Abstract: This invention relates to a thin reinforced nonwoven fabric having ridges and grooves for fire blocking an article and articles containing such fabrics. When exposed to heat or flame, the fabric is capable of increasing to a thickness that is at least 1.5 times its original thickness. The fabric comprises an open mesh scrim having a having crimped, heat-resistant organic fibers compressed thereon and held in a compressed state by a thermoplastic binder, on which is imparted a ridge and groove structure. When subjected to high heat or flame, the binder in the structure softens, releasing the restrained crimped fibers and any ridges and grooves and allowing the thickness of the fabric to increase.

Abstract: This invention relates to a thin reinforced nonwoven fabric for fire blocking an article, articles containing such fabrics, and methods for making the fabrics and fire blocking the articles. When exposed to heat or flame, the fabric is capable of increasing its thickness by at least three times. The fabric comprises an open mesh scrim having a having crimped, heat-resistant organic fibers compressed thereon and held in a compressed state by a thermoplastic binder. When subjected to high heat or flame, the binder in the structure softens and flows, releasing the restrained crimped fibers and allowing the thickness of the fabric to increase dramatically.

Abstract: This invention relates to a thin reinforced nonwoven fabric comprising a liquid impervious polymeric layer, a compressed web of crimped fiber, a binder, and a reinforcing scrim. The fabric bulks when exposed to heat or flame and is useful as a component for fire blocking mattresses, upholstery, and the like.

Abstract: The invented product is a fleecebacked laminate that is suitable as a single-ply fleecebacked roofing membrane. The laminate consists of the following: 1) a thermoplastic reinforced planar sheet, 2) a needle punched fleece formed on both sides of the thermoplastic reinforced planar sheet, and 3) a thermoplastic polymeric layer extruded onto one side of the fleece. The fleece is formed by needle punching fibers through the reinforced planar sheet. The reinforced planar sheet serves as a common supporting base the resulting two-side fleece. The thermoplastic polymeric layer is embedded with one side of the fleece fibers. The thermoplastic polymeric layer serves as the top layer of the roofing membrane, and the second side of exposed fleece serves as a felt. The thermoplastic polymeric layer is preferably comprised of an extruded PVC substrate, compounded to have excellent weather resistance, printability and to be nonflammable. The fleece fibers are preferably composed of polyester.

Abstract: The present invention relates to a composite sheet material that is water vapor permeable and substantially liquid water impermeable. The composite sheet material includes an outer layer, a film, and a reinforcing layer and, preferably, has an ASTM D3833 water vapor transmission rate of greater than 250 g/m2/day, and a tensile strength of at least about 100 N/5 cm when tested in accordance with ASTM D5035. The sheet material is useful as a membrane for roofing, housewrap, insulation facing and in the fabrication of protective apparel.

Abstract: A multi-layer woven scrim, having two or more layers made of thermoplastic tapes, has its layers attached together by means of layer-connecting tapes interwoven with mutually perpendicular tapes of adjacent layers. The points of attachment may be at spaced intervals and in the machine or cross-machine directions. The scrim is flexible, dimensionally stable and has high tensile and tear strength. It can be coated and used as an industrial fabric.

Abstract: This is a new method for the construction of waterproof insulated products, by creating individual insulation-filled compartments without stitching through the outer shell of the product. This invention further provides methods for constructing waterproof insulation products without requiring the attachment of the individual compartments to the inner lining.

Abstract: A multiple layer fiber reinforced material and method of constructing the same including the provision of a first layer of a roll lofted glass material. Optional variants include the pre-application of plywood, OSB or fiber reinforced cement board materials prior to the first glass layer. A layer of a rolled fiber reinforced material is applied over the rolled glass material, with or without backing board material, and at least a second layer of the roll lofted glass material is applied over the rolled fiber reinforced material. A layer of a second rolled glass material is applied over the subsequent layer of the first glass material and a urethane resin syrup is intermixed with said layers of glass material and the fiber reinforced material. An application of heat and pressure results in the formation of the reinforced material. A flexural, closed cell foam material may also be applied to provide acoustical insulating properties to the multi-layer fiber material.

Abstract: Cement wallboards and methods for their preparation are disclosed. The wallboards comprise two scrim layers and one mat layer. The wallboards have a smooth surface, are strong, lightweight, and easy to score and snap. Tiles can be readily adhered to the boards. The wallboards can be used in general commercial and residential construction, and are particularly attractive for use in high water/moisture areas such as bathrooms and shower enclosures.

