And Epitaxial Semiconductor Formation In Groove Patents (Class 438/429)
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Patent number: 11164974Abstract: A transistor includes a semiconductor fin with a subfin layer of a subfin material selected from a first group III-V compound a channel layer of a channel material directly on the subfin layer and extending upwardly therefrom, the channel material being a second group III-V compound different from the first group III-V compound. A gate structure is in direct contact with the channel layer of the semiconductor fin, where the gate structure is further in direct contact with one of (i) a top surface of the subfin layer, the top surface being exposed where the channel layer meets the subfin layer because the channel layer is narrower than the subfin layer, or (ii) a liner layer of liner material in direct contact with opposing sidewalls of the subfin layer, the liner material being distinct from the first and second group III-V compounds.Type: GrantFiled: September 29, 2017Date of Patent: November 2, 2021Assignee: Intel CorporationInventors: Willy Rachmady, Matthew V. Metz, Gilbert Dewey, Nancy Zelick, Harold Kennel, Nicholas G. Minutillo, Cheng-Ying Huang
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Patent number: 11056568Abstract: A method is provided. First and second fins are etched to form a first recess over the etched first fin and a second recess over the etched second fin. A first composite fin and a second composite fin are concurrently epitaxially grown respectively in the first recess and the second recess. The first composite fin includes a plurality of nanowire channels and at least one sacrificial layer. The second composite fin includes at least one nanowire channel and at least one sacrificial layer. A number of the plurality of nanowire channels of the first composite fin is greater than a number of the at least one nanowire channel of the second composite fin. A dielectric material is recessed to expose at least a portion of the first composite fin and at least a portion of the second composite fin.Type: GrantFiled: June 24, 2019Date of Patent: July 6, 2021Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Georgios Vellianitis, Gerben Doornbos
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Patent number: 10566250Abstract: The disclosed technology generally relates to semiconductor devices, and more specifically to a semiconductor device having a high aspect ratio channel layer. In one aspect, semiconductor device includes a semiconductor substrate having formed thereon a dielectric isolation layer having an opening formed therethrough. The semiconductor device additionally includes a filling isolation structure having a portion formed in the opening and a portion protruding above the dielectric isolation layer, wherein the filling isolation structure comprises a dielectric filling layer. The semiconductor device additionally includes a dielectric layer formed on the dielectric isolation layer, wherein the dielectric layer and the dielectric filling layer have top surfaces that are substantially co-planar to form a common top surface.Type: GrantFiled: February 8, 2019Date of Patent: February 18, 2020Assignee: IMEC vzwInventors: Bernardette Kunert, Niamh Waldron, Weiming Guo
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Patent number: 10535529Abstract: Techniques for fin length variability control are provided. In one aspect, a method of patterning fins in a wafer includes: depositing a hardmask and a tone invert layer on the wafer; patterning trenches in the tone invert layer; forming inverse tone etch masks on the hardmask within the trenches, wherein the inverse tone etch masks include inner and outer inverse tone etch masks; forming a save mask with opposite ends thereof aligned with the outer inverse tone etch masks; using the save mask to selectively remove unmasked portions of the tone invert layer; removing the outer inverse tone etch masks, wherein the inner inverse tone etch masks that remain have a uniform length L; patterning the hardmask into individual fin hardmasks using the inner inverse tone etch masks; and patterning fins in the wafer using the fin hardmasks. A device having fins of a uniform length L is also provided.Type: GrantFiled: June 5, 2018Date of Patent: January 14, 2020Assignee: International Business Machines CorporationInventors: Praveen Joseph, Ekmini A. De Silva, Stuart A. Sieg, Eric Miller
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Patent number: 10522366Abstract: Disclosed is a method of fabricating a semiconductor device. The method includes forming a lower layer on a substrate, forming on the lower layer a sacrificial layer and an etching pattern, forming a first spacer layer on the sacrificial layer and the etching pattern, etching the sacrificial layer and the first spacer layer to form a sacrificial pattern and a first spacer on at least a portion of a top surface of the sacrificial pattern, forming a second spacer layer on the sacrificial pattern and the first spacer, etching the second spacer layer and the first spacer to form a second spacer on a sidewall of the sacrificial pattern, and partially etching the lower layer to form a pattern. The second spacer is used as an etching mask to partially etch the lower layer.Type: GrantFiled: September 17, 2018Date of Patent: December 31, 2019Assignee: Samsung Electronics Co., Ltd.Inventors: Hyunchul Lee, Yunseung Kang, Sounghee Lee, Jiseung Lee, Sanggyo Chung
