Batteries made from lithium powder based anodes and electronic applications such as RFID labels, Smart Cards and wearable medical devices are also provided.
    Type: Grant
    Filed: February 18, 2005
    Date of Patent: June 28, 2011
    Assignee: Solicore, Inc.
    Inventors: Craig R. Nelson, C. Glen Wensley, Wade W. Guindy
  • Patent number: 7959882
    Abstract: A process for preparing lithium-rich metal oxides. The process comprises subjecting a mixture of a metal oxide or a metal oxide with low lithium content and a lithium sulfide in a solid state to a thermal treatment to form a lithium-rich metal oxide and elemental sulfur and subliming off the elemental sulfur. The lithium-rich metal oxides produced from the process may be used as cathode material in lithium ion batteries or electrochemical cells. Suitable metal oxides may be selected from metal oxides of the elements of group Va to VIIa of the Periodic Table and may include vanadium oxides, manganese dioxide, manganese oxide, chromium trioxide, niobium pentoxide, tantalum pentoxide, molybdenum oxides or tungsten trioxide. Metal oxides with low lithium content are metal oxides as defined above which comprise a small amount of lithium, in which the molar ratio of lithium atoms to metal atoms is not more than 1:2.30.
    Type: Grant
    Filed: April 14, 2008
    Date of Patent: June 14, 2011
    Assignee: BASF SE
    Inventors: Kirill Bramnik, Hartmut Hibst, Julian Prölβ
  • Patent number: 7951488
    Abstract: A cathode and a battery including the cathode are provided. The cathode includes a cathode mixture layer with a cathode active material and a binder. The binder can include, for example, a synthetic rubber latex and a thickener, polyvinylidene fluoride denaturalized by maleic acid and/or the like.
    Type: Grant
    Filed: February 26, 2010
    Date of Patent: May 31, 2011
    Assignee: Sony Corporation
    Inventors: Yoshikazu Kato, Ryosuke Takagi
  • Publication number: 20110117437
    Abstract: The invention provides a positive electrode for a nonaqueous electrolyte secondary battery which is capable of alleviating generation of gas during charge/discharge with a nonaqueous electrolyte solution penetrated therein, and a method for fabricating the same. The positive electrode for the nonaqueous electrolyte secondary battery includes a current collector, and a positive electrode material mixture layer 22 formed on the current collector. The method includes reacting acidic gas or an acidic solution with the positive electrode which has been pressed by rolling, thereby providing a positive electrode for a nonaqueous electrolyte secondary battery including a positive electrode active material 23 which is capable of reversibly inserting and extracting lithium ions as the positive electrode material mixture layer, and in which lithium salt 24a, 25a except for lithium hydroxide and lithium carbonate is present at least on fracture surfaces 24, 25 of the positive electrode active material 23.
    Type: Application
    Filed: March 4, 2010
    Publication date: May 19, 2011
    Inventors: Kozo Watanabe, Masaki Deguchi
  • Patent number: 7901810
    Abstract: Active materials for rechargeable batteries have a general formula Aa(MO)bM?cXO4 where A represents an alkali metal or mixture of alkali metals, a is greater than about 0.1 and less than or equal to about 2; MO is an ion containing a transition metal M not in its highest oxidation state, M? represents a metal, or mixture of metals, and b is greater than 0 and less than or equal to about 1, c is less than 1 wherein a, b and c are selected so as to maintain the electroneutrality of the compound, and X is phosphorus, arsenic, or sulfur, or mixtures thereof. Preferred active materials are alkali metal vanadyl metal phosphates of general formula Aa(VO)bM?cPO4 where a and b are both greater than 0 and c may be zero or greater. New synthetic routes are provided to alkali metal mixed metal phosphates where at least one of the starting materials is a metal-oxo group (MO)3+, where M represents a metal in a +5 oxidation state.
    Type: Grant
    Filed: May 17, 2004
    Date of Patent: March 8, 2011
    Assignee: Valence Technology, Inc.
