Including A Nonwoven Fabric Which Is Not A Scrim Patents (Class 442/35)
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Patent number: 6503856Abstract: Carbon fiber sheet materials having improved dimensional stability and ease of handling are provided. The sheet materials include a carbon fiber network and an adhesive polymeric material adhered to at least one surface of the carbon fiber network. The invention further provides methods of making the carbon fiber sheet materials, as well as electrodes and electrical energy storage devices which include the carbon fiber sheet material as a component thereof.Type: GrantFiled: December 5, 2000Date of Patent: January 7, 2003Assignees: Hexcel Corporation, Clark-Schwebel Tech-Fab CompanyInventors: Andrew Broadway, Gordon L. Brown, Jr., David Brian Barr
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Publication number: 20020182953Abstract: A composite fabric for use in reinforcement of cementitious boards and similar prefabricated building wall panels. The fabric includes an open mesh first component of continuously coated, high modulus of elasticity strands and a nonwoven second component fabricated from alkali resistant thermoplastic material. The high modulus strands of the first component are preferably bundled glass fibers encapsulated by alkali and water resistant thermoplastic material. The composite fabric also has suitable physical characteristics for embedment within the cement matrix of the panels or boards closely adjacent the opposed faces thereof. The reinforcement provides long-lasting, high strength tensile reinforcement and impact resistance for the panels or boards. The reinforcement also enables the boards to have smooth outer faces suitable for painting, papering, tiling or other finishing treatment.Type: ApplicationFiled: May 23, 2002Publication date: December 5, 2002Inventor: John Frederick Porter
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Publication number: 20020182967Abstract: A fire blocking material is disclosed comprising a nonwoven fabric including para-aramid fibers and pre-oxidized polyacrylonitrile, and optionally, a garnett of recycled polybenzimidazole, para-aramid or meta-aramid, or combinations thereof to form a fire blocking textile meeting Federal Aviation Administration regulation FAR 25.853 and Appendix F to Part 25.Type: ApplicationFiled: February 28, 2002Publication date: December 5, 2002Applicant: Tex Tech Industries Inc.Inventors: David F. Erb, Eliza L. Montgomery, Eric D. Ritter
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Patent number: 6475932Abstract: The fabrication of multi-layered laminated structures involves a high strength through-bonding technique. In its preferred embodiment, the structure is a nonwoven trilaminate structure which has outer layers of nonwoven material, and an inner elastomeric layer which has a plurality of openings therethrough, (e.g., an elastomeric mesh). During fabrication, beads of through-bonding adhesive (e.g., oil resistant, polybutylene-based hot melt adhesive) is applied to at least one of the nonwoven webs. The inner elastomeric mesh web and the two outer nonwoven webs are then aligned and fed into a compression nip. The compression nip compresses the webs together to obtain intimate contact of the two outer nonwoven webs through the openings in the inner elastomeric mesh web.Type: GrantFiled: January 29, 1999Date of Patent: November 5, 2002Assignee: Ato Findley, Inc.Inventors: Russell P. Stuczynski, Diane M. Strelow, James D. Carper
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Publication number: 20020160682Abstract: An acoustical insulation product for a vehicle includes a blanket of fibers and a facing material adhered to a major surface of the blanket. The product has a perimeter flange made by pressing the facing material and an edge portion of the blanket together. The flange provides stiffness to the product, and the flange is capable of being held in place on the vehicle by an attachment system.Type: ApplicationFiled: December 29, 1999Publication date: October 31, 2002Inventors: QINGYU ZENG, STEVE A. SCHUTTE, LEE A. STAELGRAEVE
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Publication number: 20020160673Abstract: A reflective insulation system. The reflective insulation system includes a reflective layer such as aluminum, a layer of fiberglass, and a layer of vapor retarding material. A first side of the layer of fiberglass is bonded to the reflective layer by a deposit of hot melt glue. The second side of the layer of fiberglass is bonded to the layer of vapor retarding material by a second deposit of hot melt glue. The vapor retarding layer may be a plastic material, such as polypropylene or a reflective material, such as aluminum.Type: ApplicationFiled: February 26, 2002Publication date: October 31, 2002Applicant: CGI Silvercote Inc.Inventors: Lawrence Zupon, David Dejarlais, James Gambatese, Stephen Neff
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Publication number: 20020151244Abstract: A screen formed from a stretched flexible surface, particularly for an external installation, comprises a non-woven fabric provided with a print. One face of the non-woven fabric is provided with a thin permeable layer formed by flakes which receive the print.Type: ApplicationFiled: April 9, 2002Publication date: October 17, 2002Inventor: Guy Gilbert Chenel
