Utilizing Multilayered Mask Patents (Class 438/736)
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Patent number: 11990340Abstract: Embodiments provide a semiconductor device and a method of manufacturing the same. The method includes: providing a layer to be etched; forming a patterned first mask layer on the layer to be etched; and forming a patterned second mask layer formed on the layer to be etched, where the second mask layer and the first mask layer jointly define an opening, which exposes the layer to be etched; and etching the layer to be etched using the first mask layer and the second mask layer as masks, thus forming a pattern to be etched. The above-described method of manufacturing the semiconductor device allows the feature size of the first mask layer and the second mask layer to be relatively larger while keeping the device feature size the same, makes it possible to further reduce the feature size of the device.Type: GrantFiled: June 8, 2021Date of Patent: May 21, 2024Assignee: CHANGXIN MEMORY TECHNOLOGIES, INC.Inventor: ChihCheng Liu
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Patent number: 11646264Abstract: The invention provides a semiconductor structure. The semiconductor structure includes a substrate, a first inter metal dielectric (IMD) layer, a second inter metal dielectric layer and a third inter metal dielectric layer sequentially arranged on the substrate. The first inter metal dielectric layer includes at least one first wire, the second inter metal dielectric layer includes at least one mask layer, and the third inter metal dielectric layer includes at least one third wire and a super via. The super via penetrates through the second inter metal dielectric layer, and electrically connect to the first wire and the third wire, and part of the super via directly contacts the mask layer in the second inter metal dielectric layer.Type: GrantFiled: February 4, 2021Date of Patent: May 9, 2023Assignee: UNITED MICROELECTRONICS CORP.Inventors: Min-Shiang Hsu, Yu-Han Tsai, Chih-Sheng Chang
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Patent number: 11365117Abstract: A MEMS device is provided. The MEMS device includes a substrate having at least one contact, a first dielectric layer disposed on the substrate, at least one metal layer disposed on the first dielectric layer, a second dielectric layer disposed on the first dielectric layer and the metal layer and having a recess structure, and a structure layer disposed on the second dielectric layer and having an opening. The opening is disposed to correspond to the recess structure, and the cross-sectional area at the bottom of the opening is smaller than the cross-sectional area at the top of the recess structure. The MEMS device also includes a packaging layer, and at least a portion of the packaging layer is disposed in the opening and the recess structure. The second dielectric layer, the structure layer, and the packaging layer define a chamber.Type: GrantFiled: December 23, 2019Date of Patent: June 21, 2022Assignee: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTEInventors: Heng-chung Chang, Jhih-Jie Huang, Chih-Ya Tsai, Jing-Yuan Lin
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Patent number: 11349104Abstract: A display panel and a method of manufacturing the same are provided. The method of manufacturing the display panel includes providing a substrate, and forming other layers on the substrate sequentially. Accordingly, a first via hole, a second via hole, and a third via hole are formed. The first via hole and the second via hole are filled with a flexible material to form a flexible layer and a stress release unit, respectively. Then, a metal layer which fills the third via hole is formed on the interlayer dielectric layer.Type: GrantFiled: November 7, 2018Date of Patent: May 31, 2022Assignee: Wuhan China Star Optoelectrenics Semiconductor Display Technology Co., Ltd.Inventor: Chenghao Bu
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Patent number: 11289336Abstract: Present disclosure provides a method for multi-level etch. The method includes providing a substrate, forming a first reference feature over a control region of the substrate, forming an etchable layer over the first reference feature and a target region over the substrate, patterning a masking layer over the etchable layer, the masking layer having a first opening projecting over the control region and a second opening projecting over the target region, and removing a portion of the etchable layer through the first opening and the second opening until the first reference feature is reached. A semiconductor sensing device manufactured by the multi-level etch is also disclosed.Type: GrantFiled: January 7, 2020Date of Patent: March 29, 2022Assignee: Helios Bioelectronics Inc.Inventors: Cheng-Che Lee, Lin-Chien Chen
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Patent number: 11195792Abstract: A semiconductor structure includes a first metallization layer disposed on a first etch stop layer. The first metallization layer includes a first conductive line and a second conductive line disposed in a first dielectric layer. The height of the first conductive line is greater than a height of the second conductive line. The semiconductor structure further includes a first via layer having a second dielectric layer disposed on a top surface of the first metallization layer and a first via in the second dielectric layer. The first via is configured to expose a portion of a top surface of the second conductive line. The semiconductor structure further includes a first conductive material disposed in the first via.Type: GrantFiled: January 10, 2020Date of Patent: December 7, 2021Assignee: International Business Machines CorporationInventors: Brent Alan Anderson, Lawrence A. Clevenger, Christopher J. Penny, Kisik Choi, Nicholas Anthony Lanzillo, Robert Robison
