Abstract: A nonwoven bulky composite sheet material has first and second vapor permeable layers on opposite sides of a third layer of a bulky, flexible material. The third layer has a thickness in the range of 0.3 to 3.0 mm before being bonded between said first and second layers. The first layer, the second layer and the third layer are bonded together to form a flexible composite sheet with a thickness of at least 0.3 3 mm and a moisture vapor transmission of at least 100 g/m.sup.2 in 24 hours.

Abstract: To improve adhesive power to the skin without impairing excellent gas permeability and water vapor permeability when a laminate film comprising a film, a fiber fabric and an adhesive layer is sealed by heating at the same time in order to prevent an invasion of liquid from a side of the adhesive bandage.In an adhesive bandage comprising a base sheet made by laminating a film on a thermoplastic fiber fabric and an adhesive layer set on a surface of the thermoplastic fiber fabric of the base sheet, the adhesive bandage is pattern-sealed. The heat seal is preferably performed under the condition that the film does not melt but the thermoplastic fiber fabric melts, and only the periphery of the adhesive bandage may be pattern-sealed.

Abstract: A non-woven fabric formed from a blend of lyocell fibers and polyester fibers has good loftiness and softness, low lint level, improved wet strength, good working properties as well as fluid retention properties.

Abstract: The present invention relates to a textile laminate comprising a fiberfill web substrate and a face layer. The fiberfill web substrate has a plurality of first fibers at the surface of the substrate. The face layer comprises a plurality of extruded second fibers which are mechanically intertangled with the plurality of first fibers at the surface of the substrate to thereby form the textile laminate. Typically, the first fibers of the fiberfill web are polyester fiberfill fibers and the second fibers of the extruded face layer are polypropylene fibers.

Abstract: Olefin/carbon monoxide alternating polymers are flash-spun to form plexifilamentary products, pulp products, and foam products from alcohol or halogenated hydrocarbon solvents having 1 to 3 carbon atoms.

Abstract: A recycled yarn or non-woven product and method for making the same, the yarn or non-woven product being made from recycled polyester fiber or fleece fabric.

Abstract: There is disclosed a prepreg including noncircular cross-section carbon fibers and a matrix resin having a flexural elastic modulus of 2.7 GPa or more and a water absorption of 3.4% or less under hot-wet conditions after curing; and another prepreg including carbon fibers and a matrix resin having an open-hole compression strength under hot-wet conditions and a compression strength after impact under room-temperature conditions of a quasi-isotropic material after curing of each 275 MPa or more. Carbon fiber-reinforced composite materials produced by curing these prepregs are excellent in open-hole compression strength under hot-wet conditions and in compression strength after impact, and can be suitably used especially as an aircraft primary structure material.

Abstract: A nonwoven lap of very fine continuous filaments, crimped or not, obtained by means of a controlled direct spinning process, with a weight between 5 g/m.sup.2 and 600 g/m.sup.2, and formed, after napping, of composite filaments separable in the direction of their length, characterized in that said composite filaments have a filament number between 0.3 dTex and 10 dTex and are formed, each, of at least three elementary filaments of at least two different materials and comprising between them at least one plane of separation or cleavage, each elementary filament having a filament number between 0.005 dTex and 2 dTex, the ratio between the cross-sectional area of each elementary filament and the total cross-sectional area of the unitary filament being between 0.5% and 90%.

Abstract: A composite product comprising an imitation leather microfibrous fabric and an impermeable polymer film coupled thereto by an adhesive material, said impermeable film being so selected that it will adhere as a coating on a polymeric plastic article manufactured in a mold by the cold injection molding technique at the time of the injection molding operations for preparing said polymeric plastic article when the composite product is present in the mold fitted to the inside surface of the mold and the impermeable polymer film side of the composite product faces the interior of the mold while preventing passage of the injected polymeric plastic through the imitation leather microfibrous fabric and the molded article coated with the composite product.

Abstract: The disclosed invention relates to split fibers and improved means and methods for obtaining them as well as their use in nonwovens and incorporation into personal care and other products. Multicomponent filaments are formed including at least two incompatible components. These filaments are drawn under hot aqueous, for example, steam, conditions causing them to split into fibers containing the incompatible components. These fibers are collected as a fine fiber nonwoven which finds utility as a component of sanitary napkins, diapers and other products.

