Metal Compound Other Than Which Could Be Produced In Situ By Reaction Of A Group Ia, Iia, Or Group Iiia Metal Compound Present With A Titanium Or Vanadium Compound Present Patents (Class 502/129)
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Patent number: 4839321Abstract: A solid catalyst component for olefin polymerization catalysts prepared by subjecting diethoxymagnesium (a), calcium chloride (b) and a silicon compound (c) of the general formula: Si(OR).sub.4 (wherein R is an alkyl or aryl group) together to a contact treatment in the presence of an organic solvent (d), suspending the treated composition in an aromatic hydrocarbon (e) which is liquid at normal temperature and bringing the suspension into a first contact with titanium tetrachloride (f) to form a product and bringing it to a second contact with titanium tetrachloride (f) in such manner that a diester (g) of an aromatic dicarboxylic acid is allowed to coexist at any stage of the above suspending and/or contacts with the exception of the contact treatment, the calcium chloride (b) being used in an amount of 1-2 g per gram of the diethoxymagnesium (a).Type: GrantFiled: January 7, 1988Date of Patent: June 13, 1989Assignee: Toho Titanium Co., Ltd.Inventors: Atsushi Murai, Minoru Terano, Kohei Kimura, Masuo Inoue
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Patent number: 4808561Abstract: An olefin polymerization supported catalyst comprising a support and the reaction product of a metallocene of Group 4b, 5b or 6b of the Periodic Table and an alumoxane, said reaction product formed in the presence of a support.Type: GrantFiled: March 18, 1988Date of Patent: February 28, 1989Assignee: Exxon Chemical Patents Inc.Inventor: Howard C. Welborn, Jr.
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Patent number: 4701432Abstract: An olefin polymerization catalyst comprising (a) a supported transition metal containing component comprising the support treated with at least one metallocene and at least one non-metallocene transition metal compound, and a cocatalyst comprising an alumoxane and an organometallic compound of a metal of Groups IA, IIA, IIB, or IIIA of the Periodic Table.Type: GrantFiled: June 9, 1986Date of Patent: October 20, 1987Assignee: Exxon Chemical Patents Inc.Inventor: Howard C. Welborn, Jr.
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Patent number: 4686199Abstract: A process for producing a catalyst component for polymerization of olefins which comprises contacting (a) a metal oxide with (b) a magnesium alkoxide, contacting the resulting contact product with (c) a halogen-containing compound, and finally contacting the resulting contact product with (d) a titanium compound.Type: GrantFiled: November 27, 1985Date of Patent: August 11, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Mamoru Tachikawa, Masato Sakuma, Satoshi Ueki, Chihiro Imai, Tokuo Makishima
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Patent number: 4678768Abstract: A catalyst component for polymerization of olefins which is prepared by contacting a product obtained by contacting (A) a magnesium alkoxide, (B) a silicon compound having the hydrogen-silicon bond, and (C) a titanium compound with one another, with (D) (a) a hydrocarbon, (b) a halogenated hydrocarbon, and/or (c) a halide of an element selected from the elements of Groups IIIa, IVa, and Va of the Periodic Table.Type: GrantFiled: June 21, 1985Date of Patent: July 7, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masahito Fujita, Makoto Miyazaki, Masami Kizaki, Yukio Nagashima, Yuichi Shimbori
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Patent number: 4649182Abstract: The catalysts are composed of an organometallic compound and a solid catalytic component which is the reaction product of a transition metal derivative and a solid support having a composition, at least on its surface, which corresponds to the formula M(OH).sub.x X.sub.y.nH.sub.2 O wherein X is a halogen, M is a bivalent metal 1>x>0, y=2-x, and 1>n.gtoreq.o. Polymerization and copolymerization of olefins are carried out advantageously using the new catalysts.Type: GrantFiled: August 22, 1985Date of Patent: March 10, 1987Assignee: Solvay & CieInventors: Andre Delbouille, Jean-Louis Derroitte
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Patent number: 4645808Abstract: A process for producing an olefin polymer which comprises the homopolymerizing or copolymerizing an olefin in the presence of a catalyst system composed of an organoaluminum compound and a hydrocarbyloxy group-containing solid catalyst component which is prepared byreducing a titanium compound represented by the general formula Ti(OR.sup.1).sub.n X.sub.4-n, wherein R.sup.1 is a C.sub.1 -C.sub.20 hydrocarbon radical, X is halogen, and n is a number defined as 0<n.ltoreq.4, with an organoaluminum compound represented by the general formula AlR.sup.2.sub.m Y.sub.3-m, wherein R.sup.2 is a C.sub.1 -C.sub.20 hydrocarbon radical, Y is halogen, and m is a number defined as 1.ltoreq.m.ltoreq.3,subjecting the reduction product, which is a hydrocarbyloxy group-containing solid insoluble in hydrocarbon solvents, to a prelimary ethylene polymerization treatment, andtreating the resultant solid in a state of slurry in a hydrocarbon solvent with an ether compound and titanium tetrachloride at a temperature of 30.degree.Type: GrantFiled: April 22, 1985Date of Patent: February 24, 1987Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Toshio Sasaki, Junpei Kojima