    Inventors: Jeremy Barker, M. Yazid Saidi, Jeffrey Swoyer
  • Publication number: 20110052986
    Abstract: Sodium ion batteries are based on sodium based active materials selected among compounds of the general formula AaMb(XY4)c wherein A comprises sodium, M comprises one or more metals, comprising at least one metal which is capable of undergoing oxidation to a higher valence state, and XY4 represents phosphate or a similar group. The anode of the battery includes a carbon material that is capable of inserting sodium ions. The carbon anode cycles reversibly at a specific capacity greater than 100 mAh/g.
    Type: Application
    Filed: October 6, 2010
    Publication date: March 3, 2011
    Inventors: Jeremy Barker, Yazid Saidi, Jeff Swoyer
  • Patent number: 7892676
    Abstract: A cathode material composition includes a composite compound having a formula of A3xM12y(PO4)3, and a conductive metal oxide having a formula of M2aOb, wherein A represents a metal element selected from Groups IA, IIA and IIIA; each of M1 and M2 independently represents a metal element selected from Groups IIA and IIIA, and transition elements; and 0?x?1.2, 1.2?y?1.8, 0<a?7, and 0<b?12. A rechargeable battery including a cathode made from the above cathode material composition is also disclosed.
    Type: Grant
    Filed: September 11, 2006
    Date of Patent: February 22, 2011
    Assignee: Advanced Lithium Electrochemistry Co., Ltd.
    Inventors: Chih-Wei Yang, Wen-Ren Liu
  • Patent number: 7887954
    Abstract: A composition for use in an electrochemical redox reaction may comprise a first material represented by MyXO4 or AxMyXO4, where each of A, M, and X independently represents at least one element, O represents oxygen, and each of x and y represent a number, and second material selected from SiC, BN, carbon tube material, carbon fiber material, and an oxide of at least one element. When the first material is represented by MyXO4, it may be capable of being intercalated with ionic A to form AxMyXO4. At least a portion of the second material may be at least partially distributed within the first material and/or may at least partially coat the first material. An electrode comprising such a composition is also described, as is an electrochemical cell comprising such an electrode. A process of preparing a composition for use in an electrochemical redox reaction is also described.
    Type: Grant
    Filed: November 14, 2007
    Date of Patent: February 15, 2011
    Assignee: Advanced Lithium Electrochemistry Co., Ltd.
    Inventors: Wen-Ren Liu, Chih-Wei Yang, Ben-Jie Liaw
  • Patent number: 7883798
    Abstract: An active material for a battery has a surface treatment layer that includes a conductive agent and at least one coating-element-containing compound selected from the group consisting of a coating-element-containing hydroxide, a coating-element-containing oxyhydroxide, a coating-element-containing oxycarbonate, a coating-element-containing hydroxycarbonate, and a mixture thereof.
    Type: Grant
    Filed: August 4, 2006
    Date of Patent: February 8, 2011
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Ho-Jin Kweon, Jun-Won Suh, Jang-Ho Yoon, Jung-Joon Park
  • Patent number: 7879494
    Abstract: Active material particles of a lithium ion secondary battery includes at least a first lithium-nickel composite oxide: LixNi1-y-zCoyMezO2 (where 0.85?x?1.25, 0<y?0.5, 0?z?0.5, 0<y+z?0.75, and element Me is at least one selected from the group consisting of Al, Mn, Ti, Mg, and Ca) forming a core portion thereof. The surface layer portion of the active material particles includes nickel oxide having the NaCl-type crystal structure or a second lithium-nickel composite oxide, and further includes element M not forming the crystal structure of the first lithium-nickel composite oxide. Element M is at least one selected from the group consisting of Al, Mn, Mg, B, Zr, W, Nb, Ta, In, Mo, and Sn.