Abstract: An improved wet-laid nonwoven fabric for a battery separator wherein 20 to 95% by weight of thermoplastic staple fibers having a single fiber diameter of 20 .mu.rm, or less are three-dimensionally entangled with hot-melt fibers having a melting point lower by 20.degree. C. than that of the thermoplastic staple fibers so that a mean fiber entangling point interval is 300 .mu.m or less, wherein at least part of the hot-melt fibers are fused to bond the fibers with each other to fix the nonwoven structure. The nonwoven fabric has a basis weight in a range from 10 to 350 g/m.sup.2, a thickness in a range from 30 to 1000 .mu.m and an apparent density in a range from 0.26 to 0.7 g/cm.sup.3, and is excellent in uniformity and mechanical strength. The wet-laid nonwoven fabric is particularly excellent in air permeability, liquid holding capability, liquid retention capability and liquid absorption rate and satisfies the requirement for a battery separator.

Abstract: This invention relates to a new nonwoven material which has very high Frazier permeability while having substantial hydrostatic head liquid barrier properties. The material is comprised of fibers which are approximately one denier and finer fibers which have sufficient strength properties so as not to need a support scrim. The fabric is quite comfortable because of its breathability, quite soft because of its construction, and protective from liquids from rain to hazardous chemicals.

Abstract: A needled mat adapted to reinforce a thermoplastic matrix material to form a composite, the mat including: (a) a plurality of discontinuous glass monofilaments present in an amount ranging from at least about 30 weight percent to about 99 weight percent of the mat on a total solids basis and having a filament coating composition thereon which is compatible with a thermoplastic matrix material; and (b) a plurality of discontinuous glass fiber strands and having a strand coating composition thereon which is compatible with the thermoplastic matrix material, wherein the glass monofilaments and glass fiber strands are essentially uniformly distributed throughout the mat.

Abstract: Described are molded bodies comprising bond material based on cellulose acetate as a bonding agent and reinforcing natural cellulose fibers or natural cellulose-containing fibers. These components are characterized by the fact that the cellulose acetate has a degree of substitution (DS) of approximately 1.2 to 2.7 and the molded bodies have a Vicat temperature of at least approximately 160.degree. C. and the ratio of the weight of cellulose acetate to the natural cellulose fibers or natural cellulose-containing fibers is approximately 10:90-90:10. These molded bodies are produced by mixing cellulose acetate with the natural cellulose fibers or the natural cellulose-containing fibers in a ratio by weight of approximately 90:10-10:90, in particular 15:85-85:15, in the total moisture content is adjusted to at least approximately 3% by weight, with respect to the total amount of the cellulose acetate in the mixture, and this mixture is molded at a temperature of approximately 220.degree. to 280.degree. C.

Abstract: A fibrous sheet is provided with an outer surface having fibrous elements which are embossed with a pattern of fine grooves that are substantially aligned from fibrous element to fibrous element. The pattern of fine grooves is embossed directly on the surface of the fibrous sheet and produces rainbow and/or hologram images on exposure to light. In contrast, prior fabrics for producing rainbow or hologram images were laminated to plastic or metal foils having pre-embossed patterns of grooves. Sheets and fabrics of the present invention are free from such impermeable foils and retain desirable attributes of breathability and other aesthetic qualities.

Abstract: A vehicle panel material comprises a mixture of recycled, reground thermo-formable material and reprocessed headliner material which includes fibrous bats with polyester fibers, glass fibers and a thermo-setting resin. The method of manufacturing such material includes the steps of shredding thermo-formable material into strips; shredding headliner material comprising thermo-formable fibrous bats, glass fibers and thermo-setting resin; mixing and carding the thermo-formable material and headliner material into a mat; heating the mat to at least partially melt the thermo-formable material; and shaping the mat into a vehicle panel.

Abstract: A needled mat adapted to reinforce a thermoplastic matrix material includes (a) a primary layer having a plurality of thermoplastic fibers in an amount greater than about 20 weight percent of the primary layer on a total solids basis, the primary layer being less than about 20 weight percent of the mat on a total solids basis; and (b) a secondary layer having a plurality of discontinuous glass fiber strands and having thereon a strand coating composition which is compatible with the thermoplastic matrix material, the secondary layer being essentially free of individual glass monofilaments.

Abstract: Fibrous substrates for the production of carbon and/or ceramic (including mixtures of these) fiber reinforced carbon and/or ceramic (including mixtures of these) matrix composites, particularly friction discs, and to methods of manufacture of same. Offcut waste fibrous sheet material may be recycled and reformed into a web useful in the manufacture of such composites.