Abstract: A method of insulating ducts is described including laminating a reinforcement fabric to a fibrous insulation board, lifting at least a portion of the reinforcement fabric from the fibrous insulation board, applying a first layer of a mastic coating to the fibrous insulation board, embedding the reinforcement fabric into the first layer of mastic coating, and applying a second layer of the mastic coating to the outside surface of the reinforcement fabric. The reinforcement fabric is laminated to the fibrous insulation board using an adhesive material.

Abstract: Disclosed are cleaning sheets having substantial macroscopic three-dimensionality. Optionally, the macroscopically three-dimensional cleaning sheets can comprise a contractable material (e.g., a scrim material), which when heated and then cooled contracts so as to provide a macroscopic, three-dimensional structure. Macroscopic three-dimensionality is described in terms of “average peak-to-peak distance” and “surface topography index”, as well in terms of “average height differential”. Also disclosed are cleaning implements comprising a handle and the described cleaning sheets. Processes for the sheets, benefits of the processes, and articles of manufacture are also disclosed.

Abstract: A screen formed from a stretched flexible surface, particularly for an external installation, comprises a non-woven fabric provided with a print. One face of the non-woven fabric is provided with a thin permeable layer formed by flakes which receive the print.

Abstract: Carpet backings and use thereof in tufted carpets with good tuft bind and fuzz resistance and free of inorganic and latex materials are disclosed. Backings suitable as tuftable primary backings or as secondary backings have a nonwoven fabric with thermoplastic filaments and a thermoplastic supporting fabric operatively attached as by needling, thermal calendaring or point bonding.

Abstract: This is a new method for the construction of waterproof down-filled products, by creating individual down-filled compartments without sticking through the outer shell of the product.

Abstract: This is a new method for the construction of waterproof insulated products, by creating individual insulation-filled compartments without stitching through the outer shell of the product. This invention further provides a method for constructing waterproof insulation products without requiring the attachment of the individual compartments to the inner lining.

Abstract: The present invention related to fibers having controlled peak load values to achieve 50% compression of the fibers, compressive load at 50% compression of the fibers, and/or compressive energy value to achieve 50% compression of the fibers. The present invention relates to treatments for fibers to manipulate these values and new fibers having the desired peak load values to achieve 50% compression of the fibers, compressive load at 50% compression of the fibers, and/or compressive energy value to achieve 50% compression of the fibers. The present invention also relates to absorbent composites employing superabsorben materials having the desired peak load values to achieve 50% compression of the fibers, compressive load at 50% compression of the fibers, and/or compressive energy value to achieve 50% compression of the fibers.

Abstract: A laminate for use as a headliner for an automobile comprises a core that is a mixture of basalt fibers and polypropylene binder. A scrim layer is provided adjacent a first side of the core. An adhesive layer and a covering are provided adjacent a second side of the core. The laminate can be manufactured by heating the core, providing a scrim layer adjacent the first side of the core and providing an adhesive layer and a covering adjacent the second side of the core to complete the laminate. A method for recycling a laminate comprises the steps of providing a laminate material formed of composite materials including reinforcement fibers that have a higher melting point than the incineration point of the other composite materials and heating the laminate to a temperature below the melting point of the basalt and above the incineration point of the other composite materials to reduce the other composite materials to ash without melting the basalt.

Abstract: The present invention is directed to fabrics for paper making machines that are rendered contamination resistant and maintain good permeability as a result of a durable coating that lasts the entire life of the fabric. A fluoropolymer will render the fabric contamination resistant over the entire fabric lifetime.

Abstract: A composite sheet biasable into a tubular shape to form a sleeve for isolating or protecting elongated items is disclosed. The sheet has a reflective surface formed by a metal foil layer overlying a flexible polymer layer having a metalized surface. A biasable polymer netting layer is positioned overlying the flexible layer opposite the metalized surface. The netting layer is formed of elongated members that define interstices. A damping layer of non-woven material is positioned adjacent to the netting layer. An adhesive layer is positioned between the flexible layer and the netting layer to bond the netting layer and the damping layer to the flexible layer. Biasing is effected by the elongated members of the netting layer which are stiffer in the circumferential direction around the sleeve to provide radial stiffness.

Abstract: The present invention relates to a composite sheet material that is water vapor permeable and substantially liquid water impermeable. The composite sheet material includes an outer layer, a film, and a reinforcing layer and, preferably, has an ASTM D3833 water vapor transmission rate of greater than 250 g/m2/day, and a tensile strength of at least about 100 N/5 cm when tested in accordance with ASTM D5035. The sheet material is useful as a membrane for roofing, housewrap, insulation facing and in the fabrication of protective apparel.

