Dressing Patents (Class 451/443)
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Publication number: 20110076925Abstract: Methods and systems for evaluating and/or increasing CMP pad dresser performance are provided. In one aspect, for example, a method of identifying overly-aggressive superabrasive particles in a CMP pad dresser can include positioning a CMP pad dresser having a plurality of superabrasive particles on an indicator substrate such that at least a portion of the plurality of superabrasive particles of the CMP pad dresser contact the indicator substrate, and moving the CMP pad dresser across the indicator substrate in a first direction such that the portion of the plurality of superabrasive particles create a first marking pattern on the substrate, wherein the first marking pattern identifies a plurality of working superabrasive particles from among the plurality of superabrasive particles.Type: ApplicationFiled: August 5, 2010Publication date: March 31, 2011Inventor: Chien-Min Sung
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Patent number: 7914363Abstract: A method and apparatus for monitoring polishing pad conditioning mechanisms is provided. In one embodiment, a semiconductor substrate polishing system includes a rinse station, a polishing surface, a conditioning element, and a conditioning mechanism. The conditioning mechanism selectively positions the conditioning element over the polishing surface and over the rinse station. At least one sensor is provided and is configured to detect a first position and a second position of the conditioning element when disposed over the rinse station.Type: GrantFiled: October 9, 2009Date of Patent: March 29, 2011Assignee: Applied Materials, Inc.Inventors: Alpay Yilmaz, Lakshmanan Karuppiah
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Publication number: 20110065365Abstract: The present invention provides an apparatus capable of uniformly grinding an polishing pad. Further, the present invention provides a method of grinding an polishing pad by using the grinding apparatus.Type: ApplicationFiled: September 13, 2010Publication date: March 17, 2011Applicants: SUMCO CORPORATION, SUMITOMO METAL FINE TECHNOLOGY CO., LTD.Inventors: Hiroto Fukushima, Tomonori Miura, Yasuhiko Tsukanaka, Takeshi Ezaki
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Patent number: 7901272Abstract: Superabrasive tools and their methods of manufacture are disclosed. In one aspect, a method of improving retention of superabrasive particles held in a solidified organic material layer of an abrading tool, a portion of each of said superabrasive particles protruding out of the solidified organic material layer is provided. The method may include securing a plurality of superabrasive particles in the solidified organic material layer in an arrangement that minimizes mechanical stress impinging on the protruding portion of any individual superabrasive particle when used to abrade a work piece. As an example, the arrangement of the plurality of superabrasive particles may be configured to uniformly distribute frictional forces across substantially each superabrasive particle.Type: GrantFiled: December 1, 2009Date of Patent: March 8, 2011Inventor: Chien-Min Sung
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Publication number: 20110039479Abstract: A dressing tool (100, 200, 300, 400, 500) for conditioning of grinding bodies, especially ceramically bonded grinding bodies, the dressing tool (100, 200, 300, 400, 500) comprising a base body which bears a self-supporting function coating (120, 220, 320, 420, 520) which defines the working region of the dressing tool, the function coating (120, 220, 320, 420, 520) comprising a porous bonding matrix (121, 221, 321, 421, 521) which is uniformly penetrated with grains of hard material (122, 222, 322, 422, 522), is characterized in that in the porous bonding matrix (121, 221, 321, 421, 521) there are additionally embedded reinforcing elements (130, 230, 330, 430, 530) of a hard material for stabilizing the function coating (120, 220, 320, 420, 520).Type: ApplicationFiled: August 10, 2010Publication date: February 17, 2011Inventor: Peter BEYER
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Publication number: 20110034112Abstract: A polishing apparatus, a polishing method and a polishing auxiliary apparatus which are able to suppress clogging of the rotating grindstone and polish the work while suppressing the damage thereof are provided.Type: ApplicationFiled: April 10, 2009Publication date: February 10, 2011Applicant: Showa Denko K.K.Inventor: Susumu Sugano
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Publication number: 20100330886Abstract: An abrasive tool for conditioning CMP pads includes abrasive grains coupled to a substrate through a metal bond and a coating, e.g., a fluorine-doped nanocomposite coating. The abrasive grains can be arranged in a self-avoiding random distribution. In one implementation, an abrasive tool includes a coated plate and a coated abrasive article that has two abrading surfaces. Other implementations related to a process for producing an abrasive tool that includes a coating at one or more of its surfaces. Also described are methods for dressing a CMP pad.Type: ApplicationFiled: June 1, 2010Publication date: December 30, 2010Applicants: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventors: Jianhui Wu, Taewook Hwang, Ramanujam Vedantham, Charles Dinh-Ngoc, Thomas K. Puthanangady, Eric M. Schulz, Srinivasan Ramanath