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Patent number: 10460938Abstract: Techniques disclosed herein provide a method of patterning for creating high-resolution features and also for cutting on pitch of sub-resolution features. Techniques include forming bi-layer or multi-layer mandrels and then forming one or more lines of material running along sidewalls of the mandrels. The different materials can have different etch resistivities to be able to selectively etch one or more of the materials to create features and create cuts and blocks where specified. Etching using an etch mask positioned above or below this multi-line layer further defines a pattern that is transferred into an underlying layer. Having a mandrel of two or more layers of material enables one of those materials to be sacrificial such as when etching a spin-on reversal overcoat material that has filled-in open spaces, but leaves an overburden.Type: GrantFiled: April 14, 2017Date of Patent: October 29, 2019Assignee: Tokyo Electron LimitedInventor: Anton J. deVilliers
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Patent number: 10453683Abstract: A method for reducing crystalline defects in a semiconductor structure is presented. The method includes epitaxially growing a first crystalline material over a crystalline substrate, epitaxially growing a second crystalline material over the first crystalline material, and patterning and removing portions of the second crystalline material to form openings. The method further includes converting the first crystalline material into a non-crystalline material, depositing a thermally stable material in the openings, depositing a capping layer over the second crystalline material and the thermally stable material to form a substantially enclosed semiconductor structure, and annealing the substantially enclosed semiconductor structure.Type: GrantFiled: March 23, 2017Date of Patent: October 22, 2019Assignee: International Business Machines CorporationInventors: Stephen W. Bedell, Cheng-Wei Cheng, Kunal Mukherjee, John A. Ott, Devendra K. Sadana, Brent A. Wacaser
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Patent number: 10026641Abstract: The invention relates to an isolation structure of a semiconductor device and a method of forming. An exemplary isolation structure for a semiconductor device comprises a substrate comprising a trench; a strained material in the trench, wherein a lattice constant of the strained material is different from a lattice constant of the substrate; an oxide layer of the strained material over the strained material; a high-k dielectric layer over the oxide layer; and a dielectric layer over the high-k dielectric layer filling the trench.Type: GrantFiled: October 9, 2017Date of Patent: July 17, 2018Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Shu-Han Chen, Cheng-Hsien Wu, Clement Hsingjen Wann, Chih-Hsin Ko
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Patent number: 9934988Abstract: Disclosed is a method for processing a semiconductor wafer. The method includes forming an oxygen containing region in the semiconductor wafer, wherein forming the oxygen containing region includes introducing oxygen via a first surface into the semiconductor wafer. The method further includes creating vacancies at least in the oxygen containing region and annealing at least the oxygen containing region in an annealing process so as to form oxygen precipitates.Type: GrantFiled: December 14, 2016Date of Patent: April 3, 2018Assignee: Infineon Technologies AGInventors: Werner Schustereder, Helmut Oefner, Hans-Joachim Schulze, Sandeep Walia
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Patent number: 9786543Abstract: The invention relates to an isolation structure of a semiconductor device and a method of forming. An exemplary isolation structure for a semiconductor device comprises a substrate comprising a trench; a strained material in the trench, wherein a lattice constant of the strained material is different from a lattice constant of the substrate; an oxide layer of the strained material over the strained material; a high-k dielectric layer over the oxide layer; and a dielectric layer over the high-k dielectric layer filling the trench.Type: GrantFiled: December 7, 2015Date of Patent: October 10, 2017Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Shu-Han Chen, Cheng-Hsien Wu, Chih-Hsin Ko, Clement Hsingjen Wann
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Patent number: 9741792Abstract: Techniques for dielectric isolation in bulk nanosheet devices are provided. In one aspect, a method of forming a nanosheet device structure with dielectric isolation includes the steps of: optionally implanting at least one dopant into a top portion of a bulk semiconductor wafer, wherein the at least one dopant is configured to increase an oxidation rate of the top portion of the bulk semiconductor wafer; forming a plurality of nanosheets as a stack on the bulk semiconductor wafer; patterning the nanosheets to form one or more nanowire stacks and one or more trenches between the nanowire stacks; forming spacers covering sidewalls of the nanowire stacks; and oxidizing the top portion of the bulk semiconductor wafer through the trenches, wherein the oxidizing step forms a dielectric isolation region in the top portion of the bulk semiconductor wafer. A nanowire FET and method for formation thereof are also provided.Type: GrantFiled: October 21, 2015Date of Patent: August 22, 2017Assignee: International Business Machines CorporationInventors: Kangguo Cheng, Bruce B. Doris, Junli Wang
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Patent number: 9646880Abstract: A method is provided for forming a monolithic three-dimensional memory array. The method includes forming a first vertically-oriented polysilicon pillar above a substrate, the first vertically-oriented polysilicon pillar surrounded by a dielectric material, removing the first vertically-oriented polysilicon pillar to form a first void in the dielectric material, and filling the first void with a conductive material to form a first via.Type: GrantFiled: January 14, 2016Date of Patent: May 9, 2017Assignee: SanDisk Technologies LLCInventors: Seje Takaki, Teruyuki Mine
