Utilizing Integral Test Element Patents (Class 438/11)
  • Patent number: 6875997
    Abstract: A test pattern and a method of controlling a CMP using the same are provided. The test pattern is disposed on a monitoring region of a semiconductor substrate having a main region and a monitoring region. The test pattern includes a planar region and a pattern region. The method comprises setting a correlation between a step difference of a test pattern and an etched thickness of a main pattern, then applying the CMP to a semiconductor substrate having the test pattern and the main pattern for a predetermined time. The step difference of the test pattern is measured and the etched thickness of the main pattern, which corresponds to the step difference of the test pattern, is determined from the correlation. A polishing time is corrected by comparing the determined etched thickness of the main pattern with a reference value, and the corrected polishing time is applied to a subsequent lot or subsequent substrate.
    Type: Grant
    Filed: March 25, 2003
    Date of Patent: April 5, 2005
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jeong-Heon Park, Bo-Un Yoon, Jae-Dong Lee
  • Patent number: 6858451
    Abstract: A method for manufacturing a dynamic quantity detection device that is formed by bonding a semiconductor chip that includes a detection element for detecting a dynamic quantity to a stand using a bonding layer includes: forming a semiconductor chip that includes a detection element used for correlating a dynamic quantity to be detected to an electric quantity and a plurality of processing circuit elements used for making up a circuit that processes the electric quantity; placing a bonding layer on a stand; placing the semiconductor chip on the bonding layer; bonding the semiconductor chip to the stand by sintering the bonding layer; and annealing the semiconductor chip in an atmosphere that contains hydrogen in order to cure a change, which is caused during the bonding of the semiconductor chip, in a characteristic of one of the processing circuit elements.
    Type: Grant
    Filed: April 21, 2003
    Date of Patent: February 22, 2005
    Assignee: Denso Corporation
    Inventors: Yasutoshi Suzuki, Shinji Yoshihara
  • Patent number: 6858538
    Abstract: Methods and devices for mechanical and/or chemical-mechanical polarization of semiconductor wafers, field emission displays and other microelectronic substrate assemblies. One method of plagiarizing a micro electronic substrate assembly in accordance with the invention includes pressing a substrate assembly against a plagiarizing surface of a polishing pad at a pad/substrate interface defined by a surface area of the substrate assembly contacting the plagiarizing surface. The method continues by moving the substrate assembly and/or the polishing pad with respect to the other to rub at least one of the substrate assembly and the plagiarizing surface against the other at a relative velocity. As the substrate assembly and polishing pad rub against each other, a parameter indicative of drag force between the substrate assembly and the polishing pad is measured or sensed at periodic intervals.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: February 22, 2005
    Assignee: Micron Technology, Inc.
    Inventors: Jim Hofmann, Gundu M. Sabde, Stephen J. Kramer, Scott E. Moore
  • Patent number: 6855568
    Abstract: Disclosed are methods and apparatus for detecting defects in a partially fabricated semiconductor device with self-aligned contacts. The self-aligned contacts are formed from a first layer with a plurality of contact portions, a second layer with a plurality of conductive lines that are each aligned proximate to an associated underlying contact portion, and a third insulating layer formed over the conductive lines and their proximate underlying contact portions. The third insulating layer has a plurality of vias formed therein that are each formed alongside a one of the conductive lines and over its proximate underlying contact portion. A charged particle beam is scanned over a portion of the vias to form a voltage contrast image of each via. When a minority of the vias in the image have a significantly different brightness level than a majority of the vias, it is then determined that the minority of vias have defects.
    Type: Grant
    Filed: October 24, 2001
    Date of Patent: February 15, 2005
    Assignee: KLA-Tencor Corporation
    Inventors: Kurt H. Weiner, Peter D. Nunan, Sanjay Tandon
  • Patent number: 6838296
    Abstract: A test device and method for detecting alignment of deep trench capacitors and active areas in DRAM devices. A quadrilateral active area is disposed in the scribe line region, with four equilaterals and four vertex angles. Parallel first and second deep trench capacitors are disposed in the quadrilateral active area. The first deep trench capacitor has a first surface aligned with a second surface of the second deep trench capacitor. The first and second vertex angles of the four vertex angles have a diagonal line essentially perpendicular to the first and second surfaces. The first and second vertex angles are a predetermined distance from the first surface and the second surface respectively.
    Type: Grant
    Filed: May 29, 2003
    Date of Patent: January 4, 2005
    Assignee: Nanya Technology Corporation
    Inventors: Tie-Jiang Wu, Chien-Chang Huang, Bo-Ching Jiang, Yu-Wei Ting
  • Publication number: 20040262603
    Abstract: An apparatus and a method for testing semiconductor devices such as integrated circuits having a handler for picking up an integrated circuit to be tested and placing the picked up integrated circuit into an automatic circuit test apparatus. When the circuit to be tested is inserted into the test apparatus an extraneous signal shield is automatically engaged to enclose the device being tested and protect the circuit, being tested, from stray extraneous electromagnetic signals during the test thereby preventing said stray electromagnetic interference from inducing errors in the tested circuit.
