Dressing Patents (Class 451/443)
  • Publication number: 20110076925
    Abstract: Methods and systems for evaluating and/or increasing CMP pad dresser performance are provided. In one aspect, for example, a method of identifying overly-aggressive superabrasive particles in a CMP pad dresser can include positioning a CMP pad dresser having a plurality of superabrasive particles on an indicator substrate such that at least a portion of the plurality of superabrasive particles of the CMP pad dresser contact the indicator substrate, and moving the CMP pad dresser across the indicator substrate in a first direction such that the portion of the plurality of superabrasive particles create a first marking pattern on the substrate, wherein the first marking pattern identifies a plurality of working superabrasive particles from among the plurality of superabrasive particles.
    Type: Application
    Filed: August 5, 2010
    Publication date: March 31, 2011
    Inventor: Chien-Min Sung
  • Patent number: 7914363
    Abstract: A method and apparatus for monitoring polishing pad conditioning mechanisms is provided. In one embodiment, a semiconductor substrate polishing system includes a rinse station, a polishing surface, a conditioning element, and a conditioning mechanism. The conditioning mechanism selectively positions the conditioning element over the polishing surface and over the rinse station. At least one sensor is provided and is configured to detect a first position and a second position of the conditioning element when disposed over the rinse station.
    Type: Grant
    Filed: October 9, 2009
    Date of Patent: March 29, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Alpay Yilmaz, Lakshmanan Karuppiah
  • Publication number: 20110065365
    Abstract: The present invention provides an apparatus capable of uniformly grinding an polishing pad. Further, the present invention provides a method of grinding an polishing pad by using the grinding apparatus.
    Type: Application
    Filed: September 13, 2010
    Publication date: March 17, 2011
    Applicants: SUMCO CORPORATION, SUMITOMO METAL FINE TECHNOLOGY CO., LTD.
    Inventors: Hiroto Fukushima, Tomonori Miura, Yasuhiko Tsukanaka, Takeshi Ezaki
  • Patent number: 7901272
    Abstract: Superabrasive tools and their methods of manufacture are disclosed. In one aspect, a method of improving retention of superabrasive particles held in a solidified organic material layer of an abrading tool, a portion of each of said superabrasive particles protruding out of the solidified organic material layer is provided. The method may include securing a plurality of superabrasive particles in the solidified organic material layer in an arrangement that minimizes mechanical stress impinging on the protruding portion of any individual superabrasive particle when used to abrade a work piece. As an example, the arrangement of the plurality of superabrasive particles may be configured to uniformly distribute frictional forces across substantially each superabrasive particle.
    Type: Grant
    Filed: December 1, 2009
    Date of Patent: March 8, 2011
    Inventor: Chien-Min Sung
  • Publication number: 20110039479
    Abstract: A dressing tool (100, 200, 300, 400, 500) for conditioning of grinding bodies, especially ceramically bonded grinding bodies, the dressing tool (100, 200, 300, 400, 500) comprising a base body which bears a self-supporting function coating (120, 220, 320, 420, 520) which defines the working region of the dressing tool, the function coating (120, 220, 320, 420, 520) comprising a porous bonding matrix (121, 221, 321, 421, 521) which is uniformly penetrated with grains of hard material (122, 222, 322, 422, 522), is characterized in that in the porous bonding matrix (121, 221, 321, 421, 521) there are additionally embedded reinforcing elements (130, 230, 330, 430, 530) of a hard material for stabilizing the function coating (120, 220, 320, 420, 520).
    Type: Application
    Filed: August 10, 2010
    Publication date: February 17, 2011
    Inventor: Peter BEYER
  • Publication number: 20110034112
    Abstract: A polishing apparatus, a polishing method and a polishing auxiliary apparatus which are able to suppress clogging of the rotating grindstone and polish the work while suppressing the damage thereof are provided.
    Type: Application
    Filed: April 10, 2009
    Publication date: February 10, 2011
    Applicant: Showa Denko K.K.
    Inventor: Susumu Sugano
  • Publication number: 20100330886
    Abstract: An abrasive tool for conditioning CMP pads includes abrasive grains coupled to a substrate through a metal bond and a coating, e.g., a fluorine-doped nanocomposite coating. The abrasive grains can be arranged in a self-avoiding random distribution. In one implementation, an abrasive tool includes a coated plate and a coated abrasive article that has two abrading surfaces. Other implementations related to a process for producing an abrasive tool that includes a coating at one or more of its surfaces. Also described are methods for dressing a CMP pad.