Abstract: Disclosed are cleaning sheets having substantial macroscopic three-dimensionality. Optionally, the macroscopically three-dimensional cleaning sheets can comprise a contractable material (e.g., a scrim material), which when heated and then cooled contracts so as to provide a macroscopic, three-dimensional structure. Macroscopic three-dimensionality is described in terms of “average peak-to-peak distance” and “surface topography index”, as well in terms of “average height differential”. Also disclosed are cleaning implements comprising a handle and the described cleaning sheets. Processes for the sheets, benefits of the processes, and articles of manufacture are also disclosed.

Abstract: A cleansing implement including: a first outer layer; a second outer layer; and an inner layer disposed and retained between the outer layers, wherein at least one of the outer layers is water permeable, and the inner layer includes means for expanding the implement to at least about 1.5 times its original height is disclosed.

Abstract: A fiber insulation product for use as, e.g., a ductliner, includes at least one textile fiber layer laminated with at least one rotary and/or flame attenuated fiber layer. The fiber laminate provides improved thermal and acoustic insulation and excellent strength, at a low production cost.

Abstract: Disclosed are cleaning sheets comprising an additive and perfume. The additive is preferably selected from the group consisting of wax, oil, and mixtures thereof. The cleaning sheets preferably have at least two regions, where the regions are distinguished by basis weight. In particular, the preferred cleaning sheets comprise one or more high basis weight regions having a basis weight of from about 30 to about 120 g/m2 and one or more low basis weight regions, wherein the low basis weight region(s) have a basis weight that is not more than about 80% of the basis weight of the high basis weight region(s). Also disclosed are cleaning sheets having substantial macroscopic three-dimensionality, in addition to having multiple basis weights. Optionally, the macroscopically three-dimensional cleaning sheets can comprise a scrim material, which when heated and then cooled, contracts so as to provide a macroscopic three-dimensional structure.

Abstract: A fire blocking material is disclosed comprising a nonwoven fabric including para-aramid fibers and pre-oxidized polyacrylonitrile, and optionally, a garnett of recycled polybenzimidazole, para-aramid or meta-aramid, or combinations thereof to form a fire blocking textile meeting Federal Aviation Administration regulation FAR 25.853 and Appendix F to Part 25.

Abstract: A dry, disposable cleansing implement including: an inner layer; and an outer exfoliating layer, wherein the outer layer substantially surrounds the inner layer, the inner layer is impregnated with a cleansing composition, and the inner layer and outer layer are held together by securing means is disclosed.

Abstract: A fibrous structure and method for making the fibrous structure, wherein the method includes the steps of: providing a plurality of synthetic fibers onto a forming member having a pattern of channels such that at least some of the synthetic fibers are disposed in the channels; providing a plurality of cellulosic fibers onto the synthetic fibers such that the cellulosic fibers are disposed adjacent to the synthetic fibers; and forming a unitary fibrous structure including the synthetic fibers and the cellulosic fibers.

Abstract: A high strength polymeric composite laminate that has enhanced design features to perform as a roofing underlayment material for use in conjunction with modified bituminous materials such as APP or SBS membranes, as well as shingles, tiles, metal and other roof coverings.

Abstract: A three-dimensionally structured fibrous web made up of continuous-filament layers which alternate perpendicular to the surface plane, and denser short-fiber layers that are permanently thermally bonded in a continuous or spot-like manner to the filament layers, the wide-mesh continuous-filament layers representing a scrim, lattice, or netting, has on the short-fiber layers repeating, fold- or wave-shaped elevations. In the manufacturing process, all of the layers of the laminate are subjected together to a shrinkage process at a temperature which lies between the softening and melting points of the scrim material.

Abstract: The present invention provides a colored reinforced article of manufacture having a substantially uniform distribution of color. The colored reinforced article of manufacture comprises a fiber-reinforced thermosetting resin matrix and a non-appertured colored veil in the thermosetting resin matrix.

Abstract: The present invention provides improved electrostatic charge dissipating hard laminates by addition of a conductance-modifying component selected from inherently conductive polymers, conductive nanophase materials, or mixtures thereof, to a cellulose-based substrate and thermosetting polymer resin.

Abstract: The invention relates to, in particular, a geotextile comprising linear running warp threads (1) and linear running weft threads (2) which are essentially orthogonal thereto. Said weft threads are joined to the warp threads (1) by means of fixing threads (3) which are applied by warp knitting and whose meshes wrap around the warp threads (1) along the entire length and around the weft threads (2) in the area of crossings (4). The warp threads (1) and the weft threads (2) are arranged individually or in groups in larger intervals which result in inner widths (5) of the mesh (6). The aim of the invention is to attain an improved joining of warp threads and weft threads without requiring the use of additional fixing threads or stronger fixing threads.