    Type: Application
    Filed: June 30, 2003
    Publication date: December 30, 2004
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: John M. Blondin, Gene T. Patrick, Kevin M. Potasiewicz
  • Patent number: 6835577
    Abstract: The invention relates to a test socket (10) for an electronic component, comprising a embossed support layer (12) comprising several embossments (16) with projecting relief, the embossments being provided with at least one conducting test area (14) near the top of the embossment, that may be brought into electrical contact with a terminal of the component. Application to testing bare or packaged electronic components.
    Type: Grant
    Filed: April 21, 2003
    Date of Patent: December 28, 2004
    Assignee: Commissariat a l'Energie Atomique
    Inventors: François Baleras, Catherine Brunet-Manquat
  • Patent number: 6815230
    Abstract: A method and a device are disclosed for transmitting a control signal to an option pad of an integrated circuit chip at its package level. The method includes the steps of: electrically isolating one of a plurality of commonly connected power transmitting pins of the integrated circuit package; connecting the electrically isolated power transmitting pin to the option pad to thereby transmit a control signal from outside through the electrically isolated power transmitting pin to the option pad.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: November 9, 2004
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Yong-Dae Park, Uk-Rae Cho
  • Patent number: 6808943
    Abstract: An improved bond integrity test system is provided by eliminating the spring loaded wire spool cover which contributes to particulate matter, and by addition of a second contact diverter in the wire path. These improvements have been shown to decrease false lifted ball bond reports by 68%, and therefore to improve productivity and accuracy of the test system. Such changes are readily adapted to current bonders, as well as to new designs.
    Type: Grant
    Filed: June 10, 2002
    Date of Patent: October 26, 2004
    Assignee: Texas Instruments Incorporated
    Inventors: Allan I. Dacanay, Raymond M. Partosa, Enrique R. Ferrer
  • Patent number: 6806101
    Abstract: Plasma charging devices and methods are disclosed for detecting plasma charging during semiconductor wafer processing. Charging monitors are disclosed having ferroelectric capacitance elements which can be preprogrammed prior to processing steps of interest, and then subsequently measured afterwards, in order to determine whether plasma related charging is a problem in the intervening processing steps.
    Type: Grant
    Filed: April 24, 2003
    Date of Patent: October 19, 2004
    Assignees: Texas Instruments Incorporated, Agilent Technologies
    Inventors: Shawming Ma, Guoqiang Xing, Stephen R. Gilbert
  • Patent number: 6790685
    Abstract: A method of forming a test pattern includes: forming first and second junction regions having a symmetrical structure on both side of field oxide layer formed on a semiconductor substrate; forming third and fourth junction regions having a asymmetrical structure on front and rear portions of the field oxide layer; forming a test pattern having first and second projection portions on the semiconductor substrate, in which both side portions of the test pattern are overlapped with the first and second junction regions and the first and second projection portions which are formed on front and rear portions of the test pattern are overlapped with the third and fourth junction regions; forming an inter insulating layer on a resulting structure after forming the test pattern; patterning the inter insulating layer to expose a portion of the first to fourth junction regions; forming current supply lines connected to the first and second junction regions, respectively; and forming voltage measuring lines connected to t
    Type: Grant
    Filed: May 2, 2002
    Date of Patent: September 14, 2004
    Assignee: Hynix Semiconductor Inc.
    Inventor: Ga Won Lee
  • Patent number: 6784000
    Abstract: Electromigration testing is accelerated in the batch fabrication of semiconductor integrated circuits by forming test structures during the metal deposition phase of the batch fabrication process. Test metal lines can be formed on steps etched in a silicon oxide insulating layer with the vertical walls of the steps being greater than twice the thickness of the deposited metal whereby metal is not deposited on the side walls. Alternatively, test lines in the deposit metal layer can be formed by laser ablation or by ultrasound erosion. In another embodiment, electromigration tests are performed directly on the deposit metal layer through use of spaced elongated electrical contacts placed on the deposited metal layer surface. The elongated contacts can be wires of known diameter and length, or the elongated contacts can comprise a plurality of point contacts.
    Type: Grant
    Filed: July 31, 2001
    Date of Patent: August 31, 2004
    Assignee: QualiTau, Inc.
    Inventors: Robert Sikora, Gedaliahoo Kreiger, Yongbum Cuevas
  • Patent number: 6764866
    Abstract: Each of a system for qualifying a multiple die under test head and a system for qualifying the multiple die under test head employ selection of a sub-set of die arrays within a calibration standard substrate. The sub-set of die arrays is selected such as to: (1) not overlap in position within the calibration standard substrate; and (2) have in an aggregate no greater than one defective die within each of a series of die locations. The system and the method provide for accurate and efficient qualification of the multiple die under test head and thus accurate and efficient electrical test measurement of a microelectronic product.