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Patent number: 7857680Abstract: A method for producing a glass substrate for a magnetic disk by polishing a circular glass plate, which comprises a step of polishing the principal plane of the circular glass plate by using a slurry containing a CeO2 crystal powder, the CeO2 crystal powder being obtained in such a manner that a melt containing CeO2 is quenched to obtain an amorphous material, and the amorphous material is subjected to heat treatment to obtain a CeO2 crystals-precipitated amorphous material, which is subjected to acid treatment to separate and extract the CeO2 crystal powder from the CeO2 crystals-precipitated amorphous material.Type: GrantFiled: April 25, 2007Date of Patent: December 28, 2010Assignee: Asahi Glass Company, LimitedInventors: Katsuaki Miyatani, Osamu Miyahara, Yuzuru Tanabe, Hiroshi Usui, Yoshihisa Beppu, Kazuo Sunahara, Mitsuru Horie, Satoshi Kashiwabara, Tomohiro Sakai, Yoshinori Kon, Iori Yoshida
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Publication number: 20100311309Abstract: A dressing apparatus for use in a polishing apparatus for polishing a substrate to planarize a surface of the substrate is disclosed. The dressing apparatus includes a dresser disk, a dresser drive shaft coupled to the dresser disk, a pneumatic cylinder configured to press the dresser disk against the polishing pad through the dresser drive shaft, a pressure-measuring device configured to measure pressure of the gas supplied to the pneumatic cylinder, a load-measuring device configured to measure a load acting on the dresser drive shaft, and a pressure controller configured to control the pressure of the gas supplied to the pneumatic cylinder. The pressure controller is configured to establish a relationship between the pressure of the gas and a pressing force of the dresser disk against the polishing pad, based on measurement values of the pressure-measuring device and the load-measuring device.Type: ApplicationFiled: June 2, 2010Publication date: December 9, 2010Inventor: Hiroyuki SHINOZAKI
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Patent number: 7846007Abstract: A system for polishing a semiconductor wafer. The system includes a polishing apparatus having a rotatable polishing pad for polishing the wafer. A dressing apparatus is mounted adjacent the polishing pad for dressing the polishing pad. The dressing apparatus includes a dressing member engageable with the polishing pad. A cleaning apparatus is mounted adjacent the polishing pad for removing particulate and chemicals from the polishing pad. The system includes a controller for controlling the dressing apparatus and the cleaning apparatus.Type: GrantFiled: January 9, 2009Date of Patent: December 7, 2010Assignee: MEMC Electronic Materials, Inc.Inventors: Mark G. Stinson, Madhavan S. Esayanur, Dennis Buese, Emanuele Corsi, Ezio Bovio, Antonio Maria Rinaldi, Larry Flannery
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Publication number: 20100304642Abstract: The invention relates to a gear cutting machine for the grinding of external profiles and/or internal profiles of workpieces having at least one machining head which can be rotated about an axis and which has a grinding tool, and having a dressing unit. In accordance with the invention, the dressing unit is supported in the region of the pivot axis of the machining head such that it is pivotable about the common pivot axis together with the machining head and such that it can be moved along the pivot axis toward the grinding tool to be dressed.Type: ApplicationFiled: April 13, 2010Publication date: December 2, 2010Applicant: LIEBHERR-VERZAHNTECHNIK GMBHInventor: Alois Mundt
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Patent number: 7840305Abstract: The disclosure relates to abrasive articles useful in chemical-mechanical polishing (CMP), the articles including a substrate with opposite major surfaces, an abrasive material overlaying at least a portion of at least one of the major surfaces, and at least one of a radio frequency identification (RFID) tag, a RFID tag reader, or a sensor for providing CMP information to a transmitter positioned near the substrate, the transmitter positioned near the substrate and adapted to wirelessly receive CMP information and wirelessly transmit the CMP information to a remote receiver. The disclosure also relates to a CMP pad conditioner for wirelessly communicating CMP information to a remote receiver, a CMP process monitoring system for wirelessly communicating CMP information to a remote receiver, and a method for conditioning a CMP pad using a CMP process monitoring system for wireless communicating CMP information to a remote receiver.Type: GrantFiled: June 28, 2006Date of Patent: November 23, 2010Assignee: 3M Innovative Properties CompanyInventors: Andrew H. Behr, Brian D. Goers, Vincent J. Laraia, Gary M. Palmgren, Daniel B. Pendergrass, Jr.
