Including A Nonwoven Fabric Which Is Not A Scrim Patents (Class 442/35)
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Patent number: 11976467Abstract: A multi-layered membrane comprising a first thermoplastic layer and a second thermoplastic layer, where the second layer includes expandable graphite.Type: GrantFiled: March 5, 2021Date of Patent: May 7, 2024Assignee: Holcim Technology LtdInventors: Michael J. Hubbard, Wensheng Zhou, Joseph Carr
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Patent number: 11504942Abstract: A transfer system for a composite material including: a nonwoven as carrier material and a textile layer of reinforcing fibers, wherein the reinforcing fibers consist of mono- or multifilaments or tapes and the carrier material is adhesively bonded to the layer of reinforcing fibers.Type: GrantFiled: January 19, 2018Date of Patent: November 22, 2022Assignee: Dimension-Polyant GmbHInventors: Kenneth M. Madsen, Hale S. Walcoff
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Patent number: 11452380Abstract: A suspended fabric seat includes a frame, a woven fabric suspended in the frame and a plurality of compression limiters attached to the woven fabric. The woven fabric is formed from monofilament fibers that are oriented in a first direction and textile fibers oriented in a second direction transverse to the first direction. The plurality of compression limiters are oriented in the first direction and are formed from a material compatible with the woven fabric. A method for making the suspended fabric seat is also disclosed.Type: GrantFiled: October 14, 2019Date of Patent: September 27, 2022Assignee: Illinois Tool Works Inc.Inventors: Craig Martin Oomen, Randy James Sayers, Samuel Smith
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Patent number: 11377567Abstract: An aqueous functional composition formulation is used to provide a functional composition in foamed, opacifying elements useful as a light-blocking articles. The aqueous functional composition formulation comprises: (i) glass particles such as hollow glass particles at a coverage of 0.1-2.2 g/cm2 and a (iv) water-soluble or water-dispersible organic polymeric binder that may be crosslinked. Thickeners, coating aids having an HLB of at least 5, (ii) lubricants, (iii) tinting materials, and (v) crosslinking agents can also be present in the aqueous functional composition formulation. Among other properties, the presence of the glass particles provides heat absorption capacity for the foamed, opacifying elements.Type: GrantFiled: March 17, 2020Date of Patent: July 5, 2022Assignee: EASTMAN KODAK COMPANYInventors: Mridula Nair, Stephen Swanton
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Patent number: 11370924Abstract: An aqueous functional composition formulation is used to provide a top layer or pattern in light-blocking opacifying elements. This functional composition formulation has 0.5-15% solids and the essential (i) and (iv) components and any optional (ii), (v), (vi), and (vii) components. The essential components are (i) fumed silica particles at 0.5-10 weight %; and a (iv) water-soluble or water-dispersible organic polymeric binder having a glass transition temperature (Tg) below 25° C. The weight ratio of the (i) fumed silica particles to the (iv) water-soluble or water-dispersible organic polymeric binder is 10:1 to 1:5. The optional components include: a (ii) solid or non-solid lubricant; a (v) crosslinking agent; a (vi) thickener; and a (vii) coating aid. Glass particles can also be present. The presence of the (i) fumed silica provides improved brightness, e.g. an L* value of at least 80, and uniform coatings in the opacifying element.Type: GrantFiled: June 22, 2020Date of Patent: June 28, 2022Assignee: EASTMAN KODAK COMPANYInventors: Mridula Nair, Ellen M. Pyszczek, Stephen Swanton
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Patent number: 11001011Abstract: A method of producing a fiber reinforced composite material satisfies condition 1: a thermosetting resin base material (B) includes a thermosetting resin (a) and a nonwoven fabric-shaped base material (a thermosetting resin base material satisfying the condition 1 is referred to as a thermosetting resin base material (B-1)); and condition 2: the thermosetting resin base material (B) is a base material including the thermosetting resin (a), and a porous sheet-shaped base material (b) or a film-shaped base material (c), the thermosetting resin (a) has a viscosity of 1,000 Pa·s or more at 40° C., and the thermosetting resin (a) has a minimum viscosity of 10 Pa·s or less during heating from 30° C. at a temperature rise rate of 1.5° C./min (a thermosetting resin base material satisfying the condition 2 is referred to as a thermosetting resin base material (B-2)).Type: GrantFiled: February 14, 2017Date of Patent: May 11, 2021Assignee: Toray Industries, Inc.Inventors: Tomohiro Takehara, Masato Honma, Terry Sakurai Brown, Noriyuki Hirano
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Patent number: 10920032Abstract: A foamed, opacifying element useful as a light-blocking article has a substrate; an opacifying layer disposed on the substrate, and a functional composition disposed over the opacifying layer. The functional composition comprises: (i) glass particles such as hollow glass particles. The presence of the glass particles provides additional heat absorption for the foamed, opacifying elements that can be formed into light-blocking materials.Type: GrantFiled: November 29, 2018Date of Patent: February 16, 2021Assignee: EASTMAN KODAK COMPANYInventors: Mridula Nair, Lloyd Anthony Lobo, Joseph Salvatore Sedita, Peter David Rollinson
