Non-metallic Inorganic Halogen Containing Patents (Class 502/119)
  • Patent number: 6900154
    Abstract: Processes of forming a supported activated catalyst composition and method of polymerization are disclosed, the process of forming the composition including combining a halogenated aromatic aluminum activator compound with a fluorinated support and a catalyst to form a supported activated catalyst composition. Also disclosed is a supported activated catalyst composition, comprising the reaction product of a fluorinated support, a perfluorophenyl aluminum activator and in one embodiment a metallocene catalyst. In one embodiment, the halogenated aromatic aluminum activator is represented by the formula RnAl(ArHal)3?n, wherein ArHal is a halogenated aryl group, R is a monoanionic ligand, and n is 1 or 2.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: May 31, 2005
    Assignee: Univation Technologies, LLC
    Inventors: Laughlin G. McCullough, Matthew W. Holtcamp
  • Patent number: 6867160
    Abstract: By controlling the hold up times and temperatures for mixing the components of aluminum, titanium and magnesium based catalyst for solution polymerization it is possible to prepare a catalyst having a high activity, which prepares high molecular weight polyolefins. Generally, catalyst loses activity and produces lower molecular weight polymer at higher temperatures. The catalyst of the present invention permits comparable polymers to be produced at higher reaction temperatures.
    Type: Grant
    Filed: November 1, 2000
    Date of Patent: March 15, 2005
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Jesus Vela Estrada, Vaclav George Zboril
  • Patent number: 6858685
    Abstract: There is provided a process for producing a catalyst for olefin polymerization, which comprises the step of contacting (1) an organ aluminum compound, (2) an external electron donor compound and (3) a solid catalyst component obtained by a process comprising the steps of; (i) reducing a titanium compound represented by the following formula [I] with an organomagnesium compound in the presence of a fine particle and an organosilicon compound having an Si—O bond to obtain a solid product, and (ii) contacting the solid product, a halogenocompound having halogenation ability and an internal electron donor compound to obtaining the solid catalyst component.
    Type: Grant
    Filed: July 31, 2002
    Date of Patent: February 22, 2005
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Ken Yoshimura, Shin-ichi Kumamoto, Makoto Satoh
  • Patent number: 6855654
    Abstract: The invention relates to a process for uniformly dispersing a transition metal metallocene complex on a carrier comprising (1) providing silica which is porous and has a particle size of 1 to 250 microns, having pores which have an average diameter of 50 to 500 Angstroms and having a pore volume of 0.5 to 5.0 cc/g; (2) slurrying the silica in an aliphatic solvent having a boiling point less than 110° C.
    Type: Grant
    Filed: September 16, 2002
    Date of Patent: February 15, 2005
    Assignee: ExxonMobil Oil Corporation
    Inventors: Yury V. Kissin, Robert I. Mink, Thomas E. Nowlin, Pradeep P. Shirodkar, Sandra D. Schregenberger, Grace O. Tsien
  • Publication number: 20040266609
    Abstract: A solid catalyst component for olefin polymerization in which the molar ratio of residual alkoxy groups to supported titanium is 0.60 or less is obtained by reacting the following compound (a1) with the following compound (b1) at a hydroxyl group/magnesium molar ratio of 1.0 or more, reacting the reaction mixture with the following compound (c1) at a halogen/magnesium molar ratio of 0.20 or more, reacting the resultant reaction mixture with the following compounds (d1) and (e) at a temperature of 120° C. or higher but 150° C.
    Type: Application
    Filed: April 22, 2004
    Publication date: December 30, 2004
    Inventors: Shojiro Tanase, Takanori Sadashima
  • Patent number: 6831033
    Abstract: A solid titanium complex catalyst for polymerization and copolymerization of ethylene is prepared by the process that includes: (1) preparing a magnesium solution by reacting a halogenated magnesium compound with an alcohol; (2) reacting the magnesium solution with an ester compound having at least one hydroxyl group and a silicon compound having an alkoxy group to produce a magnesium composition; and (3) producing a solid titanium catalyst by reacting the magnesium composition solution with a mixture of a titanium compound and a haloalkane compound; and optionally reacting the solid titanium catalyst with an additional titanium compound.
    Type: Grant
    Filed: June 12, 2002
    Date of Patent: December 14, 2004
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Chun-Byung Yang, Sang-Yull Kim, Weon Lee
  • Patent number: 6790319
    Abstract: A method for recovering a titanium compound includes bringing a waste solution containing a titanium alkoxide into contact with a halogenating agent to convert at least a part of the titanium alkoxide to a titanium halide, and then distilling the solution containing the titanium halide to recover the titanium halide from the solution, or the method includes distilling a waste solution containing a titanium alkoxide and a titanium halide to recover at least a part of the titanium halide from the waste solution, bringing a residue in a distiller after the distillation into contact with a halogenating agent to convert at least a part of the titanium alkoxide to a titanium halide, and distilling the solution containing the titanium halide to recover the titanium halide from the solution. The method can recover an increased amount of a titanium compound from a waste solution containing a titanium alkoxide.
