Carbide Or Oxycarbide Containing Patents (Class 501/87)
  • Patent number: 8822360
    Abstract: An article which includes a structure of a ceramic material that has a composition SiOxMzCy, where Si is silicon, O is oxygen, M is at least one metal and C is carbon and wherein x<2, y>0 and z<1 and x and z are non-zero.
    Type: Grant
    Filed: January 18, 2012
    Date of Patent: September 2, 2014
    Assignee: United Technologies Corporation
    Inventors: Wayde R. Schmidt, Paul Sheedy, Tania Bhatia Kashyap, Daniel G. Goberman, Xia Tang
  • Patent number: 8815381
    Abstract: A composition having nanoparticles of a boron carbide and a carbonaceous matrix. The composition is not in the form of a powder. A composition comprising boron and an organic component. The organic component is an organic compound having a char yield of at least 60% by weight or a thermoset made from the organic compound. A method of combining boron and an organic compound having a char yield of at least 60% by weight, and heating to form boron carbide or boron nitride nanoparticles.
    Type: Grant
    Filed: February 28, 2013
    Date of Patent: August 26, 2014
    Assignee: The United States of America, as represented by the Secretary of the Navy
    Inventors: Teddy M Keller, Andrew Saab, Matthew Laskoski, Syed B Qadri
  • Publication number: 20140178138
    Abstract: A sintered compact contains cubic sialon, ?-sialon, and at least one of a first component and a second component. The first component is at least one element selected from the group consisting of iron, cobalt, nickel, and group 4 elements, group 5 elements, and group 6 elements of the periodic table. The second component is at least one compound containing at least one element selected from the group consisting of group 4 elements, group 5 elements, and group 6 elements and at least one element selected from the group consisting of carbon, nitrogen, and boron.
    Type: Application
    Filed: December 21, 2012
    Publication date: June 26, 2014
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Kenichi WATATANI, Michiko MATSUKAWA, Katsuhito YOSHIDA, Daisuke MURAKAMI
  • Patent number: 8728966
    Abstract: It is an object to provide an aluminum oxycarbide composition capable of suppressing oxidation of Al4O4C during use to maintain advantageous effects of Al4O4C for a long time. In an aluminum oxycarbide composition comprising Al4O4C crystals, the Al4O4C crystals have an average diameter of 20 ?m or more, based on an assumption that a cross-sectional area of each Al4O4C crystal during observation of the aluminum oxycarbide composition in an arbitrary cross-section thereof is converted into a diameter of a circle having the same area as the cross-sectional area. This aluminum oxycarbide composition can be produced by subjecting a carbon-based raw material and an alumina-based raw material to melting in an arc furnace and then cooling within the arc furnace.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: May 20, 2014
    Assignee: Krosakiharima Corporation
    Inventors: Keiichiro Akamine, Joki Yoshitomi
  • Publication number: 20140127527
    Abstract: A hard alloy and a cutting tool. The hard alloy includes a hard phase and a binder phase. The hard phase includes: a main phase containing 50-70 mass % of WC, 15-30 mass % of TiCN, and 0-10 mass % of at least one kind of carbide, nitride or carbonitride of one or more non-W, non-Ti periodic table Group 4, 5 or 6 metal; a WC phase; and a composite hard phase. The binder phase includes 6 to 12 mass % of at least one of Co and Ni. The hard alloy includes a surface portion at a surface thereof, the surface portion having a WC content higher than that of an internal portion thereof. An average size of grains in the WC phase in the surface portion is larger than an average size of grains in the WC phase in the internal portion.
    Type: Application
    Filed: June 27, 2012
    Publication date: May 8, 2014
    Applicant: Kyocera Corporation
    Inventors: Hideyoshi Kinoshita, Katsuhiro Hanaki, Kouji Hirosaki
  • Patent number: 8697259
    Abstract: The invention relates to a boron carbide composite material comprising diamond particles and boron carbide, the composite material having a porosity of less than 2 percent by volume. The invention further relates to a method for manufacturing such materials, the method including coating a plurality of diamond particles with boron carbide, combining the plurality of diamond particles to form a green body and subjecting the green body to a temperature in the range from about 1,200 degrees centigrade to about 2,000 degrees centigrade and pressure or vacuum not exceeding about 2,000 Mpa.
