Magnesium Compound Patents (Class 502/133)
-
Patent number: 4738942Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier with a mixture of at least one organomagnesium composition of the formula(OR').sub.n Mg(OR).sub.m (I)where R and R' are the same or different C.sub.1 -C.sub.12 hydrocarbyl groups, m and n are each 0, 1 or 2, m+n=valence of Mg, and a compound of the formulaMX.sub.p (II)where M is Si, C, Ge or Sn, X is Cl or Br, and p is the valence of M, in a solvent capable of dissolving the mixture. The product of this step may or may not be dried. Subsequently, it is contacted with a transition metal compound.The polymer resins produced with the resulting catalyst have relatively narrow molecular weight distribution and high melt index values.Type: GrantFiled: February 17, 1987Date of Patent: April 19, 1988Assignee: Mobil Oil CorporationInventor: Thomas E. Nowlin
-
Patent number: 4710482Abstract: Olefin polymerization catalyst components having improved activity and morphological properties are disclosed and claimed. In particular, the components are prepared by reacting a magnesium compound of the formula [Mg.sub.4 (OR).sub.6 (R'OH).sub.10 ]X where "X" is a counter ion having a total charge of -2 and R and R', which may be the same or different, are selected from alkyl groups of 1 to 4 carbon atoms, with a halogenated tetravalent titanium component, a halohydrocarbon component and an electron donor.Type: GrantFiled: June 18, 1986Date of Patent: December 1, 1987Assignee: Shell Oil CompanyInventor: Robert C. Job
-
Patent number: 4698323Abstract: The transition metal component of a Ziegler-Natta type catalyst is prepared by the reaction of a magnesium alkoxy alkoxide with titanium tetrachloride. The transition metal component is combined with an aluminum compound to prepare a catalyst for the polymerization of olefins.Type: GrantFiled: September 29, 1986Date of Patent: October 6, 1987Assignee: Stauffer Chemical CompanyInventors: Elliot I. Band, William E. Summers, III
-
Patent number: 4665046Abstract: The specification discloses pentaalkylcyclopentadienyl actinide complexes and their use as catalysts for polymerizing lower molecular weight alkenes.Type: GrantFiled: October 21, 1985Date of Patent: May 12, 1987Assignee: The Dow Chemical CompanyInventor: Richard E. Campbell, Jr.
-
Patent number: 4663301Abstract: The homo- or copolymerization of ethylene at temperatures of 150.degree. C. to 350.degree. C. and pressures of 300 to 3500 bar is carried out in the presence of catalysts having an organometallic compound of a metal of Group III of the Periodic Table of the Elements and a titanium compound. The titanium compound is the reaction product of (a) a titanic acid ester and (b) the product of the reaction of a magnesium alcoholate and a halogen-containing aluminum alkyl compound.Type: GrantFiled: November 12, 1985Date of Patent: May 5, 1987Assignee: Ruhrchemie AktiengesellschaftInventors: Hermann Morguet, John Hobes, Walter Spaleck, Wolfgang Payer
-
Patent number: 4654318Abstract: A process for preparing a catalyst component for the polymerization of olefins which comprises the steps of contacting (a) a magnesium dialkoxide soluble in an inert solvent, (b) a silicon compound having the hydrogen-silicon bond, and (c) an electron donor compound with one another in the presence of an inert solvent, and contacting the resulting reaction product with (d) a titanium compound.Type: GrantFiled: February 26, 1985Date of Patent: March 31, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Tadashi Yamamoto, Masafumi Imai, Hiroyuki Furuhashi, Hiroshi Ueno, Naomi Inaba
-
Patent number: 4629714Abstract: An intermetallic compound is disclosed. The compound is formed by reacting a first reaction product, the first reaction product being the product of reaction of a polymeric transition metal oxide alkoxide with a reducing metal having a higher oxidation potential than the transition metal, the polymeric transition metal oxide alkoxide being the product of the controlled partial hydrolysis of a transition metal alkoxide, with a first halide activator to produce a second reaction product. The second reaction product, in turn, is reacted with a second halide activator to form the intermetallic compound. The intermetallic compound is useful as a catalyst component in a catalyst system for the polymerization of alpha-olefins. The catalyst system includes, in addition to the intermetallic compound, a cocatalyst, an organic compound which includes an element selected from the group consisting of aluminum and boron.Type: GrantFiled: October 25, 1985Date of Patent: December 16, 1986Assignee: National Distillers and Chemical CorporationInventor: Javan Shelly