Abstract: The invention relates to stone wool formed from stone melt and consisting of 70 to 90% by weight stone wool fibers having diameters of up to 5 .mu.m, 0 to 5% by weight stone wool fibers having diameters above 5 .mu.m, and 10 to 25% by weight shot having a diameter of at least 63 .mu.m, and in which the average diameter of the fibers is from 1 to 4 .mu.m, the ratio of average fiber length:average diameter is 1,000 to 3,000, wherein the stone wool has a density from 12 to 85 kg/m.sup.3 and thermal conductivity lambda values from 30 to 40 mW/m.degree.K at 10.degree. C.

Abstract: This invention relates to improved sheet products and specifically to improved nonwoven sheet products made from highly oriented plexifilamentary film-fibril webs. The improved sheet products have high opacity and strength with a much wider range of porosity or Gurley Hill Porosity Values. In particular, sheet products made in accordance with the present invention have considerably higher Gurley Hill Porosity Values than similar weight sheet products subject to the same finishing treatments in accordance with prior known sheet materials. Similarly, sheet products made in accordance with the present invention can be made which have much lower Gurley Hill Porosity Values than prior sheet materials. The invention includes numerous methods and data characterizing the webs and sheets that form the improved sheet materials.

Abstract: The present invention provides a laminated body comprising a uniaxially stretched laminate composed of (I) a first thermoplastic resin layer and (II) an adhesion layer which has a lower melting point than said first thermoplastic resin layer (I) and is provided on at least one surface of said thermoplastic resin layer (I), said adhesion layer (II) being composed of a composition containing (A) 100 to 30% by weight of an .alpha.-olefin (co)polymer having a melt flow rate of 0.01 g to 100 g/10 minutes obtained by (co)polymerizing an .alpha.-olefin in the presence of a catalyst which includes at least one compound of a transition metal of Group IV in the Periodic Table containing a ligand having a cyclopentadienyl skeleton, and (B) up to 7% by weight of an olefin-based polymer; in one embodiment, the present invention relates to a nonwoven or woven fabric and a reinforced laminated body, each derived from the laminated body.

Abstract: Described is a composite comprising at least one textile sheet construction composed of synthetic polymer and hybrid yarn comprising reinforcing fiber and lower melting bonding fiber. Also described is a net comprising in at least one direction hybrid yarns composed of reinforcing fiber and of lower melting bonding fiber. The composites can be used for producing bituminized roofing and sealing membranes.

Abstract: This invention relates to improved elongation properties for flash-spun plexifilamentary film-fibrils. The technique for obtaining the improved properties is to increase the length to diameter ratio of the spin orifice and to reduce the ratio of polymer in the spin solution.

Abstract: Disclosed is an absorbent structure comprising fibers, wherein the absorbent structure exhibits desired liquid transport properties. In one embodiment of the present invention, an absorbent structure comprises wettable cellulosic fibers, wherein the absorbent structure exhibits a Vertical Liquid Flux rate value at a height of about 15 centimeters of at least about 0.002 grams of liquid per minute per gram per square meter of absorbent structure per inch of cross-sectional width of the absorbent structure (g/(min*gsm*inch). The absorbent structure is suitable for use in disposable absorbent products.

Abstract: A method and apparatus for forming artificial fibers and a non-woven web therefrom includes means for generating a substantially continuous fluid stream along a primary axis, at least one extrusion die located adjacent to the continuous fluid stream for extruding a liquified resin into fibers, means for injecting the fibers into the primary fluid stream, and perturbation means for selectively perturbing the flow of fluid in the fluid stream by varying the fluid pressure on either side of the primary axis to produce crimped fibers for forming the non-woven web. The inventive manufacturing method finely tunes non-woven web material characteristics such as tensile strength, porosity, barrier properties, absorbance, and softness by varying the fluid stream perturbation frequency and amplitude. Finally, the inventive method and apparatus may be implemented in combination with melt-blown, spunbond and coform techniques for producing non-woven webs.

Abstract: A melt-extrudable polymeric strand with altered physical properties formed by extruding an emulsion comprising a melt-extrudable polymer and an immiscible component while subjecting the emulsion to ultrasonic energy. In one embodiment, a melt-extrudable polymeric strand has a plurality of fissures in the surface of the strand such that the strand has a B.E.T. surface area to six times the B.E.T. surface area of an otherwise identical strand lacking the plurality of fissures. Desirably, the strand of this embodiment has a B.E.T. surface area of within a range from about 0.10 to about 0.18 m.sup.2 /g. In a method for making such a strand, the immiscible component of the extrudable emulsion comprises a substance that is an expandable gas upon extrusion. The expandable gas forms the fissures in the strand. According to another aspect, a polymeric strand has a continuous phase which is a melt-extrudable polymer and a disperse phase which is immiscible with the continuous phase.

