Including Element In Addition To Carbon, Hydrogen, And Nitrogen (e.g, Nitro, Etc.) Patents (Class 502/124)
  • Patent number: 5817590
    Abstract: A catalyst for olefin polymerization is provided which comprises, as the components, a) a metallocene compound, b) an ionizing ionic compound, c) an organoaluminum compound, and d) a Lewis base compound. This catalyst has a stable active species and improves productivity of an olefin polymer without deterioration of the catalytic activity the metallocene is represented by General Formula (1) or (2) where Cp-containing ligands may be Cp, fluorenyl, indenyl or tetrahydroindenyl and where the metal is a group 4 metal of the periodic table.
    Type: Grant
    Filed: March 20, 1996
    Date of Patent: October 6, 1998
    Assignee: Tosoh Corporation
    Inventors: Saiki Hasegawa, Hisami Yasuda, Akihiro Yano
  • Patent number: 5786433
    Abstract: There is disclosed a process for producing a styrenic polymer which comprises polymerizing at least one styrenic monomer by the use of a polymerization catalyst comprising in combination (A) at least one transition metal compounds, (B) an aluminoxane, (C) a coordination complex compound comprising a cation and an anion in which a plurality of radicals are bonded to a metal and (D) an organoaluminum compound. The above process is capable of producing a styrenic polymer which has high degree of syndiotactic configuration and a wide range of molecular weight distribution and is minimized in residual metallic components at a low production cast with a high efficiency.
    Type: Grant
    Filed: March 7, 1996
    Date of Patent: July 28, 1998
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Norio Tomotsu, Mizutomo Takeuchi
  • Patent number: 5783512
    Abstract: A non-supported solid catalyst comprising (a) an ionic compound comprising a.1) a cation and a.2) an anion having up to 100 nonhydrogen atoms and said anion containing at least one substituent comprising an active hydrogen moiety, (b) a transition metal compound, and (c) an organometal compound wherein the metal is selected from the Groups 1-14 of the Periodic Table of the Elements; a supported solid catalyst comprising (a), (b), (c), and (d) a support material, obtainable by combining components (a), (b), (c), and (d) in any order, and wherein during at least one step in the preparation of the solid catalyst, component (a) dissolved in a diluent in which (a) is soluble, is converted into solid form; a method for preparing the solid catalysts; and a process of polymerization using these solid catalysts.
    Type: Grant
    Filed: December 18, 1996
    Date of Patent: July 21, 1998
    Assignee: The Dow Chemical Company
    Inventors: Grant B. Jacobsen, Theo J. P. Stevens, Pierre H. H. Loix
  • Patent number: 5780378
    Abstract: A solid titanium catalyst component comprising (a) magnesium, (b) titanium, (c) a halogen, (d) a polyether, (e) a hydrocarbon and (f) an electron donor other than the polyether (d) as essential components is provided. Also a process for preparing a solid titanium catalyst component for olefin polymerization, comprising the steps of contacting a halogenated magnesium compound with a compound selected from the group consisting of an alcohol, an ether and an ester in a hydrocarbon solvent to obtain a magnesium compound solution, contacting the magnesium compound solution with a polyether and contacting the resultant solution with a liquid titanium compound is provided. Further, a catalyst for olefin polymerization comprising the above-mentioned solid titanium catalyst component, an organoaluminum compound catalyst component and an electron donor, and a process for polymerizing an olefin using the catalyst for olefin polymerization are also disclosed.
    Type: Grant
    Filed: September 6, 1995
    Date of Patent: July 14, 1998
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Tetsuya Toida, Tetsunori Shinozaki, Mamoru Kioka
  • Patent number: 5756609
    Abstract: An olefin homogeneous polymerization catalyst demonstrating increased activity is formed from a cyclopentadienyl metallocene component, a salt of a compatible cation and a non-coordinating anion, and a C.sub.3 -C.sub.6 trialkylaluminum, preferably triisobutylaluminum. A homogeneous polymerization process comprises controlling polymerization activity with such catalyst by controlling the aluminum/metal (Al/M) molar ratio to a minimal level within the effective range of Al/M ratios.
    Type: Grant
    Filed: October 17, 1996
    Date of Patent: May 26, 1998
    Assignee: Amoco Corporation
    Inventor: Steven A. Cohen
  • Patent number: 5747614
    Abstract: A catalyst for producing a styrenic polymer which comprises an (A) transition metal compound having one and only one .pi.-ligand comprising only one indenyl group, said indenyl group bearing a substituent group at at least the 1-, 2-, or 3-positions of the indenyl ring, and wherein the transition metal is preferably at least one metal selected from the group consisting of titanium, zirconium, hafnium, niobium and tantalum, and optionally (B) at least one compound selected from the group consisting of 1 an aluminoxane and 2 an ionic compound comprising an anion that does not coordinate to the transition metal compound of component (A) in its cationic form, and a cation, and further optionally (C) a Lewis acid; and a process for producing a styrenic polymer using the catalyst.