    Type: Application
    Filed: June 1, 2010
    Publication date: December 30, 2010
    Applicants: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFS
    Inventors: Jianhui Wu, Taewook Hwang, Ramanujam Vedantham, Charles Dinh-Ngoc, Thomas K. Puthanangady, Eric M. Schulz, Srinivasan Ramanath
  • Patent number: 7857680
    Abstract: A method for producing a glass substrate for a magnetic disk by polishing a circular glass plate, which comprises a step of polishing the principal plane of the circular glass plate by using a slurry containing a CeO2 crystal powder, the CeO2 crystal powder being obtained in such a manner that a melt containing CeO2 is quenched to obtain an amorphous material, and the amorphous material is subjected to heat treatment to obtain a CeO2 crystals-precipitated amorphous material, which is subjected to acid treatment to separate and extract the CeO2 crystal powder from the CeO2 crystals-precipitated amorphous material.
    Type: Grant
    Filed: April 25, 2007
    Date of Patent: December 28, 2010
    Assignee: Asahi Glass Company, Limited
    Inventors: Katsuaki Miyatani, Osamu Miyahara, Yuzuru Tanabe, Hiroshi Usui, Yoshihisa Beppu, Kazuo Sunahara, Mitsuru Horie, Satoshi Kashiwabara, Tomohiro Sakai, Yoshinori Kon, Iori Yoshida
  • Publication number: 20100311309
    Abstract: A dressing apparatus for use in a polishing apparatus for polishing a substrate to planarize a surface of the substrate is disclosed. The dressing apparatus includes a dresser disk, a dresser drive shaft coupled to the dresser disk, a pneumatic cylinder configured to press the dresser disk against the polishing pad through the dresser drive shaft, a pressure-measuring device configured to measure pressure of the gas supplied to the pneumatic cylinder, a load-measuring device configured to measure a load acting on the dresser drive shaft, and a pressure controller configured to control the pressure of the gas supplied to the pneumatic cylinder. The pressure controller is configured to establish a relationship between the pressure of the gas and a pressing force of the dresser disk against the polishing pad, based on measurement values of the pressure-measuring device and the load-measuring device.
    Type: Application
    Filed: June 2, 2010
    Publication date: December 9, 2010
    Inventor: Hiroyuki SHINOZAKI
  • Patent number: 7846007
    Abstract: A system for polishing a semiconductor wafer. The system includes a polishing apparatus having a rotatable polishing pad for polishing the wafer. A dressing apparatus is mounted adjacent the polishing pad for dressing the polishing pad. The dressing apparatus includes a dressing member engageable with the polishing pad. A cleaning apparatus is mounted adjacent the polishing pad for removing particulate and chemicals from the polishing pad. The system includes a controller for controlling the dressing apparatus and the cleaning apparatus.
    Type: Grant
    Filed: January 9, 2009
    Date of Patent: December 7, 2010
    Assignee: MEMC Electronic Materials, Inc.
    Inventors: Mark G. Stinson, Madhavan S. Esayanur, Dennis Buese, Emanuele Corsi, Ezio Bovio, Antonio Maria Rinaldi, Larry Flannery
  • Publication number: 20100304642
    Abstract: The invention relates to a gear cutting machine for the grinding of external profiles and/or internal profiles of workpieces having at least one machining head which can be rotated about an axis and which has a grinding tool, and having a dressing unit. In accordance with the invention, the dressing unit is supported in the region of the pivot axis of the machining head such that it is pivotable about the common pivot axis together with the machining head and such that it can be moved along the pivot axis toward the grinding tool to be dressed.
    Type: Application
    Filed: April 13, 2010
    Publication date: December 2, 2010
    Applicant: LIEBHERR-VERZAHNTECHNIK GMBH
    Inventor: Alois Mundt
  • Patent number: 7840305
    Abstract: The disclosure relates to abrasive articles useful in chemical-mechanical polishing (CMP), the articles including a substrate with opposite major surfaces, an abrasive material overlaying at least a portion of at least one of the major surfaces, and at least one of a radio frequency identification (RFID) tag, a RFID tag reader, or a sensor for providing CMP information to a transmitter positioned near the substrate, the transmitter positioned near the substrate and adapted to wirelessly receive CMP information and wirelessly transmit the CMP information to a remote receiver. The disclosure also relates to a CMP pad conditioner for wirelessly communicating CMP information to a remote receiver, a CMP process monitoring system for wirelessly communicating CMP information to a remote receiver, and a method for conditioning a CMP pad using a CMP process monitoring system for wireless communicating CMP information to a remote receiver.
    Type: Grant
    Filed: June 28, 2006
    Date of Patent: November 23, 2010
    Assignee: 3M Innovative Properties Company
    Inventors: Andrew H. Behr, Brian D. Goers, Vincent J. Laraia, Gary M. Palmgren, Daniel B. Pendergrass, Jr.