    Type: Grant
    Filed: May 18, 2009
    Date of Patent: April 15, 2014
    Inventors: Anine Hester Ras, Frances Van Staden, Ronald A. Abramshe, Kaveshini Naidoo
  • Publication number: 20140100103
    Abstract: Disclosed is a method of producing carbide and carbon nitride powders containing a binder, and cermet obtained from the same. The method includes preparing Ti—Ni alloy powders for Ti alloy powders and graphite, planetary-pulverizing the Ti—Ni alloy powders and the graphite, mortar-pulverizing the alloy powders and the graphite which are subject to the planetary-pulverizing, and performing heat treatment for the Ti—Ni alloy powders and the graphite that are pulverized. Cermet, which is made of the composite powders of carbide and carbon nitride/metal including both TiC which is ceramic material and Ni which is metal is provided.
    Type: Application
    Filed: March 14, 2013
    Publication date: April 10, 2014
    Applicant: KOREA INSTITUTE OF GEOSCIENCE AND MINERAL RESOURCES
    Inventor: KOREA INSTITUTE OF GEOSCIENCE AND MINERAL RESOURCES
  • Patent number: 8685874
    Abstract: A ceramic material having a high toughness can include carbon and a transition metal. The transition metal can have an elemental body centered cubic structure at room temperature. A substantial amount of the ceramic can be of a rhombohedral ? phase of the transition metal and carbon. These materials can have a high thermal shock resistance, high fracture toughness, and good high temperature performance. A particulate mixture of a carbon source and a transition metal source can be assembled (12) and reacted (14) under high pressure and high temperature. The transition metal source can include a transition metal of a metal which has an elemental BCC structure at room temperature. The particulate mixture carbon to transition metal ratio is chosen so as to achieve a zeta phase carbide and processing is affected in order to retain the zeta phase at a substantial weight percent of the material (i.e. greater than about 5 wt %).
    Type: Grant
    Filed: June 23, 2009
    Date of Patent: April 1, 2014
    Assignee: University of Utah Research Foundation
    Inventors: Dinesh K. Shetty, Raymond A. Cutler, Kenneth Hackett, Shane Verhoef
  • Patent number: 8679220
    Abstract: This invention relates to a ceramic and a cermet each having a second phase for improving toughness via phase separation from a complete solid-solution phase and to a method of preparing them. The ceramic and the cermet may have the second phase phase-separated from the complete solid-solution phase, thereby easily achieving a great improvement in toughness and exhibiting other good properties including high strength, consequently enabling the manufacture of high-strength and high-toughness cutting tools, instead of conventional WC—Co hard materials.
    Type: Grant
    Filed: June 20, 2007
    Date of Patent: March 25, 2014
    Assignee: SNU R&DB Foundation
    Inventor: Shin Hoo Kang
  • Patent number: 8673794
    Abstract: Solid material powders are described that include a first compound that is a non-oxide ceramic compound and a second compound that is a non-oxide, in relative amounts with respect to each other to form a eutectic mixture. The solid material has two discrete phases arranged in an interpenetrating three-dimensional microstructure. Methods for preparation of the solid materials, and shaped sintered articles from the materials, along with methods and techniques for their manufacture, are also disclosed.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: March 18, 2014
    Assignee: Lockheed Martin Corporation
    Inventors: Gautham Ramachandran, Scott W. Smith, Sanjay Prasad
  • Publication number: 20140072805
    Abstract: A refractory material that can withstand high temperatures in an oxidizing medium and containing at least: a first constituent corresponding to hafnium, or to a non-oxide compound of hafnium, or circular in a or a non-oxide compound of zirconium, or corresponding to a mixture of at least two metals and/or compounds selected from hafnium a non-oxide compound of hafnium, zirconium, and a non-oxide compound of zirconium; a second constituent corresponding to the boron or to a non-oxide compound of boron, or corresponding to a mixture of boron and a non-oxide compound of boron; and a third constituent corresponding to a rare earth RE or to a non-oxide compound of the rare earth RE, or corresponding to a mixture of rare earth RE and a non-oxide compound of the rare earth RE, where RE is selected from scandium, yttrium, and the lanthanides. The material contains neither silicon nor a compound of silicon.
    Type: Application
    Filed: December 5, 2011
    Publication date: March 13, 2014
    Applicants: CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE, HERAKLES
    Inventors: Anne-Sophie Andreani, Angeline Poulon, Francis Rebillat, Jacques Thebault, Anne Sauveroche
  • Patent number: 8658054
    Abstract: In order to achieve the object of providing a mixture by means of which, in particular, sintered moldings can be obtained that are virtually free of surface stains produced by soot particles, a mixture is proposed which comprises at least one pressing aid and at least one additive, wherein the additive is selected from a group of substances which have releasable carbon dioxide.