    Type: Grant
    Filed: March 22, 2006
    Date of Patent: February 1, 2011
    Assignee: Panasonic Corporation
    Inventor: Kensuke Nakura
  • Patent number: 7879495
    Abstract: A medical device includes a rechargeable lithium-ion battery for providing power to the medical device. The lithium-ion battery includes a positive electrode comprising a current collector and a first active material and a negative electrode comprising a current collector, a second active material, and a third active material. The first active material, second active material, and third active material are configured to allow doping and undoping of lithium ions. The third active material exhibits charging and discharging capacity below a corrosion potential of the current collector of the negative electrode and above a decomposition potential of the first active material.
    Type: Grant
    Filed: October 29, 2004
    Date of Patent: February 1, 2011
    Assignee: Medtronic, Inc.
    Inventors: William G. Howard, Craig L. Schmidt, Erik R. Scott
  • Publication number: 20100330426
    Abstract: The invention provides an electrochemical cell which includes a first electrode and a second electrode which is a counter electrode to said first electrode, and an electrolyte material interposed there between. The first electrode includes an alkali metal phosphorous compound doped with an element having a valence state greater than that of the alkali metal.
    Type: Application
    Filed: August 31, 2010
    Publication date: December 30, 2010
    Inventors: George W. Adamson, Jeremy Barker, Gerbrand Ceder, Ming Dong, Dane Morgan, M. Yazid Saidi
  • Patent number: 7858234
    Abstract: A nonaqueous electrolyte battery includes a negative electrode containing a titanium-containing oxide, a positive electrode, and a nonaqueous electrolyte. The positive electrode includes a lithium-transition metal composite oxide and at least one kind of oxide selected from a group consisting of FePO4, Li3Fe2(PO4)3, LiFeP2O7, Fe4(P2O7)3, Fe2(SO4) 3, and V2O5.
    Type: Grant
    Filed: September 12, 2006
    Date of Patent: December 28, 2010
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Hideaki Morishima, Hiroki Inagaki, Hidesato Saruwatari, Shinsuke Matsuno, Yumi Fujita, Norio Takami
  • Publication number: 20100316896
    Abstract: A battery, comprising a case, an electrode assembly within the case, wherein the electrode assembly includes a positive electrode and a negative electrode, and positive and negative conductors electrically connected to the positive and negative electrodes, respectively, at a substantially similar point on the respective electrode assembly such that current flows in opposite directions through the positive and negative electrodes. The positive and negative conductors are closely routed so as to be aligned and in close proximity. As a result, magnetic fields generated by the positive and negative electrodes and the positive and negative conductors are substantially cancelled.
    Type: Application
    Filed: June 10, 2009
    Publication date: December 16, 2010
    Applicant: RESEARCH IN MOTION LIMITED
    Inventors: Andre John VAN SCHYNDEL, Larry Edward Hawker, George Soliman Mankaruse
  • Patent number: 7833664
    Abstract: A nonaqueous electrolyte battery includes a positive electrode, a negative electrode, a separator and a nonaqueous electrolyte. The negative electrode contains a negative electrode active material having a Lithium ion insertion potential of 0.4 V (vs. Li/Li+) or more. The separator is provided between the positive electrode and the negative electrode. The separator has a porosity of 50% or more and a pore diameter distribution in which a median diameter is larger than a mode diameter. The porosity and the pore diameter distribution are measured by mercury porosimetry. A surface roughness of the negative electrode is larger than the mode diameter.