    Type: Grant
    Filed: November 28, 2001
    Date of Patent: September 14, 2004
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Takumi Kitahara, Tetsuya Nakano
  • Patent number: 6750302
    Abstract: A polymerization catalyst is disclosed, wherein the catalyst comprises: (a) a metallocene of Ti, Zr or Hf, (b) an organoaluminum compound, and (c) a treated solid oxide support which comprises fluorine and chromium.
    Type: Grant
    Filed: December 16, 1999
    Date of Patent: June 15, 2004
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Kathy S. Collins, Elizabeth A. Benham, Anthony P. Eaton, Michael D. Jensen, Joel L. Martin, Gil R. Hawley, Eric T. Hsieh
  • Patent number: 6734133
    Abstract: This invention relates to a process for the production of a composition containing gold and/or silver particles, mixed oxides containing titanium and silicon which have been surface-modified, to the compositions producible in this process and to the use thereof in processes for the selective oxidation of hydrocarbons in the presence of oxygen and a reducing agent. The catalytically active compositions exhibit constantly high selectivities and productivities.
    Type: Grant
    Filed: February 21, 2002
    Date of Patent: May 11, 2004
    Assignee: Bayer Aktiengesellschaft
    Inventors: Markus Weisbeck, Christoph Schild, Gerhard Wegener, Georg Wiessmeier
  • Patent number: 6730755
    Abstract: A supported catalyst for olefin polymerization comprises a combination of a novel metal oxide support and an activator which is an aluminoxane or a boron activator. The novel metal oxide support of this invention is a conventional particulate metal oxide support material (such as silica or alumina) which has been treated with a halosulfonic acid. A catalyst system which contains this novel catalyst support and a transition metal catalyst is highly active for olefin polymerization (in comparison to prior art catalyst systems which use a conventional metal oxide support).
    Type: Grant
    Filed: February 7, 2002
    Date of Patent: May 4, 2004
    Assignee: Nova Chemicals (Internation) S.A
    Inventors: Xiaoliang Gao, P. Scott Chisholm, Matthew Gerald Kowalchuk, Robert D. Donaldson
  • Patent number: 6723677
    Abstract: By controlling the hold up times, concentrations and temperatures for mixing the components of aluminum, titanium and magnesium based catalyst for solution polymerization it is possible to prepare a catalyst having a high activity, which prepares high molecular weight polyolefins. Generally, a catalyst loses activity and produces lower molecular weight polymer at higher temperatures. The catalyst of the present invention permits comparable polymers to be produced with higher catalyst activity and at higher reaction temperatures by increasing the concentration of the components used during the preparation of the catalyst.
    Type: Grant
    Filed: June 25, 2001
    Date of Patent: April 20, 2004
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Jesus Vela Estrada, Vaclav George Zboril
  • Patent number: 6710144
    Abstract: There is provided a process for producing an olefin polymer, which comprises a step of polymerizing an olefin in a gas phase in the presence of a homogeneous solid catalyst having a content of particles having a particle size of not more than 180 &mgr;m of not more than 15% by weight based on 100% by weight of the total weight of the homogeneous solid catalyst.
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: March 23, 2004
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masashi Hamba, Kazuki Wakamatsu, Tomoaki Gotou
  • Patent number: 6710143
    Abstract: A phosphinimine catalyst for olefin polymerization is supported on a directly fluorided metal oxide with an aluminoxane. This catalyst is highly active for olefin polymerization in comparison to prior art catalysts which use non-fluorided metal oxide supports. The directly fluorided metal oxide may be conveniently prepared by contacting the precursor metal oxide with a simple alkali metal salt (such as NaF) in an aqueous slurry.
