Including A Nonwoven Fabric Which Is Not A Scrim Patents (Class 442/35)
  • Patent number: 6503856
    Abstract: Carbon fiber sheet materials having improved dimensional stability and ease of handling are provided. The sheet materials include a carbon fiber network and an adhesive polymeric material adhered to at least one surface of the carbon fiber network. The invention further provides methods of making the carbon fiber sheet materials, as well as electrodes and electrical energy storage devices which include the carbon fiber sheet material as a component thereof.
    Type: Grant
    Filed: December 5, 2000
    Date of Patent: January 7, 2003
    Assignees: Hexcel Corporation, Clark-Schwebel Tech-Fab Company
    Inventors: Andrew Broadway, Gordon L. Brown, Jr., David Brian Barr
  • Publication number: 20020182953
    Abstract: A composite fabric for use in reinforcement of cementitious boards and similar prefabricated building wall panels. The fabric includes an open mesh first component of continuously coated, high modulus of elasticity strands and a nonwoven second component fabricated from alkali resistant thermoplastic material. The high modulus strands of the first component are preferably bundled glass fibers encapsulated by alkali and water resistant thermoplastic material. The composite fabric also has suitable physical characteristics for embedment within the cement matrix of the panels or boards closely adjacent the opposed faces thereof. The reinforcement provides long-lasting, high strength tensile reinforcement and impact resistance for the panels or boards. The reinforcement also enables the boards to have smooth outer faces suitable for painting, papering, tiling or other finishing treatment.
    Type: Application
    Filed: May 23, 2002
    Publication date: December 5, 2002
    Inventor: John Frederick Porter
  • Publication number: 20020182967
    Abstract: A fire blocking material is disclosed comprising a nonwoven fabric including para-aramid fibers and pre-oxidized polyacrylonitrile, and optionally, a garnett of recycled polybenzimidazole, para-aramid or meta-aramid, or combinations thereof to form a fire blocking textile meeting Federal Aviation Administration regulation FAR 25.853 and Appendix F to Part 25.
    Type: Application
    Filed: February 28, 2002
    Publication date: December 5, 2002
    Applicant: Tex Tech Industries Inc.
    Inventors: David F. Erb, Eliza L. Montgomery, Eric D. Ritter
  • Patent number: 6475932
    Abstract: The fabrication of multi-layered laminated structures involves a high strength through-bonding technique. In its preferred embodiment, the structure is a nonwoven trilaminate structure which has outer layers of nonwoven material, and an inner elastomeric layer which has a plurality of openings therethrough, (e.g., an elastomeric mesh). During fabrication, beads of through-bonding adhesive (e.g., oil resistant, polybutylene-based hot melt adhesive) is applied to at least one of the nonwoven webs. The inner elastomeric mesh web and the two outer nonwoven webs are then aligned and fed into a compression nip. The compression nip compresses the webs together to obtain intimate contact of the two outer nonwoven webs through the openings in the inner elastomeric mesh web.
    Type: Grant
    Filed: January 29, 1999
    Date of Patent: November 5, 2002
    Assignee: Ato Findley, Inc.
    Inventors: Russell P. Stuczynski, Diane M. Strelow, James D. Carper
  • Publication number: 20020160682
    Abstract: An acoustical insulation product for a vehicle includes a blanket of fibers and a facing material adhered to a major surface of the blanket. The product has a perimeter flange made by pressing the facing material and an edge portion of the blanket together. The flange provides stiffness to the product, and the flange is capable of being held in place on the vehicle by an attachment system.
    Type: Application
    Filed: December 29, 1999
    Publication date: October 31, 2002
    Inventors: QINGYU ZENG, STEVE A. SCHUTTE, LEE A. STAELGRAEVE
  • Publication number: 20020160673
    Abstract: A reflective insulation system. The reflective insulation system includes a reflective layer such as aluminum, a layer of fiberglass, and a layer of vapor retarding material. A first side of the layer of fiberglass is bonded to the reflective layer by a deposit of hot melt glue. The second side of the layer of fiberglass is bonded to the layer of vapor retarding material by a second deposit of hot melt glue. The vapor retarding layer may be a plastic material, such as polypropylene or a reflective material, such as aluminum.
    Type: Application
    Filed: February 26, 2002
    Publication date: October 31, 2002
    Applicant: CGI Silvercote Inc.
    Inventors: Lawrence Zupon, David Dejarlais, James Gambatese, Stephen Neff
  • Publication number: 20020151244
    Abstract: A screen formed from a stretched flexible surface, particularly for an external installation, comprises a non-woven fabric provided with a print. One face of the non-woven fabric is provided with a thin permeable layer formed by flakes which receive the print.