-
Patent number: 4617360Abstract: Catalyst systems for the polymerization of .alpha.-olefins, as well as process for making and using the same, which comprises an organometallic compound, like an organoaluminum compound, and a solid catalyst complex formed by reacting together at least one compound selected from organic oxygen-containing and halogen-containing compounds of each of the metals of magnesium and titanium and at least one aluminum halide selected from organoaluminum chlorides of formula AlR.sub.n Cl.sub.3-n wherein R is an alkyl radical featuring at least 4 carbon atoms and 1.ltoreq.n.ltoreq.2. Particles of polyolefins of higher average dimension are recoverable, when polymerized in the presence of such catalyst systems.Type: GrantFiled: June 25, 1982Date of Patent: October 14, 1986Assignee: Solvay & Cie.Inventor: Charles Bienfait
-
Patent number: 4612299Abstract: Composition comprising a transition metal component and magnesium carboxylate prepared by reacting a solution of hydrocarbyl magnesium compound with carbon dioxide to precipitate a magnesium carboxylate and reacting magnesium carboxylate with transition metal component.Type: GrantFiled: June 6, 1985Date of Patent: September 16, 1986Assignee: Amoco CorporationInventors: Gregory G. Arzoumanidis, Habet M. Khelghatian, Sam S. Lee
-
Patent number: 4610974Abstract: Lewis base-bridged intermetallic compounds comprising the reaction product of a transition metal alkoxide with a reducing metal having a higher oxidation potential than the transition metal in the presence of a Lewis base and said reaction product being associated by coordinate covalent bridges formed from the Lewis base and composed of donor atoms selected from the group consisting of oxygen, nitrogen, sulfur and phosphorous; and catalyst components and systems for the polymerization of alpha olefins.Type: GrantFiled: April 22, 1985Date of Patent: September 9, 1986Assignee: National Distillers and Chemical CorporationInventor: Anthony N. Speca
-
Patent number: 4590247Abstract: The homo- or copolymerization of ethylene at temperatures of 150.degree. C. to 350.degree. C. and pressures of 300 to 3500 bar is carried out in the presence of catalysts having an organometallic compound of a metal of Group III of the Periodic Table of the Elements and a titanium compound. The titanium compound is the reaction product of (a) a titanic acid ester and (b) the product of the reaction of a magnesium alcoholate and a halogen-containing aluminum alkyl compound.Type: GrantFiled: October 1, 1984Date of Patent: May 20, 1986Assignee: Ruhrchemie AktiengesellschaftInventors: Hermann Morguet, John Hobes, Walter Spaleck, Wolfgang Payer
-
Patent number: 4579836Abstract: An exhaustively prepolymerized supported olefin polymerization catalyst component comprises solid, hydrocarbon-insoluble, magnesium-containing, titanium-containing catalyst particles which have been contacted with an olefin monomer and an organo-aluminum co-catalyst under exhaustive prepolymerization conditions at an Al/Ti atomic ratio such that the weight of prepolymer formed is less than 10 times the weight of such catalyst particles and the resulting prepolymerized catalyst particles essentially are inactive to further polymerization.Type: GrantFiled: May 22, 1985Date of Patent: April 1, 1986Assignee: Amoco CorporationInventors: Gregory G. Arzoumanidis, Sam S. Lee, Benjamin S. Tovrog
-