    Type: Grant
    Filed: September 16, 2002
    Date of Patent: March 23, 2004
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Xiaoliang Gao, P. Scott Chisholm, Robert D. Donaldson, Ian McKay
  • Patent number: 6699813
    Abstract: A catalyst composition that is the combination of or the reaction product of ingredients comprising (a) an lanthanide compound, (b) an alkylating agent, (c) a nickel-containing compound, and optionally (d) a halogen-containing compound, with the proviso that the halogen-containing compound must be present where none of the lanthanide compound, the alkylating agent, and the nickel-containing compound contain a labile halogen atom.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: March 2, 2004
    Assignee: Bridgestone Corporation
    Inventors: Steven Luo, Yoichi Ozawa, Koji Masaki, David Lawson
  • Publication number: 20040033888
    Abstract: A solid titanium complex catalyst for polymerization and copolymerization of ethylene is prepared by the process comprising: (1) preparing a magnesium solution by reacting a halogenated magnesium compound with an alcohol; (2) reacting the magnesium solution with a phosphorus compound and a silicon compound having at least one alkoxy group to produce a magnesium composition; and (3) producing a solid titanium catalyst through recrystallization by reacting the magnesium composition solution with a mixture of a titanium compound and a haloalkane compound; and optionally reacting the solid titanium catalyst with an additional titanium compound. The solid titanium complex catalyst for polymerization and copolymerization of ethylene according to present invention exhibits high polymerization activity, and can be advantageously used in the polymerization and copolymerization of ethylene to produce polymers of high bulk density and narrow molecular weight distribution.
    Type: Application
    Filed: April 22, 2003
    Publication date: February 19, 2004
    Inventors: Chun-Byung Yang, Won-Young Kim, Ji-Yong Park, Weon Lee
  • Publication number: 20040024147
    Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted fluorided solid oxide compound.
    Type: Application
    Filed: May 19, 2003
    Publication date: February 5, 2004
    Inventors: Max P. McDaniel, Kathy S. Collins, James L. Smith, Elizabeth A. Benham, Marvin M. Johnson, Anthony P. Eaton, Michael D. Jensen, Joel L. Martin, Gil R. Hawley
  • Patent number: 6683018
    Abstract: A process for the preparation of a supported catalyst system, an inorganic carrier material being reacted with a metal compound of the formula M1(R1)r(R2)5(R3)t(R4)u  I in the presence of an inert solvent in a first step and, in a subsequent step, the suspension thus obtained being reacted with a metallocene complex and a compound forming metallocenium ions, in which process the solvent is not removed after the first step and the subsequent step is carried out without isolation of the pretreated carrier material thus obtained.
    Type: Grant
    Filed: August 14, 2000
    Date of Patent: January 27, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Marc Oliver Kristen, Laurent Deloux, Peter Kölle, Ulrich Moll, Ursula Rief
  • Patent number: 6667274
    Abstract: A process to produce a polymer is provided. The process comprising contacting a treated solid oxide compound, an organometal compound, and an organoaluminum compound in the presence of an alpha olefin under polymerization conditions to produce the polymer.
    Type: Grant
    Filed: August 16, 2000
    Date of Patent: December 23, 2003
    Assignee: Phillips Petroleum Company
    Inventors: Gil R. Hawley, Max P. McDaniel, Christopher E. Wittner, Michael D. Jensen, Joel L. Martin, Elizabeth A. Benham, Anthony P. Eaton, Kathy S. Collins
  • Patent number: 6627710
    Abstract: The invention relates to catalyst components, suitable for the preparation of homopolymers and copolymers of ethylene having a broad molecular weight distribution (MWD), which comprise Ti, Mg, Cl, and are characterized by the following properties: surface area, determined by BET method, of lower than 100 m2/g, a total porosity, measured by the mercury method, of higher than 0.25 cm3/g, a pore radius distribution such that at least 45% of the total porosity is due to pores with radius up to 0.1 &mgr;m.
    Type: Grant
    Filed: February 16, 2001
    Date of Patent: September 30, 2003
    Assignee: Basell Polyolefine GmbH
    Inventors: Mario Sacchetti, Diego Brita
  • Patent number: 6613712
    Abstract: The invention provides for compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein the composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted solid oxide compound treated with boron and fluoride.
    Type: Grant
    Filed: November 24, 1999
    Date of Patent: September 2, 2003
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Kathy S. Collins, Elizabeth A. Benham, Anthony P. Eaton, Michael D. Jensen, Joel L. Martin, Gil R. Hawley
  • Patent number: 6586543
    Abstract: The present invention provides a process for preparing a substantially amorphous poly-&agr;-olefin, which includes: a) preforming a solid catalyst and, optionally, a first amount of a trialkylaluminum cocatalyst, by contacting the catalyst and optionally the cocatalyst with at least one selected from the group including oxygen and a compound which includes active oxygen, to form a preformed catalyst, wherein the solid catalyst includes magnesium, aluminum and titanium, and wherein said trialkylaluminum cocatalyst includes 1 to 9 carbon atoms in each alkyl group; b) contacting the preformed catalyst with a second amount of the cocatalyst, wherein a molar ratio of trialkylaluminum to the titanium ranges from 40:1 to 700:1, to form a catalyst mixture; c) polymerizing, in the liquid phase, with the catalyst mixture, an olefin or an olefin mixture at a temperature between 30 and 160° C., to produce the poly-&agr;-olefin.