    Type: Grant
    Filed: February 21, 2003
    Date of Patent: July 20, 2004
    Assignee: Taiwan SEmiconductor Manufacturing Co., Ltd.
    Inventors: Lee-Chung Lin, Jun-Hao Huang, Chun-Chieh Hsiao
  • Patent number: 6762433
    Abstract: A plurality of patterned areas is arranged vertically and horizontally with fixed pitches on a surface of a semiconductor product wafer. The patterned areas include a plurality of first patterned areas and at least one second patterned area. The first patterned area includes a device region, and the second patterned area includes a portion of the device region and a Test Element Group (TEG) region.
    Type: Grant
    Filed: September 19, 2002
    Date of Patent: July 13, 2004
    Assignee: Kawasaki Microelectronics, Inc.
    Inventor: Takahisa Yamaguchi
  • Patent number: 6762067
    Abstract: A method and arrangement for packaging a plurality of chip devices. The method includes providing a plurality of bottom leadframes coupled together with rails to form a bottom leadframe assembly and providing a plurality of top leadframes coupled together with rails to form a top leadframe assembly. Dies are placed between the top and bottom leadframes and the top and bottom leadframe assemblies are coupled to one another. The dies are attached to die attach pads of the bottom leadframes and are coupled to the top leadframes with solder bumps. A molded body is placed around the top and bottom leadframes with the dies therebetween and the rails are removed from the top and bottom leadframes, thus providing a plurality of chip devices.
    Type: Grant
    Filed: January 18, 2000
    Date of Patent: July 13, 2004
    Assignee: Fairchild Semiconductor Corporation
    Inventors: Maria Clemens Y. Quinones, Gilmore S. Baje, Maria Christina B. Estacio, Marvin R. Gestole, Oliver M. Ledon, Santos E. Mepieza
  • Publication number: 20040132222
    Abstract: A probe card for testing semiconductor wafers, and a method and system for testing wafers using the probe card are provided. The probe card is configured for use with a conventional testing apparatus, such as a wafer probe handler, in electrical communication with test circuitry. The probe card includes an interconnect substrate having contact members for establishing electrical communication with contact locations on the wafer. The probe card also includes a membrane for physically and electrically connecting the interconnect substrate to the testing apparatus, and a compressible member for cushioning the pressure exerted on the interconnect substrate by the testing apparatus. The interconnect substrate can be formed of silicon with raised contact members having penetrating projections. Alternately the contact members can be formed as indentations for testing bumped wafers.
    Type: Application
    Filed: December 19, 2003
    Publication date: July 8, 2004
    Inventors: David R. Hembree, Warren M. Farnworth, Salman Akram, Alan G. Wood, C. Patrick Doherty, Andrew J. Krivy
  • Patent number: 6743075
    Abstract: The present invention relates to a method for determining rapidly and accurately the polishing time of a chemical mechanical polishing process for polishing target wafers to avoid any problems of under-polishing or over-polishing. An aspect of the present invention is directed to a method for determining a chemical mechanical polishing time for removing a target polishing thickness H from an uneven surface of a target wafer. The method comprises polishing a control wafer by a chemical mechanical polishing to obtain a progressive relationship of polishing thickness and respective polishing time therefor. A first polishing time T1 is determined for removing a first thickness H1 from the target wafer, in which the first thickness H1 with substantially the uneven surface removed is smaller than the target polishing thickness H of the target wafer to be removed.
    Type: Grant
    Filed: January 15, 2003
    Date of Patent: June 1, 2004
    Assignee: Mosel Vitelic, Inc.
    Inventors: Chun-Te Lin, Shan-An Liu, Chung-Ru Wu, Ming-Hsien Lu
  • Publication number: 20040096992
    Abstract: A method for producing a corrosion-resistant channel in a wetted path of a silicon device enables such device to be used with corrosive compounds, such as fluorine. A wetted path of a MEMS device is coated with either (1) an organic compound resistant to attack by atomic fluorine or (2) a material capable of being passivated by atomic fluorine. The device is then exposed to a gas that decomposes into active fluorine compounds when activated by a plasma discharge. One example of such a gas is CF4, an inert gas that is easier and safer to work with than volatile gases like ClF3. The gas will passivate the material (if applicable) and corrode any exposed silicon. The device is tested in such a manner that any unacceptable corrosion of the wetted path will cause the device to fail. If the device operates properly, the wetted path is deemed to be resistant to corrosion by fluorine or other corrosive compounds, as applicable.