Patent number: 4579919Abstract: .alpha.-Monoolefins are polymerized using a catalyst system which comprises (1) a titanium component obtained by first (1.a) preparing an intermediate from (1.a.1) titanium tetrachloride, (1.a.2) a modifier and (1.a.3) a magnesium alcoholate, and the (1.b) preparing the titanium component from (1.b.1) titanium tetrachloride, (1.b.2) the intermediate from (1.a) and, if required, (1.b.3) a further modifier, (2) an alkylaluminum and (3) a cocatalyst. In this process, (i) the titanium component (1) used is obtained by first (1.1) preparing a first intermediate from (1.1.1) titanium tetrachloride, (1.1.2) a modifier obtained from (1.1.2.1) a titanate and (1.1.2.2) a phthaloyl dichloride, and (1.1.3) a magnesium alcoholate, then (1.2) preparing a second intermediate from (1.2.1) titanium tetrachloride, (1.2.2) the intermediate from (1.1) and, if required, (1.2.3) a phthaloyl dichloride as a further modifier, and finally (1.3) preparing the titanium component from (1.3.1) titanium tetrachloride and (1.3.Type: GrantFiled: November 20, 1984Date of Patent: April 1, 1986Assignee: BASF AktiengesellschaftInventors: Gerhard Staiger, Wolfgang Gruber
-
Patent number: 4568730Abstract: An olefin polymerization catalyst component produced by impregnating polyethylene with a pulverized solid olefin polymerization catalyst containing a Group 4b or 5b transition metal, for example a pulverized magnesium chloride containing titanium is impregnated in low molecular weight polyethylene by copulvering, then subjecting the impregnated polymer particles to shear in an inert medium at about the softening point of the polyethylene, which when used as a cocatalyst with an organoaluminum compound produces polymers of improved morphology having a more regular shape and higher bulk density than pulverized catalyst alone.Type: GrantFiled: August 13, 1984Date of Patent: February 4, 1986Assignee: Exxon Research & Engineering Co.Inventor: Victoria Graves
-
Patent number: 4567153Abstract: An olefin polymerization catalyst produced by copulverizing a magnesium compound and a scandium halide, such as magnesium chloride and scandium chloride which is thereafter treated with one or more Group 4b or 5b transition metal compounds, which when used as a cocatalyst with an organoaluminum compound produces polymers in higher yields than magnesium compounds copulverized with organic esters as previously practiced and having broad molecular weight distribution.Type: GrantFiled: August 13, 1984Date of Patent: January 28, 1986Assignee: Exxon Research & Engineering Co.Inventor: Victoria Graves
-
Patent number: 4562173Abstract: A catalyst for the polymerization of olefins comprising:(A) a catalyst component obtained by a process comprising contacting (a) a fatty acid salt of magnesium, (b) a carbonate of magnesium or a substance containing said carbonate, (c) diester of an aromatic dicarboxylic acid, and (d) a titanium halide of the general formula: TiX.sub.4, wherein X represents a halogen atom;(B) a silicon compound represented by the general formula: SiR.sub.m (OR').sub.4-m, wherein R is hydrogen, alkyl group or aryl group, R' is alkyl group or aryl group, and m is represented as O.ltoreq.m.ltoreq.4; and(C) an organoaluminium compound.Polymerization of olefins by use of the catalyst provides such advantages as high polymerization activity per unit weight of the catalyst component, prolonged polymerization activity, high yield of stereoregular polymer, and a produced polymer free of such an estereal odor as in the prior art, and having high bulk density as well as uniform particle size and shape.Type: GrantFiled: November 28, 1984Date of Patent: December 31, 1985Assignee: Toho Titanium Co., Ltd.Inventors: Minoru Terano, Kouhei Kimura, Atsushi Murai, Masuo Inoue, Katsuyoshi Miyoshi
-
Patent number: 4552858Abstract: A titanium halide containing catalyst component for polymerization of olefins which is prepared by reacting a magnesium hydrocarbyloxide with a silicon compound having at least one hydrogen-silicon bond, contacting the reaction product with an electron donor compound, contacting the resulting contact product two or more times with a titanium halide and between one of the multiple titanium halide contacts, contacting the titanium halide contacted solid with a halide of an element selected from the group consisting of elements of Groups IIIa, IVa, and Va of the Periodic Table of elements.Type: GrantFiled: August 20, 1984Date of Patent: November 12, 1985Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masafumi Imai, Tadashi Yamamoto, Hiroyuki Furuhashi, Hiroshi Ueno, Naomi Inaba