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Patent number: 9496331Abstract: A method for manufacturing a semiconductor device includes: preparing a semiconductor substrate, in which a first semiconductor layer is formed on a substrate; forming a first concave portion in the first semiconductor layer; forming trenches on the first semiconductor layer in the first concave portion; epitaxially growing a second semiconductor layer for embedding in each trench and the first concave portion; forming a SJ structure having PN columns including the second semiconductor layer in each trench and the first semiconductor layer between the trenches; and forming the vertical MOSFET by: forming a channel layer and a source region contacting the channel layer on the SJ structure; forming a gate electrode over the channel layer through a gate insulating film; forming a source electrode connected to the source region; and forming a drain electrode on a rear of the substrate.Type: GrantFiled: December 3, 2013Date of Patent: November 15, 2016Assignee: DENSO CORPORATIONInventors: Kouji Eguchi, Youhei Oda
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Patent number: 9240452Abstract: An array or moat isolation structure for eDRAM with heterogeneous deep trench fill and methods of manufacture is provided. The method includes forming a deep trench for a memory array and an isolation region. The method further includes forming a node dielectric on exposed surfaces of the deep trench for the memory array and the isolation region. The method further includes filling remaining portions of the deep trench for the memory array with a metal, and lining the deep trench of the isolation region with the metal. The method further includes filling remaining portions of the deep trench for the isolation region with a material, on the metal within the deep trench for the memory array. The method further includes recessing the metal within the deep trench for the memory array and the isolation region. The metal in the deep trench of the memory array is recessed to a greater depth than the metal in the isolation region.Type: GrantFiled: January 7, 2014Date of Patent: January 19, 2016Assignee: GLOBALFOUNDRIES INC.Inventors: Naoyoshi Kusaba, Oh-jung Kwon, Zhengwen Li, Hongwen Yan
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Patent number: 9117802Abstract: A semiconductor substrate can be patterned to define a trench and a feature. In an embodiment, the trench can be formed such that after filling the trench with a material, a bottom portion of the filled trench may be exposed during a substrate thinning operation. In another embodiment, the trench can be filled with a thermal oxide. The feature can have a shape that reduces the likelihood that a distance between the feature and a wall of the trench will be changed during subsequent processing. A structure can be at least partly formed within the trench, wherein the structure can have a relatively large area by taking advantage of the depth of the trench. The structure can be useful for making electronic components, such as passive components and through-substrate vias. The process sequence to define the trenches and form the structures can be tailored for many different process flows.Type: GrantFiled: June 18, 2013Date of Patent: August 25, 2015Assignee: Semiconductor Components Industries, LLCInventors: John Michael Parsey, Jr., Gordon M. Grivna
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Publication number: 20150145000Abstract: Integrated circuits with electrical components near shallow trench isolations and methods for producing such integrated circuits are provided. The method includes forming a trench is a substrate, where the trench has a trench surface. A barrier layer including silicon and germanium is formed overlying the trench surface. A shallow trench isolation is then formed with a core overlying the barrier layer, where the core includes a shallow trench isolation insulator.Type: ApplicationFiled: November 27, 2013Publication date: May 28, 2015Applicant: GLOBALFOUNDRIES, Inc.Inventors: Ran Yan, Nicolas Sassiat, Alban Zaka, Kun-Hsien Lin
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Publication number: 20150132920Abstract: A fin structure for a fin field effect transistor (FinFET) device is provided. The device includes a substrate, a first semiconductor material disposed on the substrate, a shallow trench isolation (STI) region disposed over the substrate and formed on opposing sides of the first semiconductor material, and a second semiconductor material forming a first fin and a second fin disposed on the STI region, the first fin spaced apart from the second fin by a width of the first semiconductor material. The fin structure may be used to generate the FinFET device by forming a gate layer formed over the first fin, a top surface of the first semiconductor material disposed between the first and second fins, and the second fin.Type: ApplicationFiled: January 23, 2015Publication date: May 14, 2015Inventors: Georgios Vellianitis, Mark van Dal, Blandine Duriez, Richard Kenneth Oxland