Abstract: A wallboard includes a set cementitious core, and (ii) at least a composite facing material on at least one of the faces of the core, the facing material including: (a) a synthetic scrim, and adhered thereto, (b) a synthetic non-woven; the scrim being completely embedded in the core while the synthetic non-woven is at most partially embedded in the core. A process for making such a wall board, in which the viscosity of the cementitious slurry is controlled on the facing material such that the scrim is completely embedded in the core while the synthetic non-woven is at most partially embedded in the core.

Abstract: A pliable pad includes a layer formed of an absorbent material and a formable material arranged generally parallel to each other. The selected formable material, such as aluminum foil, is capable of assuming a desired shape and of retaining the desired shape which has been assumed. As a result, the formable material can be shaped so that the pliable pad defines a basin for collecting and absorbing liquids. The pliable pad can also include one or more layers for defining a liquid barrier. The pliable pad can be used to collect excess liquid produced during a medical procedure, such as the irrigation of a wound, or can be used in other, non-medical applications in which liquid is to be collected.

Abstract: A shrink wrap material for protecting articles includes at least one non-woven fabric and a woven scrim defining apertures. A sufficient portion of the fibers from the non-woven fabric being forced into the apertures of the scrim such that the scrim reinforces and supports the non-woven fabric, thus increasing their strength. A shrinkable, stretchable film is intermittently bonded to at least one non-woven fabric. The material is used by placing the material around the article to be protected and then shrinking the film.

Abstract: Flame resistant fabrics are disclosed. In one embodiment, a flame resistant fabric includes a plurality of flame resistant body yarns that form a body of the fabric, and a plurality of relatively tough yarns provided in discrete positions within the fabric body, wherein the relatively tough yarns do not protrude beyond an outer surface of the fabric body so as to reduce the susceptibility of the relatively tough yarns to abrasion.

Abstract: The present disclosure relates to flame resistant fabrics. In one arrangement, a flame resistant fabric is provided comprising a plurality of flame resistant spun yarns that form a body of the fabric, and a plurality of hybrid strands provided in discrete positions within the fabric body. In one embodiment, the hybrid strands can each include a flame resistant filament yarn and a flame resistant spun yarn that is combined with the filament yarn. In another embodiment, the hybrid strands can each include a flame resistant filament yarn and a plurality of flame resistant fibers that surround the filament yarn. By way of example, the hybrid strands can be arranged in a grid pattern in the flame resistant fabric.

Abstract: An article and method are provided for polishing a substrate surface. In one aspect, the invention provides polishing articles including a linear strip of backing material and a fibrous polishing material disposed on the backing material. The polishing material may be in the form of individual fibers, a mesh of fibers, a web of fibers, an interwoven cloth of fibers, or felt. The polishing material may be impregnated or coated with a polishing enhancing material. The polishing article may be disposed in an apparatus for processing a substrate on a platen. In operation, a substrate is contacted with the polishing article and relative motion is provided between the substrate and the polishing article to remove material from the substrate surface.

Abstract: Disclosed are cleaning sheets having at least two regions, where the regions are distinguished by basis weight. In particular, the cleaning sheet comprises one or more high basis weight regions having a basis weight of from about 30 to about 120 g/m2 and one or more low basis weight regions, wherein the low basis weight region(s) have a basis weight that is not more than about 80% of the basis weight of the high basis weight region(s). Also disclosed are cleaning sheets having substantial macroscopic three-dimensionality, in addition to having multiple basis weights. Optionally, the macroscopically three-dimensional cleaning sheets can comprise a scrim material, which when heated and then cooled, contracts so as to provide a macroscopic three-dimensional structure. Macroscopic three-dimensionality is described in terms of “average height differential”, as well as the “average peak-to-peak” distance.

Abstract: The disclosure is of a conveyor belting particularly useful in conveying edible dough and bakery articles made therefrom during bakery operations. The belting includes a woven scrim or strength member, a batt of non-woven cotton fibers that is needled to the scrim, and an elastomer that is impregnated into the combined scrim and batt. The belting is provided with an embossed impression surface that simulates the texture of a traditional woven cotton belt.

Abstract: A three-dimensional knit spacer fabric for use in ballistic protective garments is provided. The fabric includes a first fabric layer made from high performance, high tenacity yarns; a second fabric layer of an open mesh construction to facilitate air circulation; and a plurality of high performance monofilament yarns interconnecting the two layers.