    Type: Application
    Filed: April 9, 2002
    Publication date: October 17, 2002
    Inventor: Guy Gilbert Chenel
  • Patent number: 6429153
    Abstract: The invention relates to a textile composite material used to stabilize, consolidate or reinforce soils and layers of earth, and which can also be used as a load-carrying drainage or filtering layer and comprises at least one nonwoven fabric (1). The disadvantage of nonwovens, used alone or in textile composites made of various plastic nonwovens, lies in their limited load-carrying capacity. To create a low cost textile composite material comprising at least one nonwoven fabric, having a high tear resistance in a main load direction and the ability to absorb high tensile forces without undue stretching, exclusively parallel, straight, load-carrying plastic filament yarns (2) are knitted, sewed or Raschel-knitted onto the nonwoven (1).
    Type: Grant
    Filed: November 25, 1997
    Date of Patent: August 6, 2002
    Assignee: Huesker Synthetic GmbH & Company
    Inventors: Hans Welkers, Bernhard Büning
  • Patent number: 6365532
    Abstract: Dual glass fibers can be processed into coherent webs and felts by first blending the dual glass fibers with an equal or greater amount of uncrimped fibers. Optionally, other crimped fibers can be added without significant impact on processibility.
    Type: Grant
    Filed: January 12, 2000
    Date of Patent: April 2, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Reginald Thomas Kruszewski
  • Patent number: 6344254
    Abstract: A modified secondary backing fabric (20) for carpet (50) comprises a secondary backing scrim fabric (15) and a fiber batt (21) integrated with the secondary backing fabric forming the modified fabric, providing a soft face (51) opposite the face (52) presented by the scrim fabric, uninterrupted by the scrim fabric. A carpet (50) comprises a face yarn (11); a primary backing fabric (12), the face yarn being tufted into the primary backing fabric; a modified secondary backing fabric (20) attached to the primary backing fabric; and an adhesive material (14) binding the face yarn to the primary backing fabric and the primary backing fabric to the secondary backing fabric.
    Type: Grant
    Filed: June 25, 1998
    Date of Patent: February 5, 2002
    Assignees: Sind, LLC, Shaw Industries, Inc.
    Inventors: Gregory B. Smith, Gregory D. Fowler
  • Publication number: 20010055926
    Abstract: Disclosed are cleaning sheets comprising an additive and perfume. The additive is preferably selected from the group consisting of wax, oil, and mixtures thereof. The cleaning sheets preferably have at least two regions, where the regions are distinguished by basis weight. In particular, the preferred cleaning sheets comprise one or more high basis weight regions having a basis weight of from about 30 to about 120 g/m2 and one or more low basis weight regions, wherein the low basis weight region(s) have a basis weight that is not more than about 80% of the basis weight of the high basis weight region(s). Also disclosed are cleaning sheets having substantial macroscopic three-dimensionality, in addition to having multiple basis weights. Optionally, the macroscopically three-dimensional cleaning sheets can comprise a scrim material, which when heated and then cooled, contracts so as to provide a macroscopic three-dimensional structure.
    Type: Application
    Filed: April 12, 2001
    Publication date: December 27, 2001
    Inventors: Saeed Fereshtehkhou, Paul Joseph Russo, Wilbur Cecil Strickland, Nicola John Policicchio
  • Publication number: 20010051479
    Abstract: Disclosed are cleaning sheets having substantial macroscopic three-dimensionality. Optionally, the macroscopically three-dimensional cleaning sheets can comprise a contractable material (e.g., a scrim material), which when heated and then cooled contracts so as to provide a macroscopic, three-dimensional structure. Macroscopic three-dimensionality is described in terms of “average peak-to-peak distance” and “surface topography index”, as well in terms of “average height differential”. Also disclosed are cleaning implements comprising a handle and the described cleaning sheets. Processes for the sheets, benefits of the processes, and articles of manufacture are also disclosed.
    Type: Application
    Filed: June 14, 2001
    Publication date: December 13, 2001
    Applicant: The Procter & Gamble Company
    Inventors: Saeed Fereshtehkhou, Paul Joseph Russo, Wilbur Cecil Strickland, Nicola John Policicchio
  • Publication number: 20010009828
    Abstract: Essentially inelastic backing material for medical purposes, characterized in that the backing material has an addition of high-strength fibers, multi-strand yarns, mixed multistrands or filaments having an ultimate tensile stress strength of at least 60 cN/tex, preferably from 80 to 500 cN/tex, the high-strength fibers, multi-strand yarns, mixed multistrands or filaments having a water absorption of less than 10%, preferably less than 5% and, with particular preference, less than 3% and the high-strength fibers, multi-strand yarns, mixed multistrands or threads giving the backing material an ultimate stress strength of at least 50 N/cm, preferably from 60 to 450 N/cm and, with particular preference, from 65 to 250 N/cm, and in that the backing material is coated at least partially on at least one side with a hotmelt adhesive composition.