    Type: Grant
    Filed: January 2, 1996
    Date of Patent: May 5, 1998
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Mizutomo Takeuchi, Hajime Shouzaki, Norio Tomotsu
  • Patent number: 5721183
    Abstract: Compositions of matter useful as addition polymerization catalysts comprising a Group 4 metal complex and an adduct of tris(organyl)borane compound with a non-tertiary amine or non-tertiary phosphine compound.
    Type: Grant
    Filed: March 10, 1995
    Date of Patent: February 24, 1998
    Assignee: The Dow Chemical Company
    Inventor: David R. Neithamer
  • Patent number: 5696213
    Abstract: This invention is a solution process for the preparation of ethylene-.alpha.-olefin/diolefin copolymers comprising contacting ethylene, one or more .alpha.-olefin monomer, and optionally one or more diene monomer, with a catalyst system containing a catalyst activator and a Group 4 metallocene compound, comprising a) conducting the polymerization reaction at a temperature of about 60.degree. to 150.degree. C.; b) selecting as the Group 4 metallocene compound one or more members of the group consisting of cyclic monocyclopentadienyl Group 4 metal and covalently bridged (bis)indenyl hafnium metallocene compounds; and c) maintaining the .alpha.-olefin concentration at a molar ratio to that of ethylene of between about 0.3 to 7.0 and a diolefin to ethylene molar ratio of between about 0.01 and 0.4. In a preferred embodiment the process comprises: 1) mixing with a reaction solvent the one or more .alpha.
    Type: Grant
    Filed: April 21, 1995
    Date of Patent: December 9, 1997
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Rinaldo Soria Schiffino, Javier Mario Zamora
  • Patent number: 5677256
    Abstract: An olefin polymerization catalyst composition is prepared by adding an organometallic compound of a group IA to IIIA metal to a procatalyst containing a support impregnated with TiCl.sub.4 but without using free TiCl.sub.4 to impregnate the support. The procatalyst is prepared by stirring a carrier with magnesium dichloride and a titanium tetralkoxide in a hydrocarbon solvent containing an electron donor, evaporating the solvent and the donor to form a free-flowing powder and chlorinating the titanium tetralkoxide with an alkyl aluminum chloride.
    Type: Grant
    Filed: January 19, 1996
    Date of Patent: October 14, 1997
    Assignee: Neste Oy
    Inventors: Sirpa Ala-Huikku, Pekka Sormunen
  • Patent number: 5670439
    Abstract: A vanadium-containing catalyst system particularly suited to the polymerization of olefin polymers. The catalyst system includes a supported, first catalyst component prepared by contacting silica with hexaalkyldisilazane and thereupon with (1) a compound or complex which includes at least one carbon to magnesium covalent bond and (2) a compound which includes at least one carbon to Group 13 metal covalent bond. The sequence of contact of the silica with compound or complex (1) and compound (2) is optional. However, unless the compound or complex (1) and the compound (2) contact the silica simultaneously, the product of this contact is next contacted with whichever of compound (1) or (2) does not initially contact the silica. The product of the step of contacting with compounds (1) and (2) is washed and then contacted with a vanadium compound which includes at least one halogen atom. Finally, the product of the vanadium compound contacting step is contacted with an alcohol.
    Type: Grant
    Filed: January 5, 1996
    Date of Patent: September 23, 1997
    Assignee: Quantum Chemical Corporation
    Inventors: Linda N. Winslow, Raghu K. Menon
  • Patent number: 5644009
    Abstract: An catalyst composition for preparing high-syndiotacticity polystyrene polymers which comprises: (a) a titanium complex represented by the following formula of TiR'.sub.1 R'.sub.2 R'.sub.3 R'.sub.4 or TiR'.sub.1 R'.sub.2 R'.sub.3, wherein R'.sub.1, R'.sub.2, R'.sub.3, and R'.sub.4 are, independently, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an amino group, a hydrogen atom, or a halogen atom; (b) a cyclopentadienyl complex of silicon (Si), germanium (Ge), or tin (Sn) represented by the following formula: ##STR1## wherein R.sub.1, R.sub.2, R.sub.3, and R.sub.
    Type: Grant
    Filed: November 27, 1995
    Date of Patent: July 1, 1997
    Assignee: Industrial Technology Research Institute
    Inventors: Jing-Cherng Tsai, Shian-Jy Wang, Shu-Ling Peng, Mickey Sue
  • Patent number: 5596054
    Abstract: There are disclosed a transition metal compound of the general formula RMX.sub.a-1 L.sub.b (R is as a .pi. ligand, a fused polycyclic cyclopentadienyl group in which at least one of many-membered rings to which cyclopentadienyl groups are fusedly bonded is a saturated ring, M is a transition metal, X is a .sigma. ligand, L is a Lewis base, a is the valency of M, and b is 0, 1 or 2); a polymerization catalyst for styrene, etc. comprising the above transition metal, preferably further comprising an oxygen atom containing compound ionic compound or organoboron compound and optionally a Lewis base; and a process for producing a polymer of a compound containing an ethylenically unsaturated double bond or an acetylenic polymer, especially a syndiotactic polystyrene by using the above polymerization catalyst. The catalyst is particularly effectivive for producing highly syndiotactic polystyrene minimized in residual metals amounts at a low cost in enhanced efficiency.
