Non-metallic Inorganic Halogen Containing Patents (Class 502/119)
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Patent number: 9006127Abstract: The present invention relates to a support for silver catalyst used in the ethylene oxide production, a preparation method for the same, a silver catalyst prepared from the same, and its use in the ethylene oxide production. The silver catalyst produced from the silver catalyst support has an improved activity, stability and/or selectivity in the production of ethylene oxide by epoxidation of ethylene.Type: GrantFiled: September 13, 2011Date of Patent: April 14, 2015Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry, China Petroleum & Chemical CorporationInventors: Jun Jiang, Jianshe Chen, Jinbing Li, Shuyun Li, Zhixiang Zhang, Wei Lin, Qian Xue
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Patent number: 8932975Abstract: A catalyst composition comprising (a) a first metallocene complex represented by the general formula: where M1 is Ti, Zr or Hf, X1 and X2 are each independently F, Cl, Br, I, methyl, benzyl, phenyl, H, BH4, a hydrocarbyloxide group having up to 20 carbon atoms, a hydrocarbylamino group having up to 20 carbon atoms, a trihydrocarbylsilyl group having up to 20 carbon atoms, OBR?2 wherein R? may be an alkyl group having up to 12 carbon atoms or an aryl group having up to 12 carbon atoms, and SO3R? wherein R? may be an alkyl group having up to 12 carbon atoms or an aryl group having up to 12 carbon atoms, and Cp1 and Cp2 are each independently a substituted or unsubstituted cyclopentadienyl group, or a substituted or unsubstituted indenyl group, where any substituent on Cp1 and Cp2 is H, a hydrocarbyl group having up to 18 carbon atoms or a hydrocarbylsilyl group having up to 18 carbon atoms, (b) a second metallocene complex, (c) a non-group 4 metallocene transition-metal complex, (d) an activator or activatoType: GrantFiled: September 7, 2010Date of Patent: January 13, 2015Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Max P. McDaniel, Joel L. Martin, Errun Ding, David C. Rohlfing, Tony R. Crain
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Patent number: 8916494Abstract: Methods for the vapor phase preparation of fluorided solid oxide activator-supports, using certain calcining temperatures and fluoriding temperatures, are disclosed.Type: GrantFiled: August 27, 2012Date of Patent: December 23, 2014Assignee: Chevron Phillips Chemical Company LPInventors: Max P. McDaniel, Kathy S. Collins, Qing Yang, Tony R. Crain
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Patent number: 8895679Abstract: An imine phenol compound having Structure I: wherein O and N represent oxygen and nitrogen respectively; R comprises a halogen, a hydrocarbyl group, or a substituted hydrocarbyl group; R2 and R3 can each independently be hydrogen, a halogen, a hydrocarbyl group, or a substituted hydrocarbyl group; and Q is a donor group. A method comprising contacting a catalyst composition with a monomer under conditions suitable for the formation of a polymer wherein the catalyst composition comprises a metal salt complex of an imine (bis)phenolate compound, a solid oxide, and an optional metal alkyl and wherein the metal salt complex of an imine (bis)phenolate compound has Structure XIV where M is titanium, zirconium, or hafnium; OEt2 is ethoxide, R comprises a halogen, a hydrocarbyl group, or a substituted hydrocarbyl group; and R2 comprises hydrogen, a halogen, a hydrocarbyl group, or a substituted hydrocarbyl group.Type: GrantFiled: October 25, 2012Date of Patent: November 25, 2014Assignee: Chevron Phillips Chemical Company LPInventor: Mark L. Hlavinka
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Patent number: 8703886Abstract: Disclosed herein are polymerization processes for the production of olefin polymers. These polymerization processes use a catalyst system containing at least two activator-supports. One activator-support is a halided solid oxide, and the other activator-support is a sulfated solid oxide and/or phosphated solid oxide.Type: GrantFiled: February 27, 2013Date of Patent: April 22, 2014Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Max P. McDaniel, Tony R. Crain, Kathy S. Collins
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Patent number: 8691715Abstract: The present invention provides a polymerization process utilizing a dual ansa-metallocene catalyst system. Polymers produced from the polymerization process are also provided, and these polymers have a reverse comonomer distribution, a non-bimodal molecular weight distribution, a ratio of Mw/Mn from about 3 to about 8, and a ratio of Mz/Mw from about 3 to about 6.Type: GrantFiled: January 24, 2013Date of Patent: April 8, 2014Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Max P. McDaniel, William B. Beaulieu, Joel L. Martin, Tony R. Crain