    Type: Application
    Filed: November 18, 2002
    Publication date: May 20, 2004
    Inventors: James M. Harris, Sapna Patel
  • Patent number: 6730526
    Abstract: Multi-chip module systems and method of fabrication thereof wherein the equivalent of a failed die of a multi-chip module (MCM) is added to the module in a vacancy position previously constructed with appropriate electrical connections. A variety of different dice may be attached to the same vacancy position of an MCM by means of adapters, wherein each adapter has the same footprint, but different adapters are capable of accommodating different numbers and types of dice.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: May 4, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Salman Akram, David R. Hembree, James M. Wark
  • Patent number: 6720266
    Abstract: Methods and devices for mechanical and/or chemical-mechanical planarization of semiconductor wafers, field emission displays and other microelectronic substrate assemblies. One method of planarizing a microelectronic substrate assembly in accordance with the invention includes pressing a substrate assembly against a planarizing surface of a polishing pad at a pad/substrate interface defined by a surface area of the substrate assembly contacting the planarizing surface. The method continues by moving the substrate assembly and/or the polishing pad with respect to the other to rub at least one of the substrate assembly and the planarizing surface against the other at a relative velocity. As the substrate assembly and polishing pad rub against each other, a parameter indicative of drag force between the substrate assembly and the polishing pad is measured or sensed at periodic intervals.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: April 13, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Jim Hofmann, Gundu M. Sabde, Stephen J. Kramer, Scott E. Moore
  • Publication number: 20040063232
    Abstract: A surface inspection method for inspecting a pattern formed at a surface of a test piece, includes: a first step in which a plurality of inspection conditions that are different from each other are set; a second step in which light from the surface of the test piece is detected by irradiating illumination light onto the surface of the test piece under each of the plurality of inspection conditions; a third step in which a plurality of sets of detection information corresponding to the plurality of inspection conditions are generated based upon the detected light; a fourth step in which a logical OR of the plurality of sets of detection information is obtained; and a fifth step in which a decision is made as to whether or not the pattern at the surface of the test piece is acceptable based upon results of the logical OR.
    Type: Application
    Filed: September 15, 2003
    Publication date: April 1, 2004
    Applicant: Nikon Corporation
    Inventors: Koichiro Komatsu, Takeo Oomori
  • Publication number: 20040058460
    Abstract: The present invention describes a plurality of scatterometry test structures for use in process control during fabrication of a semiconductor wafer having multilevel integrated circuit chips, many of said levels having a feature size of a critical dimension. The scatterometry test structures on the wafer are at each level, suitable to measure critical dimensions. The second level and each subsequent level of the test structures are located to fit into the same footprint area as the first level.
    Type: Application
    Filed: September 20, 2002
    Publication date: March 25, 2004
    Inventors: Thomas D. Bonifield, Vladimir A. Ukraintsev
  • Patent number: 6706609
    Abstract: A method of forming a multi-layered semiconductor structure having an alignment feature for aligning a lithography mask and that may be used in connection with a SCALPEL tool. The present invention is particularly well-suited for sub-micron CMOS technology devices and circuits, but is not limited thereto. The present invention advantageously permits use of an electron beam source for both alignment and exposure of a lithography mask on a semiconductor wafer. The present invention also advantageously enables the formation of an alignment feature early (i.e., zero-level) in the semiconductor device fabrication process.
    Type: Grant
    Filed: May 29, 2001
    Date of Patent: March 16, 2004
    Assignees: Agere Systems Inc., eLith, LLC
    Inventors: David M. Boulin, Reginald C. Farrow, Isik C. Kizilyalli, Nace Layadi, Masis Mkrtchyan
  • Publication number: 20040038434
    Abstract: An optical semiconductor device includes an optical semiconductor element, a semiconductor region, and a buried layer. The optical semiconductor element is formed on a semiconductor substrate. The semiconductor region opposes the optical semiconductor element and essentially surrounds the optical semiconductor element to form walls. The buried layer is arranged between the walls of the semiconductor region and the optical semiconductor element and formed by vapor phase epitaxy. In this optical semiconductor device, a distance between the wall of the semiconductor region and a side wall of the optical semiconductor element is larger in a portion in which the growth rate of the vapor phase epitaxy in a horizontal direction from the side wall of the optical semiconductor element and the wall of the semiconductor region is higher.
    Type: Application
    Filed: August 20, 2003
    Publication date: February 26, 2004
    Inventors: Fumihiko Kobayashi, Take Miyazawa, Hidefumi Mori, Jun-ichi Nakano
  • Patent number: 6677608
    Abstract: The present invention provides a semiconductor device for detecting gate defects and the method of using the same to detect gate defects. The semiconductor device is comprised of a semiconductor substrate having an oxide layer on the top, a gate having spacers, formed on the oxide layer and surrounding the semiconductor substrate, wherein the gate is also patterned to divide the semiconductor substrate into two parts not electrically connected, and a conductive layer formed on the semiconductor outside the gate. In addition, the method for using the semiconductor device of the present invention to detect gate defects is comprised of applying a ground voltage and a set voltage respectively to two parts divided by the gate in the semiconductor device, and measuring current between the two parts.
    Type: Grant
    Filed: December 3, 2001
    Date of Patent: January 13, 2004
    Assignee: Promos Technologies Inc.