    Type: Grant
    Filed: March 10, 1995
    Date of Patent: January 21, 1997
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventor: Mizutomo Takeuchi
  • Patent number: 5587439
    Abstract: The present invention is directed to a supported metallocene catalyst useful in the polymerization of .alpha.-olefins which is obtained by tethering a metallocene catalyst component to the surface of a particulate, functionalized copolymeric support material.
    Type: Grant
    Filed: May 12, 1995
    Date of Patent: December 24, 1996
    Assignee: Quantum Chemical Corporation
    Inventor: Anthony-J. DiMaio
  • Patent number: 5539067
    Abstract: Disclosed are catalysts for the polymerization of alpha-olefins which comprise the reaction product of:(a) an Al alkyl compound;(b) a silicon compound containing at least a Si--OR or Si--OCOR or Si--NR.sub.2 bond, R being a hydrocarbyl radical;(c) a solid comprising, as essential support, a Mg dihalide in active form and, supported thereon, a Ti halide or a halo-Ti-alcoholate and a particular, selected type of electron-donor compound.
    Type: Grant
    Filed: May 12, 1995
    Date of Patent: July 23, 1996
    Assignee: Montedison S.p.A.
    Inventors: Sandro Parodi, Roberto Nocci, Umberto Giannini, Pier C. Barbe', Umerto Scata'
  • Patent number: 5508245
    Abstract: Spherical components of catalysts for the polymerization of olefins comprising:(a) a vanadium compound selected from the compounds of formula VOX.sub.2 Y or VX.sub.n Y.sub.n-4n, where X is Cl or Br and Y is Cl, Br OR or NR.sup.I.sub.2(b) MgCl.sub.2 in spherical form.Said components have an average diameter greater than 1 .mu.m, a surface area of at least 10 m.sup.2 /g, a porosity of at least 0.1 g/cm.sup.3 and an X-ray spectrum having particular characteristics.
    Type: Grant
    Filed: November 20, 1992
    Date of Patent: April 16, 1996
    Assignees: Montell Technology Company bv, Montell North America Inc.
    Inventors: Giampiero Morini, Enrico Albizzati, Umberto Giannini, Matteo Nicolini
  • Patent number: 5476825
    Abstract: A catalyst for polymerization of olefin, which is capable of producing an olefin polymer with high stereoregularity and narrow molecular weight distribution, and which comprises (1) a solid catalyst component essentially containing titanium, magnesium and halogen, 2) an organoaluminum compound, and (3) a contact product of (A) an organometallic compound and (B) an organosilicon compound; and a process for producing a polymer using the above catalyst.
    Type: Grant
    Filed: July 6, 1993
    Date of Patent: December 19, 1995
    Assignee: Showa Denko K.K.
    Inventors: Masaki Fushimi, Toshio Fujita, Minoru Suzuki
  • Patent number: 5461017
    Abstract: An improved catalyst for the polymerization of olefins comprising at least one metallocene and at least one aluminoxane co-catalyst supported on a substrate comprising a cross-linked polymeric, porous, resin wherein at least one of the monomers in the resin has at least one pendant functional group which is not reactive under the conditions of the formation of the substrate, and therefore survives the copolymerization which forms the substrate. One specific cross-linked resin is a copolymer of styrene, divinyl benzene and acetoxy styrene.
    Type: Grant
    Filed: March 4, 1994
    Date of Patent: October 24, 1995
    Assignee: Mobil Oil Corporation
    Inventors: Allan B. Furtek, Ronald S. Shinomoto
  • Patent number: 5413979
    Abstract: The invention relates to a method for the preparation of a solid procatalyst composition for a catalyst system intended for the polymerization of olefins, wherein a magnesium halide, such as magnesium chloride, is dissolved and/or slurried in a mono-carboxylic acid alkyl ester, such as ethyl acetate, is impregnated into a support material, dried, treated with an organometallic compound or a silicon compound and thereafter with a transition metal compound. The invention also relates to such a procatalyst composition and its use together with a cocatalyst for the polymerization of olefins. According to the invention it has been possible to increase the activity of the catalyst composition by using a silanated support material, such as silanated silica, which is then treated with an organometallic or silicon compound before treatment with a transition metal compound. The silanated silica is preferably a silicon dioxide which has been heat-treated at 1000.degree.-200.degree.