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Patent number: 8664343Abstract: A polymerization catalyst composition for preparing cis 1,4-polydienes is provided. The catalyst composition comprises (a) a metal-containing compound, said metal being a transition metal or a lanthanide metal; (b) a carbene, (c) an alkylating agent, and optionally (d) a halogen-containing compound with the proviso that the halogen-containing compound must be present when none of the metal-containing compound and the alkylating agent contain a labile halogen atom. Also provided is a process for producing a polydiene comprising reacting a conjugated diene in the presence of the polymerization catalyst composition.Type: GrantFiled: June 9, 2009Date of Patent: March 4, 2014Assignee: Bridgestone CorporationInventors: Zengquan Qin, Jason T. Poulton
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Publication number: 20130158214Abstract: A solid catalyst component for olefin polymerization, and in particular for the preparation of LLDPE, comprising Mg, Ti, halogen and an electron donor compound (ID) belonging to cyclic ethers having 3-6 carbon atoms, characterized by having the molar ratio Mg/Ti higher than 5, the molar ratio Mg/ID lower than 3, and by a specific X-ray diffraction spectrum.Type: ApplicationFiled: August 10, 2011Publication date: June 20, 2013Inventors: Joachim T.M. Pater, Dario Liguori, Gianni Vitale, Gianni Collina, Diego Brita, Tiziano Dall'Occo, Giampiero Morini
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Patent number: 8426538Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.Type: GrantFiled: September 8, 2011Date of Patent: April 23, 2013Assignee: Chevron Phillips Chemical Company LPInventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy L. Muninger, Gary G. Jerdee, Ashish M. Sukhadia, Qing R. Yang, Matthew G. Thorn
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Patent number: 8426539Abstract: The present invention discloses an active supported catalyst system comprising: a) one or more non-metallocene catalyst component; b) an alkylating agent; c) an activating functionalised and fluorinated support. It also discloses a method for preparing said active support and its use in the polymerisation of polar and non polar monomers.Type: GrantFiled: July 26, 2006Date of Patent: April 23, 2013Assignees: Total Petrochemicals Research Feluy, Centre National de la Research Scientifique (CNRS)Inventors: Floran Prades, Roger Spitz, Christophe Boisson, Sabine Sirol, Abbas Razavi
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Publication number: 20130030134Abstract: The various embodiments herein disclose a method for making a Zieglaer catalyst including a reaction product of a dispersed magnesium alkoxide or a dispersed mixture of magnesium alkoxide and silica with a transition metal compound of titanium, zirconium, vanadium or chromium, and a chlorine containing organoaluminum mixed together with two additional components comprising a halogen containing silicon compound and aliphatic primary halogenated hydrocarbons respectively. The embodiments also provide a method of polymerization of 1-olefin monomers using the Ziegler catalyst.Type: ApplicationFiled: July 31, 2011Publication date: January 31, 2013Applicant: PETROCHEMICAL RESEARCH AND TECHNOLOGY COMPANYInventors: Nona Ghasemi Hamedani, Mina Behroozi Fard Moghaddam, Reza Marandi, Farideh Azimfar, Sadegh Abedi
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Patent number: 8314199Abstract: The present invention discloses a homo- or co-polymer of ethylene characterised in that it combines the properties of: a) melt strength MS?0.021 p-0.131 wherein melt strength MS is expressed in N and extruder head pressure p is expressed in MPa, when processed in a rheological extruder through a die with L/D of 30:2 at a rate of 500 s?1 and at temperature of 190° C.; b) long chain branching index g? determined by SEC-VISCO larger than 0.90; c) polydispersity index (Mw/Mn) of at most 7. It also discloses a method to prepare said polyethylene resin.Type: GrantFiled: March 4, 2008Date of Patent: November 20, 2012Assignee: Total Petrochemicals Research FeluyInventors: Jacques Michel, Marc Dupire, Prades Floran
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Patent number: 8298977Abstract: The present invention discloses a catalyst system consisting of a mono- or di-fluorinated metallocene catalyst component of formula and a fluorinated activating support.Type: GrantFiled: April 17, 2007Date of Patent: October 30, 2012Assignee: Total Petrochemicals Research FeluyInventor: Floran Prades