-
Patent number: 4551440Abstract: A titanium-containing catalyst component for polymerization of olefins which is prepared by reacting a magnesium hydrocarbyl oxide with a silicon compound having a hydrogen-silicon bond, contacting the reaction product with an electron donor compound, contacting the resulting contact product with an organoaluminum compound and further with a titanium compound.Type: GrantFiled: August 20, 1984Date of Patent: November 5, 1985Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masafumi Imai, Tadashi Yamamoto, Hiroyuki Furuhashi, Hiroshi Ueno
-
Patent number: 4550095Abstract: A titanium halide containing catalyst component for polymerization of olefins which is prepared by reacting a magnesium hydrocarbyloxide with a silicon compound having a hydrogen-silicon bond, contacting the reaction product with an electron donor compound, contacting the resulting contact product two or more times with a titanium halide and between one of the multiple titanium halide contacts, contacting the titanium halide contacted solid with a halogenated hydrocarbon.Type: GrantFiled: August 20, 1984Date of Patent: October 29, 1985Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masafumi Imai, Tadashi Yamamoto, Hiroyuki Furuhashi, Hiroshi Ueno, Naomi Inaba
-
Patent number: 4548916Abstract: A catalyst component for olefin polymerization is a mixture of a transition metal composition with finely divided talc or a metal salt of an aromatic carboxylic acid. The talc or metal salt can be mixed with the transition metal composition during the production thereof or in a subsequent stage. Preferably an intimate mixture of the transition metal composition and the talc or metal salt is obtained, for example by grinding or by spraydrying. The catalyst component may be used to prepare an olefin polymer having improved properties.Type: GrantFiled: January 24, 1984Date of Patent: October 22, 1985Assignee: Imperial Chemical Industries, PLCInventor: Maurice G. Baker
-
Patent number: 4547476Abstract: A catalyst for the polymerization of olefins comprising:(A) a catalyst component obtained by a process comprising contacting (a) a fatty acid salt of magnesium and (b) dialkoxymagnesium, (c) mono or diester of an aromatic dicarboxylic acid, (d) a halogenated hydrocarbon and (e) a titanium halide of the general formula: TiX.sub.4, wherein X represents a halogen atom;(B) a silicon compound represented by the general formula: SiR.sub.m (OR').sub.4-m, wherein R is hydrogen, alkyl group or aryl group, R' is alkyl group or aryl group, and m is represented as O.ltoreq.m.ltoreq.4; and(C) an organoaluminum compound.Polymerization of olefins by use of the catalyst provides such advantages as high polymerization activity per unit weight of the catalyst component, prolonged polymerization activity, high yield of stereoregular polymer, and a produced polymer free of such an estereal odor as in the prior art.Type: GrantFiled: May 23, 1984Date of Patent: October 15, 1985Assignee: Toho Titanium Co., Ltd.Inventors: Minoru Terano, Hirokazu Soga, Masuo Inoue, Katsuyoshi Miyoshi
-
Patent number: 4544646Abstract: An olefin polymerization and interpolymerization catalyst composition prepared by reacting at least one novel magnesium silylamide compound with a compound of a transition metal selected from Groups IIIB, IVB, VB and VIB of the fourth and fifth periods of the periodic table, and Groups VIIB and VIIIB of the fourth period.Type: GrantFiled: March 16, 1984Date of Patent: October 1, 1985Assignee: Chemplex CompanyInventors: Thomas J. Pullukat, Raymond E. Hoff
-
Patent number: 4540679Abstract: Composition comprising a transition metal component and magnesium hydrocarbyl carbonate. Composition can be prepared by reacting suspension of magnesium alcoholate with carbon dioxide to form a magnesium hydrocarbyl carbonate and reacting magnesium hydrocarbyl carbonate with transition metal component. When the suspending liquid comprises an alcohol, the magnesium hydrocarbyl carbonate dissolves and is subsequently precipitated with an antisolvent comprising metal alkyl or transition metal halide. When the suspending liquid is substantially free of alcohol, the magnesium hydrocarbyl carbonate suspension is reacted with metal alkyl and transition metal compound.Type: GrantFiled: March 23, 1984Date of Patent: September 10, 1985Assignee: Amoco CorporationInventors: Gregory G. Arzoumanidis, Sam S. Lee