    Type: Grant
    Filed: June 16, 1992
    Date of Patent: May 9, 1995
    Assignee: Borealis Holding A/S
    Inventors: Arja Kostiainen, Bill Gustafsson, Pekka Sormunen
  • Patent number: 5405924
    Abstract: An olefin metathesis catalyst system and process for the metathesis polymerization of cyclic olefins, such as dicyclopentadiene, are disclosed. The catalyst system comprises the reaction product of:(a) an imido transition metal halide complex of formula: ##STR1## wherein Ar is C.sub.6-20 aryl, preferably phenyl; M is a transition metal selected from the second and third rows of Groups 5, 6, 7 and 8 of the Periodic Table (IUPAC 1989 convention) and including for example niobium, tantalum, molybdenum, tungsten, rhenium, ruthenium or osmium, preferably tungsten or molybdenum; R is independently halide, C.sub.1-20 alkyl, C.sub.1-12 alkoxy, C.sub.1-12 haloalkyl, C.sub.6-20 aryl, C.sub.6-20 aryloxy, cyano or combinations thereof; L is independently a complexing ligand selected from carbonyl, C.sub.1-12 alkoxy, C.sub.1-12 haloalkoxy, C.sub.1-12 alkyl ethers, including mono-, di- and higher ethers, C.sub.12 alkylnitriles, C.sub.5-20 pyridines, C.sub.
    Type: Grant
    Filed: June 22, 1994
    Date of Patent: April 11, 1995
    Assignee: Shell Oil Company
    Inventor: Donald R. Kelsey
  • Patent number: 5403803
    Abstract: In accordance with this invention, there is provided a living carbocationic polymerization catalyst system comprising: (1) a halide of titanium, tin, vanadium or antimony; (2) an aluminum halide selected from the group consisting of aralkyl aluminum halides and alkyl aluminum halides; and (3) an initiator selected from the group consisting of tertiary alkyl halides, tertiary aralkyl halides, tertiary polymeric halides, and water provided that if the initiator is organic, a proton scavenger is present, or, alternatively, if the initiator consists of water, a secondary or tertiary amine is present. Another aspect of the invention comprises a process for using this catalyst system for the polymerization of olefins and for producing narrow molecular weight distribution polymers in a short reaction time.
    Type: Grant
    Filed: September 28, 1993
    Date of Patent: April 4, 1995
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Timothy D. Shaffer, John R. Ashbaugh
  • Patent number: 5376612
    Abstract: Novel chromium-containing compounds, such as, for example, chromium pyrrolides, are prepared by forming a mixture of a chromium salt, a metal amide, and an electron pair donor solvent, such as, for example, an ether. These novel chromium-containing, or chromium pyrrolide, compounds can be used either unsupported or supported on an inorganic oxide support, with a metal alkyl and an unsaturated hydrocarbon, to trimerize, oligomerize, and/or polymerize olefins.
    Type: Grant
    Filed: August 20, 1993
    Date of Patent: December 27, 1994
    Assignee: Phillips Petroleum Company
    Inventors: William K. Reagen, Ted M. Pettijohn, Jeffrey W. Freeman
  • Patent number: 5349033
    Abstract: It is possible to obtain globular polymers in the polymerization of alpha-olefins by means of a highly active, spherical Ziegler catalyst. The polymers have a high bulk density and can be processed very easily.
    Type: Grant
    Filed: September 7, 1993
    Date of Patent: September 20, 1994
    Assignee: Hoechst Aktiengesellschaft
    Inventor: Gerhard Thum
  • Patent number: 5294581
    Abstract: A process and a catalyst for the production of mildly elastomeric primarily isotactic polyolefins characterized by intermediate average block lengths wherein olefins are polymerized in the presence of the catalyst which comprises the reaction product of a magnesium alkoxide and a tetravalent titanium halide which takes place in the presence of an electron donor, an organoaluminum compound, and a selectivity control agent which is an effectively unhindered heterocyclic aromatic nitrogen compound.
    Type: Grant
    Filed: February 19, 1992
    Date of Patent: March 15, 1994
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5281567
    Abstract: An improved high activity olefin polymerization catalyst catalyzes the production of polymeric lower .alpha.-olefin having good properties and a relatively narrow particle size distribution. The catalyst is produced from an organoaluminum cocatalyst, a selectivity control agent and a novel olefin polymerization procatalyst which is prepared by contacting a tetravalent titanium halide, a halohydrocarbon, an electron donor and the solid procatalyst precursor obtained by heating an adduct of a carbonated magnesium ethoxide and a phenolic compound of enhanced acidity.
    Type: Grant
    Filed: June 29, 1992
    Date of Patent: January 25, 1994
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5234880
    Abstract: A method of manufacturing a polyolefin using a catalyst system of an ingredient (A) and ingredient (B), with ingredient A being obtained through successive reaction steps. Ingredient A is prepared by forming a mixture of (1) the combination of (a) metallic magnesium or an oxygen-containing organic compound of magnesium with (b) a mixture of a monohydroxylated organic compound and a polyhydroxylated organic compound, (2) oxygen-containing organic compounds of titanium and (3) at least one alpha-olefin having at least 4 carbon atoms, such as 1-hexene. The resulting solution is reacted in sequence with (4) at least one first halogenated aluminum compound, (5) at least one silicon compound and (6) at least one second halogenated aluminum compound. Ingredient B is an organometallic compound of metals from Group Ia, IIa, IIIa or IVa of the Periodic Table. The resulting free-flowing polyolefin is characterized by a large average particle size and small amount of fine particles.