    Type: Grant
    Filed: September 1, 2000
    Date of Patent: July 1, 2003
    Assignee: Degussa AG
    Inventors: Hans Guenther Wey, Norbert Schlueter
  • Patent number: 6586542
    Abstract: Disclosed is a process of controlling the degree of branch of high 1,4-cis polybutadiene without any alternation in the 1,4-cis content and the polymerization yield, in which a dialkylzinc compound represented by the following formula I is added in a controlled amount as an agent for controlling the degree of branch of high 1,4-cis polybutadiene, thus guaranteeing the optimum processability and physical properties of polymer according to the use purpose. R1—Zn—R2  Formula I wherein R1 and R2 are same or different and include an alkyl group containing 1 to 5 carbon atoms.
    Type: Grant
    Filed: March 27, 2001
    Date of Patent: July 1, 2003
    Assignee: Korea Kumho Petrochemical Co., Ltd.
    Inventors: Young-Chan Jang, Pil-Sung Kim, Gwang-Hoon Kwag, A-Ju Kim, Seung-Hwon Lee
  • Patent number: 6559090
    Abstract: The present invention is directed to a coordinating catalyst system comprising at least one metallocene or constrained geometry pre-catalyst transition metal compound, (e.g., di-(n-butylcyclopentadienyl)zirconium dichloride), at least one support-activator (e.g., spray dried silica/clay agglomerate), and optionally at least one organometallic compound (e.g., triisobutyl aluminum), in controlled amounts, and methods for preparing the same. The resulting catalyst system exhibits enhanced activity for polymerizing olefins and yields polymer having very good morphology. The support-activator is a layered material having a negative charge on its interlaminar surfaces and is sufficiently Lewis acidic to activate the transition metal compound for olefin polymerization.
    Type: Grant
    Filed: November 1, 1999
    Date of Patent: May 6, 2003
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Keng-Yu Shih, Dean Alexander Denton, Michael John Carney
  • Publication number: 20030069372
    Abstract: An olefin polymerization catalyst is described which includes: (A) a solid catalyst component being prepared by copulverizing a magnesium compound, an aluminum compound, an electron donor and a titanium compound, and (B) an organoaluminum compound. The present invention is also directed to a process for preparing polyolefins using the aforesaid catalyst system to polymerize olefins.
    Type: Application
    Filed: October 9, 2001
    Publication date: April 10, 2003
    Applicant: Formosa Plastics Corporation, U.S.A.
    Inventors: Bing Lu, Honglan Lu, Chih-Jian Chen
  • Publication number: 20030065111
    Abstract: There is provided a process for producing a catalyst for olefin polymerization, which comprises the step of contacting (1) an organoaluminum compound, (2) an external electron donor compound and (3) a solid catalyst component obtained by a process comprising the steps of;
    Type: Application
    Filed: July 31, 2002
    Publication date: April 3, 2003
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Ken Yoshimura, Shin-Ichi Kumamoto, Makoto Satoh
  • Patent number: 6524987
    Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises contacting a organometal compound/organoaluminum mixture, a treated solid oxide compound, and, optionally, a second organoaluminum compound. The solid oxide has been treated with an electron-withdrawing compound, in particular a chlorine, preferably zinc chloride and carbon tetrachloride.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: February 25, 2003
    Assignee: Phillips Petroleum Company
    Inventors: Kathy S. Collins, Syriac J. Palackal, Max P. McDaniel, Michael D. Jensen, Gil R. Hawley, Kenneth R. Farmer, Christopher E. Wittner, Elizabeth A. Benham, Anthony P. Eaton, Joel L. Martin
  • Patent number: 6511935
    Abstract: A method of halogenating a precursor to form a polymerization procatalyst is disclosed whereby a magnesium/transition metal-containing alkoxide complex precursor is contacted with a halogenating agent selected from alkylaluminum halide, TiX4, SiX4, BX3, and Br2, where halide and X are reach respectively a halogen, and when an alkylaluminum halide, TiX4, SiX4, BX3, and Br2 are used as the halogenating agent, they are used together or in combination in a multi-step halogenation. The procatalyst then can be converted to an olefin polymerization catalyst by contacting it with a cocatalyst and optionally a selectivity control agent, and used to polymerize olefins in high yield with desired properties.