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Patent number: 8138285Abstract: Methods of forming supported catalyst systems, supported catalyst systems and polymerization processes utilizing the supported catalyst systems are described herein. The methods generally include providing an inorganic support material and contacting the inorganic support material with a support solvent to form a support solution. The methods further include contacting the support solution with a fluorine containing compound represented by the formula AlFpX3-pBq to impregnate the fluorine containing compound within the inorganic support material and form an intermediate, wherein X is selected from Cl, Br and OH?, B is H2O, p is selected from 1 to 3 and q is selected from 0 to 6. In addition, the methods include drying the intermediate to remove the solvent therefrom and heating the intermediate at a temperature of at least about 300° C.Type: GrantFiled: April 14, 2008Date of Patent: March 20, 2012Assignee: Fina Technology, Inc.Inventor: Vladimir Marin
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Publication number: 20120065346Abstract: An ethylene-?-olefin copolymer comprising monomer units derived from ethylene and monomer units derived from an ?-olefin having 3 to 20 carbon atoms, having a density (d) of 860 to 950 kg/m3, having a melt flow rate (MFR) of 0.01 to 100 g/10 min, having a bimodal molecular weight distribution, and having a single melting peak measured by a differential scanning calorimeter (DSC).Type: ApplicationFiled: May 27, 2010Publication date: March 15, 2012Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Yoshinobu Nozue, Naoko Ochi
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Patent number: 8119553Abstract: The present techniques relate to catalyst compositions, methods, and polymers encompassing a Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, typically in combination with a cocatalyst, and a activator. The compositions and methods presented herein include ethylene polymers with low melt elasticity.Type: GrantFiled: September 28, 2007Date of Patent: February 21, 2012Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Max P. McDaniel, Joel L. Martin, Youlu Yu, David C. Rohlfing, Michael D. Jensen
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Patent number: 8110518Abstract: Supported catalyst systems and methods of forming the same are described herein. In one specific embodiment, the methods generally include providing an inorganic support material and contacting the inorganic support material with an aluminum fluoride compound represented by the formula AlFpX3-pBq to form an aluminum fluoride impregnated support, wherein X is selected from Cl, Br and OH?, B is H2O, p is selected from 1 to 3 and q is selected from 0 to 6. The method further includes contacting the aluminum fluoride impregnated support with a transition metal compound to form a supported catalyst system, wherein the transition metal compound is represented by the formula [L]mM[A]n; wherein L is a bulky ligand, A is a leaving group, M is a transition metal and m and n are such that a total ligand valency corresponds to the transition metal valency.Type: GrantFiled: October 26, 2007Date of Patent: February 7, 2012Assignee: Fina Technology, Inc.Inventors: Vladimir Marin, Margarito Lopez, Abbas Razavi, Tim Coffy, Michel Daumerie
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Publication number: 20110319575Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.Type: ApplicationFiled: September 8, 2011Publication date: December 29, 2011Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LPInventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy L. Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yáng, Matthew G. Thorn
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Patent number: 8030241Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.Type: GrantFiled: October 29, 2009Date of Patent: October 4, 2011Assignee: Chevron Phillips Chemical Company, LPInventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yang, Matthew G. Thorn
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Publication number: 20110160043Abstract: The present invention relates to a process for the preparation of catalytic support and the supported bimetallic catalysts, used in the production of ethylene homopolymers and ethylene copolymers with ?-olefins, of high and ultra high molecular weight with broad molecular weight distribution, in gas or liquid phase polymerization processes, the latter being in slurry, bulk or suspension, and the products obtained from these processes.Type: ApplicationFiled: March 4, 2011Publication date: June 30, 2011Applicant: Braskem S.A.Inventors: Marcia Silva Lacerda Miranda, Fernanda Oliveira Vieira da Cunha