    Type: Application
    Filed: July 10, 1998
    Publication date: July 26, 2001
    Inventors: PETER HIMMELSBACH, STEFAN BODENSCHATZ
  • Patent number: 6235657
    Abstract: There are described a dimensionally stable laminate whose surfaces are formed by spunbonded webs and comprising at least two layers of spunbonded and at least one laid layer of reinforcing yarn, the laid layer or layers each being disposed between two layers of spunbonded and having a thread density of from 0.5 to 3 threads/cm, spunbonded and laid layers having been joined together by needling at about 20-70 stitches/cm2, a process for manufacturing this laminate, and its use for manufacturing roofing sheets and roof sealing sheets.
    Type: Grant
    Filed: June 1, 1993
    Date of Patent: May 22, 2001
    Assignee: Johns Manville International, Inc.
    Inventors: Michael Schöps, Franz Kaulich, Bertrand Claude Weiter
  • Publication number: 20010000162
    Abstract: A laminated panel-type structure particularly suited for vehicle interior applications such as headliners and door panels has a multiple denier polyester fiber core and randomly oriented structural reinforcing fibers. The laminated structure has superior sound attenuation properties resulting from a core of intertwined polyester fibers of differing deniers, with preferably relatively larger denier fibers on exterior areas of the core and some bicomponent fibers, short non-woven reinforcing fiber strands which are randomly attached and intertwined with the core on opposing major sides of the core, an impervious polymer film with a low melt layer which retains the reinforcing fibers against one side of the core and is attached to a scrim layer, and a polymer web on an opposite side of the core which retains the reinforcing fiber strands on the opposing major side of the core and to which a cover stock is applied.
    Type: Application
    Filed: December 4, 2000
    Publication date: April 5, 2001
    Inventors: Todd Fletemier, Robert Ette, Richard Long
  • Patent number: 6204207
    Abstract: Extruded net with at least some strands which melt away upon the application of heat while other strands maintain elastic, or other desirable, properties. This netting is advantageously combined with a fabric in which the low melting strands function as an adhesive, while the high melting strands maintain their designed properties in the final laminate product.
    Type: Grant
    Filed: August 1, 1996
    Date of Patent: March 20, 2001
    Assignee: Leucadia, Inc.
    Inventors: Hans O. Cederblad, Mark W. Lorenson
  • Patent number: 5971879
    Abstract: A belt reinforcing material of at least two layers where one layer is a twined fabric and the other layer is a woven fabric that are attached to each other such as by needle-punching. A toothed power transmission belt with a plurality of teeth spaced along one side of the belt includes the aforementioned fabric disposed at a peripheral surface that includes the belt teeth.
    Type: Grant
    Filed: April 22, 1997
    Date of Patent: October 26, 1999
    Assignee: The Gates Corporation
    Inventor: William L. Westhoff
  • Patent number: 5863634
    Abstract: Compound threads (1) and the fabrics obtained therefrom are very inexpensive, of acceptable quality and preferably useable to make recyclable disposable garments. Said threads (1) include a thin carrier thread (2) to which a web mass (3) coming from the carding of the fiber used, is adhered preferably by means of use of a water-soluble glue or electrostatic means.The compound thread (1) has the possibility of making use, upon making the web (3), of the shortest fibrils that are usually disposed of.One of the fabrics obtained consists of a band or strip of web (3) that includes several carrier threads (2) placed parallel to each other and that can be cut to obtain compound threads (1.)Another fabric consists of weft thread and crossed warp thread of which all or some, depending on the different combinations, are compound threads (1.
    Type: Grant
    Filed: January 24, 1997
    Date of Patent: January 26, 1999
    Assignee: TT 1U, S.L.
    Inventors: Antonio Caballero Rodriguez, Leopoldo Marti Andres
  • Patent number: 5733822
    Abstract: The present invention provides composite nonwoven fabric laminates and processes for producing such. The fabric is comprised of a web of thermoplastic filaments laminated to at least one other web. Preferably, the filaments are spunbonded continuous polyolefin filaments which have an oxidatively degraded outer sheath portion to promote better interfilamentary bonding and improved fabric laminate strength. In a preferred embodiment, two outer nonwoven webs comprise oxidatively degraded spunbonded filaments and are positioned around and laminated to a web of meltblown microfibers thus forming an spunbond/meltblown/spunbond fabric. Additionally, a stretch compatible fabric may be formed in which a web of oxidatively degraded filaments is laminated to an elastic web. The fabrics of the invention may be advantageously used in numerous applications such as medical garments and disposable adsorbent products.
    Type: Grant
    Filed: August 11, 1995
    Date of Patent: March 31, 1998
    Assignee: Fiberweb North America, Inc.