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Patent number: 4636486Abstract: Polymerization catalysts, particularly catalysts for the polymerization of olefins, are disclosed. The catalysts are prepared by mixing(A) an organometallic compound or hydride of a metal belonging to Groups I to III of the Mendelyeev Periodic Table; with(B) the product obtained by contacting (1) an addition product obtained by reacting a di-, tri-, or tetravalent titanium compound with an electron-donor compound, with (2) an anhydrous magnesium halide, in particular anhydrous MgCl.sub.2 or MgBr.sub.2, which is either preactivated or mixed with the Ti compound under conditions which result in its activation; or by contacting (A) with(B') the product obtained by contacting a di-, tri, or tetravalent Ti compound with an electron-donor compound and a support consisting of an anhydrous Mg halide, in particular MgCl.sub.2 or anhydrous MgBr.sub.2, which is either preactivated or mixed with the Ti compound and electron-donor under conditions such that the Mg halide is activated.Type: GrantFiled: July 30, 1985Date of Patent: January 13, 1987Assignee: Montecatini Edison S.p.A.Inventors: Adolfo Mayr, Ermanno Susa, Antonio Leccese, Velmore Davoli, Ettore Giachetti
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Patent number: 4629714Abstract: An intermetallic compound is disclosed. The compound is formed by reacting a first reaction product, the first reaction product being the product of reaction of a polymeric transition metal oxide alkoxide with a reducing metal having a higher oxidation potential than the transition metal, the polymeric transition metal oxide alkoxide being the product of the controlled partial hydrolysis of a transition metal alkoxide, with a first halide activator to produce a second reaction product. The second reaction product, in turn, is reacted with a second halide activator to form the intermetallic compound. The intermetallic compound is useful as a catalyst component in a catalyst system for the polymerization of alpha-olefins. The catalyst system includes, in addition to the intermetallic compound, a cocatalyst, an organic compound which includes an element selected from the group consisting of aluminum and boron.Type: GrantFiled: October 25, 1985Date of Patent: December 16, 1986Assignee: National Distillers and Chemical CorporationInventor: Javan Shelly
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Patent number: 4610974Abstract: Lewis base-bridged intermetallic compounds comprising the reaction product of a transition metal alkoxide with a reducing metal having a higher oxidation potential than the transition metal in the presence of a Lewis base and said reaction product being associated by coordinate covalent bridges formed from the Lewis base and composed of donor atoms selected from the group consisting of oxygen, nitrogen, sulfur and phosphorous; and catalyst components and systems for the polymerization of alpha olefins.Type: GrantFiled: April 22, 1985Date of Patent: September 9, 1986Assignee: National Distillers and Chemical CorporationInventor: Anthony N. Speca
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Patent number: 4588703Abstract: An olefin polymerization catalyst prepared by reacting a metal dihalide and a transition metal, then reacting that component with a precipitating agent, and then reacting the resulting solid with an activating component, wherein multiple activation steps are used so that it is possible to obtain a given level of activity with less activating component.Type: GrantFiled: July 18, 1984Date of Patent: May 13, 1986Assignee: Phillips Petroleum CompanyInventors: Kiplin D. Cowan, Dale E. Pierce, Oscar D. Nowlin
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Patent number: 4552858Abstract: A titanium halide containing catalyst component for polymerization of olefins which is prepared by reacting a magnesium hydrocarbyloxide with a silicon compound having at least one hydrogen-silicon bond, contacting the reaction product with an electron donor compound, contacting the resulting contact product two or more times with a titanium halide and between one of the multiple titanium halide contacts, contacting the titanium halide contacted solid with a halide of an element selected from the group consisting of elements of Groups IIIa, IVa, and Va of the Periodic Table of elements.Type: GrantFiled: August 20, 1984Date of Patent: November 12, 1985Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masafumi Imai, Tadashi Yamamoto, Hiroyuki Furuhashi, Hiroshi Ueno, Naomi Inaba