    Type: Grant
    Filed: July 12, 2011
    Date of Patent: February 25, 2014
    Assignee: GKN Sinter Metals Holding GmbH
    Inventors: Rene Lindenau, Lars Wimbert
  • Patent number: 8598057
    Abstract: A monolithic, unitary, seamless and physically continuous ceramic armor plate having first regions of one mechanical property and one chemical composition and one microstructural composition isolated from one another by a network of second regions of another mechanical property different from the one mechanical property and another chemical composition different from the one chemical composition and another microstructural composition different from the one microstructural composition, the one mechanical property and the another mechanical property being the propensity to crack.
    Type: Grant
    Filed: May 4, 2010
    Date of Patent: December 3, 2013
    Assignee: Verco Materials, LLC
    Inventor: Robert F. Speyer
  • Publication number: 20130309468
    Abstract: A cBN sintered body tool has a cBN sintered body which includes 40 to 85% by volume of cBN, the remainder being a binder phase including at least one selected from at least one metal selected from Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Co, Ni and Al, and at least one of a carbide, a nitride, a carbonitride, a boride and an oxide of these metals and mutual solid solutions thereof, and inevitable impurities. An amount of a Mo element contained in the cBN sintered body is 0.2 to 3.0% by weight based on a whole amount of the cBN sintered body.
    Type: Application
    Filed: February 6, 2012
    Publication date: November 21, 2013
    Applicant: Tungaloy Corporation
    Inventor: Takahide Kudo
  • Publication number: 20130303356
    Abstract: The present invention relates to a method of producing a sintered composite body comprising cubic boron nitride particles dispersed in a cemented carbide matrix by sintering a mixture comprising cubic boron nitride particles and a cemented carbide powder at a sintering temperature below 1350° C. without applying a pressure.
    Type: Application
    Filed: September 23, 2011
    Publication date: November 14, 2013
    Applicant: SANDVIK INTELLECTUAL PROPERTY AB
    Inventors: Jane Smith, Peter Chan, Michael Carpenter
  • Publication number: 20130288879
    Abstract: Disclosed is a boron carbide-based ceramics material which has a high density and a high specific rigidity, but additionally with excellent processability, and a production method for the boron carbide-based ceramics material. Specifically, the high-rigidity ceramics material contains boron carbide in an amount of 90 to 99.5 mass %, wherein at least silicon, aluminum, oxygen and nitrogen coexist in a grain boundary phase between crystal grains of the boron carbide. This high-rigidity ceramics material can be produced by a method comprising: preparing a boron carbide powder, and, as a sintering aid, one or more selected from the group consisting of an oxide, a nitride and an oxynitride of silicon, an oxide, a nitride and an oxynitride of aluminum, and a composite oxide, a composite nitride and a composite oxynitride of aluminum and silicon, in such a manner as to contain all of Si, Al, O and N; and subjecting the boron carbide powder and the sintering aid to mixing, forming and sintering.
    Type: Application
    Filed: November 4, 2011
    Publication date: October 31, 2013
    Applicant: KROSAKIHARIMA CORPORATION
    Inventors: Yutaka Sato, Hiroto Unno
  • Patent number: 8535408
    Abstract: A hardmetal composition comprises tungsten carbide in an amount greater than 50 weight percent of the hardmetal composition. In addition, the hardmetal composition comprises a binder material consisting of at least 90 weight percent nickel, a binder flux between 3.5 to 10.0 weight percent chosen from the group consisting of boron and silicon, and less than 1.0 weight percent other components.
    Type: Grant
    Filed: January 24, 2012
    Date of Patent: September 17, 2013
    Assignee: Reedhycalog, L.P.
    Inventors: Jiinjen Albert Sue, Harold Sreshta, Rajagopala Pillai
  • Patent number: 8536080
    Abstract: A metal carbide ceramic fiber having improved mechanical properties and characteristics and improved processes and chemical routes for manufacturing metal carbide ceramic fiber. Metal carbide ceramic fibers may be formed via reaction bonding of a metal-based material (e.g. boron) with the inherent carbon of a carrier medium. One embodiment includes a method of making a metal carbide ceramic fiber using VSSP to produce high yield boron carbide fiber. Embodiments of the improved method allow high volume production of high density boron carbide fiber. The chemical routes may include a direct production of boron carbide fiber from boron carbide powder (B4C) and precursor (e.g. rayon fiber) having a carbon component to form a B4C/rayon fiber that may be processed at high temperature to form boron carbide fiber, and that may be subsequently undergo a hot isostatic pressing to improve fiber purity. Another route may include a carbothermal method comprising combining boron powder (B) with a precursor (e.g.
    Type: Grant
    Filed: June 18, 2009
    Date of Patent: September 17, 2013
    Assignee: Advanced Cetametrics, Inc.