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Publication number: 20100291844Abstract: The invention provides a dresser for an abrasive cloth, which has a smaller abrasive grain diameter than the conventional dresser and has an abrasive grain spacing regulated in a predetermined range depending upon the abrasive grain diameter to simultaneously meet a high level of pad grinding power and a pad flatness and, at the same time, is less likely to cause dropout of abrasive grains. The dresser comprises a plurality of abrasive grains fixed as a single layer on a surface of a metallic support material. The dresser is characterized in that the metallic support material on its surface on which the abrasive grains are fixed has a convex shape, the difference in height between the end part and the central port on the surface is not less than 3 ?m and not more than 40 ?m, and the center-to-center spacing between at least one set of adjacent grains is d?L<2d wherein d represents the diameter of the abrasive grains; L represents the center-to-center spacing between adjacent abrasive grains.Type: ApplicationFiled: October 28, 2008Publication date: November 18, 2010Applicant: NIPPON STEEL MATERIALS CO., LTD.Inventors: Hiroaki Sakamoto, Toshiya Kinoshita
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Patent number: 7828626Abstract: Embodiments of an apparatus for conditioning a processing pad are provided. In one embodiment, an apparatus for conditioning a processing pad includes a member having a bottom surface selectively maintained in a non-planar orientation and an abrasive disposed on the bottom surface of the member. The abrasive is configured for conditioning a processing pad. The member and abrasive have a profile that produces a non-planar processing pad surface.Type: GrantFiled: October 9, 2008Date of Patent: November 9, 2010Assignee: Applied Materials, Inc.Inventors: Paul D. Butterfield, Sen-Hou Ko
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Publication number: 20100273402Abstract: A chemical mechanical polishing (CMP) conditioner has diamond abrasive grits adhered to a conditioning surface which faces and makes contact with an abrasive pad of a CMP machine. The diamond abrasive grit is adhered to the CMP conditioner body by a metal plating layer, and the CMP conditioner body is formed of resin.Type: ApplicationFiled: April 21, 2010Publication date: October 28, 2010Applicant: MITSUBISHI MATERIALS CORPORATIONInventor: Akihiro Shimizu
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Patent number: 7815495Abstract: A pad conditioner is provided for conditioning a polishing pad in chemical mechanical planarization (CMP). The pad conditioner comprises a plastic abrasive portion having a first hardness and optionally a brush portion having a second hardness less than the first hardness. The plastic abrasive portion comprises a base plate and a plurality of plastic nodules formed on a surface of the base plate, each of the plastic nodules having a planar top surface, wherein the planar top surface is positioned to substantially contact a polishing pad. The brush portion may be positioned adjacent to the plastic abrasive portion, the brush portion having a plurality of brush elements positioned to substantially contact the pad.Type: GrantFiled: April 11, 2007Date of Patent: October 19, 2010Assignee: Applied Materials, Inc.Inventors: Kun Xu, Jimin Zhang, James C. Wang, Thomas H. Osterheld, Yutao Ma, Steven M. Zuniga, Jin Yi
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Publication number: 20100261419Abstract: Superabrasive tools and associated methods of making and using are provided. In one aspect, for example, a superabrasive tool having improved superabrasive particle retention is provided. Such a tool can include a matrix layer and a plurality of superabrasive particles held in and protruding from the matrix layer, whereby surfaces of the plurality of superabrasive particles contacting the matrix layer have been roughened to have an RA of greater than about 1 micron, and wherein the roughened surfaces improve the retention of the plurality of superabrasive particles in the matrix layer.Type: ApplicationFiled: February 23, 2010Publication date: October 14, 2010Inventor: Chien-Min Sung
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Publication number: 20100248596Abstract: The present invention provides CMP pad dressers and methods for dressing or conditioning CMP pads. In one aspect, a method for conditioning a CMP pad can include cutting the CMP pad with superabrasive cutting elements and controlling a degree of contact between the CMP pad and the cutting elements using control elements. The degree of contact is established through placement of the control elements relative to the cutting elements.Type: ApplicationFiled: March 18, 2010Publication date: September 30, 2010Inventor: Chien-Min Sung
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Publication number: 20100248595Abstract: An abrasive tool including a CMP pad conditioner having a substrate including a first major surface, a second major surface opposite the first major surface, and a side surface extending between the first major surface and the second major, wherein a first layer of abrasive grains is attached to the first major surface and a second layer of abrasive grains is attached to the second major surface. The conditioner further includes a first sealing member extending in a peripheral direction along a portion of the side surface of the substrate.Type: ApplicationFiled: December 31, 2009Publication date: September 30, 2010Applicants: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventors: Charles Dinh-Ngoc, Srinivasan Ramanath, Eric M. Schulz, Jianhui Wu, Thomas Puthanangady, Ramanujam Vedantham, Taewook Hwang