    Inventor: Ting-Sing Wang
  • Patent number: 6670201
    Abstract: A manufacturing method of a semiconductor device capable of obtaining highly reliable semiconductor devices with the realization of high integration and high speed intended is provided. During processes after a desired circuit including a CMOS static type circuit is formed on a semiconductor substrate until product shipment, a first operation of feeding a predetermined input signal to the circuit and retrieving a first output signal corresponding to it and a second operation of giving an operating condition of increasing an ON resistance value of MOSFETs constituting the CMOS static type circuit and retrieving a second output signal corresponding to the condition are conducted, and a testing step of determining a failure by the first output signal varying from the second output signal.
    Type: Grant
    Filed: August 28, 2001
    Date of Patent: December 30, 2003
    Assignee: Hitachi, Ltd.
    Inventors: Masaki Kouno, Masato Hamamoto, Atsushi Wakahara, Hideyuki Takahashi, Keiichi Higeta, Mitsugu Kusunoki, Kazutaka Mori
  • Patent number: 6656749
    Abstract: A method of manufacturing a semiconductor device includes thermal annealing source/drain regions with a laser, measuring a depth of the source/drain regions, and adjusting a parameter of the laser used in the thermal annealing process. After the laser is adjusted, the source/drain regions are laser thermal annealed again until a desired depth of the source/drain regions is obtained. An apparatus for processing a semiconductor device includes a chamber, a laser, a measuring device, and a controller. The semiconductor device is positioned within the chamber for processing. The laser is used to laser thermal anneal the semiconductor device within the chamber. The measuring device measures a depth of source/drain regions in the semiconductor device when the semiconductor device is within the chamber, and the controller receives measurement information from the measuring device and adjusts parameters of the laser.
    Type: Grant
    Filed: December 13, 2001
    Date of Patent: December 2, 2003
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Eric N. Paton, Robert B. Ogle, Bin Yu, Cyrus E. Tabery, Qi Xiang
  • Patent number: 6656753
    Abstract: A method for measuring bridge induced by mask layout amendment. Provide a mask with a layout that comprises a conductor line pattern, numerous gate patterns which are connected with conductor line pattern, and numerous contact pattern groups, each contact pattern group has numerous contact patterns and at least surrounds one terminal, which does not contact with conductor line, of one corresponding gate pattern. Then, amend this layout and transfer amended layout into a substrate to form a conductor line, numerous gates and numerous contact groups in and on this substrate. Finally, electrically couple these contact groups with a terminal, then, apply an electrical signal into this conductor line and measure whether the electrical signal appears at this terminal.
    Type: Grant
    Filed: February 13, 2002
    Date of Patent: December 2, 2003
    Assignee: United Microelectronics Corp.
    Inventor: Cheng-Nan Lin
  • Patent number: 6642519
    Abstract: A fine pattern inspection apparatus includes: a first calculation unit which receives data of a first secondary electron signal obtained by irradiating a plurality of test patterns formed on a test substrate with an electron beam and receives data of an contour shape of a cross-section of each of the test patterns, the test substrate being the same as a substrate on which a pattern to be inspected is formed, the test patterns being formed with different cross-sectional shapes, and which separates the first secondary electron signal into variables of a first function containing the contour shape of the cross-section as arguments, a second function that is defined by a step function depending on respective materials constituting the test patterns and a third function that represents the size of a distortion of the signal; a storing unit which has a first storing area to store the first through third functions obtained from the first calculation unit; and a second calculation unit which receives data of a second
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: November 4, 2003
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Takahiro Ikeda
  • Patent number: 6640151
    Abstract: A system/method for interactively monitoring and adjusting product output from a module that includes two or more preparation tools. The output is a result of the coordinated effort of the two or more semiconductor preparation tools making up the module. The first of the tools is capable of implementing a first process on a semiconductor product and producing a first output. The second of the tools is configured to receive as input the first output from the first tool. The second tool is also capable of implementing a second process on the semiconductor product and producing a second output. A module control mechanism is capable of facilitating the exchange of information between the first tool and the second tool so that the module yields a desired semiconductor product output. Certain information can also be exchanged between the first and second tools. Other system/method embodiments for output/production control are also envisioned.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: October 28, 2003
    Assignee: Applied Materials, Inc.
    Inventors: Sasson Somekh, Howard E. Grunes
  • Patent number: 6623992
    Abstract: A method and a means for determining an IDDQ test limit of an integrated circuit are provided. In particular, a method is provided which includes measuring the IDDQ value of a test structure formed upon a die derived from the same lot of wafers as an integrated circuit. The method may further include setting the IDDQ test limit based upon the measured IDDQ value. In some embodiments, setting the IDDQ test limit may include correlating the IDDQ value of the test structure to calibration data. Accordingly, a means for conducting such a method may include one or more test structures formed upon a die and calibration data adapted to correlate a test structure IDDQ value to an IDDQ test limit of an integrated circuit. In some cases, the means for determining the IDDQ test limit may further include a means for increasing a substrate leakage current of the test structure.