  • Publication number: 20100291844
    Abstract: The invention provides a dresser for an abrasive cloth, which has a smaller abrasive grain diameter than the conventional dresser and has an abrasive grain spacing regulated in a predetermined range depending upon the abrasive grain diameter to simultaneously meet a high level of pad grinding power and a pad flatness and, at the same time, is less likely to cause dropout of abrasive grains. The dresser comprises a plurality of abrasive grains fixed as a single layer on a surface of a metallic support material. The dresser is characterized in that the metallic support material on its surface on which the abrasive grains are fixed has a convex shape, the difference in height between the end part and the central port on the surface is not less than 3 ?m and not more than 40 ?m, and the center-to-center spacing between at least one set of adjacent grains is d?L<2d wherein d represents the diameter of the abrasive grains; L represents the center-to-center spacing between adjacent abrasive grains.
    Type: Application
    Filed: October 28, 2008
    Publication date: November 18, 2010
    Applicant: NIPPON STEEL MATERIALS CO., LTD.
    Inventors: Hiroaki Sakamoto, Toshiya Kinoshita
  • Patent number: 7828626
    Abstract: Embodiments of an apparatus for conditioning a processing pad are provided. In one embodiment, an apparatus for conditioning a processing pad includes a member having a bottom surface selectively maintained in a non-planar orientation and an abrasive disposed on the bottom surface of the member. The abrasive is configured for conditioning a processing pad. The member and abrasive have a profile that produces a non-planar processing pad surface.
    Type: Grant
    Filed: October 9, 2008
    Date of Patent: November 9, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Paul D. Butterfield, Sen-Hou Ko
  • Publication number: 20100273402
    Abstract: A chemical mechanical polishing (CMP) conditioner has diamond abrasive grits adhered to a conditioning surface which faces and makes contact with an abrasive pad of a CMP machine. The diamond abrasive grit is adhered to the CMP conditioner body by a metal plating layer, and the CMP conditioner body is formed of resin.
    Type: Application
    Filed: April 21, 2010
    Publication date: October 28, 2010
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventor: Akihiro Shimizu
  • Patent number: 7815495
    Abstract: A pad conditioner is provided for conditioning a polishing pad in chemical mechanical planarization (CMP). The pad conditioner comprises a plastic abrasive portion having a first hardness and optionally a brush portion having a second hardness less than the first hardness. The plastic abrasive portion comprises a base plate and a plurality of plastic nodules formed on a surface of the base plate, each of the plastic nodules having a planar top surface, wherein the planar top surface is positioned to substantially contact a polishing pad. The brush portion may be positioned adjacent to the plastic abrasive portion, the brush portion having a plurality of brush elements positioned to substantially contact the pad.
    Type: Grant
    Filed: April 11, 2007
    Date of Patent: October 19, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Kun Xu, Jimin Zhang, James C. Wang, Thomas H. Osterheld, Yutao Ma, Steven M. Zuniga, Jin Yi
  • Publication number: 20100261419
    Abstract: Superabrasive tools and associated methods of making and using are provided. In one aspect, for example, a superabrasive tool having improved superabrasive particle retention is provided. Such a tool can include a matrix layer and a plurality of superabrasive particles held in and protruding from the matrix layer, whereby surfaces of the plurality of superabrasive particles contacting the matrix layer have been roughened to have an RA of greater than about 1 micron, and wherein the roughened surfaces improve the retention of the plurality of superabrasive particles in the matrix layer.
    Type: Application
    Filed: February 23, 2010
    Publication date: October 14, 2010
    Inventor: Chien-Min Sung
  • Publication number: 20100248596
    Abstract: The present invention provides CMP pad dressers and methods for dressing or conditioning CMP pads. In one aspect, a method for conditioning a CMP pad can include cutting the CMP pad with superabrasive cutting elements and controlling a degree of contact between the CMP pad and the cutting elements using control elements. The degree of contact is established through placement of the control elements relative to the cutting elements.
    Type: Application
    Filed: March 18, 2010
    Publication date: September 30, 2010
    Inventor: Chien-Min Sung
  • Publication number: 20100248595
    Abstract: An abrasive tool including a CMP pad conditioner having a substrate including a first major surface, a second major surface opposite the first major surface, and a side surface extending between the first major surface and the second major, wherein a first layer of abrasive grains is attached to the first major surface and a second layer of abrasive grains is attached to the second major surface. The conditioner further includes a first sealing member extending in a peripheral direction along a portion of the side surface of the substrate.