    Type: Grant
    Filed: March 19, 2007
    Date of Patent: November 16, 2010
    Assignee: Kabushiki KaishaToshiba
    Inventors: Yumi Fujita, Hiroki Inagaki, Hidesato Saruwatari, Norio Takami
  • Publication number: 20100279176
    Abstract: There is provided a nonaqueous electrolyte secondary battery in which lithium ions can move smoothly between a positive electrode and a solid electrolyte layer, the nonaqueous electrolyte secondary battery having improved internal resistance. The nonaqueous electrolyte secondary battery includes a positive electrode 1, a negative electrode 2, and a solid electrolyte layer 3 arranged between the positive and negative electrodes. The positive electrode 1 includes a positive-electrode sintered body 10 formed by firing a powder containing a positive-electrode active material and includes a cover layer 11 arranged on a surface of the positive-electrode sintered body 10 adjacent to the solid electrolyte layer 3, the cover layer containing a positive-electrode active material. The cover layer 11 contains a compound having a layered rock-salt structure. Preferably, the direction of the c-axis of the crystal of the compound is not perpendicular to the surface of the positive-electrode sintered body.
    Type: Application
    Filed: June 29, 2009
    Publication date: November 4, 2010
    Applicant: SUMITOMO ELECTRIC INDUSTRIES ,LTD.
    Inventors: Mitsuyasu Ogawa, Nobuhiro Ota, Takashi Uemura, Ryoko Kanda, Kentaro Yoshida
  • Publication number: 20100279165
    Abstract: A cathode composition and a rechargeable electrochemical cell comprising same are disclosed. The cathode composition is described as comprising particles of one or more transition metal, alkali halometallate having a melting point of less than about 300 degrees Celsius, and at least one phosphorus composition additive selected from P-O compositions, P-halogen compositions, P-O-halogen compositions, and their reaction products and combinations. Also described is a rechargeable electrochemical cell comprising the composition. The phosphorus composition additive in the cathode composition of a cell is effective to lower the capacity degradation rate of the cell during operation relative to absence of the additive, and effective to lower the internal resistance of the cell when under operating conditions relative to absence of the additive.
    Type: Application
    Filed: April 30, 2009
    Publication date: November 4, 2010
    Applicant: General Electric Company
    Inventors: John Patrick LEMMON, Jun Cui, Malgorzata Iwona Rubinsztajn, Richard Louis Hart, Jennifer Kathleen Redline
  • Patent number: 7824806
    Abstract: Protected anode architectures have ionically conductive protective membrane architectures that, in conjunction with compliant seal structures and anode backplanes, effectively enclose an active metal anode inside the interior of an anode compartment. This enclosure prevents the active metal from deleterious reaction with the environment external to the anode compartment, which may include aqueous, ambient moisture, and/or other materials corrosive to the active metal. The compliant seal structures are substantially impervious to anolytes, catholyes, dissolved species in electrolytes, and moisture and compliant to changes in anode volume such that physical continuity between the anode protective architecture and backplane are maintained. The protected anode architectures can be used in arrays of protected anode architectures and battery cells of various configurations incorporating the protected anode architectures or arrays.
    Type: Grant
    Filed: August 8, 2006
    Date of Patent: November 2, 2010
    Assignee: PolyPlus Battery Company
    Inventors: Steven J. Visco, Yevgeniy S. Nimon, Lutgard C. De Jonghe, Bruce D. Katz, Alexei Petrov
  • Patent number: 7815888
    Abstract: Disclosed is a process for producing a secondary battery cathode material by calcining raw materials. The process is characterized by calcining the raw materials together with one or more substances, which are selected from the group consisting of hydrogen, water and water vapor, and conductive carbon and/or a substance, which can form conductive carbon by pyrolysis, added thereto. As crystals of the secondary battery cathode material obtained by this process have been controlled fine sizes, the secondary battery cathode material promotes movements of ions of an alkali metal led by lithium between the interiors of grains of the cathode material and an electrolyte to suppress polarization in an electrode reaction, and further, increases an area of contact between the positive material and a conductivity-imparting material to provide improved conductivity so that improvements are assured in voltage efficiency and specific battery capacity.
    Type: Grant
    Filed: July 31, 2002
    Date of Patent: October 19, 2010
    Assignees: Mitsui Engineering & Shipbuilding Co., Ltd.