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Patent number: 4548916Abstract: A catalyst component for olefin polymerization is a mixture of a transition metal composition with finely divided talc or a metal salt of an aromatic carboxylic acid. The talc or metal salt can be mixed with the transition metal composition during the production thereof or in a subsequent stage. Preferably an intimate mixture of the transition metal composition and the talc or metal salt is obtained, for example by grinding or by spraydrying. The catalyst component may be used to prepare an olefin polymer having improved properties.Type: GrantFiled: January 24, 1984Date of Patent: October 22, 1985Assignee: Imperial Chemical Industries, PLCInventor: Maurice G. Baker
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Patent number: 4544646Abstract: An olefin polymerization and interpolymerization catalyst composition prepared by reacting at least one novel magnesium silylamide compound with a compound of a transition metal selected from Groups IIIB, IVB, VB and VIB of the fourth and fifth periods of the periodic table, and Groups VIIB and VIIIB of the fourth period.Type: GrantFiled: March 16, 1984Date of Patent: October 1, 1985Assignee: Chemplex CompanyInventors: Thomas J. Pullukat, Raymond E. Hoff
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Patent number: 4518752Abstract: A process for the homopolymerization or copolymerization of olefins is disclosed, which is carried out in the presence of an improved catalyst comprising a solid catalyst component and an organometal compound, said solid catalyst component being obtained by the reaction of: (a) a magnesium halide, (b) a compound represented by the formula: Me(OR).sub.n X.sub.z-n where Me is any of the Group I-VIII elements of the Periodic Table, excluding Al, Si, Ti and V, R is a hydrocarbon residual group having 1-24 carbon atoms, X is a halogen atom, z represents the valence of Me and n is 0<n.ltoreq.z, and (c) a compound represented by the formula: Si(OR').sub.m X.sub.4-m where R' is a hydrocarbon residual group having 1-20 carbon atoms, X is a halogen atom, and m is 0.ltoreq.m.ltoreq.4, and (d) a titanium compound and/or a vanadium compound. The resulting polymers are characterized by a large bulk density, a narrow range of molecular weight distribution, and small amounts of hexane extraction.Type: GrantFiled: November 15, 1983Date of Patent: May 21, 1985Assignee: Nippon Oil Co., Ltd.Inventors: Nobuyuki Kuroda, Toru Nakamura, Yutaka Shikatani, Kazuo Matsuura
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Patent number: 4513095Abstract: Polymeric transition metal oxide alkoxides are converted by reaction with a reducing metal having a higher oxidation potential then the transition metal to a catalyst precursor, activated with a halide to form a catalyst component for olefin polymerization. Particularly exemplified are the reaction products of partially hydrolyzed titanium alkoxides with Mg.degree., used as a catalyst component for slurry polymerizations to produce polyethylene resins.Type: GrantFiled: April 7, 1983Date of Patent: April 23, 1985Assignee: National Distillers and Chemical CorporationInventor: Anthony N. Speca
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Patent number: 4487845Abstract: A novel catalyst system for the polymerization of alpha-olefins is provided. The catalyst system is produced by a process comprising heating to an effective temperature for an effective length of time:(i) an organoaluminum containing component comprising an organoaluminum compound and an electron donor compound, e.g. triethyl aluminum and ethyl anisate, and(ii) a titanium halide containing component obtained by contacting a titanium halide compound, e.g. TiCl.sub.4, or complex of the titanium halide compound and an electron donor compound, e.g. TiCl.sub.4.ethylbenzoate, with a support which comprises as the essential support material thereof an anhydrous bihalide of magnesium or manganese in an active state.The combination of effective temperature and effective time is selected to be sufficient to produce a catalyst system having enhanced stereospecificity.Type: GrantFiled: May 9, 1980Date of Patent: December 11, 1984Assignee: Stauffer Chemical CompanyInventor: Kelly B. Triplett
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Patent number: 4473660Abstract: Catalysts for the polymerization of olefins, comprising the product of the reaction between:(a) an Al-alkyl compound;(b) an electron-donor compound capable of reacting with MgCl.sub.2 but which is not completely complexed with Al-triethyl at the equivalent point of a potentiometric titration under standard conditions and belonging to particular classes of compounds; and(c) a solid comprising a Ti compound having at least a Ti-halogen bond and an electron-donor compound belonging to particular classes of esters, both supported on a Mg halide in active form.Type: GrantFiled: February 10, 1983Date of Patent: September 25, 1984Assignee: Montedison S.p.A.Inventors: Enrico Albizzati, Sandro Parodi, Pier C. Barbe