    Type: Application
    Filed: December 31, 2009
    Publication date: September 30, 2010
    Applicants: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFS
    Inventors: Charles Dinh-Ngoc, Srinivasan Ramanath, Eric M. Schulz, Jianhui Wu, Thomas Puthanangady, Ramanujam Vedantham, Taewook Hwang
  • Publication number: 20100240285
    Abstract: A polishing apparatus includes: a wafer polishing unit including a polishing surface plate, an abrasive supply part supplying an abrasive to a polishing pad placed on the polishing surface plate, and a wafer holding part holding a semiconductor wafer; and a dressing unit including a dresser. The dresser has a pellet-shaped grindstone with abrasive particles fixed to a surface thereof. The pellet-shaped grindstone is divided into a first region along an outer peripheral portion thereof and a second region located inside the first region. A chipping preventing portion for the abrasive particles is provided in the first region.
    Type: Application
    Filed: February 9, 2010
    Publication date: September 23, 2010
    Inventor: Satoko SETA
  • Publication number: 20100221988
    Abstract: A cutting device comprises a base having a solidified organic material layer disposed thereon. A plurality of individual polycrystalline cutting elements are secured in the solidified organic material layer. Each of the plurality of individual polycrystalline cutting elements has a substantially matching geometric configuration.
    Type: Application
    Filed: March 3, 2010
    Publication date: September 2, 2010
    Inventor: Chien-Min Sung
  • Publication number: 20100216378
    Abstract: Provided is a chemical mechanical polishing (CMP) apparatus. The CMP apparatus may include a polishing pad including a plurality of concave regions. These concave regions may be two-dimensionally arranged in the polishing pad in a first direction and a second direction that are not perpendicular to each other and not parallel to each other. The concave regions arranged in the first direction may have a first pitch, and the concave regions arranged in the second direction may have a second pitch equal to the first pitch.
    Type: Application
    Filed: February 8, 2010
    Publication date: August 26, 2010
    Inventors: Jaekwang CHOI, Jin-Su Jeong, Myung-Ki Hong, Boun Yoon
  • Publication number: 20100203811
    Abstract: The present invention is a method and apparatus for accelerated pulling and fracturing of aggressive diamonds on a CMP diamond conditioner disc wherein aggressive diamonds of known position are pulled or fractured by contacting the diamond conditioner disc to a plate or sheet of a hard material or a plate or sheet containing discrete structures of hard material relative to which the diamond disc is in motion at a determinable and reproducible rate for a determinable and reproducible period of time and the number and position of the pulled or fractured aggressive diamonds are determined following the completion of said contact.
    Type: Application
    Filed: February 9, 2009
    Publication date: August 12, 2010
    Applicant: ARACA Incorporated
    Inventors: Ara Philipossian, Yasa Sampurno, Yun Zhuang
  • Publication number: 20100197204
    Abstract: Apparatuses and methods for conditioning polishing pads used in polishing micro-device workpieces are disclosed herein. In one embodiment, an end effector for conditioning a polishing pad includes a member having a first surface and a plurality of contact elements projecting from the first surface. The member also includes a plurality of apertures configured to flow conditioning solution to the polishing pad. The apertures can extend from the first surface to a second surface opposite the first surface. The member can further include a manifold that is in fluid communication with the apertures. In another embodiment, a conditioner for conditioning the polishing pad includes an arm having at least one spray nozzle configured to spray conditioning solution onto the polishing pad and an end effector coupled to the arm. The end effector includes a first surface and a plurality of contact elements projecting from the first surface.
    Type: Application
    Filed: April 14, 2010
    Publication date: August 5, 2010
    Applicant: MICRON TECHNOLOGY, INC.
    Inventor: Suresh Ramarajan
  • Publication number: 20100190423
    Abstract: Methods for orienting superabrasive particles in a superabrasive tool are provided. In one aspect, for example, a method for orienting superabrasive particles in a tool is provided. Such a method can include providing a plurality of superabrasive particles having a preselected average size, preselecting a thickness for an amorphous braze layer to be applied to a substrate, wherein the thickness is based on the average size of the plurality of superabrasive particles, and applying an amorphous braze layer to the substrate at the preselected thickness.
    Type: Application
    Filed: December 31, 2009
    Publication date: July 29, 2010
    Inventor: Chien-Min Sung
  • Publication number: 20100190418
    Abstract: In a lapping machine comprising a lapping plate and a conditioning carrier disposed thereon, the carrier being provided with bores for receiving conditioning grindstone segments, the lapping plate is polished and conditioned by cooperatively rotating the lapping plate and the carrier and feeding loose abrasive grains to the lapping plate. The conditioning grindstone segment of a shape of arcuated trapezoid having an included angle of 180°-90° is fitted in the carrier bore.