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Publication number: 20110082325Abstract: The invention provides transition metal complex compounds, high-activity olefin oligomerization catalysts containing the compounds, and olefin oligomerization processes using the catalysts. A transition metal complex compound [A] according to the invention is represented by Formula (I) or Formula (I?) below. An olefin oligomerization catalyst includes the transition metal complex compound [A]. In an olefin oligomerization process of the invention, an olefin is oligomerized in the presence of the catalyst.Type: ApplicationFiled: June 27, 2008Publication date: April 7, 2011Inventors: Yasuhiko Suzuki, Shinsuke Kinoshita, Atsushi Shibahara, Naritoshi Yoshimura, Isao Hara, Tetsuya Hamada, Kazumori Kawamura, Kou Tsurugi, Yasunori Saito, Seiichi Ishii, Yasushi Nakayama, Naoto Matsukawa, Susumu Murata
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Publication number: 20110034650Abstract: The invention relates to a catalyst system comprising I. a solid reaction product obtained by reaction of: (a) a hydrocarbon solution comprising (1) an organic oxygen containing magnesium compound or a halogen containing magnesium compound and (2) an organic oxygen containing titanium compound and (b) a mixture comprising a metal compound having the formula MeRnX3-n wherein X is a halogenide, Me is a metal of Group III of Mendeleev's Periodic System of Chemical Elements, R is a hydrocarbon radical containing 1-10 carbon atoms and 0?n?3 and a silicon compound of formula RmSiCl4-m wherein 0?m?2 and R is a hydrocarbon radical containing 1-10 carbon atoms wherein the molar ratio of metal from (b): titanium from (a) is lower then 1:1 and II. an organoaluminium compound having the formula AlR3 in which R is a hydrocarbon radical containing 1-10 carbon atoms.Type: ApplicationFiled: March 10, 2009Publication date: February 10, 2011Inventors: Nicolaas Hendrika Friederichs, Raymond Gerlofsma
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Publication number: 20110034648Abstract: Provided are a solid titanium catalyst component for ethylene polymerization which can polymerize ethylene at a high activity and which can provide an ethylene polymer having an excellent particle property, an ethylene polymerization catalyst and an ethylene polymerization method in which the catalyst is used. The solid titanium catalyst component (I) for ethylene polymerization according to the present invention is obtained by bringing a liquid magnesium compound (A) including a magnesium compound, an electron donor (a) having 1 to 5 carbon atoms and an electron donor (b) having 6 to 30 carbon atoms into contact with a liquid titanium compound (C) under the presence of an electron donor (B) and includes titanium, magnesium and a halogen. The ethylene polymerization catalyst of the present invention includes the component (I) and an organic metal compound catalyst component (II).Type: ApplicationFiled: April 3, 2009Publication date: February 10, 2011Applicant: Mitsui ChemicalsInventors: Kazuhisa Matsunaga, Hideki Yamamoto, Kunio Yamamoto, Tetsunori Shinozaki, Kiyoshi Takahashi
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Patent number: 7879751Abstract: A solid catalyst component for olefin polymerization, comprising titanium atoms, magnesium atoms, halogen atoms and hydrocarbyloxy groups, wherein the following filtrate contains titanium atoms in a concentration of 0.08 mg-Ti/ml-filtrate or lower, measured according to a method comprising the steps of (1) preparing a suspension of the solid catalyst component for olefin polymerization in heptane having a concentration of 0.1 g-solid catalyst component/ml-suspension, (2) heating the suspension at 70° C. for 30 minutes under stirring, (3) filtering the suspension, thereby obtaining a filtrate, and (4) measuring a concentration of titanium atoms contained in the filtrate; and a production process of the solid catalyst component.Type: GrantFiled: December 9, 2008Date of Patent: February 1, 2011Assignee: Sumitomo Chemical Company, LimitedInventor: Shin-ichi Kumamoto