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Patent number: 10562267Abstract: Provided is a breathable waterproof fabric including: a fabric substrate; a surface modified layer formed on a bonding surface of the fabric substrate; a dot adhesive member transferred to the surface modified layer; and a membrane bonded to the fabric substrate by the dot adhesive member.Type: GrantFiled: June 2, 2017Date of Patent: February 18, 2020Assignee: AMOGREENTECH CO., LTD.Inventor: Jong Su Seok
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Patent number: 10385489Abstract: A thermoformable non-woven material that meets at least one of the UL94 V-0 (2013) flammability standard and the ASTM E84-14 (2014) flammability standard. The material may include charring fiber having a denier per fiber at least about 3 and binding fiber having a denier per fiber between about 1 and about 8. The weight ratio of charring fiber to binding fiber may be between about 2:1 and about 4:1, and the denier per fiber of the charring fiber may be at least about twice the denier per fiber of the binding fiber.Type: GrantFiled: February 4, 2015Date of Patent: August 20, 2019Assignee: Wm. T. Burnett IP, LLCInventor: Gregory B. Davis
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Patent number: 10041564Abstract: Poly-V belts are disclosed that have a body in an elastomeric material, preferably EPDM, a plurality of durable filiform inserts longitudinally embedded in the body, and a coupling portion integrally connected to the body and comprising a plurality of V-shaped ribs in side by side arrangement alternating with V-shaped grooves. A layer of a thermoplastic material at least partially covers the ribs, and a knitted fabric is arranged over the thermoplastic material. Preferably, the thermoplastic material includes a polyolefin irradiated with a dose amount of radiation between 60 and 140 kGy.Type: GrantFiled: April 30, 2015Date of Patent: August 7, 2018Assignee: Dayco Europe S.R.L.Inventors: Giacomo Casagrande, Marco Di Meco, Paolo Di Marino, Fabrizio Breggia
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Patent number: 9895861Abstract: A unidirectionally stretchable substrate which has good shape retaining characteristics and whose weight can be easily reduced is provided. Unidirectionally 1 stretchable substrate has meshed material 2 that has a plurality of elastomeric linear members 3 arranged orthogonal to each other, the linear members having stretchability and thermoplasticity; and non-woven fabric 4 that is formed of a plurality of filaments 5, the filaments being made of a thermoplastic resin. Filaments 5 of non-woven fabric 4 have been drafted in one direction and are linearly arranged only in that direction. Non-woven fabric 4 is bonded to meshed material 2 such that direction y in which filaments 5 of the non-woven fabric 4 are arranged is parallel with one of directions y in which linear members 3 of meshed material 2 extend.Type: GrantFiled: March 18, 2011Date of Patent: February 20, 2018Assignee: JX Nippon Oil & Energy CorporationInventors: Atsushi Miyagawa, Hideo Kumehara, Shigehisa Nakazawa
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Patent number: 9695907Abstract: The present invention relates to a frictional power transmission belt containing an extensible layer forming a belt back surface, a compressive rubber layer formed on one surface of the extensible layer and frictionally engaging at the lateral surface thereof with pulleys, and a tension member embedded between the extensible layer and the compressive rubber layer along the belt length direction, in which a surface of at least a part of the compressive rubber layer to be in contact with pulleys is coated with a fiber/resin mixture layer that contains a resin component and heat-resistant fibers having a softening point or a melting point higher than a vulcanization temperature in a mixed state, and the heat-resistant fibers contain a fiber embedded so as to extend from the fiber/resin mixture layer to the compressive rubber layer.Type: GrantFiled: October 31, 2013Date of Patent: July 4, 2017Assignee: Mitsuboshi Belting Ltd.Inventors: Manabu Mitsutomi, Yoshihito Noborikawa, Tsuyoshi Takehara
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Patent number: 9566775Abstract: A geocomposite with a geonet and a geotextile. The geotextile has a nonwoven fabric layer and a woven fabric layer, with the nonwoven fabric connected by needle-punching to the woven fabric whereby fibers of the nonwoven fabric extend through and beyond the woven fabric, and the woven fabric and fibers of the nonwoven fabric extending through the woven fabric are bonded to one side of the geonet.Type: GrantFiled: March 7, 2013Date of Patent: February 14, 2017Assignee: GSE Environmental, LLCInventors: Mengjia Li, Darrell L. Heathcott
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Patent number: 9012013Abstract: Herein are disclosed face masks that are provided in a generally flat configuration and are capable of being expanded to a cup-shaped configuration. Such masks comprise at least one porous layer that comprises at least one pleat and that is capable of being expanded by at least partially unfolding the at least one pleat. The mask further comprises reinforcing netting laminated to the outer surface of the porous layer.Type: GrantFiled: December 18, 2008Date of Patent: April 21, 2015Assignee: 3M Innovative Properties CompanyInventor: Dean R. Duffy