    Type: Application
    Filed: January 26, 2010
    Publication date: July 29, 2010
    Inventors: Kai YASUOKA, Tsuyoshi Shimizu, Kenichi Kazama
  • Publication number: 20100190417
    Abstract: An apparatus for dressing a polishing pad is described. The apparatus includes a dresser drive shaft which is rotatable and vertically movable, a dresser flange coupled to the dresser drive shaft and configured to secure a dressing member thereto, a spherical bearing provided in the dresser flange and configured to allow the dressing member to tilt with respect to the dresser drive shaft, and a spring mechanism configured to generate a force against a tilting motion of the dressing member.
    Type: Application
    Filed: January 20, 2010
    Publication date: July 29, 2010
    Inventors: Katsuhide WATANABE, Ryuichi Kosuge, Soichi Isobe
  • Patent number: 7762871
    Abstract: A polishing pad conditioning apparatus includes a laser beam generating unit along with a system to transmit or focus the beam. The unit is mounted on a conditioning arm, such that the laser beam may be directed perpendicular to the plane of the polishing pad, which is next to the polishing platen. The conditioning arm is capable of moving across the polishing table to scan the pad radius, allowing the laser to traverse the pad radius.
    Type: Grant
    Filed: March 6, 2006
    Date of Patent: July 27, 2010
    Inventor: Rajeev Bajaj
  • Patent number: 7753761
    Abstract: The present invention provides a wafer polishing apparatus, comprising: a polishing pad to which a polishing liquid is supplied for polishing a wafer; a carrier head to carry the wafer; and one or more polishing liquid supplying device which supplies the polishing liquid onto the polishing pad, wherein the polishing liquid supplying device has a polishing liquid supplying member which is positioned close to or in contact with the polishing pad, and is relatively moved against the polishing pad, so that the polishing liquid supplied to the upper portion of the polishing liquid supplying member flows down along the polishing liquid supplying member to be painted on a surface of the polishing pad.
    Type: Grant
    Filed: November 17, 2006
    Date of Patent: July 13, 2010
    Assignee: Tokyo Seimitsu Co., Ltd.
    Inventor: Takashi Fujita
  • Publication number: 20100159803
    Abstract: Apparatus comprising a tool (2) for forming an aspherical surface on a material (14), and a support for supporting the material (12) for rotation about an axis, the arrangement being such that the tool (2) is restricted to movement with respect to the material (14) in two substantially linear axes transverse to each other. The apparatus may be a high-performance machine comprising a measuring arrangement (18) mounted so as to extend substantially across the surface of the material (14) and serving to measure the distance between the tool (2) and a referencing region (32) of the measuring arrangement (18) which can be in the form of a symmetrical metrology device (18), the metrology device being structurally unloaded. The apparatus is substantially symmetrical in two substantially vertical planes substantially perpendicular to and intersecting each other.
    Type: Application
    Filed: May 2, 2006
    Publication date: June 24, 2010
    Inventors: Paul Raymond Shore, Paul Howard Morantz
  • Patent number: 7740521
    Abstract: The present invention provides a polishing head 1 comprising a carrier 3, a guide ring 4, a dress ring 5, and a head body 2, wherein the head body 2 is rotatable, and holds the carrier 3, the guide ring 4, and the dress ring 5; the head body 2 has a reversed-bowl shape and has a hollow 8; the dress ring, and at least the guide ring or the carrier are held by being coupled to a lower brim of the head body via a diaphragm 6; the hollow of the head body is sealed. During polishing, the pressure of the sealed hollow is adjusted with a pressure regulating mechanism 9 communicating with the hollow, thereby elastically deforming the diaphragm. As a result, a wafer W can be polished while the wafer and the dress ring are pressed with a given pressing force against a polishing pad 11 on a turn table 12 with rotating the wafer held by the carrier and the dress ring.
    Type: Grant
    Filed: March 1, 2006
    Date of Patent: June 22, 2010
    Assignee: Shin-Etsu-Handotai Co., Ltd.
    Inventors: Hiromasa Hashimoto, Yasuharu Ariga, Hisashi Masumura, Kouzi Kitagawa, Toshimasa Kubota, Takahiro Matsuda
  • Patent number: 7731569
    Abstract: A pad conditioning apparatus and method for conditioning a surface of a polishing pad which is used in a polishing apparatus for polishing works, having a bending or deflecting or elastic member and a supporting section to support a base end of the bending or deflecting or elastic member, wherein the bending or deflecting or elastic member elastically deforms upon contact of a vicinity of a tip end of the bending or deflecting or elastic member with the polishing pad, so that a pressure necessary to condition the pad is generated. A pad preparation apparatus using the pad conditioner; and a pad preparation method using the same, enable even conditioning of a polishing pad of an elastic body by following a surface of the polishing pad.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: June 8, 2010
    Assignee: Tokyo Seimitsu Co., Ltd.