    Inventors: Naoki Hatta, Shigeto Okada, Jun-Ichi Yamaki
  • Patent number: 7799457
    Abstract: An ion storage compound of cathode material and method for preparing the same are disclosed. The method for preparing the ion storage compound comprises steps of providing a first reactant having a formula of A3xM12y(PO4)3, providing a second reactant being at least one compound selected from the group consisting of SiC, BN and metal oxide having a formula of M2aOb, and reacting the first reactant with the second reactant to form the ion storage compound. A is at least one element selected from the group consisting of Groups IA, IIA and IIIA; each of M1 and M2 is at least one element selected from the group consisting of Groups IIA, IIIA, IVA and VA and transition metal elements, respectively; and 0<x?1.2, 1.2?y?1.8, 0<a?7, and 0<b?6.
    Type: Grant
    Filed: June 18, 2007
    Date of Patent: September 21, 2010
    Assignee: Advanced Lithium Electrochemistry Co., Ltd
    Inventors: Wen-Ren Liu, Chih-Wei Yang
  • Patent number: 7794881
    Abstract: An electrode for a lithium battery having a thin film composed of active material capable of lithium storage and release, e.g., a microcrystalline or amorphous silicon thin film, provided on a current collector, the electrode being characterized in that a constituent of the current collector is diffused into the thin film.
    Type: Grant
    Filed: October 20, 2000
    Date of Patent: September 14, 2010
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Masahisa Fujimoto, Shin Fujitani, Masaki Shima, Hiromasa Yagi, Hisaki Tarui, Hiroshi Kurokawa, Shigeki Matsuta, Yoichi Domoto, Yoshio Kato, Hiroshi Nakajima, Hiroaki Ikeda, Kenji Asaoka, Ryuji Ohshita
  • Publication number: 20100221611
    Abstract: A composition for use in an electrochemical cell is disclosed wherein the composition includes a clean metal substantially free of impurities and a layer of protective material in contact with the clean metal. Further disclosed is an electrochemical cell including a metal film comprising a clean metal substantially free of impurities. The electrochemical cell may further include an electrolyte and a layer of protective material disposed between the electrolyte and the metal film. A process for manufacturing an electrode is further disclosed including preparing a metal film comprising a clean metal substantially free of impurities and depositing a layer of protective material on to the metal film.
    Type: Application
    Filed: February 27, 2009
    Publication date: September 2, 2010
    Applicants: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC., THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Erik Menke, Grant Umeda, Brittnee Veldman, Bruce Dunn, Fred Wudl, Monique Nathalie Richard, Kimber Lee Stamm
  • Publication number: 20100221612
    Abstract: A composition for use in an electrochemical cell is disclosed wherein the composition includes a clean metal substantially free of impurities and a layer of protective material in contact with the clean metal, wherein the protective material comprises a protective metal component, a multi-component material, a multi-layered component or a combination thereof. Further disclosed is an electrochemical cell including a metal film comprising a clean metal substantially free of impurities. The electrochemical cell may further include an electrolyte and a layer of protective material disposed between the electrolyte and the metal film, wherein the protective material comprises a protective metal component, a multi-component material, a multi-layered component or a combination thereof.
    Type: Application
    Filed: April 1, 2009
    Publication date: September 2, 2010
    Applicant: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
    Inventor: Monique Nathalie Richard
  • Patent number: 7781100
    Abstract: A cathode material including a first compound and a second compound is disclosed. The first compound has a formula of A3xM12y(PO4)3 and includes plural micrometer-sized secondary particles, each of which has a particle size larger than 1 ?m and is composed of crystalline nanometer-sized primary particles, each of which has a particle size ranging from 10 to 500 nm. The second compound is at least one compound selected from the group consisting of SiC, BN and metal oxide having a formula of M2aOb and is coated on the first compound. A is at least one element selected from the group consisting of Groups IA, IIA and IIIA; each of M1 and M2 is at least one element selected from the group consisting of Groups IIA, IIIA, IVA and VA and transition metal elements, respectively; and 0<x?1.2, 1.2?y?1.8, 0<a?7, and 0<b?6.