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Patent number: 8765251Abstract: A roofing underlayment having a slip-resistant surface includes a woven polypropylene scrim laminated to a top layer made from a non-woven spun-bond polypropylene fabric. During lamination, the scrim is bonded to the top layer by a polypropylene coating that impregnates the scrim, thereby forming a structural bottom layer comprising the polypropylene-impregnated scrim. The non-woven fibers of the top layer provide a micro-textured, slip-resistant surface. A second polypropylene coating may be applied to the bottom surface of the bottom structural layer. An adhesive layer may optionally be applied either to the bottom surface of the bottom structural layer, or, if used, to the bottom surface of the second polypropylene coating.Type: GrantFiled: July 21, 2006Date of Patent: July 1, 2014Assignee: Kirsch Research and Development, LLCInventor: Mark C. Strait
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Patent number: 8669196Abstract: An impact resistant membrane and methods of preparing and utilizing the membrane are disclosed. The membrane comprises a loft layer, a first polymeric layer bonded to a first surface of the loft layer, and a second polymeric layer bonded to a second surface of the loft layer. The membrane can be fabricated by providing a loft layer and applying a polymeric layer on a first surface and on a second surface of the loft layer. The membrane has a higher resistance to failure due to impact and thus protects the underlying structure membrane for a longer time. A method of facilitating protecting a structure comprises providing a single ply membrane having a loft layer and a polymeric layer disposed on at least two surfaces of the loft layer.Type: GrantFiled: May 23, 2008Date of Patent: March 11, 2014Assignee: Cooley Group Holdings, Inc.Inventors: Naresh R. Mehta, Jeffrey Charles Flath, David Allen Pettey
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Patent number: 8663766Abstract: An elongated protective textile sleeve for protecting elongate members and methods of constructing a fabric substrate therefore are provided. The fabric substrate has a plurality of filamentary members woven, knitted or braided with one another. At least some of the filamentary members of the substrate extend to cut edges and are fabricated of a multi-component material that includes a core of a first polymeric material and an outer sheath of a second polymeric material. The outer sheath is heat-fusible and the inner core is heat-settable. The outer sheaths of the filamentary members are heat fused at least in the regions near the cut edges to keep the cut edges from fraying or the filamentary members from pulling out of the substrate. The core is heat set to form the desired shape of the protective sleeve.Type: GrantFiled: August 23, 2012Date of Patent: March 4, 2014Inventors: Timothy David Sellis, Matthew Ray Taulbee, William J. Schrepple, Philip Edward Marks
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Patent number: 8500372Abstract: A turf reinforcement mat comprises at least one polymer net layer; a non-woven mat comprising a plurality of multi-dimensional polymer fibers; and, a polymer yarn, stitching the net layer to the non-woven mat. A method for erosion control and revegetation facilitation comprises providing a turf reinforcement mat comprising at least one polymer net layer; a non-woven mat comprising a plurality of multi-dimensional polymer fibers; and, a polymer yarn, stitching the net layer to the non-woven mat; laying the turf reinforcement mat on a section of ground to be reinforced; securing the turf reinforcement mat to the ground; distributing soil and seed onto the turf reinforcement mat such that the section of ground is quickly revegetated and thereby protected from further erosion.Type: GrantFiled: September 13, 2010Date of Patent: August 6, 2013Assignee: Propex Operating Company LLCInventors: Sidney M. Weiser, Patti Weaver, Warren Sickler
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Patent number: 8314044Abstract: Permeable composite fibrous catalytic sheets comprised of at least three distinct solid phases. A first solid phase is an electrically conductive phase comprised of randomly oriented electrically conductive carbon fibers. A second solid phase is a 3-dimensional porous network of a non-conductive porous ceramic material. A third phase is comprised of catalytic particles dispersed on said 3-dimensional porous network.Type: GrantFiled: August 17, 2007Date of Patent: November 20, 2012Inventor: Juzer Jangbarwala
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Patent number: 8273429Abstract: An elongated protective textile sleeve for protecting elongate members and methods of constructing a fabric substrate therefore. The fabric substrate has a plurality of filamentary members either woven, knitted or braided with one another. At least some of the filamentary members of the substrate extend to cut edges and are fabricated of a multi-component material that includes a core of a first polymeric material and an outer sheath of a second polymeric material. The outer sheath is heat-fusible and the inner core is heat-settable. The outer sheaths of the filamentary members are heat fused at least in the regions near the cut edges to keep the cut edges from fraying or the filamentary members from pulling out of the substrate. The core is heat set to form the desired shape of the protective sleeve.Type: GrantFiled: January 18, 2007Date of Patent: September 25, 2012Assignee: Federal-Mogul World Wide, Inc.Inventors: Timothy David Sellis, Matthew Ray Taulbee, William J. Schrepple, Philip Edward Marks