    Type: Grant
    Filed: May 18, 1992
    Date of Patent: August 10, 1993
    Assignee: Paxon Polymer Company, L.P.
    Inventors: Gregory A. Cook, Theodore R. Engelmann
  • Patent number: 5229344
    Abstract: An improved high activity olefin polymerization catalyst catalyzes the production of polymeric lower .alpha.-olefin having good properties and a relatively narrow particle size distribution. The catalyst is produced from an organoaluminum cocatalyst, a selectivity control agent and a novel olefin polymerization procatalyst which is prepared by contacting a tetravalent titanium halide, a halohydrocarbon, an electron donor and the solid procatalyst precursor obtained by heating an adduct of a carbonated magnesium ethoxide and a phenolic compound of enhanced acidity.
    Type: Grant
    Filed: June 29, 1992
    Date of Patent: July 20, 1993
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5229342
    Abstract: A complex alkoxide compound containing magnesium, titanium and boron species comprises the reaction product of elemental magnesium, titanium tetraalkoxide, an alkyl borate ester and alkanol at elevated temperature in an inert diluent. This complex alkoxide compound is contacted with a tetravalent titanium halide, a halohydrocarbon and an electron donor to form an olefin polymerization procatalyst. Contact of the procatalyst with an organoaluminum cocatalyst and a selectivity control agent produces a high activity catalyst for the polymerization of lower .alpha.-olefins to polymer product of good properties in good catalyst productivity.
    Type: Grant
    Filed: June 24, 1992
    Date of Patent: July 20, 1993
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5206198
    Abstract: Catalytic solids based on titanium trichloride complex, usable for the stereospecific polymerization of alpha-olefins, obtained by heat treatment, in the presence of a halogenated activating agent, of the liquid material resulting from bringing TiCl.sub.4, pretreated with an electron-donor compound, into contact with a composition (C) corresponding to the general formulaAlR.sub.p (Y) .sub.q X .sub.3-(p+q)in whichR represents a hydrocarbon radical or a hydrogen atom;Y represents a group chosen from --OR', --SR' and --NR'R", in which R' and R" each represent a hydrocarbon radical or a hydrogen atom;X represents a halogen;p is an arbitrary number such that 0<p<3; andq is an arbitrary number such that 0<q<3; the sum (p+q) being such that 0<(p+q).ltoreq.3.These catalytic solids of controllable porosity permit the production of a wide range of propylene polymers, in particular the propylene and ethylene copolymers known as "block" copolymers.
    Type: Grant
    Filed: October 31, 1991
    Date of Patent: April 27, 1993
    Assignee: Solvay S.A.
    Inventors: Jean-Louis Costa, Sabine Pamart
  • Patent number: 5204305
    Abstract: Cocatalytic composition resulting from bringing an organoaluminium halide (A) into contact with an electron-donating organic compound (ED) selected from esters, amides and ketones, the organoaluminium halide (A) possessing an atomic ratio halogen (X)/aluminium (Al) of greater than 1 and less than 1.3, the halide (A) and the compound (ED) being employed in a mole ratio halide (A)/compound (ED) of greater than 20.Catalytic systems which are usable for the polymerisation of alpha-olefins, comprising such a cocatalytic composition--and a solid based on titanium trichloride complexed with an electron-donating compound.
    Type: Grant
    Filed: August 30, 1991
    Date of Patent: April 20, 1993
    Assignee: Solvay S.A.
    Inventors: Paul Fiasse, Herve Collette
  • Patent number: 5185410
    Abstract: An improved high activity olefin polymerization catalyst catalyzes the production of polymeric lower .alpha.-olefin having good properties and a relatively narrow particle size distribution. The catalyst is produced from an organoaluminum cocatalyst, a selectivity control agent and a novel olefin polymerization procatalyst which is prepared by contacting a tetravalent titanium halide, a halohydrocarbon, an electron donor and the solid procatalyst precursor obtained by heating an adduct of a carbonated magnesium ethoxide and a phenolic compound of enhanced acidity.
    Type: Grant
    Filed: June 29, 1992
    Date of Patent: February 9, 1993
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5177043
    Abstract: This invention relates to a catalytic component for the polymerization of .alpha.-olefins and provides a catalytic component of magnesium support type capable of exhibiting a high stereoregularity while maintaining an improved strength as well as a high catalytic activity. The features thereof consist in a catalyst component for the polymerization of .alpha.-olefins obtained by contacting (A) a solid component comprising, as essential components, magnesium, titanium, a halogen and an electron-donating compound with (D) an olefin in the presence of (B) a trialkylaluminum and (C) a dimethoxy group-containing compound represented by the general formula R.sup.1 R.sup.2 Si(OCH.sub.3).sub.2 where R.sup.1 and R.sup.2 are, same or different, aliphatic hydrocarbon groups with 1 to 10 carbon atoms and having a volume, calculated by the quantum chemistry calculation, of 230 to 500 .ANG..sup.3 and an electron density of oxygen atoms in the methoxy group, calculated similarly, ranging from 0.685 to 0.800 A. U.