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Publication number: 20100240285Abstract: A polishing apparatus includes: a wafer polishing unit including a polishing surface plate, an abrasive supply part supplying an abrasive to a polishing pad placed on the polishing surface plate, and a wafer holding part holding a semiconductor wafer; and a dressing unit including a dresser. The dresser has a pellet-shaped grindstone with abrasive particles fixed to a surface thereof. The pellet-shaped grindstone is divided into a first region along an outer peripheral portion thereof and a second region located inside the first region. A chipping preventing portion for the abrasive particles is provided in the first region.Type: ApplicationFiled: February 9, 2010Publication date: September 23, 2010Inventor: Satoko SETA
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Publication number: 20100221988Abstract: A cutting device comprises a base having a solidified organic material layer disposed thereon. A plurality of individual polycrystalline cutting elements are secured in the solidified organic material layer. Each of the plurality of individual polycrystalline cutting elements has a substantially matching geometric configuration.Type: ApplicationFiled: March 3, 2010Publication date: September 2, 2010Inventor: Chien-Min Sung
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Publication number: 20100216378Abstract: Provided is a chemical mechanical polishing (CMP) apparatus. The CMP apparatus may include a polishing pad including a plurality of concave regions. These concave regions may be two-dimensionally arranged in the polishing pad in a first direction and a second direction that are not perpendicular to each other and not parallel to each other. The concave regions arranged in the first direction may have a first pitch, and the concave regions arranged in the second direction may have a second pitch equal to the first pitch.Type: ApplicationFiled: February 8, 2010Publication date: August 26, 2010Inventors: Jaekwang CHOI, Jin-Su Jeong, Myung-Ki Hong, Boun Yoon
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Publication number: 20100203811Abstract: The present invention is a method and apparatus for accelerated pulling and fracturing of aggressive diamonds on a CMP diamond conditioner disc wherein aggressive diamonds of known position are pulled or fractured by contacting the diamond conditioner disc to a plate or sheet of a hard material or a plate or sheet containing discrete structures of hard material relative to which the diamond disc is in motion at a determinable and reproducible rate for a determinable and reproducible period of time and the number and position of the pulled or fractured aggressive diamonds are determined following the completion of said contact.Type: ApplicationFiled: February 9, 2009Publication date: August 12, 2010Applicant: ARACA IncorporatedInventors: Ara Philipossian, Yasa Sampurno, Yun Zhuang
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Publication number: 20100197204Abstract: Apparatuses and methods for conditioning polishing pads used in polishing micro-device workpieces are disclosed herein. In one embodiment, an end effector for conditioning a polishing pad includes a member having a first surface and a plurality of contact elements projecting from the first surface. The member also includes a plurality of apertures configured to flow conditioning solution to the polishing pad. The apertures can extend from the first surface to a second surface opposite the first surface. The member can further include a manifold that is in fluid communication with the apertures. In another embodiment, a conditioner for conditioning the polishing pad includes an arm having at least one spray nozzle configured to spray conditioning solution onto the polishing pad and an end effector coupled to the arm. The end effector includes a first surface and a plurality of contact elements projecting from the first surface.Type: ApplicationFiled: April 14, 2010Publication date: August 5, 2010Applicant: MICRON TECHNOLOGY, INC.Inventor: Suresh Ramarajan
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Publication number: 20100190423Abstract: Methods for orienting superabrasive particles in a superabrasive tool are provided. In one aspect, for example, a method for orienting superabrasive particles in a tool is provided. Such a method can include providing a plurality of superabrasive particles having a preselected average size, preselecting a thickness for an amorphous braze layer to be applied to a substrate, wherein the thickness is based on the average size of the plurality of superabrasive particles, and applying an amorphous braze layer to the substrate at the preselected thickness.Type: ApplicationFiled: December 31, 2009Publication date: July 29, 2010Inventor: Chien-Min Sung
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Publication number: 20100190418Abstract: In a lapping machine comprising a lapping plate and a conditioning carrier disposed thereon, the carrier being provided with bores for receiving conditioning grindstone segments, the lapping plate is polished and conditioned by cooperatively rotating the lapping plate and the carrier and feeding loose abrasive grains to the lapping plate. The conditioning grindstone segment of a shape of arcuated trapezoid having an included angle of 180°-90° is fitted in the carrier bore.Type: ApplicationFiled: January 26, 2010Publication date: July 29, 2010Inventors: Kai YASUOKA, Tsuyoshi Shimizu, Kenichi Kazama