    Inventors: Scott L. Gessner, Lloyd E. Trimble
  • Patent number: 5714229
    Abstract: A sheet material which includes an apertured top layer formed of a non-absorbant, thermally non-conductive thermoplastic material, a non-woven layer having a first portion formed of a mixture of moisture-wicking and moisture-absorbent fibers affixed to the top layer, and, optionally, a second portion including fibers which are non-adsorbent and non-absorbent, and, in various embodiments, a barrier layer and/or cushioning layer forming a laminate in which the non-woven layer is sandwiched between the top layer and such other layers. The chemical formulation of the top layer of thermoplastic material can be varied to alter its coefficient of friction or degree of slip resistance depending upon the requirements of a particular application.
    Type: Grant
    Filed: December 18, 1995
    Date of Patent: February 3, 1998
    Assignee: Ogden, Inc.
    Inventor: John M. Ogden
  • Patent number: 5691036
    Abstract: A cushioning material is disclosed having at least two layers of unwoven, temperature-resistant staple fibers and layers of reinforcing scrim between the unwoven layers, wherein the entire structure is needlepunched for integrity and one face is embossed with a pattern to increase resiliency.
    Type: Grant
    Filed: February 23, 1996
    Date of Patent: November 25, 1997
    Assignees: Du Pont Taiwan Limited, Industrial Technology REsearch Institute
    Inventors: Michael Yuan-Chang Lin, Yen-Jung Hu, Hsu-Yeh Huang, Der-Guey Luo
  • Patent number: 5635290
    Abstract: The present invention provides a natural fiber knit-like multi-layer composite containing at least one layer of a nonwoven fiber web and at least one layer of an elastomeric material, wherein the nonwoven web layer is joined to the elastic layer at spaced-apart locations and is gathered between said spaced-apart locations. The nonwoven fiber web is fabricated from multicomponent conjugate fibers or filaments that contain at least one polyolefin, and is a spunbond fiber web, staple fiber web or hydroentangled web. The composite exhibits soft, cloth-like texture of natural fiber knits as well as highly useful elastic properties.
    Type: Grant
    Filed: July 18, 1994
    Date of Patent: June 3, 1997
    Assignee: Kimberly-Clark Corporation
    Inventors: Steven R. Stopper, Susan C. Paul, Jon E. Tinsley
  • Patent number: 5631074
    Abstract: A layered fabric for constructing action sportswear. The fabric generally comprises the following two layers: (1) a shell fabric comprised of a blend of polypropylene filaments and DORLASTAN.RTM. brand spandex fibers, and (2) a waterproof membrane laminated to the back of the shell fabric. Optionally, a third layer, a crepe or mesh lining, can be attached to the back of the membrane. The fabric has the qualities of being waterproof, breathable, and elastic and possess a number of other qualities which are highly desirable in action sportswear.
    Type: Grant
    Filed: May 3, 1995
    Date of Patent: May 20, 1997
    Assignee: Aquatic Design, Inc.
    Inventor: Daniel J. Herlihy, Jr.
  • Patent number: 5614285
    Abstract: A laminated panel (60) made of a reinforced non-woven flexible mat (10) with a content of thermoplastic fibers which is provided on at least one side with a plastic-containing decorative layer (72) The mat (10) is connected with the decorative layer (72) by the use of pressure and heat via an intermediate scrim layer (74) having thermoplastic fibers. The process for forming a panel (60) includes preheating the mat (10) by passing a heated gaseous flow through the mat to evenly heat the mat throughout. A layer of unheated decorative vinyl (71) and the preattached scrim layer (74) are placed in a mold (30). The preheated mat (10) is then placed into the mold (30). The mold is promptly closed and pressed to bond the layers of mat, scrim, and decorative vinyl layer together to form the laminated panel.
    Type: Grant
    Filed: December 2, 1994
    Date of Patent: March 25, 1997
    Assignee: Ceats
    Inventor: Rainer F. Gardill
  • Patent number: 5601906
    Abstract: A geosynthetic barrier adapted to deny wildlife access to contaminated seents (CS), includes a geocomposite (10) formed of a top layer (14) juxtaposed on a bottom layer (12) which is adapted to be placed on the sediments. The top layer includes a geosynthetic drainage matrix having a plurality of openings, and the bottom layer includes a geotextile having a plurality of openings (12H) formed so as to allow gases to escape from the contaminated sediments on which said geocomposite is placed. The openings in the bottom layer of the geosynthetic barrier have a size in the range up to 200 cm and are spaced apart on centers having a range of between 6 cm to 600 cm, for example. The geosynthetic drainage matrix may be a geonet, a geogrid or a geomesh, fabricated from polyethylene, polypropylene, high density polyethylene, low density polyethylene, polystyrene, or high impact polystyrene.
    Type: Grant
    Filed: May 17, 1994
    Date of Patent: February 11, 1997
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventor: Karen S. Henry