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Patent number: 7820580Abstract: A nickel-carbene polymerization catalyst system for preparing high cis polydienes is provided. The catalyst system comprises (a) a nickel N-heterocyclic carbene complex, (b) an organoaluminum compound, (c) a fluorine-containing compound, and (d) optionally, an alcohol. Also provided is a process for producing a polydiene comprising reacting a conjugated diene in the presence of a polymerization catalyst comprising (a) a nickel N-heterocyclic carbene complex, (b) an organoaluminum compound, (c) a fluorine-containing compound, and (d) optionally, an alcohol.Type: GrantFiled: November 13, 2008Date of Patent: October 26, 2010Assignee: Bridgestone CorporationInventors: Zengquan Qin, Jason T. Poulton, Michael W. Hayes
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Publication number: 20100267903Abstract: A process for the preparation of a propylene random copolymer, wherein propylene is polymerised with ethylene and/or a C4-C20 alpha-olefin in the presence of a catalyst system comprising solid catalyst particles, wherein the solid catalyst particles (a) have a specific surface area of less than 20 m2/g, (b) comprise a transition metal compound which is selected from one of the groups 4 to 10 of the periodic table or a compound of actinide or lanthanide, 10 (c) comprise a metal compound which is selected from one of the groups 1 to 3 of the periodic table, and (d) comprise inclusions not having catalytically active sites.Type: ApplicationFiled: November 26, 2008Publication date: October 21, 2010Applicant: Borealis Technology OyInventors: Peter Denifl, Timo Leinonen, Anssi Haikarainen, Torvald Vestberg
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Patent number: 7811957Abstract: Compositions are described for catalyzing or facilitating hydrogen transfer kinetics in various kinds of chemical reactions that depend on the efficiency of hydrogen relocation or exchange. One such composition has the formula M-H-E, where M is a metal, metalloid, alloy of a metal, alloy of a metalloid, compound of a metal or compound of a metalloid, H is hydrogen and E is an electronegative element. Another such composition is a hydrogen storage composition that includes the catalytic composition having the formula M-H-E and a hydride or a material capable of absorbing hydrogen to form a hydride.Type: GrantFiled: December 24, 2003Date of Patent: October 12, 2010Inventors: Alicja Zaluska, Leszek Zaluski
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Publication number: 20100216957Abstract: The invention refers to a process for preparing a Group 2 metal/transition metal olefin polymerization catalyst component in particulate form having an improved polymerisation properties due to the addition of a phosphorous compound during catalyst component preparation and the use thereof in a process for polymerising olefins.Type: ApplicationFiled: December 28, 2007Publication date: August 26, 2010Applicant: BOREALIS TECHNOLOGY OYInventors: Anssi Haikarainen, Peter Denifl, Timo Leinonen
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Patent number: 7763561Abstract: This invention provides a compositions that are useful for polymerizing at least one monomer into at least one polymer.Type: GrantFiled: October 30, 2007Date of Patent: July 27, 2010Assignee: Chevron Phillips Chemical Company LPInventors: Max P. McDaniel, Elizabeth A. Benham, Shirley J. Martin, Kathy S. Collins, James L. Smith, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
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Publication number: 20100168350Abstract: The present invention relates to catalysts component for the polymerization of ethylene and its mixtures with olefins CH2?CHR, wherein R is an alkyl, cycloalkyl or aryl radical having 1-12 carbon atoms, comprising Ti, Mg, halogen, and electron donor belonging to 1,2-diethers as internal electron donor compound. The catalyst of the invention is suitably used in (co)polymerization processes of ethylene to prepare (co)polymers having narrow Molecular Weight Distribution (MWD) and high bulk density.Type: ApplicationFiled: February 9, 2007Publication date: July 1, 2010Applicant: Basell Poliolefine Italia s.r.l.Inventors: Diego Brita, Gianni Collina
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Patent number: 7666810Abstract: A magnesium titanium olefin polymerization procatalyst is prepared by A) reacting a diorganomagnesium compound with a source of active chlorine, (with the proviso that the amount of chlorine is insufficient to completely convert the diorganomagnesium to magnesium dichloride); then B) removing unreacted diorganomagnesium from the reaction product; then depositing a tetravalent titanium species on the reaction product. This procatalyst is highly active for the solution polymerization of olefins when combined with a cocatalyst.Type: GrantFiled: July 26, 2007Date of Patent: February 23, 2010Assignee: NOVA Chemicals (International) S.A.Inventor: Qinyan Wang