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Patent number: 6429153Abstract: The invention relates to a textile composite material used to stabilize, consolidate or reinforce soils and layers of earth, and which can also be used as a load-carrying drainage or filtering layer and comprises at least one nonwoven fabric (1). The disadvantage of nonwovens, used alone or in textile composites made of various plastic nonwovens, lies in their limited load-carrying capacity. To create a low cost textile composite material comprising at least one nonwoven fabric, having a high tear resistance in a main load direction and the ability to absorb high tensile forces without undue stretching, exclusively parallel, straight, load-carrying plastic filament yarns (2) are knitted, sewed or Raschel-knitted onto the nonwoven (1).Type: GrantFiled: November 25, 1997Date of Patent: August 6, 2002Assignee: Huesker Synthetic GmbH & CompanyInventors: Hans Welkers, Bernhard Büning
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Patent number: 6365532Abstract: Dual glass fibers can be processed into coherent webs and felts by first blending the dual glass fibers with an equal or greater amount of uncrimped fibers. Optionally, other crimped fibers can be added without significant impact on processibility.Type: GrantFiled: January 12, 2000Date of Patent: April 2, 2002Assignee: E. I. du Pont de Nemours and CompanyInventor: Reginald Thomas Kruszewski
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Modified secondary backing fabric, method for the manufacture thereof and carpet containing the same
Patent number: 6344254Abstract: A modified secondary backing fabric (20) for carpet (50) comprises a secondary backing scrim fabric (15) and a fiber batt (21) integrated with the secondary backing fabric forming the modified fabric, providing a soft face (51) opposite the face (52) presented by the scrim fabric, uninterrupted by the scrim fabric. A carpet (50) comprises a face yarn (11); a primary backing fabric (12), the face yarn being tufted into the primary backing fabric; a modified secondary backing fabric (20) attached to the primary backing fabric; and an adhesive material (14) binding the face yarn to the primary backing fabric and the primary backing fabric to the secondary backing fabric.Type: GrantFiled: June 25, 1998Date of Patent: February 5, 2002Assignees: Sind, LLC, Shaw Industries, Inc.Inventors: Gregory B. Smith, Gregory D. Fowler -
Publication number: 20010055926Abstract: Disclosed are cleaning sheets comprising an additive and perfume. The additive is preferably selected from the group consisting of wax, oil, and mixtures thereof. The cleaning sheets preferably have at least two regions, where the regions are distinguished by basis weight. In particular, the preferred cleaning sheets comprise one or more high basis weight regions having a basis weight of from about 30 to about 120 g/m2 and one or more low basis weight regions, wherein the low basis weight region(s) have a basis weight that is not more than about 80% of the basis weight of the high basis weight region(s). Also disclosed are cleaning sheets having substantial macroscopic three-dimensionality, in addition to having multiple basis weights. Optionally, the macroscopically three-dimensional cleaning sheets can comprise a scrim material, which when heated and then cooled, contracts so as to provide a macroscopic three-dimensional structure.Type: ApplicationFiled: April 12, 2001Publication date: December 27, 2001Inventors: Saeed Fereshtehkhou, Paul Joseph Russo, Wilbur Cecil Strickland, Nicola John Policicchio
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Publication number: 20010051479Abstract: Disclosed are cleaning sheets having substantial macroscopic three-dimensionality. Optionally, the macroscopically three-dimensional cleaning sheets can comprise a contractable material (e.g., a scrim material), which when heated and then cooled contracts so as to provide a macroscopic, three-dimensional structure. Macroscopic three-dimensionality is described in terms of “average peak-to-peak distance” and “surface topography index”, as well in terms of “average height differential”. Also disclosed are cleaning implements comprising a handle and the described cleaning sheets. Processes for the sheets, benefits of the processes, and articles of manufacture are also disclosed.Type: ApplicationFiled: June 14, 2001Publication date: December 13, 2001Applicant: The Procter & Gamble CompanyInventors: Saeed Fereshtehkhou, Paul Joseph Russo, Wilbur Cecil Strickland, Nicola John Policicchio
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Publication number: 20010009828Abstract: Essentially inelastic backing material for medical purposes, characterized in that the backing material has an addition of high-strength fibers, multi-strand yarns, mixed multistrands or filaments having an ultimate tensile stress strength of at least 60 cN/tex, preferably from 80 to 500 cN/tex, the high-strength fibers, multi-strand yarns, mixed multistrands or filaments having a water absorption of less than 10%, preferably less than 5% and, with particular preference, less than 3% and the high-strength fibers, multi-strand yarns, mixed multistrands or threads giving the backing material an ultimate stress strength of at least 50 N/cm, preferably from 60 to 450 N/cm and, with particular preference, from 65 to 250 N/cm, and in that the backing material is coated at least partially on at least one side with a hotmelt adhesive composition.Type: ApplicationFiled: July 10, 1998Publication date: July 26, 2001Inventors: PETER HIMMELSBACH, STEFAN BODENSCHATZ