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Patent number: 11158798Abstract: A system for producing a layer of aligned carbon nanotubes, the system comprising: a sprayer, a solution delivery tube configured to deliver a carbon nanotube solution to the sprayer, the carbon nanotube solution including carbon nanotubes dispersed in chloroform, and a reservoir configured to contain a water subphase. The sprayer is configured to generate a continuous spray of the carbon nanotube solution. The continuous floating layer is supported by the subphase. The spray of carbon nanotube solution includes droplets of the carbon nanotube solution, the droplets having a median diameter in a range from about 1 to about 100 microns. The sprayer maintains the continuous floating layer of carbon nanotube solution on the subphase as a substrate is inserted into or removed from the subphase, the carbon nanotube solution being in contact with the substrate.Type: GrantFiled: August 16, 2019Date of Patent: October 26, 2021Assignee: Carbonics Inc.Inventors: Tyler Andrew Cain, Christopher Michael Rutherglen, Alexander Allen Kane, Philbert Francis Marsh, Kosmas Galatsis
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Patent number: 11145551Abstract: FinFET devices and processes to prevent fin or gate collapse (e.g., flopover) in finFET devices are provided. The method includes forming a first set of trenches in a semiconductor material and filling the first set of trenches with insulator material. The method further includes forming a second set of trenches in the semiconductor material, alternating with the first set of trenches that are filled. The second set of trenches form semiconductor structures which have a dimension of fin structures. The method further includes filling the second set of trenches with insulator material. The method further includes recessing the insulator material within the first set of trenches and the second set of trenches to form the fin structures.Type: GrantFiled: June 24, 2020Date of Patent: October 12, 2021Assignee: Tessera, Inc.Inventors: Veeraraghavan S. Basker, Kangguo Cheng, Theodoras E. Standaert, Junli Wang
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Patent number: 11049721Abstract: A self-aligned multiple patterning (SAMP) process is disclosed for formation of structures on substrates. The process provides improved local critical dimension uniformity by using a first (lower) multicolor array pattern and second (upper) multicolor array pattern. The dimensions of finally formed structures are defined by the overlap of a first spacer that is formed as part of the first multicolor array pattern and a second spacer that is formed as part of the second multicolor array pattern. The spacer widths which control the critical dimension of the formed structure may be highly uniform due to the nature of spacer formation and the use of an atomic layer deposition process for forming the spacer layers of the both first (lower) multicolor array pattern and second (upper) multicolor array pattern. In one embodiment, the structure formed by a memory hole pattern for a dynamic random access memory (DRAM).Type: GrantFiled: September 5, 2019Date of Patent: June 29, 2021Assignee: TOKYO ELECTRON LIMITEDInventors: Toshiharu Wada, Akiteru Ko, Anton deVilliers
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Patent number: 10998224Abstract: A metal pattern comprising interconnected small metal segments, medium metal segments, and large metal segments. At least one of the small metal segments comprises a pitch of less than about 45 nm and the small metal segments, medium metal segments, and large metal segments are separated from one another by variable spacing. Semiconductor devices comprising initial metallizations, systems comprising the metal pattern, and methods of forming a pattern are also disclosed.Type: GrantFiled: August 5, 2019Date of Patent: May 4, 2021Assignee: Micron Technology, Inc.Inventors: Scott L. Light, Richard J. Hill
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Patent number: 10985297Abstract: A package of photoelectric device including a substrate, at least one photoelectric device, a first barrier layer, a wavelength-converting layer, and a second barrier layer is provided. The photoelectric device is disposed on the substrate. The first barrier layer is disposed on the substrate and covers the photoelectric device. The wavelength-converting layer is disposed on the first barrier layer. The second barrier layer covers the wavelength-converting layer. A composition of the first barrier layer includes a nitrogen content of more than 0 atomic percent (at %) to 10 at %, an oxygen content of 50 at % to 70 at %, and a silicon content of 30 at % to 50 at %.Type: GrantFiled: May 27, 2019Date of Patent: April 20, 2021Assignees: Industrial Technology Research Institute, Intellectual Property Innovation CorporationInventors: Yen-Ching Kuo, Chien-Chang Hung, Jane-Hway Liao, Yi-Hsiang Huang, Shu-Tang Yeh, Hong-Ming Dai, Hung-Yi Chen
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Patent number: 10833180Abstract: Semiconductor devices and methods of forming the same include forming a doped drain structure having a first conductivity type on sidewalls of an intrinsic channel layer. An opening is etched in a middle of the channel layer. A doped source structure is formed having a second conductivity type in the opening of the channel layer.Type: GrantFiled: October 11, 2018Date of Patent: November 10, 2020Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Yi Song, Junli Wang, Chi-Chun Liu, Liying Jiang