-
Patent number: 4540680Abstract: An intermetallic compound comprising the reaction product of a transition metal and a reducing metal of a higher oxidation potential than the transition metal obtained by the reaction of a polymeric transition metal oxide alkoxide and the reducing metal in the presence of dicarbonyl compound; and catalyst components and systems for the polymerization of alpha olefins.Type: GrantFiled: February 8, 1984Date of Patent: September 10, 1985Assignee: National Distillers and Chemical CorporationInventor: Anthony N. Speca
-
Patent number: 4536487Abstract: An intermetallic compound comprising the reaction product of a transition metal and a reducing metal of a higher oxidation potential than the transition metal obtained by the reaction of a polymeric transition metal oxide alkoxide and the reducing metal in the presence of a mono- or dialkyl phosphate or mixtures thereof in which each alkyl contains up to 10 carbon atoms; and catalyst components and systems for the polymerization of alpha olefins.Type: GrantFiled: February 8, 1984Date of Patent: August 20, 1985Assignee: National Distillers and Chemical CorporationInventor: Anthony N. Speca
-
Patent number: 4525554Abstract: In a process for polymerizing an olefin in the presence of a catalyst system combining an organoaluminum compound with a hydrocarbon insoluble solid catalytic component prepared by treating a hydrocarbon solution containing a magnesium compound, and a titanium compound with an aluminum halide having the formulaAlR.sub.l.sup.1 X.sub.3-l.sup.1(R.sup.1 represents an alkyl, aryl or cycloalkyl group and X.sup.1 represents a halogen atom, and l is 1.ltoreq.l.ltoreq.2),an improvement characterized in that the magnesium compound is a compound having the formulaMg(OR.sup.2).sub.m X.sub.2-m.sup.2(R.sup.2 represents an alkyl, aryl or cycloalkyl group; X.sup.2 represents a halogen atom; and m is 1 or 2) and the titanium compound is a compound having the formulaTi(OR.sup.3).sub.n X.sub.4-n.sup.3(R.sup.3 represents an alkyl, aryl or cycloalkyl group; X.sup.3 represents a halogen atom; n is 1, 2 or 3).Type: GrantFiled: March 4, 1981Date of Patent: June 25, 1985Assignee: Mitsubishi Chemical Industries Ltd.Inventors: Toru Tanaka, Kazutoshi Iwatani, Nobuo Enokido, Atsushi Murakami, Yukio Yamaguchi
-
Patent number: 4518752Abstract: A process for the homopolymerization or copolymerization of olefins is disclosed, which is carried out in the presence of an improved catalyst comprising a solid catalyst component and an organometal compound, said solid catalyst component being obtained by the reaction of: (a) a magnesium halide, (b) a compound represented by the formula: Me(OR).sub.n X.sub.z-n where Me is any of the Group I-VIII elements of the Periodic Table, excluding Al, Si, Ti and V, R is a hydrocarbon residual group having 1-24 carbon atoms, X is a halogen atom, z represents the valence of Me and n is 0<n.ltoreq.z, and (c) a compound represented by the formula: Si(OR').sub.m X.sub.4-m where R' is a hydrocarbon residual group having 1-20 carbon atoms, X is a halogen atom, and m is 0.ltoreq.m.ltoreq.4, and (d) a titanium compound and/or a vanadium compound. The resulting polymers are characterized by a large bulk density, a narrow range of molecular weight distribution, and small amounts of hexane extraction.Type: GrantFiled: November 15, 1983Date of Patent: May 21, 1985Assignee: Nippon Oil Co., Ltd.Inventors: Nobuyuki Kuroda, Toru Nakamura, Yutaka Shikatani, Kazuo Matsuura
-
Patent number: 4513095Abstract: Polymeric transition metal oxide alkoxides are converted by reaction with a reducing metal having a higher oxidation potential then the transition metal to a catalyst precursor, activated with a halide to form a catalyst component for olefin polymerization. Particularly exemplified are the reaction products of partially hydrolyzed titanium alkoxides with Mg.degree., used as a catalyst component for slurry polymerizations to produce polyethylene resins.Type: GrantFiled: April 7, 1983Date of Patent: April 23, 1985Assignee: National Distillers and Chemical CorporationInventor: Anthony N. Speca