    Inventor: Takashi Fujita
  • Publication number: 20100130107
    Abstract: A method and apparatus for conditioning a polishing pad is described. The apparatus includes a base coupled to a platform, a first arm member having a first end coupled to the base, and a second arm member having a first end pivotably coupled to a second end of the first arm member and a conditioning disk coupled to a second end opposite the first end. The method includes rotating a polishing pad, urging a rotating conditioning disk against a polishing surface of the polishing pad, and moving the conditioning disk in a linear direction relative to the rotating polishing pad to perform a conditioning process.
    Type: Application
    Filed: November 9, 2009
    Publication date: May 27, 2010
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Alpay Yilmaz, Edward Golubovsky, Jagan Rangarajan
  • Patent number: 7722437
    Abstract: A polishing pad used in a CMP step in the manufacture of a semiconductor integrated circuit device is relatively expensive; thus, it is necessary to avoid a wasteful exchange of the pad. Accordingly, it is important to measure the abrasion amount of this pad precisely. However, in ordinary measurement thereof through light, the presence of a slurry hinders the measurement. In measurement thereof with a contact type sensor, a problem that pollutants elute out is caused. In a CMP step in the invention, the height position of a dresser is measured while the dresser operates, thereby detecting the abrasion amount or the thickness of a polishing pad indirectly. In this way, the time for exchanging the polishing pad is made appropriate.
    Type: Grant
    Filed: May 8, 2008
    Date of Patent: May 25, 2010
    Assignee: Renesas Technology Corp.
    Inventor: Yoshinori Ito
  • Patent number: 7708621
    Abstract: This polishing apparatus includes a head that holds a semiconductor wafer, a polishing pad that polishes a surface to be polished of the semiconductor wafer held by the head, and a dresser that reconditions the polishing pad by cutting the polishing pad. The polishing apparatus polishes a surface to be polished of the semiconductor wafer while causing the head and the polishing pad to rotate and reconditions the polishing pad by use of the dresser before and after polishing the surface to be polished. The polishing apparatus of the present invention supports at least two dressers so that the dressers can rotate on their own axes and further includes a dresser oscillator that causes the dressers to oscillate simultaneously on the polishing pad.
    Type: Grant
    Filed: March 19, 2008
    Date of Patent: May 4, 2010
    Assignee: Elpida Memory, Inc.
    Inventor: Toshiya Saito
  • Patent number: 7708622
    Abstract: Apparatuses and methods for conditioning polishing pads used in polishing micro-device workpieces are disclosed herein. In one embodiment, an end effector for conditioning a polishing pad includes a member having a first surface and a plurality of contact elements projecting from the first surface. The member also includes a plurality of apertures configured to flow conditioning solution to the polishing pad. The apertures can extend from the first surface to a second surface opposite the first surface. The member can further include a manifold that is in fluid communication with the apertures. In another embodiment, a conditioner for conditioning the polishing pad includes an arm having at least one spray nozzle configured to spray conditioning solution onto the polishing pad and an end effector coupled to the arm. The end effector includes a first surface and a plurality of contact elements projecting from the first surface.
    Type: Grant
    Filed: March 28, 2005
    Date of Patent: May 4, 2010
    Assignee: Micron Technology, Inc.
    Inventor: Suresh Ramarajan
  • Publication number: 20100105295
    Abstract: A seasoning plate is placed on a polishing pad and performs seasoning of the polishing pad by abrading the polishing pad through the friction caused by rotation of the polishing pad. The seasoning plate includes: conditioners that abrade the polishing pad; a round flexible substrate that has the conditioners attached to the lower face thereof; an O-ring that is placed on the upper face of the flexible substrate, the O-ring forming a circle concentric with the flexible substrate; and a weight plate serving as a weight portion that is placed on the O-ring and applies weight for deforming the flexible substrate.
    Type: Application
    Filed: October 28, 2009
    Publication date: April 29, 2010
    Applicant: SUMCO TECHXIV CORPORATION
    Inventors: Daisuke MARUOKA, Koudai MOROIWA
  • Publication number: 20100093263
    Abstract: Apparatus and methods for conditioning a polishing pad include an arm adapted to support a conditioning disk; a drive mechanism coupled to the arm; and a flexible coupling between the drive mechanism and the conditioning disk adapted to allow the conditioning disk to tilt while transmitting rotary motion from the drive mechanism to the conditioning disk. Numerous other aspects are disclosed.