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Patent number: 10460963Abstract: A plasma processing method of processing a processing target object, in which an organic film, a mask film and a resist film are stacked in sequence, by plasma includes a process of supplying a modifying gas, which is a H2 gas, a hydrogen halide gas, or a mixed gas containing a rare gas and a H2 gas or a hydrogen halide gas, into a chamber accommodating therein the processing target object in which a preset pattern is formed on the resist film; and modifying process of modifying the resist film of the processing target object by plasma of the modifying gas at a processing temperature equal to or less than ?20° C.Type: GrantFiled: August 10, 2016Date of Patent: October 29, 2019Assignee: TOKYO ELECTRON LIMITEDInventors: Shuhei Ogawa, Wanjae Park, Yoshihide Kihara, Masanobu Honda
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Patent number: 10147608Abstract: A method for preparing a patterned target layer is provided. A target layer is formed over a substrate. A multi-layered hard mask layer is formed over the target layer. The multi-layered hard mask layer includes a first hard mask layer over the target layer, a second hard mask layer between the target layer and the first hard mask layer, and a third hard mask layer between the target layer and the second hard mask layer, wherein a material of the second hard mask layer is different from a material of the first hard mask layer and a material of the third hard mask layer. The multi-layered hard mask layer is used as a hard mask layer to prepare a fine pattern on the target layer.Type: GrantFiled: November 9, 2017Date of Patent: December 4, 2018Assignee: NANYA TECHNOLOGY CORPORATIONInventors: Shing-Yih Shih, Chih-Wei Cheng, Ming-Tsung Ko
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Patent number: 10048418Abstract: A method of manufacturing a polarizer includes forming a first layer on a base substrate, forming a first partition wall layer on the first layer, forming a second partition wall layer on the first partition wall, forming a plurality of first partition wall patterns and a plurality of second partition walls disposed on the first partition wall patterns by etching the first partition wall and the second partition wall at the same time, forming a block copolymer layer on the first layer on which the plurality of first partition wall patterns are formed, forming a plurality of fine patterns from the block copolymer layer, and patterning the first layer using the fine patterns and the second partition wall patterns as a mask.Type: GrantFiled: September 4, 2015Date of Patent: August 14, 2018Assignee: Samsung Display Co., Ltd.Inventors: Sung-Won Cho, Jung-Ha Son, Su-Bin Bae, Yun-Jong Yeo, Joo-Hyung Lee
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Patent number: 10032639Abstract: Exemplary methods of patterning a device layer are described, including operations of patterning a protector layer and forming a first opening in a first patterning layer to expose a first portion of the protector layer and a first portion of the hard mask layer, which are then are exposed to a first etch to form a first opening in the first portion of the hard mask layer. A second opening is formed in a second patterning layer to expose a second portion of the protector layer and a second portion of the hard mask layer. The second portion of the protector layer and the second portion of the hard mask layer are exposed to an etch to form a second opening in the second portion of the hard mask layer. Exposed portions of the device layer are then etched through the first opening and the second opening.Type: GrantFiled: May 31, 2016Date of Patent: July 24, 2018Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Chi-Cheng Hung, Chun-Kuang Chen, De-Fang Chen, Wei-Liang Lin, Yu-Tien Shen
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Patent number: 9431291Abstract: According to an embodiment, a method for manufacturing a semiconductor device includes transferring a continuous second layer, forming a third layer, and removing the second layer. The second layer is transferred onto a first layer. The first layer has a first opening. The second layer covers the first opening to form a first air gap. The third layer is formed on the first layer. The third layer has a second opening. The second opening is positioned on the first air gap. The second layer is removed through the second opening.Type: GrantFiled: April 22, 2015Date of Patent: August 30, 2016Assignee: Kabushiki Kaisha ToshibaInventor: Keisuke Nakazawa
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Patent number: 9406614Abstract: A method of fabricating a semiconductor device comprises forming a first dielectric material layer on a semiconductor substrate. The first dielectric material layer is patterned to form a plurality of vias therein. A metal layer is formed on the first dielectric material layer, wherein the metal layer fills the plurality of vias. The metal layer is etched such that portions of the metal layer above the first dielectric material layer are patterned to form a plurality of metal features aligned with the plurality of vias respectively. A self-assembled monolayer film is formed on surfaces of the plurality of metal features.Type: GrantFiled: March 8, 2013Date of Patent: August 2, 2016Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Tsung-Min Huang, Chung-Ju Lee
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Patent number: 9368362Abstract: Methods of forming a semiconductor device are provided. A method of forming a semiconductor device may include forming a capping layer on a metal pattern and on an adjacent portion of an insulating layer, the capping layer comprising a first etch selectivity, with respect to the insulating layer, on the metal pattern and a second etch selectivity, with respect to the insulating layer, on the portion of the insulating layer. Moreover, the method may include forming a recess region adjacent the metal pattern by removing the capping layer from the portion of the insulating layer. At least a portion of the capping layer may remain on an uppermost surface of the metal pattern after removing the capping layer from the portion of the insulating layer. Related semiconductor devices are also provided.Type: GrantFiled: May 22, 2014Date of Patent: June 14, 2016Assignee: Samsung Electronics Co., Ltd.Inventors: Sangho Rha, Jongmin Baek, Wookyung You, Sanghoon Ahn, Nae-In Lee