    Inventors: Farhad Mohammadi, Richard B. Cass
  • Publication number: 20130237403
    Abstract: A composition having nanoparticles of a boron carbide and a carbonaceous matrix. The composition is not in the form of a powder. A composition comprising boron and an organic component. The organic component is an organic compound having a char yield of at least 60% by weight or a thermoset made from the organic compound. A method of combining boron and an organic compound having a char yield of at least 60% by weight, and heating to form boron carbide or boron nitride nanoparticles.
    Type: Application
    Filed: February 28, 2013
    Publication date: September 12, 2013
    Applicant: The Government of the United States of America, as represented by the Secretary of the Navy
    Inventors: Teddy M. Keller, Andrew Saab, Matthew Laskoski, Syed B. Qadri
  • Publication number: 20130202881
    Abstract: New cermets with improved properties and applications are provided. These new cermets have lower density and/or higher hardness than B4C cermet. By incorporating other new ceramics into B4C powders or as a substitute for B4C, lower densities and/or higher hardness cermets result. The ceramic powders have much finer particle size than those previously used which significantly reduces grain size of the cermet microstructure and improves the cermet properties.
    Type: Application
    Filed: August 31, 2012
    Publication date: August 8, 2013
    Applicant: Lawrence Livermore National Security, LLC
    Inventor: Richard Lee Landingham
  • Publication number: 20130196132
    Abstract: A composition having nanoparticles of a refractory-metal carbide or refractory-metal nitride and a carbonaceous matrix. The composition is not in the form of a powder. A composition comprising a metal component and an organic component. The metal component is nanoparticles or particles of a refractory metal or a refractory-metal compound capable of decomposing into refractory metal nanoparticles. The organic component is an organic compound having a char yield of at least 60% by weight or a thermoset made from the organic compound. A method of combining particles of a refractory metal or a refractory-metal compound capable of reacting or decomposing into refractory-metal nanoparticles with an organic compound having a char yield of at least 60% by weight to form a precursor mixture.
    Type: Application
    Filed: January 25, 2013
    Publication date: August 1, 2013
    Applicant: The Government of the United States as represented by the Secretary of the Vavy
    Inventors: Teddy M. Keller, Andrew Saab, Matthew Laskoski, Manoj K. Kolel-Veetil, Syed B. Qadri
  • Publication number: 20130196133
    Abstract: A composition having nanoparticles of a refractory-metal boride and a carbonaceous matrix. The composition is not in the form of a powder. A composition comprising a metal component, boron, and an organic component. The metal component is nanoparticles or particles of a refractory metal or a refractory-metal compound capable of decomposing into refractory metal nanoparticles. The organic component is an organic compound having a char yield of at least 60% by weight or a thermoset made from the organic compound. A method of combining particles of a refractory metal or a refractory-metal compound capable of reacting or decomposing into refractory-metal nanoparticles, boron, and an organic compound having a char yield of at least 60% by weight to form a precursor mixture. A composition having nanoparticles of a refractory-metal boride that is not in the form of a powder.
    Type: Application
    Filed: February 15, 2013
    Publication date: August 1, 2013
    Applicant: The Government of the United States of America, as represented by the Secretary of the Navy
    Inventors: Teddy M. Keller, Andrew Saab, Matthew Laskoski, Syed B. Qadri
  • Publication number: 20130196844
    Abstract: A composition having nanoparticles of silicon carbide and a carbonaceous matrix or silicon matrix. The composition is not in the form of a powder. A composition having silicon and an organic compound having a char yield of at least 60% by weight or a thermoset made from the organic compound. A method of combining silicon and the organic compound and heating to form silicon carbide or silicon nitride nanoparticles.
    Type: Application
    Filed: March 11, 2013
    Publication date: August 1, 2013
    Applicant: The Government of the United States of America, as represented by the Secretary of the Navy
    Inventors: Teddy M. Keller, Andrew Saab, Matthew Laskoski, Syed B. Qadri
  • Publication number: 20130180786
    Abstract: A composite may generally include a substantially continuous binder phase and a first reinforcing agent cluster infiltrated by the binder phase, the first reinforcing agent cluster comprising a plurality of first reinforcing agent particles. A drill bit may include at least one cutting element for engaging a formation and a bit body, at least a portion of said drill bit being a composite that includes a substantially continuous binder phase and a first reinforcing agent cluster infiltrated by the binder phase.
    Type: Application
    Filed: January 13, 2012
    Publication date: July 18, 2013
    Applicant: Halliburton Energy Services, Inc.