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Publication number: 20120149264Abstract: A reinforcement membrane for reinforcing a roofing membrane has first and second layers including a fiberglass mat and a scrim of low-shrinkage organic fibers; a third layer comprising nonwoven low-shrinkage organic fibers providing an added mass of the low-shrinkage organic fibers for possessing latent shrinkage while the reinforcement membrane is in tension, which latent shrinkage is released in the absence of tension thereon during a temperature increase within a range of about 10° C. to about 30° C.; and a membrane coating material bonds together the three layers in tension, without completely filling interstices among the respective fibers of the three layers, wherein the interstices are adapted to be filled with a bituminous roofing composition.Type: ApplicationFiled: November 11, 2011Publication date: June 14, 2012Applicant: SAINT-GOBAIN ADFORS AMERICA, INC.Inventors: John F. Porter, Richard J. Goupil
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Patent number: 8105411Abstract: A system, in certain embodiments, includes a fluid filter that includes a first set of strips of a first filter material having a first density, and a second set of strips of a second filter material having a second density greater than the first density, wherein the first set and second set of strips are arranged in an alternating pattern to define a first filter layer. The system also includes a second filter layer comprising a third filter material having a third density greater than the second density, wherein the first filter layer is coupled to the second filter layer. In other embodiments, the system includes a fluid filter which includes a first filter material having a first density, a second filter material having a second density greater than the first density, and a third filter material having a third density greater than the second density.Type: GrantFiled: August 28, 2008Date of Patent: January 31, 2012Assignee: Illinois Tool Works Inc.Inventors: Nekheel Gajjar, Paul R. Micheli
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Patent number: 8026190Abstract: Insulating element from mineral fibers for shipbuilding with an insulating element in form of a plate or roll felt for shipbuilding the composition of the mineral fibers of the insulating element points an alkali/alkaline-earth mass ratio of the fiber structure of the insulating element is determined by an average geometrical fiber diameter of ?4 ?m and a surface weight of 0.8 through 4.3 kg/m2 and a binding agent portion above 0.5 until 4 weight %.Type: GrantFiled: September 28, 2010Date of Patent: September 27, 2011Assignee: Saint-Gobain IsoverInventors: Horst Keller, Ina Bruer, Gerald Amannt, Jean-Luc Bernard
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Patent number: 7981818Abstract: A multilayer composite sheet for use in a lead-acid battery includes a) a base layer including paper or a glass fiber mat; b) a layer of polymeric nanofibers bonded with discrete adhesive particles to a first surface of the base layer; and c) a scrim layer bonded with discrete adhesive particles to a surface of the layer of nanofibers opposite the base layer. A plate assembly for a lead-acid battery includes one or more multilayer composite sheets located adjacent or partially enclosing a lead plate.Type: GrantFiled: December 10, 2008Date of Patent: July 19, 2011Assignee: P. H. Glatfelter CompanyInventor: William N. Justice
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Patent number: 7915184Abstract: The present invention is directed to a nonwoven anti-microbial hard surface wipe, and more specifically to an anti-microbial hard surface wipe that more readily releases a disinfectant or anti-microbial agent. In a first embodiment, the nonwoven substrate of the present invention is comprised of a non-ionic binder, as well as a cationic disinfectant. The wipe is introduced into a water source and the disinfectant is readily released from the wipe so as to form a disinfectant solution. In a second embodiment, the nonwoven substrate of the present invention is comprised of a non-ionic binder and used along with a separate commercially available disinfecting or sanitizing solution. The disinfecting solution is preferably a cationic disinfecting solution, such as a cationic dual quaternary sanitizing system.Type: GrantFiled: October 31, 2003Date of Patent: March 29, 2011Assignee: Polymer Group, Inc.Inventors: Dianne Ellis, Jimmy D. West, Jennifer Mayhorn, Nick Carter
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Publication number: 20110070791Abstract: A novel textile material particularly a wonder fabric comprising of a see-through construction of plurality of yarns intersecting one another at certain angles hydro-laminated thereof with pseudo yarns formed out of staple fibers and mechanical cross linking of yarns on at least one side under specific conditions thereof resulting into a durable and multi functional material suitable for home and apparel textile applications is disclosed herein. A process for production and apparatus thereof are also disclosed.Type: ApplicationFiled: September 29, 2009Publication date: March 24, 2011Applicant: Welspun Global Brands LimitedInventor: Sachin Hanmant Kulkarni