Abstract: The present invention relates to mat-shaped composites having porosities above 60% and densities below 0.6 g/cm.sup.3, comprising an aerogel and fibers dispersed therein, the aerogel having cracks and the aerogel fragments enclosed by the cracks, whose average volume is 0.001 mm.sup.3 to 1 cm.sup.3, being held together by the fibers. The present invention further relates to processes for producing the composites of the invention and to their use.

Abstract: The present invention relates to a nonwoven fabric including a fine denier filament having a plexifilamentary structure in which the disadvantages of polyolefins and of polyesters are offset each other while advantages of them are well utilized with a fine fibrillated structure comprising said filament. The filament comprises a mixture which is at least composed of polyolefin and polyester which are immiscible with each other and has a plexifilamentary structure. The filament is so highly fibrillated that the fibril has not been available yet and, in addition, the filament is with high strength and modulus and exhibits a good dyeing ability. The above-mentioned nonwoven fabric contains the filaments having a plexifilamentary structure in which a mixture of polyolefin and polyester which are immiscible with each other in a mixing ratio within a range of from 5/95 to 95/5 by weight and said filaments are entirely or partially bonded.

Abstract: The present invention comprises processes for preparing biodegradable fibrils from one or more biodegradable homopolymeric or copolymeric resins, said process comprising: a) forming a liquid resin mixture by melting or solvating the resin or resins; and b) introducing the liquid resin mixture to a flow of a gaseous substance. The present invention further comprises biodegradable fibrils made according to the processes of the present invention. The invention further comprises nonwoven fabrics comprising biodegradable fibrils. The invention further comprises disposable absorbent articles comprising a water-permeable topsheet, an absorbent core, and a water-impermeable backsheet, wherein the topsheet comprises a nonwoven substrate comprising biodegradable fibrils. The invention further comprises disposable articles comprising biodegradable fibrils.

Abstract: A glass-fiber-containing nonwoven polymer web is prepared by providing a nonwoven polymer web, applying a layer of glass fibers onto the nonwoven polymer web, and encapsulating the glass fibers into the nonwoven polymer web utilizing heat and pressure. Alternatively, a glass-fiber-containing polymer web is prepared by providing a first nonwoven polymer web, applying a layer of glass fibers onto the first nonwoven polymer web, superposing over the layer of glass fibers a second nonwoven polymer web, and laminating together the assemblage to encapsulate the glass fibers.

Abstract: A non-woven fabric in which large fiber bundles of the fabric intersect one another, small fiber bundles thereof intersect one another among said large fiber bundles, and the fibers of the fiber bundles are being entangled with one another among the large fiber bundles, among the small fiber bundles and at the intersecting points of the fiber bundles, may be manufactured by fluid-entangling fiber webs on a support member having large pores to obtain said large fiber bundles therein; and further fluid-entangling fiber webs of the resultant intermediate on a support member having small pores from either the same direction or the opposite direction to form said small fiber bundles therein. The non-woven fabric has excellent draping property, covering property and abrasion resistance and can be used as an interlining, as a base material for synthetic leathers, as a variety of base materials, as an interior material, as a simple garment, as a medical gown, etc.

Abstract: The present invention is a polymer/fiber matrix used as a photographic support. The fibers are of a specific glass composition and the polymer can be polyethylene, polypropylene, polystyrene, polybutylene and copolymers thereof. The matrix preferably includes between 1% and 79% fibers with the fibers having a diameter of between 0.001 mm and 0.01 mm.

Abstract: A cleaning device for cleaning a recording material bearing member has a surface contacting with the recording material bearing member. The surface as a non-woven cloth including fibers having an average thickness of below 10 .mu.m and 70% or more of said fibers each has a thickness smaller than 10 .mu.m and a density of said fibers being in a range of 0.05-0.80 g/cm.sup.3.

Abstract: The present invention provides a barrier laminate having a barrier layer and a lofty crimped-fiber nonwoven web layer, which laminate provides a foam-like resiliency, cloth-like texture and liquid barrier property. The barrier layer of the laminate is selected from films, microfiber nonwoven webs and laminates thereof, and the crimped-fiber web layer, which contains a structural fiber component and an heat-activatable adhesive component, has substantially uniformly distributed interfiber bonds. Additionally provided are thermoformed articles from the laminate and a thermoforming process for producing the articles.