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Patent number: 9312204Abstract: An integrated circuit and a method of forming an integrated circuit including a first dielectric layer including a surface, a plurality of first trenches defined in the dielectric layer surface, and a plurality of first wires, wherein each of the first wires are formed in each of the first trenches. The integrated circuit also includes a plurality of second trenches defined in the dielectric layer surface, and a plurality of second wires, wherein each of the second wires are formed in each of the second trenches. Further, the first wires comprise a first material having a first bulk resistivity and the second wires comprise a second material having a second bulk resistivity, wherein the first bulk resistivity and the second bulk resistivity are different.Type: GrantFiled: September 27, 2013Date of Patent: April 12, 2016Assignee: Intel CorporationInventors: James S. Clarke, Anthony C. Schmitz, Richard E. Schenker
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Patent number: 9287175Abstract: A fabrication method for dicing semiconductor wafers using laser cutting techniques, which can effectively prevent the devices on semiconductor die units from the phenomenon of etching undercut caused by the sequential steps after laser cutting, comprises following steps: covering the wafer surface with a protection layer; dicing the wafer by laser and separating the die units from each other; removing the laser cutting residues on the devices on the die units via wet etching by an acidic water solution; removing the protection layer by a non-acidic water solution and cleaning the devices on the die units. The selection of materials for the protection layer must consider the following factors: where (1) the materials for the protection layer must have relatively good properties for adhering and covering on the wafer; (2) the materials for the protection layer must be corrosion-resistant to the acidic water solution for etching residues.Type: GrantFiled: January 3, 2014Date of Patent: March 15, 2016Assignee: WIN SEMICONDUCTORS CORP.Inventors: Chang-Huang Hua, Ping Wei Chen, Kevin Huang, Benny Ho, Chen-Che Chin
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Patent number: 9240346Abstract: Self-aligned double patterning methods that can be used in back-end-of-line (BEOL) processing and other stages of integrate circuit device manufacturing. In these methods, line termini are masked prior to self-aligned double patterning. The self-aligned double patterning involves forming a mandrel, the shape of which is determined by a lithographic mask. That same lithographic mask is used prior to self-aligned double patterning to trim the mask that determines the locations of line termini. The methods provide precise positioning of the line termini mask relative to the line locations determined by self-aligned double patterning. The methods forms consistent end-of-line shapes and allow line termini to be placed more closely together than would otherwise be feasible.Type: GrantFiled: June 18, 2013Date of Patent: January 19, 2016Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Chia-Ying Lee, Jyu-Horng Shieh
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Patent number: 9117654Abstract: A method of fabricating an integrated circuit device includes forming first and second mask structures on respective first and second regions of a feature layer. Each of the first and second mask structures includes a dual mask pattern and an etch mask pattern thereon having an etch selectivity relative to the dual mask pattern. The etch mask patterns of the first and second mask structures are etched to partially remove the etch mask pattern from the second mask structure. Spacers are formed on opposing sidewalls of the first and second mask structures. The first mask structure is selectively removed from between the spacers in the first region to define a first mask pattern including the opposing sidewall spacers with a void therebetween in the first region, and a second mask pattern including the opposing sidewall spacers with the second mask structure therebetween in the second region.Type: GrantFiled: May 14, 2012Date of Patent: August 25, 2015Assignee: Samsung Electronics Co., Ltd.Inventors: Young-Ho Lee, Jae-Kwan Park, Jae-Hwang Sim, Sang-Yong Park
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Patent number: 9105699Abstract: The invention concerns a method comprising: forming a plurality of parallel lines (502, 504, 506) of a sacrificial material over a layer of conductive material (510) of an integrated circuit, said parallel lines being separated by trenches, at least one of said lines being interrupted along its length by an opening (516) dividing it into first and second line portions (504A, 504B) separated by a space (S); forming spacers (522, 524, 526, 528, 530) in said trenches on lateral sides of said line portions and filling at least a bottom part of said opening between the line portions; removing the sacrificial material by etching; and forming interconnection lines (302, 304A, 304B, 306A, 306B, 308, 310) of said conductive material based on a pattern defined by said spacers.Type: GrantFiled: January 29, 2014Date of Patent: August 11, 2015Assignee: STMICROELECTRONICS (CROLLES 2) SASInventor: Vincent Farys