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Patent number: 7838445Abstract: A multi-layered sheet material for wrapping metal goods to protect them from corrosion during storage has a water impermeable and water vapor-impermeable outer layer comprising a coated woven scrim and a water-impermeable and water vapor permeable inner layer comprising a micro-perforated film. The inner layer incorporates corrosion inhibitors. The outer and inner layers are bonded along their longitudinal edges leaving a space between the layers into which water vapor can migrate away from the wrapped metal product.Type: GrantFiled: May 10, 2005Date of Patent: November 23, 2010Assignees: Interwrap Inc., IBCO SRLInventor: Martin Vido
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Patent number: 7833383Abstract: Disclosed herein are embodiments of a multi-layer nonwoven fiber material, and related methods of manufacturing the material. In one exemplary embodiment, the fiber material includes a first layer of directionally aligned fibers together with a second layer of randomly dispersed fibers dispersed over the first layer. Consistent with one exemplary method for manufacturing a nonwoven fiber material, the method includes dispersing a first plurality of fibers horizontally in one or more predetermined directions, as well as dispersing a second plurality of fibers horizontally in random directions. In such an embodiment, the second plurality of fibers is dispersed over the first plurality of fibers. Moreover, an exemplary embodiment of a roofing shingle employing a nonwoven fiber material as described herein is as disclosed.Type: GrantFiled: November 16, 2007Date of Patent: November 16, 2010Assignee: Elk Premium Building Products, Inc.Inventors: Paul G. Wilson, Darrell R. Heine, John J. Andrews, Louis T. Hahn, Matti Kiik
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Patent number: 7820560Abstract: A turf reinforcement mat (10) comprises at least one polymer net layer (11); a non-woven mat (13) comprising a plurality of multi-dimensional polymer fibers (15); and, a polymer yarn (80, 81), stitching the net layer to the non-woven mat. A method for erosion control and revegetation facilitation comprises providing a turf reinforcement mat comprising at least one polymer net layer; a non-woven mat comprising a plurality of multi-dimensional polymer fibers; and, a polymer yarn, stitching the net layer to the non-woven mat; laying the turf reinforcement mat on a section of ground to be reinforced; securing the turf reinforcement mat to the ground; distributing soil and seed onto the turf reinforcement mat such that the section of ground is quickly revegetated and thereby protected from further erosion.Type: GrantFiled: July 24, 2003Date of Patent: October 26, 2010Assignee: Propex Operating Company LLCInventors: Sidney M Weiser, Patti Weaver, Warren Sickler
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Patent number: 7807590Abstract: A method of manufacturing an isotropic pitch-based carbon fiber spun yarn fabric includes the following steps of: obtaining composite yarn by winding a water-soluble polymer fiber around a surface of isotropic pitch-based carbon fiber spun yarn; obtaining a composite yarn fabric by weaving the composite yarn; and obtaining the isotropic pitch-based carbon fiber spun yarn fabric by dissolving and removing the water-soluble polymer fiber from the composite yarn fabric.Type: GrantFiled: March 22, 2005Date of Patent: October 5, 2010Assignee: Kureha CorporationInventors: Akira Takeuchi, Tatsuo Kobayashi
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Publication number: 20100243091Abstract: Stretch-resistant liners for lining pipes, pipes lined with stretch-resistant liners, and methods for lining pipes with stretch-resistant liners. The liners are made from a lamination that includes a sealing layer, a strength layer of stretch-resistant woven material that overlies the sealing layer, a support layer of non-woven resin-impregnated material that overlies the strength layer, and a barrier layer that overlies the support layer. The lamination is rolled into a tube and inverted when inserted into a pipe so that the barrier layer is the layer that abuts the interior wall of the pipe, the support layer underlies the barrier layer, the strength layer underlies the support layer and the sealing layer underlies the strength layer is contacted by materials flowing through the pipe.Type: ApplicationFiled: December 18, 2009Publication date: September 30, 2010Applicant: PERMA-LINER INDUSTRIES, INC.Inventor: Gerald Scott D'Hulster
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Patent number: 7803729Abstract: Insulating element from mineral fibers for shipbuilding with an insulating element in form of a plate or roll felt for shipbuilding the composition of the mineral fibers of the insulating element points an alkali/alkaline-earth mass ratio of the fiber structure of the insulating element is determined by an average geometrical fiber diameter of ?4 ?m and a surface weight of 0.8 through 4.3 kg/m2 and a binding agent portion above 0.5 until 4 weight %.Type: GrantFiled: October 4, 2004Date of Patent: September 28, 2010Assignee: Saint-Gobain IsoverInventors: Horst Keller, Ina Bruer, Gerald Amannt, Jean-Luc Bernard