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Publication number: 20150108600Abstract: Disclosed are methods and resulting structures which provide an opening for epitaxial growth, the opening having an associated projection for reducing the size of the contact area on a substrate at which growth begins. During growth, the epitaxial material grows vertically from the contact area and laterally over the projection. The projection provides a stress relaxation region for the lateral growth to reduce dislocation and stacking faults at the side edges of the grown epitaxial material.Type: ApplicationFiled: October 17, 2013Publication date: April 23, 2015Applicant: MICRON TECHNOLOGY, INC.Inventors: Song Guo, Yushi Hu, Roy Meade, Sanh D. Tang, Michael P. Violette, David H. Wells
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Publication number: 20150102456Abstract: A semiconductor device includes a semiconductor substrate and a trench isolation. The trench isolation is located in the semiconductor substrate, and includes a first cushion layer, a second cushion layer and an insulating filler. The first cushion layer is peripherally enclosed by the semiconductor substrate, the second cushion layer is peripherally enclosed by the first cushion layer, and insulating filler is peripherally enclosed by the second cushion layer. A method for fabricating the semiconductor device is also provided herein.Type: ApplicationFiled: October 11, 2013Publication date: April 16, 2015Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Kuo-Min LIN, Wei-Lun HONG, Ying-Tsung CHEN, Liang-Guang CHEN
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Publication number: 20150056782Abstract: According to an embodiment, a super junction semiconductor device may be manufactured by introducing impurities of a first impurity type into an exposed surface of a first semiconductor layer of the first impurity type, thus forming an implant layer. A second semiconductor layer of the first impurity type may be provided on the exposed surface and trenches may be etched through the second semiconductor layer into the first semiconductor layer. Thereby first columns with first overcompensation zones obtained from the implant layer are formed between the trenches. Second columns of the second conductivity type may be provided in the trenches. The first and second columns form a super junction structure with a vertical first section in which the first overcompensation zones overcompensate a corresponding section in the second columns.Type: ApplicationFiled: October 31, 2014Publication date: February 26, 2015Inventors: Armin Willmeroth, Franz Hirler, Uwe Wahl
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Patent number: 8962434Abstract: A method including providing a semiconductor substrate including a first semiconductor device and a second semiconductor device, the first and second semiconductor devices including dummy spacers, dummy gates, and extension regions; protecting the second semiconductor device with a mask; removing the dummy spacers from the first semiconductor device; and depositing in-situ doped epitaxial regions on top of the extension regions of the first semiconductor device.Type: GrantFiled: July 10, 2012Date of Patent: February 24, 2015Assignee: International Business Machines CorporationInventors: Kangguo Cheng, Bruce B. Doris, Ali Khakifirooz, Alexander Reznicek, Thomas N. Adam
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Patent number: 8956947Abstract: A semiconductor substrate is provided in which an alignment mark is formed that can be used for an alignment even after the formation of an impurity diffused layer by the planarization of an epitaxial film. A trench is formed in an alignment region of an N?-type layer formed on an N+-type substrate. This trench is used to leave voids after the formation of a P?-type epitaxial film on the N?-type layer. Then, the voids formed in the N?-type layer can be used as an alignment mark. Thus, such a semiconductor substrate can be used to provide an alignment in the subsequent step of manufacturing the semiconductor apparatus. Thus, the respective components constituting the semiconductor apparatus can be formed at desired positions accurately.Type: GrantFiled: July 31, 2014Date of Patent: February 17, 2015Assignees: Sumco Corporation, Denso CorporationInventors: Syouji Nogami, Tomonori Yamaoka, Shoichi Yamauchi, Nobuhiro Tsuji, Toshiyuki Morishita
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Patent number: 8940615Abstract: The present invention provides a method of forming an isolation structure. A substrate is provided, and a trench is formed in the substrate. Next, a semiconductor layer is formed on a surface of the trench. A nitridation is carried out to form a nitridation layer in the semiconductor layer. Lastly, an insulation layer is filled into the trench.Type: GrantFiled: September 9, 2012Date of Patent: January 27, 2015Assignee: United Microelectronics Corp.Inventors: Te-Lin Sun, Chien-Liang Lin, Yu-Ren Wang
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Patent number: 8937366Abstract: An embodiment of the present disclosure is directed to a semiconductor device. The semiconductor devise comprises a substrate. An epitaxially grown semiconductor material is disposed over at least a portion of the substrate. A nanotemplate structure is disposed at least partially within the semiconductor material. The nanotemplate structure comprises a plurality of dielectric nanoscale features defining a plurality of nanoscale windows. An air gap is disposed between at least a portion of one or more of the nanoscale features and the semiconductor material.Type: GrantFiled: April 26, 2012Date of Patent: January 20, 2015Assignee: STC.UNMInventors: Sang M. Han, Darin Leonhardt, Swapnadip Ghosh