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Patent number: 7601665Abstract: This invention provides a compositions that are useful for polymerizing at least one monomer into at least one polymer.Type: GrantFiled: November 22, 2004Date of Patent: October 13, 2009Assignee: Chevron Phillips Chemical Company, LPInventors: Max P. McDaniel, Elizabeth A. Benham, Shirley J. Martin, Kathy S. Collins, James L. Smith, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
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Patent number: 7585805Abstract: A catalyst composition that is the combination of or the reaction product of ingredients comprising (a) a nickel-containing compound, (b) an alkylating agent, (c) a fluorine-containing compound, and (d) a chlorine-containing compound.Type: GrantFiled: November 22, 2005Date of Patent: September 8, 2009Inventor: Steven Luo
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Patent number: 7576163Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with low levels of long chain branching.Type: GrantFiled: March 31, 2006Date of Patent: August 18, 2009Assignee: Chevron Phillips Chemical Company, LPInventors: Qing Yang, Max P. McDaniel, Michael D. Jensen, Matthew G. Thorn, Joel L. Martin, Youlu Yu, David C. Rohlfing
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Publication number: 20090203855Abstract: The present invention relates to a solid titanium catalyst component containing magnesium, titanium, halogen and a specific ester compound; a catalyst for olefin polymerization containing the solid titanium catalyst component, an organometallic compound catalyst component and an electron donor where necessary; and a polymerization method of an olefin using the catalyst for olefin polymerization. According to the present invention, an olefin polymer having a high Mw/Mn value which is an index of the molecular weight distribution is obtained, even by a single-stage polymerization. Especially an olefin polymer having a high Mz/Mw which is a high content of high molecular weight components is obtained.Type: ApplicationFiled: July 13, 2007Publication date: August 13, 2009Inventors: Kazuhisa Matsunaga, Kazutaka Tsuru, Tetsunori Shinozaki
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Publication number: 20090186994Abstract: The present invention relates to particulate olefin polymerisation catalyst components comprising an alkaline earth metal, a compound of a transition metal and an electron donor, characterized in that the catalyst particle size distribution of the catalyst component is essentially monomodal and has a SPAN value below 1.2, where SPAN is defined as: (Particle diameter at 90% cumulative size)?(Particle diameter at 10% cumulative size)/(Particle diameter at 50% cumulative size).Type: ApplicationFiled: May 31, 2007Publication date: July 23, 2009Applicant: BOREALIS TECHNOLOGY OYInventors: Petri Rekonen, Peter Denifl, Timo Leinonen
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Patent number: 7501372Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. One aspect of this invention is the prepraration and use of a catalyst composition comprising a hydrocarbyl-substituted metallocene compound and a chemically-treated solid oxide for olefin polymerization processes. In another aspect, for example, this invention encompasses the preparation of a catalyst composition comprising (?5-cycloalkadienyl)2Zr(hydrocarbyl)2 complexes and sulfated alumina, but containing no organoaluminum or organoboron cocataysts, and further the use of this catalyst composition for polymerizing olefins.Type: GrantFiled: November 21, 2003Date of Patent: March 10, 2009Assignee: Chevron Phillips Chemical Company LPInventors: Matthew G. Thorn, Qing Yang, Kumi C. Jayaratne
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Publication number: 20090054607Abstract: The present invention relates to a transition metal complex represented by the formula (I): wherein M represents a Group 4 transition metal; —Y— represents (a): —C(R1)(R20)-A-, (b): —C(R1)(R20)-A1(R30)—, (c): —C(R1)=A1-, or (d): —C(R1)=A1-A2-R30; A represents a Group 16 element and A1 and A2 each represents a Group 15 element; R1 to R9, R20, and R30 are the same or different and each represents an optionally substituted hydrocarbon group, etc.; and X1 and X2 are the same or different and each represents a hydrogen atom, a halogen atom, an optionally substituted C1-10 alkyl group, etc., and an intermediate product thereof, and a catalyst for olefin polymerization which comprises said transition metal complex as a component.Type: ApplicationFiled: September 12, 2008Publication date: February 26, 2009Inventors: Hidenori Hanaoka, Eiji Yoshikawa, Yuka Imamoto