    Inventors: Jeffrey Gerard Thomas, Brian Atkins
  • Patent number: 8486529
    Abstract: There is provided fine metal carbide particles which do not require pulverization of an initial material, a reaction intermediate and a product that causes the contamination with metallic impurities, which can promote a carbonization reaction uniformly at a lower temperature than in the past, and which can be manufactured at a low cost; and a method of manufacturing the same. The fine metal carbide particles are prepared by heat-treating, in a nonoxidizing atmosphere or a vacuum atmosphere, a solid obtained by drying an aqueous metal complex solution containing a water-soluble metal compound, and a low-molecular-weight water-soluble organic compound having one or more functional group(s) selected from the group consisting of amino group, hydroxyl group and carboxyl group, and having at least one of oxygen and nitrogen as heteroatom(s).
    Type: Grant
    Filed: January 6, 2010
    Date of Patent: July 16, 2013
    Assignees: Fukuoka Prefecture, Nippon Tungsten Co., Ltd.
    Inventors: Yoko Taniguchi, Akihisa Makino, Kunitaka Fujiyoshi, Masashi Arimura, Shuji Ueno, Mitsui Koga
  • Publication number: 20130162100
    Abstract: There is provided a dielectric composition, including: a basic powder including BamTiO3(0.995?m?1.010); a first subcomponent including 0.1 to 0.6 mole of zirconium (Zr) oxide or carbide, based on 100 moles of the basic powder; a second subcomponent including 0.8 to 6.0 moles of oxide or carbide including at least one of magnesium (Mg), strontium (Sr), and barium (Ba); a third subcomponent including 0.2 to 1.8 moles of oxide including at least one rare earth element; a fourth subcomponent including 0.05 to 0.30 mole of oxide including at least one transition metal; a fifth subcomponent including 0.05 to 0.35 mole of oxide including at least one of vanadium (V), niobium (Nb), and tantalum (Ta); and a sixth subcomponent including 0.5 to 4.0 moles of oxide including at least one of silicon (Si) and aluminum (Al).
    Type: Application
    Filed: September 14, 2012
    Publication date: June 27, 2013
    Inventors: Sung Hyung KANG, Du Won Choi, Min Sung Song, Chan Hee Nam
  • Publication number: 20130157835
    Abstract: A bonded, boron carbide-containing ceramic body includes ceramic members. These ceramic members each contain boron carbide at 2 mass % or higher, and are integrated together via a bonding layer bonded with a bonding material containing at least one metal selected from the group consisting of aluminum, copper, gold and zirconium or integrated together via a bonding layer formed from one of aluminum metal and an aluminum compound and a titanium compound as bonding materials, wherein a bonded part has a strength of 100 MPa or higher. According to this technology, the boron carbide-containing ceramic members can be bonded together with a high strength of 100 MPa or more by a simple process, and further, the bonding is feasible with excellent chemical resistance at the bonded part as needed.
    Type: Application
    Filed: August 30, 2011
    Publication date: June 20, 2013
    Applicant: MINO CERAMIC CO., LTD.
    Inventors: Kiyoto Sekine, Takeshi Kumazawa, Hideki Kita, Hideki Hyuga
  • Patent number: 8465720
    Abstract: Provided is an aluminum oxycarbide composition production method capable of increasing a yield of Al4O4C while reducing a content rate of Al4C3 and achieving high productivity, and an aluminum oxycarbide composition. The method comprises: preparing a blend substantially consisting of a carbon-raw material having a mean particle diameter of 0.5 mm or less and an alumina-raw material having a mean particle diameter of 350 ?m or less, wherein a mole ratio of the carbon-raw material to the alumina-raw material (C/Al2O3) is in a range of 0.8 to 2.0; homogeneously mixing the blend to allow a variation in C component to fall within ±10%; and melting the obtained mixture in an arc furnace at 1850° C. or more.
    Type: Grant
    Filed: March 30, 2010
    Date of Patent: June 18, 2013
    Assignee: Krosakiharima Corporation
    Inventors: Keiichiro Akamine, Katsumi Morikawa, Joki Yoshitomi, Yoshihiko Uchida
  • Publication number: 20130136893
    Abstract: Disclosed are ceramic articles comprising ceramic honeycomb bodies and an aqueous composition, for example in the form of a cold-set plug, as well as processes for preparing ceramic articles and processes for making an aqueous composition for use with ceramic articles, for example as a cold-set plug composition.
    Type: Application
    Filed: November 30, 2011
    Publication date: May 30, 2013
    Inventors: Keith Norman Bubb, Anthony Joseph Cecce, Thomas Richard Chapman
  • Publication number: 20130090228
    Abstract: A composite article having a body including a first phase that includes a nitride material, a second phase that includes a carbide material, and a third phase having one of an amorphous phase material with a nitrogen content of at least about 1.6 wt % or an amorphous phase material comprising carbon.