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Publication number: 20140357049Abstract: An embodiment is a structure comprising a substrate, a high energy bandgap material, and a high carrier mobility material. The substrate comprises a first isolation region and a second isolation region. Each of first and second isolation regions extends below a first surface of the substrate between the first and second isolation regions. The high energy bandgap material is over the first surface of the substrate and is disposed between the first and second isolation regions. The high carrier mobility material is over the high energy bandgap material. The high carrier mobility material extends higher than respective top surfaces of the first and second isolation regions to form a fin.Type: ApplicationFiled: August 14, 2014Publication date: December 4, 2014Inventors: Cheng-Hsien Wu, Chih-Hsin Ko, Clement Hsingjen Wann
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Patent number: 8878252Abstract: A structure comprises a substrate, a mask, a buffer/nucleation layer, and a group III-V compound semiconductor material. The substrate has a top surface and has a recess from the top surface. The recess includes a sidewall. The first mask is the top surface of the substrate. The buffer/nucleation layer is along the sidewall, and has a different material composition than a material composition of the sidewall. The III-V compound semiconductor material continuously extends from inside the recess on the buffer/nucleation layer to over the first mask.Type: GrantFiled: February 12, 2014Date of Patent: November 4, 2014Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Chia-Lin Yu, Chen-Hua Yu, Ding-Yuan Chen, Wen-Chih Chiou
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Patent number: 8846492Abstract: An embodiment of the disclosure includes a method of forming a semiconductor structure. A substrate has a region adjacent to a shallow trench isolation (STI) structure in the substrate. A patterned mask layer is formed over the substrate. The patterned mask layer covers the STI structure and a portion of the region, and leaves a remaining portion of the region exposed. A distance between an edge of the remaining portion and an edge of the STI structure is substantially longer than 1 nm. The remaining portion of the region is etched thereby forms a recess in the substrate. A stressor is epitaxially grown in the recess. A conductive plug contacting the stressor is formed.Type: GrantFiled: July 22, 2011Date of Patent: September 30, 2014Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Mei-Hsuan Lin, Chih-Hsun Lin, Chih-Kang Chao, Ling-Sung Wang
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Patent number: 8835276Abstract: A semiconductor substrate is provided in which an alignment mark is formed that can be used for an alignment even after the formation of an impurity diffused layer by the planarization of an epitaxial film. A trench is formed in an alignment region of an N+-type substrate. This trench is used to leave voids after the formation of an N?-type layer. Then, the voids formed in the N+-type substrate can be used as an alignment mark. Thus, such a semiconductor substrate can be used to provide an alignment in the subsequent step of manufacturing the semiconductor apparatus. Thus, the respective components constituting the semiconductor apparatus can be formed at desired positions accurately.Type: GrantFiled: December 9, 2010Date of Patent: September 16, 2014Assignees: Sumco Corporation, Denso CorporationInventors: Syouji Nogami, Tomonori Yamaoka, Shoichi Yamauchi, Nobuhiro Tsuji, Toshiyuki Morishita
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Patent number: 8822311Abstract: A III-nitride semiconductor device includes an active region for supporting current flow during forward-biased operation of the III-nitride semiconductor device. The active region includes a first III-nitride epitaxial material having a first conductivity type, and a second III-nitride epitaxial material having a second conductivity type. The III-nitride semiconductor device further includes an edge-termination region physically adjacent to the active region and including an implanted region comprising a portion of the first III-nitride epitaxial material. The implanted region of the first III-nitride epitaxial material has a reduced electrical conductivity in relation to portions of the first III-nitride epitaxial material adjacent to the implanted region.Type: GrantFiled: December 22, 2011Date of Patent: September 2, 2014Assignee: Avogy, Inc.Inventors: Isik C. Kizilyalli, Hui Nie, Andrew P. Edwards, Richard J. Brown, Donald R. Disney
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Patent number: 8809151Abstract: In sophisticated transistors, a specifically designed semiconductor material, such as a strain-inducing semiconductor material, may be sequentially provided in the drain region and the source region, thereby enabling a significant degree of lateral extension of the grown semiconductor materials without jeopardizing mechanical integrity of the transistor during the processing thereof. For example, semiconductor devices having different drain and source sides may be provided on the basis of sequentially provided embedded semiconductor materials.Type: GrantFiled: September 14, 2011Date of Patent: August 19, 2014Assignee: GLOBALFOUNDRIES Inc.Inventors: Stefan Flachowsky, Stephan-Detlef Kronholz, Jan Hoentschel, Thilo Scheiper
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Publication number: 20140217544Abstract: One illustrative method disclosed herein includes forming a trench within an isolated region of a bulk semiconductor substrate, forming a region of an insulating material in the trench and forming a semiconductor material within the trench and above the upper surface of the region of insulating material. A substrate disclosed herein includes an isolated substrate region in a bulk semiconductor substrate, a region of an insulating material that is positioned within a trench defined in the isolated substrate region and a semiconductor material positioned within the trench and above the upper surface of the region of insulating material.Type: ApplicationFiled: February 7, 2013Publication date: August 7, 2014Applicant: GLOBALFOUNDRIES Inc.Inventor: Ram Asra