    Type: Grant
    Filed: March 22, 1991
    Date of Patent: January 5, 1993
    Assignee: Tonen Chemical Corporation
    Inventors: Naomi Koyama, Hiroyuki Furuhashi, Miyuki Usui, Tomoko Okano, Masahide Murata, Satoshi Ueki, Akira Nakano
  • Patent number: 5164352
    Abstract: A process for the production of elastomeric, primarily isotactic polyolefins which comprises polymerizing olefins in the presence of a catalyst which comprises the reaction product of a magnesium alkoxide and a tetravalent titanium halide wherein the reaction takes place in the presence of an electron donor which is an effectively hindered heterocyclic aromatic nitrogen compound and an organoaluminum compound.
    Type: Grant
    Filed: February 25, 1992
    Date of Patent: November 17, 1992
    Assignee: Shell Oil Company
    Inventors: Robert C. Job, Donald F. Haas
  • Patent number: 5162277
    Abstract: An improved high activity olefin polymerization catalyst catalyzes the production of polymeric lower .alpha.-olefin having good properties and a relatively narrow particle size distribution. The catalyst is produced from an organoaluminum cocatalyst, a selectivity control agent and a novel olefin polymerization procatalyst which is prepared by contacting a tetravelent titanium halide, a halohydrocarbon, an electron donor and the solid procatalyst precursor obtained by heating an adduct of a carbonated magnesium ethoxide and a phenolic compound of enhanced acidity.
    Type: Grant
    Filed: October 18, 1990
    Date of Patent: November 10, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5151399
    Abstract: A complex alkoxide compound containing magnesium, titanium and boron species comprises the reaction product of elemental magnesium, titanium tetraalkoxide, an alkyl borate ester and alkanol at elevated temperature in an inert diluent. This complex alkoxide compound is contacted with a tetravalent titanium halide, a halohydrocarbon and an electron donor to form an olefin polymerization procatalyst. Contact of the procatalyst with an organoaluminum cocatalyst and a selectivity control agent produces a high activity catalyst for the polymerization of lower .alpha.-olefins to polymer product of good properties in good catalyst productivity.
    Type: Grant
    Filed: October 18, 1990
    Date of Patent: September 29, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5147839
    Abstract: Ziegler polymerization of .alpha.-olefins is disclosed which is characterized by a solid catalyst component. The solid catalyst component, Component (A), comprises Sub-component (i) which is a solid catalyst component for Ziegler catalysts comprising Ti, Mg and a halogen; Sub-component (ii) which is a silicon compound having a plurality of a bond represented by a formula: Si--OR.sup.1R.sup.1.sub.m X.sub.n Si(OR.sup.2).sub.4-n-mwherein R.sup.1 indicates a hydrocarbyl group of 1 to 8 carbon atoms, Sub-component (iii) which is a vinylsilane compound, and Sub-component (iii) which is an organometal compound of a metal of Groups I to IV of the Periodic Table. No need of an outside electron donor may be required, and the polymer produced is improved in its content of a "tacky" polymer.
    Type: Grant
    Filed: February 7, 1991
    Date of Patent: September 15, 1992
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Takashi Fujita, Toshihiko Sugano
  • Patent number: 5132261
    Abstract: The present invention relates to a catalyst for the polymerization of olefins, and provides a catalyst component of magnesium support type which has a high catalytic activity as well as improved catalytic grain strength sufficient for practical use and which hardly deteriorates even after storage for a long time. The catalyst component is obtained by contacting(a) metallic magnesium with(b) a hydrocarbon represented by the general formula RX wherein R is a hydrocarbon group of 1 to 20 carbon atoms and X is a halogen atom, then contacting the resulting composition with(c) a compound represented by the general formula X.sup.1 nM(OR.sup.1).sub.m-n wherein X.sup.1 is a hydrogen atom, halogen atom or a hydrocarbon group of 1 to 20 carbon atoms, M is a boron, carbon, aluminum, silicon or phosphorus atom, R.sup.1 is a hydrocarbon group of 1 to 20 carbon atoms, m is the atomic valence of M and m>n.gtoreq.0, and(d) a titanium alkoxide represented by the general formula Ti(OR.sup.2).sub.4 wherein R.sup.