    Type: Application
    Filed: September 27, 2012
    Publication date: April 11, 2013
    Inventors: Christopher J. Reilly, Vimal K. Pujari, Edmund A. Cortellini, David M. McElwee
  • Publication number: 20130079215
    Abstract: It is an object of the present invention to provide a sintered cBN compact having excellent wear resistance and fracture resistance even in machining centrifugally cast iron having a property of being difficult to machine, and to provide a sintered cBN compact tool. A sintered cBN compact of the present invention contains 20% by volume or more and 65% by volume or less of cBN and, as a binder, 34% by volume or more and less than 80% by volume of Al2O3, at least one selected from the group consisting of nitrides, carbides, carbonitrides, borides, and boronitrides of Zr and solid solutions thereof (hereinafter, referred to as “X”), and ZrO2, the total amount of X and ZrO2 being 1.0% by volume or more and 6.0% by volume or less, the volume ratio of ZrO2 to Al2O3, ZrO2/Al2O3, being 0.010 or more and less than 0.100, in which the ratio Itetragonal ZrO2(101)/I?Al2O3(110) is 0.
    Type: Application
    Filed: October 26, 2011
    Publication date: March 28, 2013
    Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Katsumi Okamura, Machiko Abe, Satoru Kukino
  • Publication number: 20130079214
    Abstract: A method of manufacturing a composite article includes pyrolyzing a preceramic polymer to form a non-oxide ceramic matrix and a byproduct, and reacting the refractory material with the byproduct to form a refractory phase within the non-oxide ceramic matrix.
    Type: Application
    Filed: October 29, 2012
    Publication date: March 28, 2013
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventors: Wayde R. Schmidt, Tania Bhatia Kashyap, Xia Tang, David C. Jarmon, Owen B. Donahue, JR.
  • Publication number: 20130065749
    Abstract: An yttria-based slurry composition comprising yttria, an aqueous silica binder system or an aqueous ammonium zirconium carbonate binder system and a fluorine compound, which is selected from ammonium fluoride, ammonium hydrogen difluoride, sodium fluoride, potassium fluoride, sodium hydrogen difluoride and/or potassium hydrogen difluoride and a method of stabilizing an yttria-based slurry composition comprising yttria and an aqueous silica binder system or an aqueous ammonium zirconium carbonate binder system which method comprises treating the composition, preferably treating the binder system, with a fluorine compound which is selected as indicated above.
    Type: Application
    Filed: June 11, 2010
    Publication date: March 14, 2013
    Inventors: Sigrun Raunig, Peter Janz
  • Publication number: 20130059719
    Abstract: It is an object to provide an aluminum oxycarbide composition capable of suppressing oxidation of Al4O4C during use to maintain advantageous effects of Al4O4C for a long time. In an aluminum oxycarbide composition comprising Al4O4C crystals, the Al4O4C crystals have an average diameter of 20 ?m or more, based on an assumption that a cross-sectional area of each Al4O4C crystal during observation of the aluminum oxycarbide composition in an arbitrary cross-section thereof is converted into a diameter of a circle having the same area as the cross-sectional area. This aluminum oxycarbide composition can be produced by subjecting a carbon-based raw material and an alumina-based raw material to melting in an arc furnace and then cooling within the arc furnace.
    Type: Application
    Filed: August 31, 2012
    Publication date: March 7, 2013
    Applicant: Krosakiharima Corporation
    Inventors: Keiichiro Akamine, Joki Yoshitomi
  • Publication number: 20130059721
    Abstract: A superhard element (22) for a machine tool, comprising polycrystalline cubic boron nitride (PCBN) material containing whiskers of a ceramic material, the PCBN material comprising at least about 50 volume percent cubic boron nitride (cBN) material dispersed in a binder matrix comprising a compound including titanium and the whiskers; the content of the whiskers being at least 1 weight percent and at most 6 weight percent of the binder matrix.
    Type: Application
    Filed: February 11, 2011
    Publication date: March 7, 2013
    Inventors: Stefan Magnus Olof Persson, Siu Wah Wai
  • Publication number: 20130048903
    Abstract: Methods of producing continuous boron carbide fibers. The method comprises reacting a continuous carbon fiber material and a boron oxide gas within a temperature range of from approximately 1400° C. to approximately 2200° C. Continuous boron carbide fibers, continuous fibers comprising boron carbide, and articles including at least a boron carbide coating are also disclosed.