    Type: Grant
    Filed: June 8, 2001
    Date of Patent: January 28, 2003
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: Robert Charles Job
  • Publication number: 20030018143
    Abstract: A Ziegler-Natta type catalyst having an improved hydrogen response provides for narrowing of the MWD of resulting polyolefins polymerized using such catalyst, with such catalyst generally made by a) contacting a soluble magnesium dialkoxide compound of the general formula Mg(OR′)2 with a halogenating agent capable of exchanging one halogen for one alkoxide to form a reaction product A, where R′ is a hydrocarbyl or substituted hydrocarbyl having from 1 to 20 carbon atoms; b) contacting reaction product A with a first halogenating/titanating agent to form reaction product B; and c) contacting reaction product B with a second halogenating/titanating agent to form a catalyst component; wherein in at least one of steps b) and c), the halogenating/titanating agent is a blend of Ti(OPr)4 and TiCl4. Catalyst components, catalysts, catalyst sytems, polyolefin polymers, and methods of forming each are disclosed.
    Type: Application
    Filed: August 1, 2002
    Publication date: January 23, 2003
    Inventors: Steven D. Gray, Tim J. Coffy
  • Publication number: 20020147284
    Abstract: A copolymer of ethylene and an alpha-olefin contains from 3 to 12 carbon atoms, wherein 0.1 to 1.5 mol % of the units originate from the alpha-olefin. The copolymer has a relative density ranging from 0.960 to 0.940, a transition metal content lower than 6 ppm, an Mw/Mn ratio higher than 7, an Mz/Mw ratio higher than 3.3 and an Mz higher than 300,000. The copolymer is prepared from the polymerization or co-polymerization of at least one olefin in the presence of a solid catalytic component or a prepolymerized catalyst.
    Type: Application
    Filed: February 6, 2002
    Publication date: October 10, 2002
    Inventors: Jean Malinge, Claude Brun, Jean-Loup Lacombe
  • Patent number: 6433108
    Abstract: The invention relates to a process for the manufacture of a solid catalytic component for the polymerization or copolymerization of olefins, resulting in a polymer or copolymer with broadened molecular mass distribution. The process includes a first stage including bringing into contact a) a solid support including at its surface at least 5 hydroxyl groups per square nanometre (OH/nm2) and b) an organic magnesium derivative, and optionally, preferably, c) an aluminoxane, to obtain a first solid, and then a second stage including bringing the first solid and a chlorinating agent into contact to obtain a second solid and then, in a later stage, impregnation of the second solid with a transition metal derivative.
    Type: Grant
    Filed: February 17, 2000
    Date of Patent: August 13, 2002
    Assignee: Elf Atochem S.A.
    Inventors: Jean Malinge, Claude Brun, Jean-Loup Lacombe
  • Patent number: 6399532
    Abstract: Catalyst composition for use in the polymerization of olefins comprise neutral metal complexes together with activators comprising non-aromatic boron compounds. Suitable activators are triisobutylboron together with trialkylaluminium compounds. Preferred complexes are metallocenes. The use of such activating systems obviates the need for expensive aluminoxanes or aromatic fluorine containing compounds.
    Type: Grant
    Filed: January 5, 2000
    Date of Patent: June 4, 2002
    Assignee: BP Chemicals Limited
    Inventors: Birgit Angelika Dorer, David Pratt, Christopher Sharp
  • Patent number: 6399535
    Abstract: The present invention is directed to a coordinating catalyst system comprising at least one bidentate or tridentate ligand containing pre-catalyst transition metal compound, (e.g., 2,6-bis (2,4,6-trimethylarylamino)pyridyl iron dichloride), at least one support-activator (e.g., spray dried silica/clay agglomerate), and optionally at least one organometallic compound (e.g., triisobutyl aluminum), in controlled amounts, and methods for preparing the same. The resulting catalyst system exhibits enhanced activity for polymerizing olefins and yields polymer having very good morphology.
    Type: Grant
    Filed: November 1, 1999
    Date of Patent: June 4, 2002
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Keng-Yu Shih, Michael John Carney, Dean Alexander Denton
  • Patent number: 6395669
    Abstract: A catalyst component formed by the steps of contacting a transition metal-containing metallocene of a transition metal of Group 4, 5 or 6 of the Periodic Table of the Elements with silica or an organic support. This product is contacted with an organomagnesium compound or complex followed by contact with an alcohol and a silane. Finally, the so-contacted product is contacted with a Group 4, 5 or. 6 transition metal-containing non-metallocene compound. The component is preferably combined with an aluminum-containing cocatalyst to form a catalyst system.