    Type: Grant
    Filed: January 7, 1991
    Date of Patent: July 21, 1992
    Assignee: Tonen Corporation
    Inventors: Masahide Murata, Hiroyuki Furuhashi, Seizaburo Kanazawa, Teruo Yashiro, Masafumi Imai, Akira Nakano
  • Patent number: 5132263
    Abstract: A complex, magnesium-containing, titanium-containing solid olefin polymerization procatalyst precursor is produced by reaction of magnesium alkoxide, titanium tetraalkoxide and a phenolic compound followed by removal of alkanol. Conversion of this solid to an olefin polymerization procatalyst and the procatalyst to an olefin polymerization catalyst results in a catalyst which is used to polymerize lower .alpha.-olefin monomers. The polymer product is obtained in good yield and has good properties including a relatively high bulk density and a relatively narrow particle size distribution.
    Type: Grant
    Filed: August 26, 1991
    Date of Patent: July 21, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5126301
    Abstract: A solid catalyst for polymerizing an olefin is prepared from an organometallic compound, a fine-particle carrier, an aluminoxane, a compound of group IVB transition metal in periodic table, and an olefin polymer produced in a preliminary polymerization. The catalyst has a high polymerization activity and is capable of producing an olefin polymer having a narrow molecular- weight distribution. When the catalyst is used for producing an olefin copolymer, the resulting copolymer has both narrow molecular-weight distribution and composition distribution.
    Type: Grant
    Filed: March 12, 1990
    Date of Patent: June 30, 1992
    Assignee: Mitsui Petrochemical Industries, Inc.
    Inventors: Toshiyuki Tsutsui, Ken Yoshitsugu, Akinori Toyota, Norio Kashiwa
  • Patent number: 5118767
    Abstract: A process and a catalyst for the production of mildly elastomeric primarily isotactic polyolefins characterized by intermediate average block lengths wherein olefins are polymerized in the presence of the catalyst which comprises the reaction product of a magnesium alkoxide and a tetravalent titanium halide which takes place in the presence of an electron donor, an organoaluminum compound, and a selectivity control agent which is an effectively unhindered heterocyclic aromatic nitrogen compound.
    Type: Grant
    Filed: February 26, 1990
    Date of Patent: June 2, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5118649
    Abstract: A process and a catalyst for the production of elastomeric primarily isotactic polyolefins characterized by short average blocks lengths wherein olefins are polymerized in the presence of the catalyst which comprises the reaction product of a magnesium alkoxide and a tetravalent titanium halide which takes place in the presence of an electron donor, an organoaluminum compound, and a selectively control agent which is an effectively hindered heterocyclic aromatic nitrogen compound wherein the hindrance is provided by a chloro or a methoxy group.
    Type: Grant
    Filed: October 7, 1991
    Date of Patent: June 2, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5118768
    Abstract: A process for the production of elastomeric, primarily isotactic polyolefins which comprises polymerizing olefins in the presence of a catalyst which comprises the reaction product of a magnesium alkoxide and a tetravalent titanium halide wherein the reaction takes place in the presence of an electron donor which is an effectively hindered heterocyclic aromatic nitrogen compound and an organoaluminum compound.
    Type: Grant
    Filed: May 11, 1990
    Date of Patent: June 2, 1992
    Assignee: Shell Oil Company
    Inventors: Robert C. Job, Donald F. Haas
  • Patent number: 5106806
    Abstract: Improved lower .alpha.-olefin polymerization catalysts are produced from an organoaluminum cocatalyst, a selectivity control agent and a specified magnesium-containing, titanium-containing, halide-containing procatalyst. The procatalyst is produced from an electron donor, tetravalent titanium halide and a complex alkoxide compound formed from magnesium alkoxide, titanium alkoxide and a phenolic compound. The catalyst is utilized produce poly-.alpha.-olefin in good yield, which polymer is characterized by a relatively low xylene solubles content and a relatively high bulk density.
    Type: Grant
    Filed: October 18, 1990
    Date of Patent: April 21, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5106807
    Abstract: Disclosed are solid catalyst components for the polymerization of olefins comprising a titanium halide or titanium alkoxy halide, and an electron-donor compound selected from silicon compounds of the formula ##STR1## where R.sub.1, R.sub.2, R.sub.3 and R.sub.4 are hydrocarbyl radicals, supported on a magnesium halide in active form.Also disclosed are catalysts obtained from said catalyst components and from an Al-alkyl compound, as well as catalysts obtained by the reaction of an Al-alkyl compound and a silicon compound of the formula above with a solid catalyst component comprising a titanium halide or halogen alcoholate and an electron-donor compound having specific characteristics of extractability with Al-triethyl, supported on an active magnesium halide.
    Type: Grant
    Filed: January 4, 1991
    Date of Patent: April 21, 1992
    Assignee: Himont Incorporated
    Inventors: Giampiero Morini, Enrico Albizzati, Umberto Giannini, Luisa Barino, Raimondo Scordamaglia, Elisabetta Barbassa
  • Patent number: 5102842
    Abstract: Disclosed are catalysts for the polymerization of alpha-olefins comprising the reaction product of:(A) an Al-alkyl compound;(B) a trifluoropropyl substituted silane compound;(C) a solid component comprising a titanium compound having at least a Ti-halogen bond and an electron donor compound both supported on an activated anhydrous magnesium dihalide, and the process of using said catalysts.