    Type: Grant
    Filed: March 8, 2002
    Date of Patent: September 23, 2003
    Assignee: LSI Logic Corporation
    Inventors: Steven L. Haehn, Christopher D. Macchietto, Mitchel E. Lohr
  • Patent number: 6623993
    Abstract: A method of determining the time for polishing the surface of an integrated circuit wafer on a polishing machine. A sample wafer is fabricated to include at least one high plateau and at least one low plateau joined by a sudden transition. At least one initial profile is topographically scanned, and the surface of the sample wafer is polished at a particular polishing pressure for a particular polishing time. The final profile of the polished layer is topographically scanned in the corresponding area, and the initial and final topographical scans of the sample wafer are converted into Fourier series. The surface of the wafer to be polished is topographically scanned, and the topographic scan of the wafer to be polished is converted into a Fourier series. The time for polishing the wafer to be polished is calculated from the Fourier series and the average thickness to be removed.
    Type: Grant
    Filed: July 3, 2001
    Date of Patent: September 23, 2003
    Assignee: STMicroelectronics S.A.
    Inventors: Emmanuel Perrin, Herve Jaouen
  • Patent number: 6623997
    Abstract: A submount substrate is used for the dual purposes of enabling simultaneous burn-in processing for a relatively large number of arrays of optical transmitters and enabling conventional dicing techniques to be used to form mounting-ready assemblies. In the preferred embodiment, the submount substrate is a silicon wafer that is specifically designed to provide connectivity between VCSEL arrays and burn-in equipment during the testing stage, but is also designed to be segmented and used in the final packaging stage. Because the submount is a silicon wafer, conventional integrated circuit fabrication techniques may be used to form conductive patterns that define array-receiving areas and that allow external circuitry to communicate with the various VCSEL arrays.
    Type: Grant
    Filed: December 15, 2000
    Date of Patent: September 23, 2003
    Assignee: Agilent Technologies, Inc.
    Inventors: James Chang, Ronald T. Kaneshiro, Stefano G. Therisod
  • Patent number: 6614051
    Abstract: A charge monitoring device comprising one or more capacitor-resistor pairs. The one or more capacitor-resistor pairs comprise a resistor and a capacitor connected in series. The capacitor comprises a ferroelectric charge storage layer. A method of forming the charge storage device is also provided. The charge monitoring device may be used to measure charge accumulation on a semiconductor wafer. The method comprises the steps of positioning a charge monitoring device in a semiconductor wafer production chamber, initiating a manufacturing process in the chamber and measuring the charge accumulation on the charge monitoring device.
    Type: Grant
    Filed: May 10, 2002
    Date of Patent: September 2, 2003
    Assignee: Applied Materials, Inc.
    Inventor: Shawming Ma
  • Patent number: 6607927
    Abstract: A method for determining copper contamination on a semiconductor wafer is disclosed. The minority carrier diffusion length is measured, then the wafer is activated by the application of optical or thermal energy. Likely the wafer is also contaminated with iron and thus it is necessary to separate the diffusion length effects caused by the iron from those caused by the copper, that is, both copper and iron contaminants cause a reduction in the minority carrier diffusion length. The applied energy causes the iron-boron pairs to dissociate and also causes the copper to form a metastable copper silicide state. After about 24 to 36 hours, the iron-boron pairs reform and therefore the iron contaminants no longer influence the diffusion length. At this point the diffusion length is measured again, which values are due solely to the copper contamination, since the copper remains in the silicide state. The copper contamination can be determined from the measured diffusion length values.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: August 19, 2003
    Assignee: Agere Systems, Inc.
    Inventors: Deepak A. Ramappa, Damon Keith DeBusk
  • Patent number: 6605824
    Abstract: The invention relates to a semiconductor device comprising a bond pad structure, which bond pad structure enables analyses to be carried out at a level of a metal layer of the semiconductor device and comprises a matrix comprising trenches filled with a conductive material, which matrix is electrically contacted by the metal layer.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: August 12, 2003
    Assignee: Koninklijke Philips Electronics N.V.
    Inventor: Albertus Theodorus Maria Van De Goor
  • Patent number: 6599759
    Abstract: A method for detecting end-point in a plasma etching process by monitoring plasma impedance changes on a time scale is disclosed. In the method, a plasma etching process is first conducted in a process chamber, while changes in a parameter of plasma impedance in the chamber occurring during the etching process is recorded in a curve on a time scale. An end-point of the plasma etching process is then defined for the etching of a specific material layer at a point where the direction of a slope of the curve changes.