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Patent number: 4472524Abstract: Catalysts for the polymerization of alpha-olefins, comprising the product of the reaction between:(a) a metalorganic Al compound;(b) an electron-donor compound reactive towards MgCl.sub.2 but which results not to be completely complexed with Al-triethyl at the equivalent point of the potentiometric titration under standard conditions;(c) a solid comprising a halogenated Ti compound supported on an anhydrous Mg halide and at least one of the following activators:(1) an Al, Fe, Mn, Sb or Zn compound containing at least one metal-halogen bond;(2) a complex between an electron-donor compound and a Lewis acid chosen among the halides of the metals of Groups II-VIII of the Periodic System other than Ti;(3) a compound or composition, inert towards the Mg halide, having a dielectric constant at 20.degree. C. higher than 2;compounds (1), (2) and (3) being extractable from the solid for at least 30% by mols by treatment with toluene at 80.degree. C.Type: GrantFiled: February 10, 1983Date of Patent: September 18, 1984Assignee: Montedison S.p.A.Inventor: Enrico Albizzati
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Patent number: 4472520Abstract: New olefin polymerization catalysts are disclosed which are prepared by mixing(A) the product obtained by contacting(1) a halogen-containing, or a halogen free, oxygen-containing organic compound of Ti, V or Zr, with(2) a hydrocarbon-insoluble solid product containing at least metal M and halogen and resulting from decomposition of a complex having the formulaMX.sub.2.nAlRX.sub.2.pAlX.sub.3(I)to M dihalide, or to a product containing M dihalide. In formula (I):M is Mg, Mn or Ca;X is chlorine or bromine in the case of MX.sub.2 and AlX.sub.3, and chlorine, bromine or alkoxy group in the case of AlRX.sub.2 ;R is a hydrocarbon radical containing from 1 to 20 carbon atoms;n is a number from 1 to 4, inclusive;p is a number from 0 to 1, inclusive;1.ltoreq.n+p.ltoreq.4; with(B) an organometallic compound of a metal belonging to Groups I-III of the Mendelyeev Periodic Table.In the decomposition product of formula (I) M in the M dihalide has the same significance as M in formula (I).Type: GrantFiled: September 9, 1982Date of Patent: September 18, 1984Assignee: Montedison S.p.A.Inventors: Umberto Zucchini, Illaro Cuffiani
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Patent number: 4471066Abstract: A catalyst useful for polymerizing olefins which comprises a solid catalyst component [A] and an organometallic component [B], the solid catalyst component [A] being obtained by reacting (1) an organometallic compound with (2) a transition metal compound selected from the group consisting of a titanium compound, a vanadium compound, a mixture of a titanium compound and a vanadium compound and a mixture of a titanium compound and a zirconium compound, in the presence of (3) a solid reaction product of (a) an organomagnesium compound of the formulaM.sub..alpha. MgR.sub.p X.sub.q.D.sub.rwherein.alpha., p, q and r each independently is 0 or a number greater than 0,p+q=m.alpha.+20.ltoreq.q/(.alpha.Type: GrantFiled: February 3, 1983Date of Patent: September 11, 1984Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Hisaya Sakurai, Yoshihiko Katayama, Tadashi Ikegami, Masayasu Furusato
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Patent number: 4468477Abstract: A catalyst component is a transition metal composition which is obtained by reacting together an inert particulate material, an organic magnesium compound, a halogen-containing compound such as carbon tetrachloride or silicon tetrachloride and a specified transition metal compound. The catalyst component obtained can be used, together with an organic metal compound, to give an olefin polymerization catalyst. The catalyst can be used to effect the polymerization of olefin monomers, for example, the copolymerization of ethylene with an alpha-olefin monomer such as butene-1 in a fluidized bed reactor.Type: GrantFiled: July 1, 1980Date of Patent: August 28, 1984Assignee: Imperial Chemical Industries PLCInventors: Anthony D. Caunt, Paul D. Gavens, John McMeeking
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Patent number: 4411821Abstract: Improved 1-olefin polymerization catalyst system, and process employing same, comprising a reaction product of alumina and an organometallic compound of the formula (RCH.sub.2).sub.4 M wherein M is Ti, Zr or Hf and R is a group which is such that there is no hydrogen atom attached to an atom which is in the .beta.-position to M, the improvement characterized in that the preformed catalyst system is controlled in its mode of action and is protected from impurities by mixing with it an oxide, hydroxide, or carbonate of magnesium, calcium, strontium, or barium.Type: GrantFiled: February 17, 1982Date of Patent: October 25, 1983Assignee: E. I. Du Pont de Nemours and CompanyInventor: Edward G. Howard, Jr.