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Patent number: 9040428Abstract: Hemispheres and spheres are formed and employed for a plurality of applications. Hemispheres are employed to form a substrate having an upper surface and a lower surface. The upper surface includes peaks of pillars which have a base attached to the lower surface. The peaks have a density defined at the upper surface by an array of hemispherical metal structures that act as a mask during an etch to remove substrate material down to the lower surface during formation of the pillars. The pillars are dense and uniform and include a microscale average diameter. The spheres are formed as independent metal spheres or nanoparticles for other applications.Type: GrantFiled: September 7, 2012Date of Patent: May 26, 2015Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Augustin J. Hong, Woo-Shik Jung, Jeehwan Kim, Jae-Woong Nahum, Devendra K. Sadana
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Patent number: 9040423Abstract: A method for manufacturing a semiconductor device is provided. A substrate having a first area with a first poly layer and a second area with a second poly layer is provided. A nitride HM film is then deposited above the first poly layer of a first device in the first area and above the second poly layer in the second area. Afterwards, a first patterned passivation is formed on the nitride HM film in the first area to cover the nitride HM film and the first device, and a second patterned passivation is formed above the second poly layer in the second area. The second poly layer in the second area is defined by the second patterned passivation.Type: GrantFiled: July 17, 2013Date of Patent: May 26, 2015Assignee: UNITED MICROELECTRONICS CORP.Inventors: Wan-Fang Chung, Ping-Chia Shih, Hsiang-Chen Lee, Che-Hao Chang, Jhih-Long Lin, Wei-Pin Huang, Shao-Nung Huang, Yu-Cheng Wang, Jaw-Jiun Tu, Chung-Che Huang
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Patent number: 9034748Abstract: Embodiments include a method comprising depositing a hard mask layer over a first layer, the hard mask layer including; lower hard mask layer, hard mask stop layer, and upper hard mask. The hard mask layer and the first layer are patterned and a spacer deposited on the patterned sidewall. The upper hard mask layer and top portion of the spacer are removed by selective etching with respect to the hard mask stop layer, the remaining spacer material extending to a first predetermined position on the sidewall. The hard mask stop layer is removed by selective etching with respect to the lower hard mask layer and spacer. The first hard mask layer and top portion of the spacer are removed by selectively etching the lower hard mask layer and the spacer with respect to the first layer, the remaining spacer material extending to a second predetermined position on the sidewall.Type: GrantFiled: September 4, 2013Date of Patent: May 19, 2015Assignee: International Business Machines CorporationInventors: Christopher V. Baiocco, Kevin K. Chan, Young-Hee Kim, Masaharu Kobayashi, Effendi Leobandung, Fei Liu, Dae-Gyu Park, Helen Wang, Xinhui Wang, Min Yang
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Patent number: 9034762Abstract: A triple patterning method is provided. The method includes providing a substrate having a first region and a second region; and forming a first material layer. The method also includes forming a second material layer; and forming a plurality of core patterns on the second material layer in the first region. Further, the method includes forming sidewall spacers on side surfaces of the core patterns; and forming first patterns on the first material layer. Further, the method includes forming a third material layer on the first material layer and the first patterns; and forming second patterns on the third material layer in the first region and third patterns on the third material layer in the second region. Further, the method also includes forming fourth patterns; and forming triple patterns on the substrate in the first region and fifth patterns on the substrate in the second region.Type: GrantFiled: February 25, 2014Date of Patent: May 19, 2015Assignee: SEMICONDUCTOR MANUFACTURING INTERNATIONAL (SHANGHAI) CORPORATIONInventor: Zhongshan Hong
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Patent number: 9018103Abstract: A method for etching features in a stack is provided. A combination hardmask is formed by forming a first hardmask layer comprising carbon or silicon oxide over the stack, forming a second hardmask layer comprising metal over the first hardmask layer, and patterning the first and second hardmask layers. The stack is etched through the combination hardmask.Type: GrantFiled: September 26, 2013Date of Patent: April 28, 2015Assignee: Lam Research CorporationInventors: Joydeep Guha, Sirish K. Reddy, Kaushik Chattopadhyay, Thomas W. Mountsier, Aaron Eppler, Thorsten Lill, Vahid Vahedi, Harmeet Singh
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Patent number: 9017564Abstract: A plasma etching method performs plasma etching on a sample, which has laminated films containing a variable layer of a magnetic film, a barrier layer of an insulating material, and a fixed layer of a magnetic film, using a hard mask, which includes at least one of a Ta film and a TiN film. The plasma etching method includes a first step of etching the laminated films using N2 gas; and a second step of etching the laminated films after the first step using mixed gas of N2 gas and gas containing carbon elements.Type: GrantFiled: February 7, 2013Date of Patent: April 28, 2015Assignee: Hitachi High-Technologies CorporationInventors: Atsushi Yoshida, Naohiro Yamamoto, Makoto Suyama, Kentaro Yamada, Daisuke Fujita
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Patent number: 8999848Abstract: A method of forming a fine pattern of a semiconductor device using double SPT process, which is capable of implementing a line and space pattern having a uniform fine line width by applying a double SPT process including a negative SPT process, is provided. The method includes a first SPT process and a second SPT process and the second SPT process includes a Negative SPT process.Type: GrantFiled: November 16, 2012Date of Patent: April 7, 2015Assignee: SK hynix Inc.Inventors: Ki Lyoung Lee, Cheol Kyu Bok, Won Kyu Kim