    Type: Grant
    Filed: August 23, 1990
    Date of Patent: April 7, 1992
    Assignee: Himont Incorporated
    Inventors: Crystal A. Smith, Constantine A. Stewart
  • Patent number: 5098875
    Abstract: The present invention relates to a process for preparing a Ziegler-Natta type catalyst based on a vanadium compound. The process comprises sequentially contacting within a liquid hydrocarbon a spheroidal support comprising (i) MgCl.sub.2 free from any Mg-C bond and (ii) an electron-donor D1 free from labile hydrogen, an electron-donor D2 containing labile hydrogen and an organometallic compound capable of reducing a vanadium compound, (2) washing the solid product with a liquid hydrocarbon resulting from the contacting, and (3) contacting the washed solid product with one or more vanadium compounds soluble in the liquid hydrocarbon, comprising halogen atoms and alkoxy radical, both being bonded to the same or different vanadium atoms. The catalyst which consists of spheroidal particles without fines, is very active in olefin polymerization and is particularly suitable for producing elastomeric copolymers of propylene.
    Type: Grant
    Filed: December 17, 1990
    Date of Patent: March 24, 1992
    Assignee: BP Chemicals Limited
    Inventors: Jean-Claude A. Bailly, Patrick Behue
  • Patent number: 5096867
    Abstract: The invention is a catalyst system including a Group IV B transition metal component and an alumoxane component which may be employed to polymerize olefins to produce a high molecular weight polymer.
    Type: Grant
    Filed: September 13, 1990
    Date of Patent: March 17, 1992
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Jo Ann M. Canich
  • Patent number: 5089460
    Abstract: A catalyst system for the polymerization of alpha-olefins comprising:(a) a solid precursor comprising the reaction product of (i) a halogenated vanadium compound wherein the vanadium has a valence of 2 to 5; (ii) a magnesium compound; and (iii) an inside electron donor wherein the molar ratio of inside electron donor to vanadium compound is in the range of about 0.2:1 to about 2:1; the atomic ratio of magnesium to vanadium is in the range of about 3:1 to about 40:1; and the reaction product (A) is a solid having a surface area greater than about 10 square meters per gram or (B) is adsorbed on the surface of an inorganic support having a surface area greater than about 10 square meters per gram;(b) a hydrocarbyl aluminum cocatalyst wherein the atomic ratio of aluminum to vanadium is in the range of about 2:1 to about 300:1; and(c) an outside electron donor wherein the molar ratio of outside electron donor to aluminum is in the range of about 0.02:1 to about 1:1.
    Type: Grant
    Filed: March 1, 1991
    Date of Patent: February 18, 1992
    Assignee: Academy of Applied Science, Inc.
    Inventor: James C. W. Chien
  • Patent number: 5089573
    Abstract: A process and a catalyst for the production of elastomeric primarily isotactic polyolefins characterized by short average block lengths wherein olefins are polymerized in the presence of the catalyst which comprises the reaction product of a magnesium alkoxide and a tetravalent titanium halide which takes place in the presence of an electron donor, an organoaluminum compound, and a selectivity control agent which is an effectively hindered heterocyclic aromatic nitrogen compound wherein the hinderance is provided by a chloro or a methoxy group.
    Type: Grant
    Filed: February 26, 1990
    Date of Patent: February 18, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5082907
    Abstract: A complex alkoxide compound precursor of an olefin polymerization catalyst component is produced by contacting a magnesium alkoxide, a titanium alkoxide and a borate ester in alkanol solution. Alkanol is removed from the resulting complex alkoxide compound alcoholate and the resulting product is contacted with tetravalent titanium halide, halohydrocarbon and an electron donor. The resulting solid olefin polymerization procatalyst is contacted with organoaluminum cocatalyst and a selectivity control agent. The resulting olefin polymerization catalyst affords polyolefin product in good productivity and with good stereospecificity.
    Type: Grant
    Filed: October 18, 1990
    Date of Patent: January 21, 1992
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 5081090
    Abstract: A solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics comprising the product formed by A) forming a solution of a magnesium-containing species from a magnesium alkyl (or hydrocarbyl) carbonate or a magnesium carboxylate; B) precipitating solid particles from such solution by treatment with a transition metal halide; C) reprecipitating such solid particles from a mixture containing a cyclic ether; D) treating the reprecipitated particles with a transition metal compound and an electron donor; and E) drying the resulting solid particles such that the residual volatile hydrocarbon content is between 0.1 and 0.9 weight percent.
    Type: Grant
    Filed: July 23, 1990
    Date of Patent: January 14, 1992
    Assignee: Amoco Corporation
    Inventors: Gregory G. Arzoumanidis, Habet M. Khelghatian, Linda Ornellas