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Publication number: 20100197183Abstract: A product and process of manufacturing a non-woven web from cotton regin for use as an industrial hydrophobic absorbent, a filter or insulator. The method of processing the cotton regin creates a low-density and, thus, a high-absorbency web. The finished web has a bulk-to-weight ratio of about 25 to 40 mils/osy. The method includes processing cotton regin to a suitable range of fiber and particle sizes, mixing the cotton regin with a thermoplastic bonding agent, and depositing the material onto a steadily advancing belt to produce a relatively low density, loosely formed web. Subsequent processing of the web in an oven softens or melts the bonding agent, thereby adheres it to other web material to give the web its required strength and integrity. One or more continuous, air-permeable layers of scrim or netting may be incorporated on or within the web to provide additional strength or particular surface characteristics.Type: ApplicationFiled: January 29, 2010Publication date: August 5, 2010Inventors: David C. Drapela, John Sellars
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Publication number: 20100066121Abstract: An improved acoustically and thermally insulating composite material suitable for use in structures such as buildings, appliances, and the interior passenger compartments and exterior components of automotive vehicles, comprising at least one airlaid fibrous layer of controlled density and composition and incorporating suitable binding agents and additives as needed to meet expectations for noise abatement, fire, and mildew resistance. Separately, an airlaid structure which provides a reduced, controlled airflow therethrough useful for acoustic insulation is provided, and which includes a woven or nonwoven scrim.Type: ApplicationFiled: March 31, 2006Publication date: March 18, 2010Inventor: James R. Gross
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Publication number: 20090075042Abstract: A laminated non-elastic tape is provided. The laminated tape may include two layers of material, each layer having warp yarns extending longitudinally of the tape and weft yarns extending transversely of the tape. The warp yarns may be non-elastic. The two layers of material having warp yarns and weft yarns may be, for example, warp-knitted weft-insertion fabrics, scrim woven fabrics, or any other suitable material that facilitates hand-tearing of the tape. The tape may include a layer of nonwoven material positioned, for example, between the two layers of material. The layers of material may be bonded together with a binder. In some embodiments, the binder may be a latex- or non-latex-based cohesive agent.Type: ApplicationFiled: November 30, 2007Publication date: March 19, 2009Applicant: ANDOVER HEALTHCARE, INC.Inventor: Thomas S. MURPHY
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Patent number: 7490893Abstract: A headliner assembly (10) includes a layer of core material (16), a binding agent (26) adjacent to the core material (16), a first layer of chopped fiberglass (14) adjacent to the binding agent (26), a scrim (20) adjacent to the first layer of chopped fiberglass (14), a catalyst (38) adjacent to the scrim (20), a cover stock (22) adjacent to the catalyst (38). The catalyst (38) and the binding agent (26) are mixed together and impregnate the core material when pressure is applied to the headliner assembly (10), thereby resulting in a rigid headliner assembly. A method of forming the headliner assembly (10) is also disclosed.Type: GrantFiled: December 2, 2003Date of Patent: February 17, 2009Assignee: Magna International Inc.Inventors: James Daniel Asbury, Normand R. Marceau, Larry F. Kocher, Janusz P. Gorowicz
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Patent number: 7429544Abstract: A gypsum or foam facer is formed by the direct in-line or off-line coating of a pre-impregnated, fibrous network matting with a secondary binder system. The pre-impregnated fibrous network is preferably formed of a randomly oriented wet use chop strand fiber material impregnated with a modified urea-formaldehyde binder system. The secondary binder system preferably consists of low glass transition acrylic or styrene-butadiene-rubber resin filled predominantly with fillers combined with a plate like reinforcement or fibrous reinforcement. In an alternative embodiment, a low basis secondary veil is layered onto the fibrous network matting with or without the secondary binder system to improve softness and decorative appearance of the formed gypsum board. In another preferred alternative embodiment, a plurality of high aspect ratio particles may be introduced to the binder prior to introduction of an optional secondary binder resin to also improve the softness and decorative appearance of gypsum board.Type: GrantFiled: April 16, 2004Date of Patent: September 30, 2008Assignee: Owens Corning Intellectual Capital, LLCInventors: Dale A. Grove, David R. Hartman