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Patent number: 7172988Abstract: A catalyst component for ethylene polymerization, including an inorganic oxide support, and at least one alkyl metal compound, at least one halide, at least one dihydrocarbyl magnesium compound, at least one difunctional compound that reacts with the dihydrocarbyl magnesium compound and at least one titanium compound, wherein the difunctional compound is a mono-, di- or multi-halogenated alcohol or phenol having from 2 to 20 carbon atoms; or a mono-, di- or multi-halogenated acyl halide having from 2 to 20 carbon atoms. Also, a process for preparing the catalyst component and use thereof.Type: GrantFiled: October 15, 2003Date of Patent: February 6, 2007Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical IndustryInventors: Kejing Gao, Dongbing Liu, Wei Chen, Guirong Fan, Xinping Lu, Jingyan An, Ying Guan, Jun Zhang, Qinfang Zhao
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Patent number: 7109277Abstract: A process to produce a polymer is provided. The process comprising contacting a treated solid oxide compound, an organometal compound, and an organoaluminum compound in the presence of an alpha olefin under polymerization conditions to produce the polymer.Type: GrantFiled: September 26, 2003Date of Patent: September 19, 2006Assignee: Phillips Petroleum CompanyInventors: Gil R. Hawley, Max P. McDaniel, Christopher E. Wittner, Michael D. Jensen, Joel L. Martin, Elizabeth A. Benham, Anthony P. Eaton, Kathy S. Collins
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Patent number: 7078469Abstract: Polymeric supports, which have been treated with a halosulfonic acid, increase the activity of single-site catalysts used with aluminoxane co-catalysts, resulting in improved ethylene polymerization. The present invention seeks to provide polymeric catalyst supports which have been treated with halosulfonic acid for improved activity.Type: GrantFiled: March 17, 2004Date of Patent: July 18, 2006Assignee: Nova Chemicals (International) S.A.Inventors: Peter Phung Minh Hoang, Xiaoliang Gao, Jessie Anne Leighton, Matthew Gerald Kowalchuk
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Patent number: 7060766Abstract: Processes of forming a supported activated catalyst composition and method of polymerization are disclosed, the process of forming the composition including combining a halogenated aromatic aluminum activator compound with a fluorinated support and a catalyst to form a supported activated catalyst composition. Also disclosed is a supported activated catalyst composition, comprising the reaction product of a fluorinated support, a perfluorophenyl aluminum activator and in one embodiment a metallocene catalyst. In one embodiment, the halogenated aromatic aluminum activator is represented by the formula RnAl(ArHal)3-n, wherein ArHal is a halogenated aryl group, R is a monoanionic ligand, and n is 1 or 2.Type: GrantFiled: January 20, 2005Date of Patent: June 13, 2006Inventors: Laughlin G. McCullough, Matthew W. Holtcamp
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Patent number: 7049453Abstract: The present invention relates to a process for preparing specific transition metal compounds, novel transition metal compounds and also catalyst systems and their use for the homo- or copolymerization of olefins.Type: GrantFiled: March 24, 2003Date of Patent: May 23, 2006Assignee: Celanese Ventures GmbHInventors: Jörg Schottek, Tim Dickner, Jörg Ludwig Schulte
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Patent number: 7041617Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.Type: GrantFiled: January 9, 2004Date of Patent: May 9, 2006Assignee: Chevron Phillips Chemical Company, L.P.Inventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yang, Matthew G. Thorn
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Patent number: 7009012Abstract: The present invention provides a supported catalyst comprising (A) a polymer (B) a supporter, (C) a transition metal compound, and optionally (D) (a) a compound which can form an ionic complex by the reaction with the transition metal compound or (b) a specific oxygen-containing compound, and (E) an alkylaluminum compound. The supported catalyst according to present invention, which has a high activity, can be used for preparing a styrenic polymer with a high syndiotacticity. The supported catalyst can be used in combination with a cocatalyst, preferably an alkyl aluminoxane.Type: GrantFiled: December 18, 2000Date of Patent: March 7, 2006Assignee: Samsung Atofina Co. Ltd.Inventors: Sung Cheol Yoon, Xuequan Zhang, Jae Gon Lim, Hyun Joon Kim, Young Sub Lee