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Publication number: 20100190417Abstract: An apparatus for dressing a polishing pad is described. The apparatus includes a dresser drive shaft which is rotatable and vertically movable, a dresser flange coupled to the dresser drive shaft and configured to secure a dressing member thereto, a spherical bearing provided in the dresser flange and configured to allow the dressing member to tilt with respect to the dresser drive shaft, and a spring mechanism configured to generate a force against a tilting motion of the dressing member.Type: ApplicationFiled: January 20, 2010Publication date: July 29, 2010Inventors: Katsuhide WATANABE, Ryuichi Kosuge, Soichi Isobe
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Patent number: 7762871Abstract: A polishing pad conditioning apparatus includes a laser beam generating unit along with a system to transmit or focus the beam. The unit is mounted on a conditioning arm, such that the laser beam may be directed perpendicular to the plane of the polishing pad, which is next to the polishing platen. The conditioning arm is capable of moving across the polishing table to scan the pad radius, allowing the laser to traverse the pad radius.Type: GrantFiled: March 6, 2006Date of Patent: July 27, 2010Inventor: Rajeev Bajaj
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Patent number: 7753761Abstract: The present invention provides a wafer polishing apparatus, comprising: a polishing pad to which a polishing liquid is supplied for polishing a wafer; a carrier head to carry the wafer; and one or more polishing liquid supplying device which supplies the polishing liquid onto the polishing pad, wherein the polishing liquid supplying device has a polishing liquid supplying member which is positioned close to or in contact with the polishing pad, and is relatively moved against the polishing pad, so that the polishing liquid supplied to the upper portion of the polishing liquid supplying member flows down along the polishing liquid supplying member to be painted on a surface of the polishing pad.Type: GrantFiled: November 17, 2006Date of Patent: July 13, 2010Assignee: Tokyo Seimitsu Co., Ltd.Inventor: Takashi Fujita
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Publication number: 20100159803Abstract: Apparatus comprising a tool (2) for forming an aspherical surface on a material (14), and a support for supporting the material (12) for rotation about an axis, the arrangement being such that the tool (2) is restricted to movement with respect to the material (14) in two substantially linear axes transverse to each other. The apparatus may be a high-performance machine comprising a measuring arrangement (18) mounted so as to extend substantially across the surface of the material (14) and serving to measure the distance between the tool (2) and a referencing region (32) of the measuring arrangement (18) which can be in the form of a symmetrical metrology device (18), the metrology device being structurally unloaded. The apparatus is substantially symmetrical in two substantially vertical planes substantially perpendicular to and intersecting each other.Type: ApplicationFiled: May 2, 2006Publication date: June 24, 2010Inventors: Paul Raymond Shore, Paul Howard Morantz
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Patent number: 7740521Abstract: The present invention provides a polishing head 1 comprising a carrier 3, a guide ring 4, a dress ring 5, and a head body 2, wherein the head body 2 is rotatable, and holds the carrier 3, the guide ring 4, and the dress ring 5; the head body 2 has a reversed-bowl shape and has a hollow 8; the dress ring, and at least the guide ring or the carrier are held by being coupled to a lower brim of the head body via a diaphragm 6; the hollow of the head body is sealed. During polishing, the pressure of the sealed hollow is adjusted with a pressure regulating mechanism 9 communicating with the hollow, thereby elastically deforming the diaphragm. As a result, a wafer W can be polished while the wafer and the dress ring are pressed with a given pressing force against a polishing pad 11 on a turn table 12 with rotating the wafer held by the carrier and the dress ring.Type: GrantFiled: March 1, 2006Date of Patent: June 22, 2010Assignee: Shin-Etsu-Handotai Co., Ltd.Inventors: Hiromasa Hashimoto, Yasuharu Ariga, Hisashi Masumura, Kouzi Kitagawa, Toshimasa Kubota, Takahiro Matsuda
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Patent number: 7731569Abstract: A pad conditioning apparatus and method for conditioning a surface of a polishing pad which is used in a polishing apparatus for polishing works, having a bending or deflecting or elastic member and a supporting section to support a base end of the bending or deflecting or elastic member, wherein the bending or deflecting or elastic member elastically deforms upon contact of a vicinity of a tip end of the bending or deflecting or elastic member with the polishing pad, so that a pressure necessary to condition the pad is generated. A pad preparation apparatus using the pad conditioner; and a pad preparation method using the same, enable even conditioning of a polishing pad of an elastic body by following a surface of the polishing pad.Type: GrantFiled: November 30, 2007Date of Patent: June 8, 2010Assignee: Tokyo Seimitsu Co., Ltd.Inventor: Takashi Fujita