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Patent number: 8992792Abstract: Methods of fabricating ultra low-k dielectric self-aligned vias are described. In an example, a method of forming a self-aligned via (SAV) in a low-k dielectric film includes forming a trench pattern in a metal nitride hardmask layer formed above a low-k dielectric film formed above a substrate. A via pattern is formed in a masking layer formed above the metal nitride hardmask layer. The via pattern is etched at least partially into the low-k dielectric film, the etching comprising using a plasma etch using a chemistry based on CF4, H2, and a diluent inert gas composition.Type: GrantFiled: December 21, 2012Date of Patent: March 31, 2015Assignee: Applied Materials, Inc.Inventors: Chih-Yang Chang, Sean S. Kang, Chia-Ling Kao, Nikolaos Bekiaris
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Patent number: 8986921Abstract: A lithographic material stack including a metal-compound hard mask layer is provided. The lithographic material stack includes a lower organic planarizing layer (OPL), a dielectric hard mask layer, and the metal-compound hard mask layer, an upper OPL, an optional anti-reflective coating (ARC) layer, and a photoresist layer. The metal-compound hard mask layer does not attenuate optical signals from lithographic alignment marks in underlying material layers, and can facilitate alignment between different levels in semiconductor manufacturing.Type: GrantFiled: January 15, 2013Date of Patent: March 24, 2015Assignee: International Business Machines CorporationInventors: Daniel C. Edelstein, Bryan G. Morris, Tuan A. Vo, Christopher J. Waskiewicz, Yunpeng Yin
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Patent number: 8980762Abstract: According to one embodiment, a method for manufacturing a semiconductor device includes forming a film having different filling properties dependent on space width above the patterning film to cover the first line patterns and the second line patterns to form the film on the first line patterns and on the first inter-line pattern space while making a cavity in the first inter-line pattern space and to form the film on at least a bottom portion of the second inter-line pattern space and a side wall of each of the second line patterns. The method includes performing etch-back of the film to remove the film on the first line patterns and on the first inter-line pattern space while causing the film to remain on at least the side wall of the second line patterns.Type: GrantFiled: December 27, 2012Date of Patent: March 17, 2015Assignee: Kabushiki Kaisha ToshibaInventors: Kazunori Iida, Yuji Kobayashi
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Patent number: 8980753Abstract: A method for fabricating a metal gate transistor is disclosed. The method includes the steps of: providing a substrate having a first transistor region and a second transistor region; forming a first metal-oxide semiconductor (MOS) transistor on the first transistor region and a second MOS transistor on the second transistor region, in which the first MOS transistor includes a first dummy gate and the second MOS transistor comprises a second dummy gate; forming a patterned hard mask on the second MOS transistor, in which the hard mask includes at least one metal atom; and using the patterned hard mask to remove the first dummy gate of the first MOS transistor.Type: GrantFiled: September 21, 2010Date of Patent: March 17, 2015Assignee: United Mircroelectronics Corp.Inventors: Yeng-Peng Wang, Chun-Hsien Lin, Chiu-Hsien Yeh, Chin-Cheng Chien, Chan-Lon Yang
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Patent number: 8969214Abstract: A method of forming a pattern on a substrate includes forming spaced first features derived from a first lithographic patterning step. Sidewall spacers are formed on opposing sides of the first features. After forming the sidewall spacers, spaced second features derived from a second lithographic patterning step are formed. At least some of individual of the second features are laterally between and laterally spaced from immediately adjacent of the first features in at least one straight-line vertical cross-section that passes through the first and second features. After the second lithographic patterning step, all of only some of the sidewall spacers in said at least one cross-section is removed.Type: GrantFiled: May 14, 2013Date of Patent: March 3, 2015Assignee: Micron Technology, Inc.Inventors: Scott L. Light, Kyle Armstrong, Michael D. Hyatt, Vishal Sipani
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Patent number: 8968584Abstract: A method for manufacturing a liquid ejection head includes the steps of: disposing an etching mask layer on a substrate having a first face and a second face that is on an opposite side of the first face, the etching mask layer being disposed on the second face; forming a concave line pattern at a region of the etching mask layer other than a region where an opening for the support port is to be formed; providing an etching opening at the etching mask layer; performing anisotropic etching from a side of the second face using the etching mask layer provided with the etching opening as a mask, thus forming the supply port at the substrate; comparing the line pattern with a recess generated at the substrate, thus selecting a device chip for liquid ejection; and connecting the selected device chip to a liquid supply part.Type: GrantFiled: July 29, 2013Date of Patent: March 3, 2015Assignee: Canon Kabushiki KaishaInventors: Jun Yamamuro, Yoshinori Tagawa, Satoshi Ibe, Hiroto Komiyama, Kouji Hasegawa, Shiro Sujaku