    Type: Application
    Filed: August 23, 2011
    Publication date: February 28, 2013
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: John E. Garnier, George W. Griffith
  • Publication number: 20130022826
    Abstract: A ceramic composite article includes ceramic carbide fibers and a ceramic matrix in which the ceramic carbide fibers are embedded. The ceramic matrix includes a laminar structure with at least one layer of a first ceramic material and at least one layer of a second, different ceramic material.
    Type: Application
    Filed: July 22, 2011
    Publication date: January 24, 2013
    Inventors: Michael A. Kmetz, Kirk C. Newton, Douglas M. Berczik, Timothy Coons
  • Publication number: 20130020136
    Abstract: A hardmetal composition comprises tungsten carbide in an amount greater than 50 weight percent of the hardmetal composition. In addition, the hardmetal composition comprises a binder material consisting of at least 90 weight percent nickel, a binder flux between 3.5 to 10.0 weight percent chosen from the group consisting of boron and silicon, and less than 1.0 weight percent other components.
    Type: Application
    Filed: January 24, 2012
    Publication date: January 24, 2013
    Applicant: REEDHYCALOG, L.P.
    Inventors: Jiinjen Albert Sue, Harold Sreshta, Rajagopala Pillai
  • Publication number: 20130008748
    Abstract: A friction disc (2) with an anti-abrasion layer (1) and integrated wear indication, the friction disc (2) having a friction surface (2?) which is completely covered by the anti-abrasion layer (1). At least one indication surface element (3) which occupies a part of the friction surface (2?) and differs from at least one of the components friction surface (2?) and anti-abrasion layer (1) of the friction disc (2) in at least one of the features coloring and texture is provided between the anti-abrasion layer (1) and the friction disc (2). Compositions of the anti-abrasion layer (1) of the friction disc (2).
    Type: Application
    Filed: March 16, 2011
    Publication date: January 10, 2013
    Applicant: DAIMLER AG
    Inventors: Oliver Lembach, Ralph Mayer
  • Patent number: 8343449
    Abstract: The disclosure provides a device and method used to produce a tubular structure made of a refractory metal compound. In particular, the disclosure provides a device and method used to produce a tubular structure made of a refractory metal compound by reacting a green tubular structure made of a refractory metal with at least one reactive gas.
    Type: Grant
    Filed: June 28, 2011
    Date of Patent: January 1, 2013
    Assignee: Nitride Solutions, Inc.
    Inventor: Jason Schmitt
  • Publication number: 20120329632
    Abstract: A composite compact formed by sintering, at high temperature/high pressure, a composition including cBN in a range of about 5 to about 60 vol. %, zirconia (or in the range about 5 to about 20 vol. %), and other ceramic material. Subsequent to sintering, the zirconia exists in the cubic phase and/or tetragonal phase. The zirconia may be either stabilized or unstabilized prior to sintering. The other ceramic material may include one or more of nitrides, borides, and carbides of Ti, Zr, Hf, Al, Si, or Al2O3. Some of the ceramic material is formed during the sintering process. The compact can be bonded to a tungsten carbide substrate during the sintering process.
    Type: Application
    Filed: June 14, 2012
    Publication date: December 27, 2012
    Applicant: DIAMOND INNOVATIONS, INC.
    Inventors: Abds-Sami Malik, Jacob S. Palmer
  • Patent number: 8318327
    Abstract: Components of semiconductor processing apparatus are formed at least partially of erosion, corrosion and/or corrosion-erosion resistant ceramic materials. Exemplary ceramic materials can include at least one oxide, nitride, boride, carbide and/or fluoride of hafnium, strontium, lanthanum oxide and/or dysprosium. The ceramic materials can be applied as coatings over substrates to form composite components, or formed into monolithic bodies. The coatings ca protect substrates from physical and/or chemical attack. The ceramic materials can be used to form plasma exposed components of semiconductor processing apparatus to provide extended service lives.
    Type: Grant
    Filed: January 7, 2009
    Date of Patent: November 27, 2012
    Assignee: Lam Research Corporation
    Inventor: Robert J. O'Donnell
  • Patent number: 8318330
    Abstract: A substrate for a magnetic read/write head is disclosed. The substrate can reduce detachment of crystal grains when the substrate is machined. The substrate may be machined when the substrate is cut into strips or a flow path surface recess is formed to produce the magnetic read/write head. The reduced detachment of crystal grains makes the magnetic read/write head more resilient to chipping, which allows the magnetic read/write head to have a lower and more stable flying height that increases recording density.