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Patent number: 7005487Abstract: A solid catalyst component for the polymerization of olefins, comprising: an inert porous support, Mg, Ti, halogen and an electron donor selected from succinates of formula (I) wherein the radicals R1 and R2 equal to or different form each other, are hydrocarbon groups, the radicals R3, R4, R5 and R6, equal to or different from each other, are hydrogen or hydrocarbon groups.Type: GrantFiled: June 23, 2003Date of Patent: February 28, 2006Assignee: Basell Poliolefine Italia S.R.L.Inventors: Giulio Balbontin, Giampiero Morini
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Patent number: 6992034Abstract: A solid catalyst component useful for the (co)-polymerization of olefins is disclosed. The catalyst component is prepared by reacting an activated magnesium halide composite support with a halogenized transition metal compound and a chelating diamide compound in the presence of organo-magnesium as a promoting agent and halogenized silicon or boron compounds as an activator. The catalyst component can be used with an organo-aluminum compound to provide a solid catalyst system that is compatible with slurry and gas phase polymerization processes. Linear low density polyethylene (LLDPE) produced using the catalyst component of the present invention displays a low molecular weight distribution, improved co-monomer incorporation, low content of the low molecular weight component, and excellent morphological properties such as spherical shape and high bulk density.Type: GrantFiled: July 10, 2003Date of Patent: January 31, 2006Assignee: Formosa Plastics Corporation, U.S.A.Inventors: Guangxue Xu, Honglan Lu, Chih-Jian Chen
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Patent number: 6989342Abstract: A solid titanium complex catalyst for polymerization and copolymerization of ethylene is prepared by the process comprising: (1) preparing a magnesium solution by reacting a halogenated magnesium compound with an alcohol; (2) reacting the magnesium solution with a phosphorus compound and a silicon compound having at least one alkoxy group to produce a magnesium composition; and (3) producing a solid titanium catalyst through recrystallization by reacting the magnesium composition solution with a mixture of a titanium compound and a haloalkane compound; and optionally reacting the solid titanium catalyst with an additional titanium compound. The solid titanium complex catalyst for polymerization and copolymerization of ethylene according to present invention exhibits high polymerization activity, and may be advantageously used in the polymerization and copolymerization of ethylene to produce polymers of high bulk density and narrow molecular weight distribution.Type: GrantFiled: June 20, 2002Date of Patent: January 24, 2006Assignee: Samsung General Chemicals, Co., Ltd.Inventors: Chung-Byung Yang, Won-Young Kim, Ji-Yong Park, Weon Lee
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Patent number: 6927261Abstract: The present invention is directed to a novel one-step method for forming a supported catalyst complex of high activity by substantially simultaneously contacting a bidentate or tridentate ligand forming compound, a transition metal compound and a Lewis acid support-activator agglomerate. The catalyst can be formed prior to polymerization of olefins or within the polymerization reaction zone.Type: GrantFiled: April 10, 2002Date of Patent: August 9, 2005Assignee: W. R. Grace & Co.-Conn.Inventor: Keng-Yu Shih
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Patent number: 6900152Abstract: A catalyst used for trimerization of ethylene into 1-hexene is descrobed, which comprises (i) a specific organometallic complex having a neutral multidentate ligand having a tripod structure, (ii) an alkylaluminoxane, and an optional ingredient selected from: (iii) a halogenated inorganic compound, (iv) a specific alkyl group-containing compound, (v) a combination of a halogenated inorganic compound with a specific alkyl group-containing compound, (vi) an amine compound and/or an amide compound, and (vii) a combination of an amine compound and/or an amide compound with a specific alkyl group-containing compound.Type: GrantFiled: September 28, 2001Date of Patent: May 31, 2005Assignee: Tosoh CorporationInventors: Toru Yoshida, Toshihide Yamamoto, Hisanori Okada, Hideyuki Murakita