    Type: Application
    Filed: December 11, 2009
    Publication date: April 15, 2010
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Roy C. Nangoy, Shou-Sung Chang, Donald J. K. Olgado, Hung Chih Chen, Gerald John Alonzo
  • Patent number: 7690971
    Abstract: Superabrasive tools and their methods of manufacture are disclosed. In one aspect, a method of improving retention of superabrasive particles held in a solidified organic material layer of an abrading tool, a portion of each of said superabrasive particles protruding out of the solidified organic material layer is provided. The method may include securing a plurality of superabrasive particles in the solidified organic material layer in an arrangement that minimizes mechanical stress impinging on the protruding portion of any individual superabrasive particle when used to abrade a work piece. As an example, the arrangement of the plurality of superabrasive particles may be configured to uniformly distribute frictional forces across substantially each superabrasive particle.
    Type: Grant
    Filed: March 14, 2007
    Date of Patent: April 6, 2010
    Inventor: Chien-Min Sung
  • Publication number: 20100081361
    Abstract: A method of dressing a polishing member with a diamond dresser having diamond particles arranged on a surface thereof is provided. The method includes determining dressing conditions by performing a simulation of a distribution of a sliding distance of the diamond dresser on a surface of the polishing member, and dressing the polishing member with the diamond dresser under the dressing conditions determined. The simulation includes calculation of the sliding distance corrected in accordance with a depth of the diamond particles thrusting into the polishing member.
    Type: Application
    Filed: September 24, 2009
    Publication date: April 1, 2010
    Inventors: Akira Fukuda, Yoshihiro Mochizuki, Yutaka Wada, Yoichi Shiokawa, Hirokuni Hiyama
  • Publication number: 20100056030
    Abstract: To provide a shaft motion detection mechanism capable of detecting the displacement of a rotating body in a direction along a rotational axis and whether or not the rotating body is rotated, and a conditioner head capable of detecting the displacement of a polishing disk in a direction along a rotational axis and whether or not the polishing disk is rotated. A conditioner head 10 has a shaft 18 rotating around a rotational axis C, a cylindrical shaft 19 attached to the shaft 18 so as to be displaced along the rotational axis C, a frame 16 rotatably supporting the shaft 19, a plurality of projections 18c formed on the surface of the shaft 18 so as to be aligned in a circumferential direction, a projection 18d formed throughout the entire circumference on the surface of the shaft 18, and proximity sensors 30a to 30c arranged around the rotational axis C so as to face the shaft 18.
    Type: Application
    Filed: August 27, 2009
    Publication date: March 4, 2010
    Applicant: APPLIED MATERIALS, INC.
    Inventor: Toshikazu TOMITA
  • Patent number: 7670209
    Abstract: The present invention provides a pad conditioner for dressing a surface of a polishing pad which is used in a polishing apparatus for polishing works, comprising: a substrate disposed opposite to the polishing pad; a plurality of pellets removably attached to the substrate; and a plurality of linear elastic members which have tip ends and are implanted into the pellets, wherein upon contact of the tip ends of the linear elastic members with the polishing pad, the linear elastic members elastically deform, so that a pressure necessary for conditioning the pad is generated in order to maintain a change in conditioning capability within a predetermined range and have a wide margin for adjusting a height of the conditioner.
    Type: Grant
    Filed: August 8, 2006
    Date of Patent: March 2, 2010
    Assignee: Tokyo Seimitsu Co., Ltd.
    Inventor: Takashi Fujita
  • Patent number: 7666061
    Abstract: Embodiments of a flexible pad conditioner for conditioning a processing pad are provided. The pad conditioner includes an arc-shaped member having an abrasive bottom surface configured for conditioning the processing pad. Means are provided to apply a downward force as well as to oscillate the pad conditioner. Further means may be provided to vary the downward force along the length of the pad conditioner. In one embodiment, a plurality of actuators may be coupled to a top surface of the member and adapted to selectively provide an independently controllable force against the member to finely control the conditioning profile.
    Type: Grant
    Filed: February 6, 2007
    Date of Patent: February 23, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Paul D. Butterfield, Sen-Hou Ko
  • Publication number: 20100035526
    Abstract: A chemical-mechanical polishing apparatus including a table top, a transfer station mounted on the table top, a plurality of polishing stations mounted on the table top, a plurality of washing stations, and a plurality of carrier heads supported by a support member rotatable about an axis. Each washing station is located between a first polishing station and either a second polishing station or the transfer station, and the transfer station and the plurality of polishing stations are arranged at approximately equal angular intervals about the axis.