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Publication number: 20100130107Abstract: A method and apparatus for conditioning a polishing pad is described. The apparatus includes a base coupled to a platform, a first arm member having a first end coupled to the base, and a second arm member having a first end pivotably coupled to a second end of the first arm member and a conditioning disk coupled to a second end opposite the first end. The method includes rotating a polishing pad, urging a rotating conditioning disk against a polishing surface of the polishing pad, and moving the conditioning disk in a linear direction relative to the rotating polishing pad to perform a conditioning process.Type: ApplicationFiled: November 9, 2009Publication date: May 27, 2010Applicant: APPLIED MATERIALS, INC.Inventors: Alpay Yilmaz, Edward Golubovsky, Jagan Rangarajan
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Patent number: 7722437Abstract: A polishing pad used in a CMP step in the manufacture of a semiconductor integrated circuit device is relatively expensive; thus, it is necessary to avoid a wasteful exchange of the pad. Accordingly, it is important to measure the abrasion amount of this pad precisely. However, in ordinary measurement thereof through light, the presence of a slurry hinders the measurement. In measurement thereof with a contact type sensor, a problem that pollutants elute out is caused. In a CMP step in the invention, the height position of a dresser is measured while the dresser operates, thereby detecting the abrasion amount or the thickness of a polishing pad indirectly. In this way, the time for exchanging the polishing pad is made appropriate.Type: GrantFiled: May 8, 2008Date of Patent: May 25, 2010Assignee: Renesas Technology Corp.Inventor: Yoshinori Ito
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Patent number: 7708621Abstract: This polishing apparatus includes a head that holds a semiconductor wafer, a polishing pad that polishes a surface to be polished of the semiconductor wafer held by the head, and a dresser that reconditions the polishing pad by cutting the polishing pad. The polishing apparatus polishes a surface to be polished of the semiconductor wafer while causing the head and the polishing pad to rotate and reconditions the polishing pad by use of the dresser before and after polishing the surface to be polished. The polishing apparatus of the present invention supports at least two dressers so that the dressers can rotate on their own axes and further includes a dresser oscillator that causes the dressers to oscillate simultaneously on the polishing pad.Type: GrantFiled: March 19, 2008Date of Patent: May 4, 2010Assignee: Elpida Memory, Inc.Inventor: Toshiya Saito
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Patent number: 7708622Abstract: Apparatuses and methods for conditioning polishing pads used in polishing micro-device workpieces are disclosed herein. In one embodiment, an end effector for conditioning a polishing pad includes a member having a first surface and a plurality of contact elements projecting from the first surface. The member also includes a plurality of apertures configured to flow conditioning solution to the polishing pad. The apertures can extend from the first surface to a second surface opposite the first surface. The member can further include a manifold that is in fluid communication with the apertures. In another embodiment, a conditioner for conditioning the polishing pad includes an arm having at least one spray nozzle configured to spray conditioning solution onto the polishing pad and an end effector coupled to the arm. The end effector includes a first surface and a plurality of contact elements projecting from the first surface.Type: GrantFiled: March 28, 2005Date of Patent: May 4, 2010Assignee: Micron Technology, Inc.Inventor: Suresh Ramarajan
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Publication number: 20100105295Abstract: A seasoning plate is placed on a polishing pad and performs seasoning of the polishing pad by abrading the polishing pad through the friction caused by rotation of the polishing pad. The seasoning plate includes: conditioners that abrade the polishing pad; a round flexible substrate that has the conditioners attached to the lower face thereof; an O-ring that is placed on the upper face of the flexible substrate, the O-ring forming a circle concentric with the flexible substrate; and a weight plate serving as a weight portion that is placed on the O-ring and applies weight for deforming the flexible substrate.Type: ApplicationFiled: October 28, 2009Publication date: April 29, 2010Applicant: SUMCO TECHXIV CORPORATIONInventors: Daisuke MARUOKA, Koudai MOROIWA
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Publication number: 20100093263Abstract: Apparatus and methods for conditioning a polishing pad include an arm adapted to support a conditioning disk; a drive mechanism coupled to the arm; and a flexible coupling between the drive mechanism and the conditioning disk adapted to allow the conditioning disk to tilt while transmitting rotary motion from the drive mechanism to the conditioning disk. Numerous other aspects are disclosed.Type: ApplicationFiled: December 11, 2009Publication date: April 15, 2010Applicant: APPLIED MATERIALS, INC.Inventors: Roy C. Nangoy, Shou-Sung Chang, Donald J. K. Olgado, Hung Chih Chen, Gerald John Alonzo