    Type: Grant
    Filed: May 11, 2007
    Date of Patent: August 24, 2010
    Assignee: Advanced Lithium Electrochemistry Co., Ltd
    Inventors: Wen-Ren Liu, Chih-Wei Yang
  • Patent number: 7771876
    Abstract: An anode active material having a high discharge capacity and a superior capacity retention ratio during a charge-discharge cycle is provided. The anode active material includes an alloy material including an element M capable of being alloyed with Li and at least one kind of element R selected from elements with an atomic number of 20 or less, except for H, Li and a noble gas. As the element M, for example, Sn and at least one kind, such as, of Ni, Cu, Fe, Co, Mn, Zn, In and Ag are included. As the element R, B, C, Al, Si, P, S or the like is included. The anode active material can have a low-crystalline or amorphous structure by the element R, thereby Li can be smoothly inserted and extracted. The content of the element R is preferably within a range from about 10 wt % to about 50 wt %.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: August 10, 2010
    Assignee: Sony Corporation
    Inventors: Satoshi Mizutani, Hiroshi Inoue
  • Patent number: 7767332
    Abstract: Electrode active materials comprising lithium or other alkali metals, a transition metal, and a phosphate or similar moiety, of the formula: Aa+xMbP1-xSixO4 wherein (a) A is selected from the group consisting of Li, Na, K, and mixtures thereof, and 0<a<1.0 and 0?x?1; (b) M comprises one or more metals, comprising at least one metal which is capable of undergoing oxidation to a higher valence state, where 0<b?2; and wherein M, a, b, and x are selected so as to maintain electroneutrality of said compound.
    Type: Grant
    Filed: July 12, 2006
    Date of Patent: August 3, 2010
    Assignee: Valence Technology, Inc.
    Inventors: Jeremy Barker, M. Yazid Saidi, Jeffrey Swoyer
  • Patent number: 7767344
    Abstract: A lithium secondary battery includes a negative electrode, a positive electrode, and a non-aqueous electrolyte. The negative electrode includes a negative electrode current collector (3b) having an irregular surface and a negative electrode active material layer (3a) formed on the surface. In the lithium secondary battery, the negative electrode active material layer (3a) is composed of a material that alloys with Li; thickness of the negative electrode active material layer (3a) (?m)/10-point mean surface roughness Rz of the negative electrode current collector (3b) (?m) is in the range of from 0.5 to 4; and tensile strength of the negative electrode current collector (3b) (N/mm2) at 25° C.×the negative electrode current collector base thickness (mm)/thickness of the negative electrode active material layer (3a) (?m) on one side of current collector is 2 or greater.
    Type: Grant
    Filed: March 29, 2005
    Date of Patent: August 3, 2010
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Toshikazu Yoshida, Maruo Kamino
  • Publication number: 20100190059
    Abstract: Electrodes comprising an alkali metal, for example, lithium, alloyed with nanostructured materials of formula SizGe(z-1), where 0<z?1; formula SizGe(z-1), where 0<z<1; and/or germanium exhibit a combination of improved capacities, cycle lives, and/or cycling rates compared with similar electrodes made from graphite. These electrodes are useful as anodes for secondary electrochemical cells, for example, batteries and electrochemical supercapacitors.
    Type: Application
    Filed: April 22, 2004
    Publication date: July 29, 2010
    Inventors: Jason A. Graetz, Brent T. Fultz, Channing Ahn, Rachid Yazami
  • Patent number: 7759008
    Abstract: Sodium ion batteries are based on sodium based active materials selected among compounds of the general formula AaMb(XY4)cZd, wherein A comprises sodium, M comprises one or more metals, comprising at least one metal which is capable of undergoing oxidation to a higher valence state, Z is OH or halogen, and XY4 represents phosphate or a similar group. The anode of the battery includes a carbon material that is capable of inserting sodium ions. The carbon anode cycles reversibly at a specific capacity greater than 100 mAh/g.