    Type: Application
    Filed: October 16, 2009
    Publication date: February 11, 2010
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Robert D. Tolles, Norman Shendon, Sasson Somekh, Ilya Perlov, Eugene Gantvarg, Harry Q. Lee
  • Publication number: 20100035525
    Abstract: Polishing pads used in CMP machines are consumable components that are typically replaced after a specific number of wafers have been processed. The life of a polishing pad is optimized by controlling the rate of material removal from the polishing pad by the conditioning disk. The conditioning disk removes enough material so the polishing surface can properly process the wafers but does not remove any excess material. Preventing excess material removal extends the life of the polishing pad. During CMP processing, the controller receives data concerning the torque applied to the conditioning disk and the torque applied to the arm to sweep the conditioning disk across the polishing pad. Based upon the detected operating conditions, the system can predict the rate of material removal and adjust the forces applied to the conditioning disk so that the life of the polishing pad is optimized.
    Type: Application
    Filed: August 7, 2008
    Publication date: February 11, 2010
    Inventors: SAMEER Deshpande, Shou-Sung Chang, Hung Chih Chen, Roy C. Nangoy, Stan D. Tsai
  • Publication number: 20100035520
    Abstract: While data that indicate a relationship between a dressing position P defined by a distance between a rotating shaft 11 of a polishing pad 13 and a rotating shaft 31 of a dresser 30 and shape change of the polishing pad 13 based on input of a target shape of the polishing pad 13 and alternating repetition of dressing the polishing pad 13 by the dresser 30 and measurement of shape of the polishing pad 13 by a pad shape measurement instrument 20 is acquired at a stage prior to commencement of a series of polishing steps for continuously polishing a plurality of polishing target objects (semiconductor wafer W) by a polishing tool 10, the polishing pad 13 is machined to the target shape 13 while the dressing position P is controlled, whereby the dressing position P is set during the polishing steps on the basis of a processing result of this data.
    Type: Application
    Filed: March 23, 2006
    Publication date: February 11, 2010
    Inventors: Toshihisa Tanaka, Atsushi Tanaka, Yuko Kitade
  • Patent number: 7658666
    Abstract: A cutting device comprises a plurality of individual polycrystalline cutting elements secured in a solidified organic material layer. Each of the plurality of individual polycrystalline cutting elements has a substantially matching geometric configuration.
    Type: Grant
    Filed: April 10, 2007
    Date of Patent: February 9, 2010
    Inventor: Chien-Min Sung
  • Publication number: 20100015898
    Abstract: The present invention provides a conditioner for CMP pad required for global planarization of wafer to achieve high integration of a semiconductor element. The conditioner for CMP pad includes a metal substrate having abrasive particles fixed thereto, a plurality of abrasive particles fixed to the metal substrate, and a layer of metal binder fixing the abrasive particles to the metal substrate. The abrasive particles include at least one pattern. The pattern includes at least one row of abrasive particles and the abrasive particles include bigger abrasive particles and smaller abrasive particles. In addition, a diameter difference between smaller and bigger abrasive particles is 10 to 40%. The present invention ensures uniform dressing of conditioner, superior dressing efficiency and superior performance reproducibility.
    Type: Application
    Filed: September 23, 2009
    Publication date: January 21, 2010
    Inventors: Jung Soo An, Joo Han Lee, Kyoung Kuk Kwack
  • Patent number: 7641538
    Abstract: An abrasive article includes a plurality of abrasive particles securely affixed to a substrate with a corrosion resistant matrix material. The matrix material includes a sintered corrosion resistant powder and a brazing alloy. The brazing alloy includes an element which reacts with and forms a chemical bond with the abrasive particles, thereby securely holding the abrasive particles in place. A method of forming the abrasive article includes arranging the abrasive particles in the matrix material, and applying sufficient heat and pressure to the mixture of abrasive particles and matrix material to cause the corrosion resistant powder to sinter, the brazing alloy to flow around, react with, and form chemical bonds with the abrasive particles, and allow the brazing alloy to flow through the interstices of the sintered corrosion resistant powder and form an inter-metallic compound therewith.
    Type: Grant
    Filed: March 15, 2004
    Date of Patent: January 5, 2010
    Assignee: 3M Innovative Properties Company
    Inventor: Brian D. Goers
  • Publication number: 20090325471
    Abstract: A diamond polishing disk and a manufacturing method thereof are described. The method includes the steps as follows. A plurality of diamond particles are disposed in an accommodation unit, and each diamond particle has at least one acute polishing end. Next, a guiding mold is supplied, in which the guiding mold has a plurality of grooves. The guiding mold is pressed on the diamond particles, such that the acute polishing ends of the diamond particles are respectively inserted in the grooves correspondingly. Next, the guiding mold is removed, and then a polymer material is injected into the accommodation unit to cover the diamond particles. The polymer material is hardened. Finally, the accommodation unit is removed, so as to finish manufacturing the diamond polishing disk.
    Type: Application
    Filed: June 12, 2009
    Publication date: December 31, 2009
    Applicant: KINK COMPANY
    Inventors: Cheng Shiang Chou, Hung-Ju Wang, Chih-Chung Chou