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Patent number: 7690971Abstract: Superabrasive tools and their methods of manufacture are disclosed. In one aspect, a method of improving retention of superabrasive particles held in a solidified organic material layer of an abrading tool, a portion of each of said superabrasive particles protruding out of the solidified organic material layer is provided. The method may include securing a plurality of superabrasive particles in the solidified organic material layer in an arrangement that minimizes mechanical stress impinging on the protruding portion of any individual superabrasive particle when used to abrade a work piece. As an example, the arrangement of the plurality of superabrasive particles may be configured to uniformly distribute frictional forces across substantially each superabrasive particle.Type: GrantFiled: March 14, 2007Date of Patent: April 6, 2010Inventor: Chien-Min Sung
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Publication number: 20100081361Abstract: A method of dressing a polishing member with a diamond dresser having diamond particles arranged on a surface thereof is provided. The method includes determining dressing conditions by performing a simulation of a distribution of a sliding distance of the diamond dresser on a surface of the polishing member, and dressing the polishing member with the diamond dresser under the dressing conditions determined. The simulation includes calculation of the sliding distance corrected in accordance with a depth of the diamond particles thrusting into the polishing member.Type: ApplicationFiled: September 24, 2009Publication date: April 1, 2010Inventors: Akira Fukuda, Yoshihiro Mochizuki, Yutaka Wada, Yoichi Shiokawa, Hirokuni Hiyama
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Publication number: 20100056030Abstract: To provide a shaft motion detection mechanism capable of detecting the displacement of a rotating body in a direction along a rotational axis and whether or not the rotating body is rotated, and a conditioner head capable of detecting the displacement of a polishing disk in a direction along a rotational axis and whether or not the polishing disk is rotated. A conditioner head 10 has a shaft 18 rotating around a rotational axis C, a cylindrical shaft 19 attached to the shaft 18 so as to be displaced along the rotational axis C, a frame 16 rotatably supporting the shaft 19, a plurality of projections 18c formed on the surface of the shaft 18 so as to be aligned in a circumferential direction, a projection 18d formed throughout the entire circumference on the surface of the shaft 18, and proximity sensors 30a to 30c arranged around the rotational axis C so as to face the shaft 18.Type: ApplicationFiled: August 27, 2009Publication date: March 4, 2010Applicant: APPLIED MATERIALS, INC.Inventor: Toshikazu TOMITA
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Patent number: 7670209Abstract: The present invention provides a pad conditioner for dressing a surface of a polishing pad which is used in a polishing apparatus for polishing works, comprising: a substrate disposed opposite to the polishing pad; a plurality of pellets removably attached to the substrate; and a plurality of linear elastic members which have tip ends and are implanted into the pellets, wherein upon contact of the tip ends of the linear elastic members with the polishing pad, the linear elastic members elastically deform, so that a pressure necessary for conditioning the pad is generated in order to maintain a change in conditioning capability within a predetermined range and have a wide margin for adjusting a height of the conditioner.Type: GrantFiled: August 8, 2006Date of Patent: March 2, 2010Assignee: Tokyo Seimitsu Co., Ltd.Inventor: Takashi Fujita
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Patent number: 7666061Abstract: Embodiments of a flexible pad conditioner for conditioning a processing pad are provided. The pad conditioner includes an arc-shaped member having an abrasive bottom surface configured for conditioning the processing pad. Means are provided to apply a downward force as well as to oscillate the pad conditioner. Further means may be provided to vary the downward force along the length of the pad conditioner. In one embodiment, a plurality of actuators may be coupled to a top surface of the member and adapted to selectively provide an independently controllable force against the member to finely control the conditioning profile.Type: GrantFiled: February 6, 2007Date of Patent: February 23, 2010Assignee: Applied Materials, Inc.Inventors: Paul D. Butterfield, Sen-Hou Ko
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Publication number: 20100035526Abstract: A chemical-mechanical polishing apparatus including a table top, a transfer station mounted on the table top, a plurality of polishing stations mounted on the table top, a plurality of washing stations, and a plurality of carrier heads supported by a support member rotatable about an axis. Each washing station is located between a first polishing station and either a second polishing station or the transfer station, and the transfer station and the plurality of polishing stations are arranged at approximately equal angular intervals about the axis.Type: ApplicationFiled: October 16, 2009Publication date: February 11, 2010Applicant: APPLIED MATERIALS, INC.Inventors: Robert D. Tolles, Norman Shendon, Sasson Somekh, Ilya Perlov, Eugene Gantvarg, Harry Q. Lee