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Patent number: 6235657Abstract: There are described a dimensionally stable laminate whose surfaces are formed by spunbonded webs and comprising at least two layers of spunbonded and at least one laid layer of reinforcing yarn, the laid layer or layers each being disposed between two layers of spunbonded and having a thread density of from 0.5 to 3 threads/cm, spunbonded and laid layers having been joined together by needling at about 20-70 stitches/cm2, a process for manufacturing this laminate, and its use for manufacturing roofing sheets and roof sealing sheets.Type: GrantFiled: June 1, 1993Date of Patent: May 22, 2001Assignee: Johns Manville International, Inc.Inventors: Michael Schöps, Franz Kaulich, Bertrand Claude Weiter
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Publication number: 20010000162Abstract: A laminated panel-type structure particularly suited for vehicle interior applications such as headliners and door panels has a multiple denier polyester fiber core and randomly oriented structural reinforcing fibers. The laminated structure has superior sound attenuation properties resulting from a core of intertwined polyester fibers of differing deniers, with preferably relatively larger denier fibers on exterior areas of the core and some bicomponent fibers, short non-woven reinforcing fiber strands which are randomly attached and intertwined with the core on opposing major sides of the core, an impervious polymer film with a low melt layer which retains the reinforcing fibers against one side of the core and is attached to a scrim layer, and a polymer web on an opposite side of the core which retains the reinforcing fiber strands on the opposing major side of the core and to which a cover stock is applied.Type: ApplicationFiled: December 4, 2000Publication date: April 5, 2001Inventors: Todd Fletemier, Robert Ette, Richard Long
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Patent number: 6204207Abstract: Extruded net with at least some strands which melt away upon the application of heat while other strands maintain elastic, or other desirable, properties. This netting is advantageously combined with a fabric in which the low melting strands function as an adhesive, while the high melting strands maintain their designed properties in the final laminate product.Type: GrantFiled: August 1, 1996Date of Patent: March 20, 2001Assignee: Leucadia, Inc.Inventors: Hans O. Cederblad, Mark W. Lorenson
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Patent number: 5971879Abstract: A belt reinforcing material of at least two layers where one layer is a twined fabric and the other layer is a woven fabric that are attached to each other such as by needle-punching. A toothed power transmission belt with a plurality of teeth spaced along one side of the belt includes the aforementioned fabric disposed at a peripheral surface that includes the belt teeth.Type: GrantFiled: April 22, 1997Date of Patent: October 26, 1999Assignee: The Gates CorporationInventor: William L. Westhoff
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Patent number: 5863634Abstract: Compound threads (1) and the fabrics obtained therefrom are very inexpensive, of acceptable quality and preferably useable to make recyclable disposable garments. Said threads (1) include a thin carrier thread (2) to which a web mass (3) coming from the carding of the fiber used, is adhered preferably by means of use of a water-soluble glue or electrostatic means.The compound thread (1) has the possibility of making use, upon making the web (3), of the shortest fibrils that are usually disposed of.One of the fabrics obtained consists of a band or strip of web (3) that includes several carrier threads (2) placed parallel to each other and that can be cut to obtain compound threads (1.)Another fabric consists of weft thread and crossed warp thread of which all or some, depending on the different combinations, are compound threads (1.Type: GrantFiled: January 24, 1997Date of Patent: January 26, 1999Assignee: TT 1U, S.L.Inventors: Antonio Caballero Rodriguez, Leopoldo Marti Andres
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Patent number: 5733822Abstract: The present invention provides composite nonwoven fabric laminates and processes for producing such. The fabric is comprised of a web of thermoplastic filaments laminated to at least one other web. Preferably, the filaments are spunbonded continuous polyolefin filaments which have an oxidatively degraded outer sheath portion to promote better interfilamentary bonding and improved fabric laminate strength. In a preferred embodiment, two outer nonwoven webs comprise oxidatively degraded spunbonded filaments and are positioned around and laminated to a web of meltblown microfibers thus forming an spunbond/meltblown/spunbond fabric. Additionally, a stretch compatible fabric may be formed in which a web of oxidatively degraded filaments is laminated to an elastic web. The fabrics of the invention may be advantageously used in numerous applications such as medical garments and disposable adsorbent products.Type: GrantFiled: August 11, 1995Date of Patent: March 31, 1998Assignee: Fiberweb North America, Inc.Inventors: Scott L. Gessner, Lloyd E. Trimble