    Type: Grant
    Filed: July 27, 2000
    Date of Patent: May 28, 2002
    Assignee: Equistar Chemicals, LP
    Inventors: William J. Sartain, Patricia A. Hooks, Keta M. Lindstrom, Stella L. Ellis, Douglas D. Klendworth, Albert P. Masino, Richard W. Fries, Therese A. Pastrick
  • Patent number: 6337376
    Abstract: A method to prepare a polyolefin in the presence of a catalyst comprising: (A) a solid catalyst component prepared by reacting a homogenous solution consisting of (i) at least one member selected from the group consisting of metal magnesium and a hydroxylated organic compound, and oxygen-containing organic compounds of magnesium, (ii) at least one oxygen-containing organic compound of titanium and (iii) at least one silicon compound, first with (iv) at least one first organoaluminum halide compound of the formula: AlR5zX3−z  wherein R5 is a hydrocarbon group having from 1 to 20 carbon atoms, X is a halogen atom, and 1≦z≦2, and wherein the atomic ratio of gram atoms of Al in the component (iv) to gram atoms of Mg in the component (i) (Al/Mg) is from 0.1 to 2.
    Type: Grant
    Filed: November 21, 1994
    Date of Patent: January 8, 2002
    Assignee: Tosoh Corporation
    Inventors: Yutaka Naito, Fumiharu Takahashi, Mitsuhiro Mori, Yozo Kondo
  • Publication number: 20010053742
    Abstract: A process is provided to modify an olefin production catalyst system which comprises contacting an olefin production catalyst system with ethylene prior to use. A second embodiment of the invention comprises contacting an aluminum alkyl and a pyrrole-containing compound prior to contacting a chromium containing compound and prior to contacting an olefin. A process also is provided to trimerize and/or oligomerize olefins with the novel, modified olefin catalyst production systems. These modified olefin production catalyst systems can produce less solids, such as, for example, polymer, during a trimerization reaction.
    Type: Application
    Filed: December 18, 1998
    Publication date: December 20, 2001
    Inventors: RONALD D. KNUDSEN, JEFFREY W. FREEMAN
  • Patent number: 6300271
    Abstract: This invention provides a compositions that are useful for polymerizing at least one monomer into at least one polymer.
    Type: Grant
    Filed: May 18, 1998
    Date of Patent: October 9, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Elizabeth A. Benham, Shirley J. Martin, Kathy S. Collins, James L. Smith, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
  • Publication number: 20010023231
    Abstract: The present invention relates to components of catalysts for the polymerization of olefins comprising a metallocene compound and a magnesium halide which have particular values of porosity and surface area. In particular the components of the invention have surface area (BET) greater than about 50 m2/g, porosity (BET) greater than about 0.15 cm3/g and porosity (Hg) greater than 0.3 cm3/g, with the proviso that when the surface area is less than about 150 m2/g, the porosity (Hg) is less than about 1.5 cm3/g. The components of the invention are particularly suitable for the preparation of catalysts for the gas-phase polymerization of &agr;-olefins.
    Type: Application
    Filed: September 10, 1997
    Publication date: September 20, 2001
    Inventors: MARIO SACCHETTI, STEFANO PASQUALI, GABRIELE GOVONI
  • Patent number: 6288005
    Abstract: A catalyst component, adapted for use in the polymerization and copolymerization of ethylene, is formed by reaction of an organomagnesium compound with a metal oxide support to form a supported organomagnesium composition, reaction of the supported organomagnesium composition and a tetraalkyl silicate, contact of the resulting product with a chlorinating reagent, and treatment of the product from the previous step with liquid titanium halide.
    Type: Grant
    Filed: September 28, 1994
    Date of Patent: September 11, 2001
    Assignee: Akzo N.V.
    Inventors: Bor-Ping E. Wang, Elliot I. Band, Ronald A. Epstein
  • Patent number: 6284701
    Abstract: The new metallocene catalysts according to the present invention are prepared by reacting a metallocene compound with a compound having at least two functional groups. The metallocene compound is a transition metal compound, which is coordinated with a main ligand such as cyclopentadienyl group, and an ancillary ligand. The functional groups in the compound are selected from the group consisting of a hydroxyl group, an alkyl or aryl magnesium halide, a thiol group, a primary amine group, a secondary amine group, a primary phosphorous group, a secondary phosphorous group, etc. The metallocene catalysts according to the present invention have a structure in which an ancillary ligand of a metallocene compound is bonded to the functional groups of a compound having at least two functional groups. A structure of the metallocene catalysts can be varied with the type of a metallocene compound and a compound having at least two functional groups, and the molar ratio of each reactant.
    Type: Grant
    Filed: April 20, 1999
    Date of Patent: September 4, 2001
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Keun-Byoung Yoon, Seok Chang, Won-Cheol Jung, Yi-Yeol Lyu
  • Patent number: 6174971
    Abstract: A new synthesis of a Ziegler-Natta catalyst uses a multi-step preparation which includes treating a soluble magnesium compound with successively stronger chlorinating-titanating reagents. The catalyst may be used in polymerization of olefins, particularly ethylene, to produce a polymer with low amount of fines, large average fluff particle size and narrow molecular weight distribution. The catalyst has high activity and good hydrogen response.