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Patent number: 7407558Abstract: A nonwoven fiber product comprising a first nonwoven fiber batt, a second nonwoven fiber batt, and a separator layer attached to each of the first fiber batt and the second fiber batt, the separator layer physically separating the first fiber batt and the second fiber batt, wherein upon application of a tensile force to the nonwoven fiber product, the first fiber batt remains attached to the separator layer and the second fiber batt separates from the separator layer. An article of furniture may incorporate the nonwoven fiber product, and/or a method for manufacturing an article of furniture may utilize the nonwoven fiber product. The nonwoven fiber product may also be utilized on an article of furniture require two different thicknesses of cushioning material.Type: GrantFiled: August 12, 2005Date of Patent: August 5, 2008Assignee: L&P Property Management CompanyInventor: Philip S. Kaylor
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Publication number: 20080166938Abstract: A nonwoven felt formed from fluoropolymer film, which is split and fibrillated to form a network structure, and then entangled.Type: ApplicationFiled: January 6, 2008Publication date: July 10, 2008Applicant: TEADIT INDUSTRIA E COMERCIO LTDA.Inventors: Marcello Cattaneo ADORNO, Jose Antonio de Almeida NETO
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Patent number: 7393799Abstract: The present invention relates to a composite sheet material that is moisture vapor permeable and substantially liquid impermeable, the composite sheet material including as layers a lightweight, non-wet laid polyester nonwoven, a polyurethane breathable film, a polymer-coated, high tenacity polyester mesh, and a lightweight, non-wet laid, polyester nonwoven material. The material is also abrasion, tear, mildew and fire resistant.Type: GrantFiled: December 9, 2003Date of Patent: July 1, 2008Assignee: Saint-Gobain Technical Fabrics Canada, LtdInventor: John Frederick Porter
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Publication number: 20080146107Abstract: An industrial packaging material comprises a woven scrim of stretchable thermoplastic tapes bonded to a stretchable non-woven water-impermeable layer. The scrim and the non-woven layer are made from a blend comprising a polyolefin and an elastomer. The thermoplastic tapes of the scrim have a degree of elongation before breaking in the range of 20% to 500%.Type: ApplicationFiled: December 5, 2007Publication date: June 19, 2008Applicants: INTERWRAP INC., IBCO SRLInventors: Martin Vido, Timothy A. Williams, Manish K. Seth
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Patent number: 7384681Abstract: A family of composite fabrics is disclosed, such fabrics comprising a relatively thick textile substrate or base to which is attached a sheer fabric, and a method for making same. Contours or three-dimensional patterns associated with the surface of the base to which the sheer fabric is attached are visible through the sheer fabric, imparting to the composite a decorative, three-dimensional quality that is both original and desirable.Type: GrantFiled: February 22, 2005Date of Patent: June 10, 2008Assignee: Milliken & CompanyInventors: Kirkland W. Vogt, Jane E. Armstrong
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Publication number: 20080121461Abstract: An improved acoustically and thermally insulating fire-retardant composite material suitable for use in structures such as buildings, appliances, and the interior passenger compartments and exterior components of automotive vehicles is provided. The material is comprised of at least one airlaid fibrous layer of controlled density and composition and incorporating suitable binding agents and additives as needed to meet expectations for noise abatement, fire-retardancy, and mildew resistance. Separately, an airlaid structure which provides a reduced, controlled airflow therethrough useful for acoustic insulation is provided, and which includes a woven or nonwoven scrim. A process for the production of the fire retardant nonwoven material is also provided.Type: ApplicationFiled: September 29, 2006Publication date: May 29, 2008Inventors: James R. Gross, Jeffrey S. Hurley, Brian E. Boehmer, Ronald T. Moose
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Patent number: 7345004Abstract: An absorbent structure can include a matrix of fibers, wherein the matrix is reinforced with a reinforcing member, such as scrim. The scrim is secured to the fibrous matrix by entanglement of fibers with the scrim and entanglement of fibers in the matrix from opposite sides of the scrim with each other. The scrim layer can be restricted to a longitudinally extending, medial region of the absorbent. In a particular arrangement, the scrim has a cross-directional width dimension which is less than a narrowest width dimension of the fibrous matrix. The scrim can be located between two, opposed, major surfaces of the fibrous matrix. The scrim has a reduced stiffness in the cross direction which promotes fit and comfort of the absorbent structure as incorporated into a disposable absorbent garment.Type: GrantFiled: July 15, 2003Date of Patent: March 18, 2008Assignee: Kimberly-Clark Worldwide, Inc.Inventors: David L. Zenker, James Martin Kaun, Michael Barth Venturino