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Patent number: 8969215Abstract: Methods of fabricating semiconductor devices and semiconductor devices fabricated thereby are provided. Two photolithography processes and two spacer processes are performed to provide final patterns that have a pitch that is smaller than a limitation of photolithography process. Furthermore, since initial patterns are formed to have line and pad portions simultaneously by performing a first photolithography process, there is no necessity to perform an additional photolithography process for forming the pad portion.Type: GrantFiled: November 13, 2013Date of Patent: March 3, 2015Assignee: Samsung Electronics Co., Ltd.Inventors: Jae-Hwang Sim, Jinhyun Shin
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Patent number: 8962491Abstract: The method includes forming an array of first separation walls on an underlying layer. A block co-polymer (BCP) layer is formed to fill inside regions of the first separation walls and gaps between the first separation walls. The BCP layer is phase-separated to include first domains that provide second separation walls covering inner sidewalls and outer sidewalls of the first separation walls and second domains that are separated from each other by the first domains.Type: GrantFiled: December 23, 2013Date of Patent: February 24, 2015Assignee: SK Hynix Inc.Inventors: Keun Do Ban, Jung Gun Heo, Cheol Kyu Bok, Myoung Soo Kim
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Patent number: 8956982Abstract: According to one embodiment, a stacked film including at least a silicon oxide film is formed by stacking a plurality of films formed of different materials and a hard mask pattern is formed on the stacked film. Then, a stacked film pattern of a predetermined shape is formed by performing anisotropic etching on the stacked film by using the hard mask pattern as an etching mask and the hard mask pattern is removed. The hard mask pattern is formed by stacking at least one first hard mask layer and at least one second hard mask layer. The first hard mask layer is formed of a material having a higher removability in wet etching than the second hard mask layer. The first hard mask layer is arranged immediately above the stacked film.Type: GrantFiled: November 18, 2011Date of Patent: February 17, 2015Assignee: Kabushiki Kaisha ToshibaInventors: Shuichi Tsubata, Hirotaka Ogihara
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Patent number: 8956886Abstract: In some embodiments, a method of controlling a photoresist trimming process in a semiconductor manufacturing process may include forming a photoresist layer atop a first surface of a substrate, wherein the photoresist layer comprises a lower layer having a first pattern to be etched into the first surface of the substrate, and an upper layer having a second pattern that is not etched into the first surface of the substrate; trimming the photoresist layer in a direction parallel to the first surface of the substrate; measuring a trim rate of the second pattern using an optical measuring tool during the trimming process; and correlating the trim rate of the second pattern to a trim rate of the first pattern to control the trim rate of the first pattern during the trimming process.Type: GrantFiled: March 11, 2014Date of Patent: February 17, 2015Assignee: Applied Materials, Inc.Inventors: Samer Banna, Olivier Joubert, Lei Lian, Maxime Darnon, Nicolas Posseme, Laurent Vallier
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Patent number: 8946091Abstract: A method for etching features in an etch layer is provided. An organic mask layer is etched, using a hard mask as an etch mask. The hard mask is removed, by selectively etching the hard mask with respect to the organic mask and etch layer. Features are etched in the etch layer, using the organic mask as an etch mask.Type: GrantFiled: April 28, 2011Date of Patent: February 3, 2015Assignee: Lam Research CorporationInventors: Youn-Jin Oh, Kenji Takeshita, Hitoshi Takahashi
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Patent number: 8945820Abstract: The present invention is a silicon-containing resist underlayer film-forming composition containing a condensation product and/or a hydrolysis condensation product of a mixture comprising: one or more kinds of a compound (A) selected from the group consisting of an organic boron compound shown by the general formula (1) and a condensation product thereof and one or more kinds of a silicon compound (B) shown by the general formula (2). Thereby, there can be provided a silicon-containing resist underlayer film-forming composition being capable of forming a pattern having a good adhesion, forming a silicon-containing film which can be used as a dry-etching mask between a photoresist film which is the upperlayer film of the silicon-containing film and an organic film which is the underlayer film thereof, and suppressing deformation of the upperlayer resist during the time of dry etching of the silicon-containing film; and a patterning process.Type: GrantFiled: November 2, 2012Date of Patent: February 3, 2015Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Tsutomu Ogihara, Takafumi Ueda, Yoshinori Taneda
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Patent number: 8932961Abstract: An illustrative test structure is disclosed herein that includes a plurality of first line features and a plurality of second line features. In this embodiment, each of the second line features have first and second opposing ends and the first and second line features are arranged in a grating pattern such that the first ends of the first line features are aligned to define a first side of the grating structure and the second ends of the first features are aligned to define a second side of the grating structure that is opposite the first side of the grating structure. The first end of the second line features has a first end that extends beyond the first side of the grating structure while the second end of the second line features has a first end that extends beyond the second side of the grating structure.Type: GrantFiled: February 13, 2012Date of Patent: January 13, 2015Assignee: GLOBALFOUNDRIES Inc.Inventors: Sohan Mehta, Tong Qing Chen, Vikrant Chauhan, Ravi Srivastava, Catherine Labelle, Mark Kelling