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Publication number: 20140213037Abstract: Methods are provided for fabricating integrated circuits. In accordance with one embodiment, the method includes forming a portion of a semiconductor substrate at least partially bounded by a confinement isolation material. A liner dielectric is formed overlying the confinement isolation material and is treated to passivate a surface thereof An epitaxial layer of semiconductor material is then grown overlying the portion of semiconductor substrate.Type: ApplicationFiled: January 31, 2013Publication date: July 31, 2014Applicant: GLOBALFOUNDRIES, INC.Inventors: Nicholas LiCausi, Jody Fronheiser, Errol Todd Ryan
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Patent number: 8785290Abstract: A method for manufacturing a semiconductor device, the method comprising, forming an opening in an insulating layer, which is formed on a semiconductor substrate, using a photoresist pattern formed on the insulating layer as a mask, forming a first element isolation portion in the semiconductor substrate by implanting an ion into the semiconductor substrate using the photoresist pattern as a mask, forming a second element isolation portion, in the semiconductor substrate, whose outer edge is outside an outer edge of the opening, by implanting an ion into the semiconductor substrate through the opening, and forming a third element isolation portion, which is inside the outer edge of the second element isolation portion, by embedding an insulating member in the opening and removing the insulating layer.Type: GrantFiled: January 22, 2013Date of Patent: July 22, 2014Assignee: Canon Kabushiki KaishaInventor: Hiroaki Naruse
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Publication number: 20140141594Abstract: A method for producing a semiconductor device is provided. The method includes: providing a wafer including an upper surface and a plurality of semiconductor mesas extending to the upper surface; forming a first support structure made of a first material and adjoining the plurality of semiconductor mesas at the upper surface so that adjacent pairs of the plurality of semiconductor mesas are bridged by the first support structure; forming a second support structure made of a second material different from the first material and adjoining the plurality of semiconductor mesas at the upper surface so that the adjacent pairs of the plurality of semiconductor mesas are bridged by the second support structure; removing the first support structure; and at least partly removing the second support structure.Type: ApplicationFiled: November 21, 2012Publication date: May 22, 2014Applicant: INFINEON TECHNOLOGIES AUSTRIA AGInventor: Kurt Sorschag
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Patent number: 8728906Abstract: A method includes forming a hard mask over a substrate, patterning the hard mask to form a first plurality of trenches, and filling a dielectric material into the first plurality of trenches to form a plurality of dielectric regions. The hard mask is removed from between the plurality of dielectric regions, wherein a second plurality of trenches is left by the removed hard mask. An epitaxy step is performed to grow a semiconductor material in the second plurality of trenches.Type: GrantFiled: December 11, 2013Date of Patent: May 20, 2014Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Kai-Tai Chang, Yi-Shan Chen, Hsin-Chih Chen, Chih-Hsin Ko, Clement Hsingjen Wann
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Patent number: 8728903Abstract: A first isolation is formed on a semiconductor substrate, and a first element region is isolated via the first isolation. A first gate insulating film is formed on the first element region, and a first gate electrode is formed on the first gate insulating film. A second isolation is formed on the semiconductor substrate, and a second element region is isolated via the second isolation. A second gate insulating film is formed on the second element region, and a second gate electrode is formed on the second gate insulating film. A first oxide film is formed between the first isolation and the first element region. A second oxide film is formed between the second isolation and the second element region. The first isolation has a width narrower than the second isolation, and the first oxide film has a thickness thinner than the second oxide film.Type: GrantFiled: August 7, 2012Date of Patent: May 20, 2014Assignee: Kabushiki Kaisha ToshibaInventors: Toshitake Yaegashi, Junichi Shiozawa
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Publication number: 20140127878Abstract: Photonic devices are created by laterally growing a semiconductor material (i.e., a localized semiconductor-on-insulator layer) over a localized buried oxide (BOX) created in a semiconductor by either a trench isolation process or thermal oxidation. In one embodiment, and after trench formation in a semiconductor substrate, the trench is filled with oxide to create a localized BOX. The top surface of the BOX is recessed to depth below the topmost surface of the semiconductor substrate to expose sidewall surfaces of the semiconductor substrate within each trench. A semiconductor material is then epitaxially grown from the exposed sidewall surfaces of the semiconductor substrate.Type: ApplicationFiled: November 2, 2012Publication date: May 8, 2014Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Solomon Assefa, William M. Green, Marwan H. Khater, Yurri A. Vlasov