    Type: Grant
    Filed: January 28, 1997
    Date of Patent: January 16, 2001
    Assignee: Fina Technology, Inc.
    Inventors: Hong Chen, Tim J. Coffy, Edwar S. Shamshoum
  • Patent number: 6165929
    Abstract: A process is provided to produce a composition of matter. The process comprises contacting at least one organometal compound, at least one solid mixed oxide compound, and at least one organoaluminum compound to produce the composition.
    Type: Grant
    Filed: May 18, 1998
    Date of Patent: December 26, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Shirley J. Martin, Kathy S. Collins, Marvin M. Johnson
  • Patent number: 6136745
    Abstract: The present invention relates to a high activity catalyst composition for the (co-)polymerisation of ethylene, optionally with an alpha olefin of 3 to 10 carbon atoms, comprising a catalyst precursor and an organoaluminium cocatalyst, wherein the catalyst precursor consists of:(i) a silica carrier material, having from 0.3 to 1.2 mmoles of OH groups per gram of silica,(ii) a dialkylmagnesium compound of the formula RMgR.sup.1, where R and R.sup.1 are the same or different C.sub.2 -C.sub.12 alkyl groups, in an amount comprised between 0.5 to 1.5 mmoles of dialkylmagnesium per gram of silica,(iii) a tetraalkyl orthosilicate, in which the alkyl groups contain from 2 to 6 carbon atoms, in an amount comprised between 0.2 to 0.8 mmoles per gram of silica,(iv) a chlorinated compound (X) having the formula R.sub.n SiCl.sub.4-n, wherein each R is the same or different and is hydrogen or an alkyl group and n is an integer from 0 to 3, in an amount comprised between 0.
    Type: Grant
    Filed: July 22, 1998
    Date of Patent: October 24, 2000
    Assignee: BP Chemicals Limited
    Inventors: David John Ashton, Yury Viktor Kissin, Robert Ivan Mink
  • Patent number: 6130180
    Abstract: An aminosilane of the formula: ##STR1## where R.sub.1 is a linear or branched C.sub.1-22 alkyl or C.sub.3-22 cycloalkyl, which may be substituted with at least one halogen atom; R.sub.2 is a bis(linear or branched C.sub.1-22 alkyl or C.sub.3-22 cycloalkyl)amino, a substituted piperidinyl, a substituted pyrrolidinyl, decahydroquinolinyl, 1,2,3,4-tetrahydroquinolinyl or 1,2,3,4-tetrahydroisoquinolinyl, with the substituent selected from the group consisting of C.sub.1-8 alkyl, pheny. C.sub.1-8 linear or branched alkylsubstituted phenyl and trimethylsilyl, with the proviso that when the substituent is C.sub.1-8 alkyl, there must be at least two such substituent groups present and R.sub.1 must contain halogen; and R.sub.3 is a linear or branched C.sub.1-8 alkyl or C.sub.3-8 cycloalkyl.
    Type: Grant
    Filed: December 23, 1997
    Date of Patent: October 10, 2000
    Assignee: Montell North America Inc.
    Inventors: Constantine A. Stewart, Eric J. Evain
  • Patent number: 6127301
    Abstract: The present invention provides a novel catalyst system which can be preferably used in the trimerization, oligomerization reaction or polymerization reaction of an olefin, and a method for the trimerization, oligomerization or polymerization reaction of an olefin, which comprises using the catalyst system. A catalyst system obtained by contacting the following components (A) to (C):(A) a chromium compound,(B) an imine compound, and(C) a metal alkyl compound, and a method for the trimerization, oligomerization or polymerization reaction of an olefin, which comprises using the catalyst system are disclosed.
    Type: Grant
    Filed: June 27, 1997
    Date of Patent: October 3, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Kiyoshi Iwanaga, Mitsuhisa Tamura
  • Patent number: 6127305
    Abstract: An active catalyst in the polymerization of alpha-olefins is obtained by:(i) bringing a dialkyl magnesium, or an alkyl magnesium halide into contact with a silicon or tin halide, in solution in an inert organic solvent, until a granular solid precipitates off;(ii) suspending said solid precipitate in an inert organic solvent and bringing it into contact with a compound which can be defined by the formula: ##STR1## wherein M represents a metal from Group IVB of the Periodic Table of Elements, and each R and C.sub.p has the meaning as reported in the disclosure, in order to form a granular solid catalyst; and(iii) recovering said solid catalyst from the resulting suspension.