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Patent number: 8932960Abstract: Different portions of a continuous loop of semiconductor material are electrically isolated from one another. In some embodiments, the end of the loop is electrically isolated from mid-portions of the loop. In some embodiments, loops of semiconductor material, having two legs connected together at their ends, are formed by a pitch multiplication process in which loops of spacers are formed on sidewalls of mandrels. The mandrels are removed and a block of masking material is overlaid on at least one end of the spacer loops. In some embodiments, the blocks of masking material overlay each end of the spacer loops. The pattern defined by the spacers and the blocks are transferred to a layer of semiconductor material. The blocks electrically connect together all the loops. A select gate is formed along each leg of the loops. The blocks serve as sources/drains.Type: GrantFiled: February 26, 2013Date of Patent: January 13, 2015Assignee: Micron Technology, Inc.Inventor: Luan C. Tran
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Patent number: 8920664Abstract: According to one embodiment, a pattern forming method includes forming a physical guide that includes a first predetermined pattern in a first region on a lower layer film, and includes a second predetermined pattern and a dummy pattern in a second region on the lower layer film, forming a block polymer inside the physical guide, making the block polymer microphase-separated to form a pattern having a first polymer section and a second polymer section, removing the second polymer section to form a hole pattern, and processing the lower layer film after removal of the second polymer section, with the physical guide and the first polymer section used as a mask. Shapes of the hole patterns in the first and the second predetermined patterns are transferred to the lower layer film. A shape of the hole pattern in the dummy pattern is not transferred to the lower layer film.Type: GrantFiled: January 30, 2013Date of Patent: December 30, 2014Assignee: Kabushiki Kaisha ToshibaInventors: Yuriko Seino, Hirokazu Kato, Hiroki Yonemitsu
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Patent number: 8916051Abstract: The present invention provides a method of forming via holes. First, a substrate is provided. A plurality of first areas is defined on the substrate. A dielectric layer and a blocking layer are formed on the substrate. A patterned photoresist layer is formed on the blocking layer. The patterned photoresist layer includes a plurality of holes arranged in a regular array wherein the area of the hole array is greater than those of the first areas. The blocking layer in the first areas is removed by using the patterned photoresist layer as a mask. Lastly, the dielectric layer is patterned to form at least a via hole in the dielectric layer in the first area.Type: GrantFiled: December 23, 2010Date of Patent: December 23, 2014Assignee: United Microelectronics Corp.Inventors: Cheng-Han Wu, Chun-Chi Yu
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Patent number: 8907456Abstract: A method of fabricating integrated circuits is described. A multi-material hard mask is formed on an underlying layer to be patterned. In a first patterning process, portions of the first material of the hard mask are etched, the first patterning process being selective to etch the first material over the second material. In a second patterning process, portions of the second material of the hard mask are etched, the second patterning process being selective to etch the second material over the first material. The first and second patterning processes forming a desired pattern in the hard mask which is then transferred to the underlying layer.Type: GrantFiled: March 20, 2008Date of Patent: December 9, 2014Assignee: Olambda, Inc.Inventor: Haiqing Wei
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Patent number: 8895453Abstract: A layer with a laterally varying thickness, a substrate with a first surface and an insulation layer formed on the first surface of the substrate is provided. A plurality of at least one of recesses and openings is formed in the insulation layer, wherein the plurality is arranged at a pitch. Each of the at least one of recesses and openings has a lateral width, wherein at least one of the pitch and the lateral width varies in a lateral direction. The plurality of the at least one of recesses and openings defines a given region in the insulation layer. The insulation layer having the plurality of the at least one of the recesses and openings is tempered at elevated temperatures so that the insulation layer at least partially diffluences to provide the insulation layer with a laterally varying thickness at least in the given region.Type: GrantFiled: April 12, 2013Date of Patent: November 25, 2014Assignee: Infineon Technologies AGInventors: Hans-Joachim Schulze, Johannes Laven, Holger Schulze
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Patent number: 8883649Abstract: An improved method of performing sidewall spacer imager transfer is presented. The method includes forming a set of sidewall spacers next to a plurality of mandrels, the set of sidewall spacers being directly on top of a hard-mask layer; transferring image of at least a portion of the set of sidewall spacers to the hard-mask layer to form a device pattern; and transferring the device pattern from the hard-mask layer to a substrate underneath the hard-mask layer.Type: GrantFiled: March 23, 2011Date of Patent: November 11, 2014Assignee: International Business Machines CorporationInventors: Yunpeng Yin, John C. Arnold, Matthew E. Colburn, Sean D. Burns