    Type: Grant
    Filed: February 7, 2005
    Date of Patent: July 20, 2010
    Assignee: Valence Technology, Inc.
    Inventors: Jeremy Barker, M. Yazid Saidi, Jeffrey Swoyer
  • Patent number: 7749658
    Abstract: The main object of the invention is to obtain LiMnPO4 having an excellent crystalline and a high purity at a lower temperature. The present invention provides a method for manufacturing LiMnPO4 including the steps of: precipitating for obtaining precipitate of manganese hydroxide (Mn(OH)x) by adding a precipitant to a Mn source solution in which a Mn source is dissolved; reducing for obtaining a reduced dispersion solution by dispersing the precipitate in a reducing solvent; adding for obtaining an added dispersion solution by adding a Li source solution and a P source solution to the reduced dispersion solution; pH adjusting for adjusting the pH of the added dispersion solution in the range of 3 to 6 to obtain a pH-adjusted dispersion solution; and synthesizing for synthesizing by reacting the pH-controlled dispersion solution by a heating under pressure condition.
    Type: Grant
    Filed: October 27, 2006
    Date of Patent: July 6, 2010
    Assignees: Toyota Jidosha Kabushiki Kaisha, Dow Global Technologies Inc.
    Inventors: Motoshi Isono, Thierry Drezen, Ivan Exnar, Ivo Teerlinck
  • Patent number: 7713659
    Abstract: An active material for a battery includes an electrochemically reversibly oxidizable and reducible base material selected from the group consisting of a metal, a lithium-containing alloy, a sulfur-based compound, and a compound that can reversibly form a lithium-containing compound by a reaction with lithium ions and a surface-treatment layer formed on the base material and comprising a compound of the formula MXOk, wherein M is at least one element selected from the group consisting of an alkali metal, an alkaline earth metal, a group 13 element, a group 14 element, a transition metal, and a rare-earth element, X is an element that is capable of forming a double bond with oxygen, k is a numerical value in the range of 2 to 4.
    Type: Grant
    Filed: August 22, 2006
    Date of Patent: May 11, 2010
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Jae-Phil Cho, Geun-Bae Kim, Sang-Moon Hwang, Yong-Chul Park, Won-Il Jung
  • Patent number: 7709150
    Abstract: There is provided a simple and easy method of preparation of a positive electrode active material for a non-aqueous secondary battery which comprises a compound comprising lithium, nickel and manganese and having a layered structure. Said method comprises firing a mixture of (1) at least one member selected from the group consisting of dinickel trioxide and boron compounds and (2) one or more metal compounds comprising lithium, nickel and manganese as their metal elements.
    Type: Grant
    Filed: April 25, 2008
    Date of Patent: May 4, 2010
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Kenji Nakane, Hiroshi Inukai
  • Patent number: 7700234
    Abstract: A binder for electrode of lithium ion secondary battery, comprised of a copolymer composed of 15 to 80 weight % of units from ethylenically unsaturated monomer (A) whose homopolymerization yields a polymer soluble in N-methylpyrrolidone (NMP) and 20 to 85 weight % of units from ethylenically unsaturated monomer (B) whose homopolymerization yields a polymer insoluble in NMP, which copolymer exhibits a swelling degree of 4 or below, in an electrolyte obtained by dissolving LiPF6 in the concentration of 1 mol/liter into a solvent of 1:2 (volume ratio at 20° C.) mixture of ethylene carbonate (EC) and diethyl carbonate (DEC). This binder for electrode of lithium ion secondary battery enables obtaining an electrode having a flexible electrode layer excelling in binding properties with industrial advantage.
    Type: Grant
    Filed: April 22, 2004
    Date of Patent: April 20, 2010
    Assignee: Zeon Corporation
    Inventors: Akira Nakayama, Takao Suzuki