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Patent number: 8709910Abstract: A semiconductor process includes the following steps. A semiconductor substrate is provided. The semiconductor substrate has a patterned isolation layer and the patterned isolation layer has an opening exposing a silicon area of the semiconductor substrate. A silicon rich layer is formed on the sidewalls of the opening. An epitaxial process is performed to form an epitaxial structure on the silicon area in the opening.Type: GrantFiled: April 30, 2012Date of Patent: April 29, 2014Assignee: United Microelectronics Corp.Inventors: Chin-I Liao, Chia-Lin Hsu, Yung-Lun Hsieh, Chien-Hao Chen, Bo-Syuan Lee, Min-Chung Cheng
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Patent number: 8703578Abstract: A HKMG device with PMOS eSiGe source/drain regions is provided. Embodiments include forming first and second HKMG gate stacks on a substrate, each including a SiO2 cap, forming extension regions at opposite sides of the first HKMG gate stack, forming a nitride liner and oxide spacers on each side of HKMG gate stack; forming a hardmask over the second HKMG gate stack; forming eSiGe at opposite sides of the first HKMG gate stack, removing the hardmask, forming a conformal liner and nitride spacers on the oxide spacers of each of the first and second HKMG gate stacks, and forming deep source/drain regions at opposite sides of the second HKMG gate stack.Type: GrantFiled: May 29, 2012Date of Patent: April 22, 2014Assignee: GlobalFoundries Singapore Pte. Ltd.Inventors: Jan Hoentschel, Shiang Yang Ong, Stefan Flachowsky, Thilo Scheiper
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Publication number: 20140099771Abstract: A method includes forming a hard mask over a substrate, patterning the hard mask to form a first plurality of trenches, and filling a dielectric material into the first plurality of trenches to form a plurality of dielectric regions. The hard mask is removed from between the plurality of dielectric regions, wherein a second plurality of trenches is left by the removed hard mask. An epitaxy step is performed to grow a semiconductor material in the second plurality of trenches.Type: ApplicationFiled: December 11, 2013Publication date: April 10, 2014Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Kai-Tai Chang, Yi-Shan Chen, Hsin-Chih Chen, Chih-Hsin Ko, Clement Hsingjen Wann
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Patent number: 8686474Abstract: A structure comprises a substrate, a mask, a buffer/nucleation layer, and a group III-V compound semiconductor material. The substrate has a top surface and has a recess from the top surface. The recess includes a sidewall. The first mask is the top surface of the substrate. The buffer/nucleation layer is along the sidewall, and has a different material composition than a material composition of the sidewall. The III-V compound semiconductor material continuously extends from inside the recess on the buffer/nucleation layer to over the first mask.Type: GrantFiled: January 14, 2013Date of Patent: April 1, 2014Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Ding-Yuan Chen, Wen-Chih Chiou, Chia-Lin Yu, Chen-Hua Yu
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Publication number: 20140077332Abstract: The disclosure is related to a band engineered semiconductor device comprising a substrate, a protruding structure that is formed in a recess in the substrate and is extending above the recess having a buried portion and an extended portion, and wherein at least the extended portion comprises a semiconductor material having an inverted āVā band gap profile with a band gap value increasing gradually from a first value at lateral edges of the structure to a second value, higher than the first value, in a center of the structure. The disclosure is also related to the method of manufacturing of such band engineered semiconductor device.Type: ApplicationFiled: September 12, 2013Publication date: March 20, 2014Applicants: GLOBALFOUNDRIES Inc., IMECInventors: Benjamin Vincent, Geert Hellings, David Brunco
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Patent number: 8673706Abstract: The invention includes methods of forming layers comprising epitaxial silicon. In one implementation, an opening is formed within a first material received over a monocrystalline material. Opposing sidewalls of the opening are lined with a second material, with monocrystalline material being exposed at a base of the second material-lined opening. A silicon-comprising layer is epitaxially grown from the exposed monocrystalline material within the second material-lined opening. At least a portion of the second material lining is in situ removed. Other aspects and implementations are contemplated.Type: GrantFiled: September 1, 2004Date of Patent: March 18, 2014Assignee: Micron Technology, Inc.Inventors: Nirmal Ramaswamy, Gurtej S. Sandhu, Chris M. Carlson, F. Daniel Gealy
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Patent number: 8629040Abstract: A method includes forming a hard mask over a substrate, patterning the hard mask to form a first plurality of trenches, and filling a dielectric material into the first plurality of trenches to form a plurality of dielectric regions. The hard mask is removed from between the plurality of dielectric regions, wherein a second plurality of trenches is left by the removed hard mask. An epitaxy step is performed to grow a semiconductor material in the second plurality of trenches.Type: GrantFiled: November 16, 2011Date of Patent: January 14, 2014Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Kai-Tai Chang, Yi-Shan Chen, Hsin-Chih Chen, Chih-Hsin Ko, Clement Hsingjen Wann