Abstract: The purpose of the present invention is to provide a shell laminated structure realizing a further light weight formation of a helmet while improvement for shock absorbing characteristic is assured. There is provided a laminated structure in which either the net-like member or the sheet-like member having many holes is placed at an entire region of the shell having a reinforcing base material or between the laminated layers at a part of the shell in such a manner that the sheet-like member is extended along the layer to which its front and rear surfaces are faced, bitten into the layer and fixed. With such an arrangement as above, a further light weight formation of the shell is realized while a high safety characteristics of the helmet is assured.

Abstract: A ball-covering needlefelt produced by needling a fibre batt in a range of angles including a plurality of angles which are non-perpendicular to the plane of the batt. The range of angles is preferably achieved by the batt being curved during needling, the batt conveniently being curved in its direction of travel through the needling machine. The needleboard of the needling machine is preferably correspondingly curved.

Abstract: Papermachine clothing comprises a base cloth consisting of a layer of woven fabric and/or a layer of thermoplastics material in mesh form. A batt fiber layer containing a non woven array of yarns extending in the intended machine direction of the papermachine clothing.

Abstract: The present invention is a durable composite consisting of a polyester knitted fabric and an extruded film that are heat laminated together without the use of additional adhesive. The open-mesh structure of the fabric, when combined with the film, results in improved sound dissipation for the composite as compared with conventional textile headliners. Because both the fabric and the film components have flame retardant constituents, the resulting composite is capable of meeting even the most stringent of flammability requirements. An optional backing layer may be added to the film layer to create a three-layer composite, which may be suited for certain applications.

Abstract: Disclosed is geotextiles for use on the upper and the lower side of geomembranes used for shielding leakage of the leachates in sanitary landfills. The geotextiles are formed by laminating plural fiber webs composed of fibers with a fineness of 20 to 1000 deniers. Here, non-woven fabrics 1 with a weight of 300 to 2000 g/m2 are disposed on and bonded to both sides or any one side of the non-woven fabrics or woven fabrics 2 and 2′ with a weight of 100 to 1500 g/m2 consisting of fibers with a fineness of 3 to 15 deniers by a needle punching process or heat treatment and resin treatment process in such a way that an outer non-woven fabric or woven fabrics 2 and 2′ are laminated in a single layer or double layers.

Abstract: The invention relates to a wide-meshed, textile lattice to provide reinforcement for bitumen-bonded layers, in particular of road surfacing, which is coated with a bonding compound having an affinity for bitumen and essentially consisting of two sets of parallel, load-bearing threads (1, 2), whereby one set of threads (1) extends in the longitudinal direction of the lattice and the other set of threads extends in the direction perpendicular to the longitudinal direction of the lattice and the threads (1, 2) are of glass fibres or chemical fibres such as polymer fibres or polycondensate fibres.

Abstract: A laminated composite suitable for use in medical products such as tapes and wraps. The composite includes, for example, a first nonwoven fiber layer, an elastic layer, a melt blown adhesive fiber layer, and a second nonwoven fiber layer. A scrim layer serves as a deadstop, or stretch limit, to prevent over stretching. The non-woven fiber layer(s) and/or the scrim layer form suitable loops for a hook and loop fastening system. The scrim layer in some embodiments is employed to make the composite finger tearable. The melt blown adhesive layer, nonwoven web layer and elastic layer form a breathable, porous elastic composite. Methods of manufacturing the composite are also disclosed.

Abstract: The invention relates to a wide-meshed, textile lattice to provide reinforcement for bitumen-bonded layers, in particular of road surfacing, which is coated with a bonding compound having an affinity for bitumen and essentially consisting of two sets of parallel, load-bearing threads (1, 2), whereby one set of threads (1) extends in the longitudinal direction of the lattice and the other set of threads extends in the direction perpendicular to the longitudinal direction of the lattice and the threads (1, 2) are of glass fibres or chemical fibres such as polymer fibres or polycondensate fibres. In order to develop a reinforcing lattice for bitumen-bonded layers which provides a better bond with a pre-prepared formation than the known lattices, the over-crossed threads (1, 2) are secured to a thin fleece (3) by Raschel-locking, whereby the binding Raschel-locking threads (5) surround the longitudinally extending threads (1) of the lattice and secure the threads (2) extending transversely.

Abstract: Carbon fiber sheet materials having improved dimensional stability and ease of handling are provided. The sheet materials include a carbon fiber network and an adhesive polymeric material adhered to at least one surface of the carbon fiber network. The invention further provides methods of making the carbon fiber sheet materials, as well as electrodes and electrical energy storage devices which include the carbon fiber sheet material as a component thereof.