    Type: Grant
    Filed: October 3, 1996
    Date of Patent: October 3, 2000
    Assignee: Enichem S.p.A
    Inventors: Federico Milani, Luciano Luciani, Bruno Pivotto, Antonio Labianco
  • Patent number: 6107230
    Abstract: This invention provides compositions for polymerizing at least one monomer to produce a polymer. The compositions are produced by a process comprising contacting at least one organometal compound, at least one organoaluminum compound, and at least one treated solid oxide compound. The treated solid oxide compound is produced by a process comprising contacting at least one solid oxide compound with at least one electron-withdrawing anion source compound and at least one metal salt compound.
    Type: Grant
    Filed: May 18, 1998
    Date of Patent: August 22, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Kathy S. Collins, Marvin M. Johnson, James L. Smith, Elizabeth A. Benham, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
  • Patent number: 6103655
    Abstract: Procedure for the preparation of a solid carrier for olefin polymerization catalysts, comprising the steps:a) impregnating a silica with Mg-chloride solubilized in ethylbenzoate, in the presence of further electron donors,b) optionally drying the impregnated silica obtained in (a) and impregnating it with a solution of Mg-alkyls in SiCl.sub.4 at a temperature from -10 to 20.degree. C. and subsequently treating the obtained slurry at a temperature from 40.degree. C. to reflux temperature, optionally adding a further amount of electron donors,c) drying the obtained carrier.The carrier which is obtained according to the above procedure is advantageously used for the preparation of supported catalysts for the polymerization of olefins.
    Type: Grant
    Filed: February 13, 1998
    Date of Patent: August 15, 2000
    Assignee: Borealis GmbH
    Inventors: Luciano Luciani, Wolfgang Neissl, Norbert Hafner
  • Patent number: 6066704
    Abstract: A transition metal complex represented by the formula [1] ##STR1## wherein M is a transition metal atom of the group 4 of the periodic table of elements; Cp is a group having a cyclopentadiene type anionic skeleton; A and G are each a divalent residue containing an atom of the group 15 or 16 of the periodic table of elements and may be the same with or different from each other; X.sup.1, X.sup.2, R.sup.1, R.sup.2, R.sup.3 and R.sup.
    Type: Grant
    Filed: June 26, 1998
    Date of Patent: May 23, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Hiroaki Katayama, Akio Imai, Hidenori Hanaoka, Norio Kawamura, Akira Miyashita
  • Patent number: 6051522
    Abstract: A catalyst containing the combination which comprises:(a) an aluminoxane, a compound of the formula R.sub.x NH.sub.4-x, BR'.sub.4, R.sub.x PH.sub.4-x, BR'.sub.4, R.sub.3 CBR'.sub.4 or BR'.sub.3, or a mixture thereof wherein X is an integer from 1 to 4 and the radicals R are identical or different and are a C.sub.1 -C.sub.10 -alkyl or a C.sub.6 -C.sub.18 -aryl or 2 radicals R together with the atom joining them form a ring, and the radicals R' are identical or different and are a C.sub.6 -C.sub.18 -aryl which optionally are substituted by alkyl, haloalkyl or fluorine, and(b) a metallocene of the formula VI ##STR1## in which M.sup.1 is titanium, zirconium, hafnium, vanadium, niobium or tantalum,R.sup.1 is (C.sub.3 -C.sub.20)alkyl, (C.sub.6 -C.sub.14)aryl, (C.sub.4 -C.sub.10)alkoxy, (C.sub.2 -C.sub.10)alkenyl, (C.sub.7 -C.sub.20)arylalkyl, (C.sub.7 -C.sub.20)alkylaryl, (C.sub.6 -C.sub.10)aryloxy, (C.sub.1 -C.sub.10)fluoroalkyl, (C.sub.6 -C.sub.10)halogenoaryl, (C.sub.2 -C.sub.10)alkynyl; a radical --SiR.sup.6.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: April 18, 2000
    Assignee: Targor GmbH
    Inventors: Jurgen Rohrmann, Frank Kuber
  • Patent number: 5962361
    Abstract: A method of making a solid, substantially dry olefin polymerization procatalyst precursor is disclosed whereby a solid precursor containing magnesium and titanium is formed in a slurry or solution, the solid then is separated from the solution and then dried at a temperature above 50.degree. C. for over an hour. Solid, substantially dry olefin polymerization procatalyst precursors made by the method also are disclosed, whereby the precursors are easier to handle, have better flowability, reduced clumpness and provide catalysts that can be used to produce polymers having improved extrudability, less filter clogging, less "talc"-like polymer particles of <10 micron in size and reduced polymer product segregation in storage.
    Type: Grant
    Filed: October 14, 1998
    Date of Patent: October 5, 1999
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: Michael Philip Zum Mallen