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Patent number: 8629534Abstract: A semiconductor structure includes a Si substrate, a supporting layer and a blocking layer formed on the substrate and an epitaxy layer formed on the supporting layer. The supporting layer defines a plurality of grooves therein to receive the blocking layer. The epitaxy layer is grown from the supporting layer. A plurality of slots is defined in the epitaxy layer and over the blocking layer. The epitaxy layer includes an N-type semiconductor layer, a light-emitting layer and a P-type semiconductor layer.Type: GrantFiled: June 25, 2013Date of Patent: January 14, 2014Assignee: Advanced Optoelectronics Technology, Inc.Inventors: Shih-Cheng Huang, Po-Min Tu, Shun-Kuei Yang, Chia-Hung Huang
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Patent number: 8623742Abstract: A reduction in material loss of trench isolation structures prior to forming a strain-inducing semiconductor alloy in transistor elements may result in superior device uniformity, for instance with respect to drive current and threshold voltage. To this end, at least one etch process using diluted hydrofluoric acid may be omitted when forming the shallow trench isolations, while at the same time providing a high degree of compatibility with conventional process strategies.Type: GrantFiled: April 4, 2011Date of Patent: January 7, 2014Assignee: GLOBALFOUNDRIES Inc.Inventors: Stephan Kronholz, Matthias Kessler, Thomas Feudel
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Patent number: 8603879Abstract: A method for fabricating a super-junction semiconductor power device with reduced Miller capacitance includes the following steps. An N-type substrate is provided and a P-type epitaxial layer is formed on the N-type substrate. At least a trench is formed in the P-type epitaxial layer followed by forming a buffer layer on interior surface in the trench. An N-type dopant layer is filled into the trench and then the N-type dopant layer is etched to form a recessed structure at an upper portion of the trench. A gate oxide layer is formed, and simultaneously, dopants in the N-type dopant layer diffuse into the P-type epitaxial layer, forming an N-type diffusion layer. Finally, a gate conductor is filled into the recessed structure and an N-type source doped region is formed around the gate conductor in the P-type epitaxial layer.Type: GrantFiled: May 15, 2013Date of Patent: December 10, 2013Assignee: Anpec Electronics CorporationInventors: Yung-Fa Lin, Shou-Yi Hsu, Meng-Wei Wu, Yi-Chun Shih
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Patent number: 8603894Abstract: A complementary metal-oxide semiconductor (CMOS) structure includes a substrate and a P-type field effect transistor (FET) and an N-type FET disposed adjacent to one another on the substrate. Each FET includes a silicon-on-insulator (SOI) region, a gate electrode disposed on the SOI region, a source stressor, and a drain stressor disposed across from the source stressor relative to the gate electrode, wherein proximities of the source stressor and the drain stressor to a channel of a respective FET are substantially equal.Type: GrantFiled: March 19, 2012Date of Patent: December 10, 2013Assignee: International Business Machines CorporationInventors: Amlan Majumdar, Xinhui Wang
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Patent number: 8580650Abstract: An integrated circuit containing an extended drain MOS transistor with deep semiconductor (SC) RESURF trenches in the drift region, in which each deep SC RESURF trench has a semiconductor RESURF layer at a sidewall of the trench contacting the drift region. The semiconductor RESURF layer has an opposite conductivity type from the drift region. The deep SC RESURF trenches have depth:width ratios of at least 5:1, and do not extend through a bottom surface of the drift region. A process of forming an integrated circuit with deep SC RESURF trenches in the drift region by etching undersized trenches and counterdoping the sidewall region to form the semiconductor RESURF layer. A process of forming an integrated circuit with deep SC RESURF trenches in the drift region by etching trenches and growing an epitaxial layer on the sidewall region to form the semiconductor RESURF layer.Type: GrantFiled: October 28, 2011Date of Patent: November 12, 2013Assignee: Texas Instruments IncorporatedInventors: Marie Denison, Sameer Pendharkar
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Patent number: 8541278Abstract: A method for fabricating a super-junction semiconductor power device with reduced Miller capacitance includes the following steps. An N-type substrate is provided and a P-type epitaxial layer is formed on the N-type substrate. At least a trench is formed in the P-type epitaxial layer followed by forming a buffer layer on interior surface in the trench. An N-type dopant layer is filled into the trench and then the N-type dopant layer is etched to form a recessed structure at an upper portion of the trench. A gate oxide layer is formed, and simultaneously, dopants in the N-type dopant layer diffuse into the P-type epitaxial layer, forming an N-type diffusion layer. Finally, a gate conductor is filled into the recessed structure and an N-type source doped region is formed around the gate conductor in the P-type epitaxial layer.Type: GrantFiled: September 15, 2011Date of Patent: September 24, 2013Assignee: Anpec Electronics CorporationInventors: Yung-Fa Lin, Shou-Yi Hsu, Meng-Wei Wu, Main-Gwo Chen, Yi-Chun Shih