    Type: Grant
    Filed: December 18, 2009
    Date of Patent: November 27, 2012
    Assignee: Kyocera Corporation
    Inventors: Yucong Wang, Shuji Nakazawa, Yuuya Nakao, Takuya Gentsu, Nobuyuki Horiuchi
  • Publication number: 20120295784
    Abstract: A ceramic article comprises ceramic fibers having an aspect ratio of greater than 3:1 and ceramic particles. The ceramic fibers are substantially randomly oriented in three dimensions in the ceramic article. A method of forming the ceramic article includes the step of providing a composition including ceramic fibers having an aspect ratio of greater than 3:1 and ceramic particles. The composition is extruded through a multi-screw extruder having at least three intermeshing screws to form an extrudate. The extrudate is heated to form the ceramic article.
    Type: Application
    Filed: April 10, 2012
    Publication date: November 22, 2012
    Inventors: Thomas W. McCullough, James E. Schuetz, Thomas D. Wood
  • Publication number: 20120295783
    Abstract: Methods of converting shaped templates into shaped metal-containing components, allowing for the production of freestanding, porous metal-containing replicas whose shapes and microstructures are derived from a shaped template, and partially or fully converting the shaped templates to produce metal-containing coatings on an underlying shaped template are described herein. Such coatings and replicas can be applied in a variety of fields including, but not limited to, catalysis, energy storage and conversion, and various structural or refractory materials and structural or refractory composite materials.
    Type: Application
    Filed: February 1, 2011
    Publication date: November 22, 2012
    Applicant: Georgia Tech Research Corporation
    Inventors: David W. Lipke, Kenneth H. Sandhage
  • Publication number: 20120289395
    Abstract: A multiphase composite system is made by binding hard particles, such as TiC particles, of various sizes with a mixture of titanium powder and aluminum, nickel, and titanium in a master alloy or as elemental materials to produce a composite system that has advantageous energy absorbing characteristics. The multiple phases of this composite system include an aggregate phase of hard particles bound with a matrix phase. The matrix phase has at least two phases with varying amounts of aluminum, nickel, and titanium. The matrix phase forms a bond with the hard particles and has varying degrees of hard and ductile phases. The composite system may be used alone or bonded to other materials such as bodies of titanium or ceramic in the manufacture of ballistic armor tiles.
    Type: Application
    Filed: July 24, 2012
    Publication date: November 15, 2012
    Inventor: Robert G. Lee
  • Patent number: 8303681
    Abstract: A mixed powder and a sintered body obtained by sintering the mixed powder. The mixed powder includes a solid-solution powder with complete solid-solution phase. The solid-solution powder includes a carbide or a carbonitride of at least two metals selected, including Ti, from metals of Groups IVa, Va and VIa of the periodic table, or a mixture thereof. A mixed cermet powder and a cermet obtained by sintering the mixed cermet powder are also disclosed. The mixed cermet powder includes at least a cermet powder with complete solid-solution phase. The cermet powder includes a carbide or a carbonitride of at least two metals selected, including Ti, from metals of Groups IVa, Va and VIa of the periodic table, or a mixture thereof, and at least one metal selected from the group consisting of Ni, Co and Fe. Also disclosed are a sintered body and a fabrication method of a cermet.
    Type: Grant
    Filed: August 8, 2007
    Date of Patent: November 6, 2012
    Assignee: Seoul National University Industry Foundation
    Inventors: Shin-Hoo Kang, Jin-Kwan Jung, Han-Jung Kwon
  • Publication number: 20120276324
    Abstract: The present invention relates to specific additives comprising cellulose ether for improving the extrudability of ceramic masses and other masses which set as a result of baking or sintering, a corresponding extrusion process, the extrudates and their use.
    Type: Application
    Filed: November 27, 2007
    Publication date: November 1, 2012
    Inventor: Roland Bayer
  • Publication number: 20120277087
    Abstract: Composite bodies made by a silicon metal infiltration process that feature a silicon intermetallic, e.g., a metal silicide. Not only does this give the composite material engineer greater flexibility in designing or tailoring the physical properties of the resulting composite material, but the infiltrant also can be engineered compositionally to have much diminished amounts of expansion upon solidification, thereby enhancing net-shape-making capabilities. These and other consequences of engineering the metal component of composite bodies made by silicon infiltration permit the fabrication of large structures of complex shape.
    Type: Application
    Filed: March 14, 2012
    Publication date: November 1, 2012
    Inventors: Michael K. Aghajanian, Allyn L. McCormick, Michael S. Epperly
  • Patent number: 8282878
    Abstract: Embodiments of the present invention disclosed herein include a sintering aid composition that has a material useful for sintering, an amine, and optionally a carboxylic acid.
    Type: Grant
    Filed: January 27, 2011
    Date of Patent: October 9, 2012
    Assignee: Huntsman Petrochemical LLC
    Inventors: Alan P. Croft, David C. Lewis