    Type: Grant
    Filed: May 2, 2001
    Date of Patent: July 29, 2003
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd
    Inventors: Jen-Yuan Yang, Tsai-Yi Chen, Wen-Bin Lin
  • Patent number: 6599761
    Abstract: A through-substrate etching process is monitored by providing a sacrificial electrode in proximity to a desired etch window on the substrate. An etch process is performed on the substrate. The etch process is monitored by measuring an electrical property of either the substrate or the sacrificial electrode or both.
    Type: Grant
    Filed: July 26, 2001
    Date of Patent: July 29, 2003
    Assignee: Hewlett-Packard Development Company
    Inventors: Jeffery S. Hess, Steven D. Leith, Donald W. Schulte, William Edwards, Jeffrey S. Obert, Timothy R. Emery
  • Patent number: 6593157
    Abstract: A method of early and effective detection of plasma damage to a gate oxide layer by a special design of the active region is achieved. A plasma-damage testing structure is fabricated by providing a gate electrode overlying an active area of a semiconductor substrate wherein a gate oxide layer underlies the gate electrode. A portion of the active area underlying the gate electrode has sharp corners. The plasma-damage testing structure is exposed to a plasma environment. Electrical tests are performed to detect plasma damage to the plasma-damage testing structure. This model provides an accurate evaluation of plasma damage to actual MOSFET's.
    Type: Grant
    Filed: July 16, 1999
    Date of Patent: July 15, 2003
    Assignee: Taiwan Semiconductor Manufacturing Company
    Inventors: Bor-Cheng Chen, Yu-Feng Tai
  • Patent number: 6593590
    Abstract: A flash memory microelectronic chip (1000) is formed with at least one integral test structure (100) for electrical measurement of transistor leakage current from the low voltage peripheral transistors. The invention is a very wide finger-type transistor (9, 10) with minimum channel length and a width of approximately 150,000 &mgr;m, equal to the estimated total width of the same type of periphery transistors in the chip circuit. One low voltage NMOS (9) and one low voltage PMOS finger-type transistor (10) allow monitoring of the standby current contribution from these two types of periphery transistors. Regular current or voltage tests can be applied to the test structure, thus providing information on the correlation of standby currents with single transistor off-state leakage currents.
    Type: Grant
    Filed: March 28, 2002
    Date of Patent: July 15, 2003
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Nian Yang, Zhigang Wang, Tien-Chun Yang
  • Patent number: 6589860
    Abstract: A system and method for calibrating/characterizing an electron beam (e-beam) defect inspection tool for detecting voltage contrast defects includes deliberately forming defects in a test portion of a semiconductor wafer by deliberately forming an open, short, or abnormal resistance in a circuit feature. The test portion can be in the scribe lines of a product die or on a fully populated test wafer, so that the calibration of the e-beam tool for certain inspection layers of a fabrication technology can be determined. The electron microscope output of the is checked against the known defects to determine whether the tool is accurately sensing defects.
    Type: Grant
    Filed: March 16, 2001
    Date of Patent: July 8, 2003
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Boon Yong Ang, Kenneth Roy Harris, Samantha Lee
  • Patent number: 6586264
    Abstract: For a semiconductor device including a gate electrode in an area of part of a surface of a semiconductor substrate, a gate length is determined and to be set as an upper-limit gate length. For a semiconductor device of which a gate length is almost equal to the upper-limit gate length, an impurity implantation condition is determined to calculate a representative impurity concentration distribution. A limit gate length is obtained according to the representative impurity concentration distribution. For a semiconductor device of which a gate length is equal to or greater than the limit gate length and equal to or less than the upper-limit gate length, an impurity concentration distribution of the semiconductor device is calculated according to the representative impurity concentration distribution. Characteristics of the semiconductor device are obtained according to the impurity concentration distribution. This method reduces the period of time to calculate the characteristics of the semiconductor device.
    Type: Grant
    Filed: August 29, 2001
    Date of Patent: July 1, 2003
    Assignee: Fujitsu Limited
    Inventor: Akihiro Usujima
  • Patent number: 6582618
    Abstract: A method is provided for determining an etch endpoint. The method includes collecting intensity data representative of optical emission spectral wavelengths during a plasma etch process. The method further includes calculating Scores from at least a portion of the collected intensity data using at most first, second, third and fourth Principal Components derived from a model. The method also includes determining the etch endpoint using Scores corresponding to at least one of the first, second, third and fourth Principal Components as an indicator for the etch endpoint.
    Type: Grant
    Filed: January 26, 2000
    Date of Patent: June 24, 2003
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Anthony John Toprac, Hongyu Yue
  • Patent number: 6577926
    Abstract: Faults occurring in the operation of a rapid thermal process system are detected and dynamically controlled in-situ. A data set is generated which represents the power applied to heating elements which are spatially arranged in a plurality of zones. The data is converted to a sequence of fractions respectively representing the power applied to each zone relative to the total applied power. The fractions are sequentially arranged and a least squares straight line fit for the fractions is calculated. The slope of the calculated straight line fit is used in a statistical process control system to determine whether a fault has occurred, and to make appropriate corrections in process control parameters, such as the length of time the process is carried out.