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Patent number: 5714229Abstract: A sheet material which includes an apertured top layer formed of a non-absorbant, thermally non-conductive thermoplastic material, a non-woven layer having a first portion formed of a mixture of moisture-wicking and moisture-absorbent fibers affixed to the top layer, and, optionally, a second portion including fibers which are non-adsorbent and non-absorbent, and, in various embodiments, a barrier layer and/or cushioning layer forming a laminate in which the non-woven layer is sandwiched between the top layer and such other layers. The chemical formulation of the top layer of thermoplastic material can be varied to alter its coefficient of friction or degree of slip resistance depending upon the requirements of a particular application.Type: GrantFiled: December 18, 1995Date of Patent: February 3, 1998Assignee: Ogden, Inc.Inventor: John M. Ogden
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Patent number: 5691036Abstract: A cushioning material is disclosed having at least two layers of unwoven, temperature-resistant staple fibers and layers of reinforcing scrim between the unwoven layers, wherein the entire structure is needlepunched for integrity and one face is embossed with a pattern to increase resiliency.Type: GrantFiled: February 23, 1996Date of Patent: November 25, 1997Assignees: Du Pont Taiwan Limited, Industrial Technology REsearch InstituteInventors: Michael Yuan-Chang Lin, Yen-Jung Hu, Hsu-Yeh Huang, Der-Guey Luo
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Patent number: 5635290Abstract: The present invention provides a natural fiber knit-like multi-layer composite containing at least one layer of a nonwoven fiber web and at least one layer of an elastomeric material, wherein the nonwoven web layer is joined to the elastic layer at spaced-apart locations and is gathered between said spaced-apart locations. The nonwoven fiber web is fabricated from multicomponent conjugate fibers or filaments that contain at least one polyolefin, and is a spunbond fiber web, staple fiber web or hydroentangled web. The composite exhibits soft, cloth-like texture of natural fiber knits as well as highly useful elastic properties.Type: GrantFiled: July 18, 1994Date of Patent: June 3, 1997Assignee: Kimberly-Clark CorporationInventors: Steven R. Stopper, Susan C. Paul, Jon E. Tinsley
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Patent number: 5631074Abstract: A layered fabric for constructing action sportswear. The fabric generally comprises the following two layers: (1) a shell fabric comprised of a blend of polypropylene filaments and DORLASTAN.RTM. brand spandex fibers, and (2) a waterproof membrane laminated to the back of the shell fabric. Optionally, a third layer, a crepe or mesh lining, can be attached to the back of the membrane. The fabric has the qualities of being waterproof, breathable, and elastic and possess a number of other qualities which are highly desirable in action sportswear.Type: GrantFiled: May 3, 1995Date of Patent: May 20, 1997Assignee: Aquatic Design, Inc.Inventor: Daniel J. Herlihy, Jr.
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Patent number: 5614285Abstract: A laminated panel (60) made of a reinforced non-woven flexible mat (10) with a content of thermoplastic fibers which is provided on at least one side with a plastic-containing decorative layer (72) The mat (10) is connected with the decorative layer (72) by the use of pressure and heat via an intermediate scrim layer (74) having thermoplastic fibers. The process for forming a panel (60) includes preheating the mat (10) by passing a heated gaseous flow through the mat to evenly heat the mat throughout. A layer of unheated decorative vinyl (71) and the preattached scrim layer (74) are placed in a mold (30). The preheated mat (10) is then placed into the mold (30). The mold is promptly closed and pressed to bond the layers of mat, scrim, and decorative vinyl layer together to form the laminated panel.Type: GrantFiled: December 2, 1994Date of Patent: March 25, 1997Assignee: CeatsInventor: Rainer F. Gardill
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Patent number: 5601906Abstract: A geosynthetic barrier adapted to deny wildlife access to contaminated seents (CS), includes a geocomposite (10) formed of a top layer (14) juxtaposed on a bottom layer (12) which is adapted to be placed on the sediments. The top layer includes a geosynthetic drainage matrix having a plurality of openings, and the bottom layer includes a geotextile having a plurality of openings (12H) formed so as to allow gases to escape from the contaminated sediments on which said geocomposite is placed. The openings in the bottom layer of the geosynthetic barrier have a size in the range up to 200 cm and are spaced apart on centers having a range of between 6 cm to 600 cm, for example. The geosynthetic drainage matrix may be a geonet, a geogrid or a geomesh, fabricated from polyethylene, polypropylene, high density polyethylene, low density polyethylene, polystyrene, or high impact polystyrene.Type: GrantFiled: May 17, 1994Date of Patent: February 11, 1997Assignee: The United States of America as represented by the Secretary of the ArmyInventor: Karen S. Henry