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Publication number: 20100035525Abstract: Polishing pads used in CMP machines are consumable components that are typically replaced after a specific number of wafers have been processed. The life of a polishing pad is optimized by controlling the rate of material removal from the polishing pad by the conditioning disk. The conditioning disk removes enough material so the polishing surface can properly process the wafers but does not remove any excess material. Preventing excess material removal extends the life of the polishing pad. During CMP processing, the controller receives data concerning the torque applied to the conditioning disk and the torque applied to the arm to sweep the conditioning disk across the polishing pad. Based upon the detected operating conditions, the system can predict the rate of material removal and adjust the forces applied to the conditioning disk so that the life of the polishing pad is optimized.Type: ApplicationFiled: August 7, 2008Publication date: February 11, 2010Inventors: SAMEER Deshpande, Shou-Sung Chang, Hung Chih Chen, Roy C. Nangoy, Stan D. Tsai
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Publication number: 20100035520Abstract: While data that indicate a relationship between a dressing position P defined by a distance between a rotating shaft 11 of a polishing pad 13 and a rotating shaft 31 of a dresser 30 and shape change of the polishing pad 13 based on input of a target shape of the polishing pad 13 and alternating repetition of dressing the polishing pad 13 by the dresser 30 and measurement of shape of the polishing pad 13 by a pad shape measurement instrument 20 is acquired at a stage prior to commencement of a series of polishing steps for continuously polishing a plurality of polishing target objects (semiconductor wafer W) by a polishing tool 10, the polishing pad 13 is machined to the target shape 13 while the dressing position P is controlled, whereby the dressing position P is set during the polishing steps on the basis of a processing result of this data.Type: ApplicationFiled: March 23, 2006Publication date: February 11, 2010Inventors: Toshihisa Tanaka, Atsushi Tanaka, Yuko Kitade
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Patent number: 7658666Abstract: A cutting device comprises a plurality of individual polycrystalline cutting elements secured in a solidified organic material layer. Each of the plurality of individual polycrystalline cutting elements has a substantially matching geometric configuration.Type: GrantFiled: April 10, 2007Date of Patent: February 9, 2010Inventor: Chien-Min Sung
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Publication number: 20100015898Abstract: The present invention provides a conditioner for CMP pad required for global planarization of wafer to achieve high integration of a semiconductor element. The conditioner for CMP pad includes a metal substrate having abrasive particles fixed thereto, a plurality of abrasive particles fixed to the metal substrate, and a layer of metal binder fixing the abrasive particles to the metal substrate. The abrasive particles include at least one pattern. The pattern includes at least one row of abrasive particles and the abrasive particles include bigger abrasive particles and smaller abrasive particles. In addition, a diameter difference between smaller and bigger abrasive particles is 10 to 40%. The present invention ensures uniform dressing of conditioner, superior dressing efficiency and superior performance reproducibility.Type: ApplicationFiled: September 23, 2009Publication date: January 21, 2010Inventors: Jung Soo An, Joo Han Lee, Kyoung Kuk Kwack
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Patent number: 7641538Abstract: An abrasive article includes a plurality of abrasive particles securely affixed to a substrate with a corrosion resistant matrix material. The matrix material includes a sintered corrosion resistant powder and a brazing alloy. The brazing alloy includes an element which reacts with and forms a chemical bond with the abrasive particles, thereby securely holding the abrasive particles in place. A method of forming the abrasive article includes arranging the abrasive particles in the matrix material, and applying sufficient heat and pressure to the mixture of abrasive particles and matrix material to cause the corrosion resistant powder to sinter, the brazing alloy to flow around, react with, and form chemical bonds with the abrasive particles, and allow the brazing alloy to flow through the interstices of the sintered corrosion resistant powder and form an inter-metallic compound therewith.Type: GrantFiled: March 15, 2004Date of Patent: January 5, 2010Assignee: 3M Innovative Properties CompanyInventor: Brian D. Goers
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Publication number: 20090325471Abstract: A diamond polishing disk and a manufacturing method thereof are described. The method includes the steps as follows. A plurality of diamond particles are disposed in an accommodation unit, and each diamond particle has at least one acute polishing end. Next, a guiding mold is supplied, in which the guiding mold has a plurality of grooves. The guiding mold is pressed on the diamond particles, such that the acute polishing ends of the diamond particles are respectively inserted in the grooves correspondingly. Next, the guiding mold is removed, and then a polymer material is injected into the accommodation unit to cover the diamond particles. The polymer material is hardened. Finally, the accommodation unit is removed, so as to finish manufacturing the diamond polishing disk.Type: ApplicationFiled: June 12, 2009Publication date: December 31, 2009Applicant: KINK COMPANYInventors: Cheng Shiang Chou, Hung-Ju Wang, Chih-Chung Chou