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Publication number: 20080045101Abstract: A decorative, lightweight panel structure that is adaptable for use as interior ceiling panels, interior wall panels, and exterior sheathing or siding, which exhibits excellent rigidity, and which can be made to exhibit a combination of good sound attenuation property, excellent aesthetic appearance, uniformity of aesthetic quality, outstanding weatherability, and/or low manufacturing cost, includes a non-woven fibrous batt comprised of thermoplastic fibers, a scrim layer bonded to each of two opposite sides of the non-woven fibrous batt, and a decorative film layer having a surface indicia on an exterior side and an opposite interior side bonded to one of the scrim layers.Type: ApplicationFiled: August 18, 2006Publication date: February 21, 2008Inventors: Shannon D. Near, Kenneth P. Kastner
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Publication number: 20080020662Abstract: A roofing underlayment having a slip-resistant surface includes a woven polypropylene scrim laminated to a top layer made from a non-woven spun-bond polypropylene fabric. During lamination, the scrim is bonded to the top layer by a polypropylene coating that impregnates the scrim, thereby forming a structural bottom layer comprising the polypropylene-impregnated scrim. The non-woven fibers of the top layer provide a micro-textured, slip-resistant surface. A second polypropylene coating may be applied to the bottom surface of the bottom structural layer. An adhesive layer may optionally be applied either to the bottom surface of the bottom structural layer, or, if used, to the bottom surface of the second polypropylene coating.Type: ApplicationFiled: July 21, 2006Publication date: January 24, 2008Inventor: Mark C. Strait
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Patent number: 7309668Abstract: Disclosed herein are embodiments of a multi-layer nonwoven fiber material, and related methods of manufacturing the material. In one exemplary embodiment, the fiber material includes a first layer of directionally aligned fibers together with a second layer of randomly dispersed fibers dispersed over the first layer. Consistent with one exemplary method for manufacturing a nonwoven fiber material, the method includes dispersing a first plurality of fibers horizontally in one or more predetermined directions, as well as dispersing a second plurality of fibers horizontally in random directions. In such an embodiment, the second plurality of fibers is dispersed over the first plurality of fibers. Moreover, an exemplary embodiment of a roofing shingle employing a nonwoven fiber material as described herein is as disclosed.Type: GrantFiled: December 3, 2003Date of Patent: December 18, 2007Assignee: Elk Premium Building Products, Inc.Inventors: Paul G. Wilson, Darrell R. Heine, John J. Andrews, Louis T. Hahn, Matti Kiik
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Patent number: 7309665Abstract: A failure resistant, flame retardant vapor barrier facing for insulation is disclosed. The facing is comprised of a coating and a backing. The coating comprises a pair of coextruded composites each composite comprised of FR material, UV blocking material, pigment material and a polyolefin (e.g., LDPE). The backing is a woven substrate woven from flame retardant polyolefin (e.g., HDPE) tapes. The woven substrate is laminated to building insulation using an adhesive. The woven substrate lends strength, flexibility and form to the facing.Type: GrantFiled: January 21, 2005Date of Patent: December 18, 2007Assignee: Intertape Polymer Corp.Inventors: Naseer Mohammad Qureshi, Trevor Arthurs
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Publication number: 20070281562Abstract: The present disclosure is directed to a composite useful as a building construction material, in which one or more textile scrims are attached to a nonwoven mat. In one embodiment, a high elongation scrim layer and a low elongation scrim layer are attached to a nonwoven mat to provide high impact resistance and enhanced structural support. In a second embodiment, a nonwoven mat is reinforced with a single scrim layer having both high elongation and low elongation yarns to form a composite. The scrim layers are preferably adhesively bonded laid scrims, although other scrim types or combinations thereof may also be used. Preferably, the high elongation material is made of polyester, the low elongation material is made of glass, and the nonwoven mat is made of polypropylene. The resulting functional composite may be used as a housewrap or roofing reinforcement on vertical, horizontal, or angular exterior surfaces.Type: ApplicationFiled: June 2, 2006Publication date: December 6, 2007Inventors: Randolph S. Kohlman, W. Randolph Hursey, Philbrick Allen, Dimple P. Desai
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Patent number: 7264685Abstract: The present invention relates to a composite shoddy for use in a vehicle interior. To this end, the composite shoddy of the present invention includes an organic material having a predetermined density defining shoddy bottom layer and a scrim material having a predetermined density defining a scrim top layer. The scrim top layer is adapted to operatively engage a surface material and accommodate movement of a surface material in the shear direction. The composite shoddy further includes a bituminous mastic material having a predetermined density defining a mastic middle layer. The mastic middle layer is disposed between the shoddy bottom layer and the scrim top layer.Type: GrantFiled: December 30, 2003Date of Patent: September 4, 2007Assignee: International Automotive Components Group North America, Inc.Inventors: Jean-Jacques Katz, Kenneth R. Parrish, Theodore J. Peterson, Barry R. Wyerman