    Type: Grant
    Filed: March 30, 1999
    Date of Patent: June 10, 2003
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Shih Hui Chang, Kuo-Hsien Cheng, Cheng Kun Lin, Wen Zen Chiu
  • Patent number: 6576529
    Abstract: A method of forming a multi-layered semiconductor structure having an alignment feature for aligning a lithography mask and that may be used in connection with a SCALPEL tool. The present invention is particularly well-suited for sub-micron CMOS technology devices and circuits, but is not limited thereto. The present invention advantageously permits use of an electron beam source for both alignment and exposure of a lithography mask on a semiconductor wafer. The present invention also advantageously enables the formation of an alignment feature early (i.e., zero-level) in the semiconductor device fabrication process.
    Type: Grant
    Filed: December 7, 1999
    Date of Patent: June 10, 2003
    Assignee: Agere Systems Inc.
    Inventors: David M. Boulin, Reginald C. Farrow, Isik C. Kizilyalli, Nace Layadi, Masis Mkrtchyan
  • Patent number: 6576923
    Abstract: Disclosed is a semiconductor die having a lower test structure formed in a lower metal layer of the semiconductor die. The lower conductive test structure has a first end and a second end. The first end is coupled to a predetermined voltage level. The semiconductor die also includes an insulating layer formed over the lower metal layer. The die further includes an upper test structure formed in an upper metal layer of the semiconductor die. The upper conductive test structure is coupled with the second end of the lower conductive test structure. The upper metal layer is formed over the insulating layer. In a specific implementation, the first end of the lower test structure is coupled to ground. In another embodiment, the semiconductor die also includes a substrate and a first via coupled between the first end of the lower test structure and the substrate. In yet another aspect, the lower test structure is an extended metal line, and the upper test structure is a voltage contrast element.
    Type: Grant
    Filed: June 21, 2002
    Date of Patent: June 10, 2003
    Assignee: KLA-Tencor Corporation
    Inventors: Akella V. S. Satya, Robert Thomas Long, Lynda C. Mantalas, Gustavo A. Pinto, Neil Richardson
  • Publication number: 20030096436
    Abstract: Disclosed is a semiconductor die having a scanning area. The semiconductor die includes a first plurality of test structures wherein each of the test structures in the first plurality of test structures is located entirely within the scanning area. The semiconductor die further includes a second plurality of test structures wherein each of the test structures in the first plurality of test structures is located only partially within the scanning area. The test structures are arranged so that a scan of the scanning area results in detection of defects outside of the scanning area.
    Type: Application
    Filed: January 7, 2003
    Publication date: May 22, 2003
    Applicant: KLA-Tencor Technologies Corporation
    Inventors: Akella V. S. Satya, Gustavo A. Pinto, David L. Adler, Robert Thomas Long, Neil Richardson, Kurt H. Weiner, David J. Walker, Lynda C. Mantalas
  • Patent number: 6534786
    Abstract: In a TEG area, a conductive layer for a storage node is electrically connected through an impurity region positioned beneath the layer to an aluminum interconnection layer. In this manner, a test signal for checking a short circuit is given from the aluminum interconnection layer through a leading interconnection layer, the impurity region and so on to the storage node conductive layer. As a result, it is possible to obtain a semiconductor device making it possible to detect a short circuit between storage nodes stably even if the shape of the storage nodes in memory cells is made cylindrical; and a process for producing the same.
    Type: Grant
    Filed: April 17, 2001
    Date of Patent: March 18, 2003
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventor: Takashi Miyajima
  • Patent number: 6521910
    Abstract: A structure of a test key for monitoring self-aligned silicide (salicide) residues has of a silicon substrate, multiple parallel diffusion regions formed on the silicon substrate, multiple polysilicon lines formed on the silicon substrate, a dielectric layer covering the multiple polysilicon lines and the multiple diffusion regions, and multiple metallic test fingers formed on the dielectric layer. The multiple polysilicon lines are set across the multiple diffusion regions to form multiple contact regions, each contact region having an ion well, in the multiple diffusion regions, and each of the multiple metallic test fingers is orthogonal to the multiple polysilicon lines and electrically connected with each ion well via a contact plug.
    Type: Grant
    Filed: November 2, 2001
    Date of Patent: February 18, 2003
    Assignee: United Microelectronics Corp.
    Inventor: Cheng-Nan Lin
  • Publication number: 20030022397
    Abstract: A through-substrate etching process is monitored by providing a sacrificial electrode in proximity to a desired etch window on the substrate. An etch process is performed on the substrate. The etch process is monitored by measuring an electrical property of either the substrate or the sacrificial electrode or both.
    Type: Application
    Filed: July 26, 2001
    Publication date: January 30, 2003
    Inventors: Jeffery S. Hess, Steven D. Leith, Donald W. Schulte, William Edwards, Jeffrey S. Obert, Timothy R. Emery