-
Patent number: 4511669Abstract: Catalysts having high efficiency in preparing olefin polymers while controlling molecular weight distribution are disclosed. The catalysts utilize magnesium siloxide supports and the product polymer molecular weight distribution can be controlled by the catalyst preparation.Type: GrantFiled: August 18, 1983Date of Patent: April 16, 1985Assignee: E. I. Du Pont de Nemours and CompanyInventor: Donald E. Gessell
-
Patent number: 4477639Abstract: A polymer-supported constituent for olefin polymerization catalyst obtained by: mixing in organic solution a chlorine-containing organic polymer and a magnesium compound, removing the solvent, and reacting the resulting magnesium-modified polymer with a titanium halide. An olefin polymerization catalyst is formed by mixing such a polymer-supported constituent with an appropriate organo-metallic compound and optionally also an appropriate selectivity control agent.Type: GrantFiled: May 27, 1983Date of Patent: October 16, 1984Assignee: Shell Oil CompanyInventor: Robert P. Nielsen
-
Patent number: 4474703Abstract: An organometallic halide having the formula:(RMX) (MX.sub.2).sub.a (MR.sub.2).sub.b (MH.sub.2).sub.cwherein a.ltoreq.0.45, b.ltoreq.0.15, and c.ltoreq.0.30, X is a halogen, R is a hydrocarbon radical, and M is a metal selected from the group consisting of magnesium, zinc, beryllium, and calcium is prepared by a continuous dry process by reacting an organic monohalide RX and a metal M in the form of convex solid grains of a size between 1 and 15 mm. The reaction temperature is lower than the temperature at which decomposition of the organometallic halide RMX begins and at least 10.degree. C. higher than the boiling point of the organic monohalide. The reaction may also take place in the presence of an organometallic derivative comprising a hydroxy group or an enolysable ketone group. The resulting organometallic halide may be used for the synthesis of anhydrous magnesium halide or for the reduction of titanium tetrachloride.Type: GrantFiled: September 22, 1982Date of Patent: October 2, 1984Assignee: Societe Chimique des Charbonnages-CdF ChimieInventors: Karel Bujadoux, Jean-Marie Neyer, Jean-Pierre Houzeaux
-
Patent number: 4468477Abstract: A catalyst component is a transition metal composition which is obtained by reacting together an inert particulate material, an organic magnesium compound, a halogen-containing compound such as carbon tetrachloride or silicon tetrachloride and a specified transition metal compound. The catalyst component obtained can be used, together with an organic metal compound, to give an olefin polymerization catalyst. The catalyst can be used to effect the polymerization of olefin monomers, for example, the copolymerization of ethylene with an alpha-olefin monomer such as butene-1 in a fluidized bed reactor.Type: GrantFiled: July 1, 1980Date of Patent: August 28, 1984Assignee: Imperial Chemical Industries PLCInventors: Anthony D. Caunt, Paul D. Gavens, John McMeeking
-
Patent number: 4465781Abstract: A halogen-containing catalyst for the polymerization of ethylene or copolymerization of ethylene and .alpha.-olefins having from 3 to 8 carbon atoms and a process for their preparation. The catalyst has the general formula: M.sub.n Mg(OR).sub.2-m X.sub.m+4n, wherein M is a metal of groups IVa to VIa of the Periodic Tables, X is a halogen, R is an alkyl radical containing from 1 to 4 carbon atoms, 0<m<2, and 0.05<n<1.Type: GrantFiled: July 19, 1982Date of Patent: August 14, 1984Assignee: Societe Chimique des Charbonnages-CdF ChimieInventor: Genevieve Le Brasseur
-
Patent number: 4460701Abstract: A process for the preparation of the former catalyst component of a catalyst for the polymerization of olefins composed of a titanium-based catalyst component and an organo aluminium compound is disclosed, which process comprises suspending (a) a fatty acid salt of magnesium and (b) dialkoxymagnesium into (c) a liquid halogenated hydrocarbon to form a first suspension, and adding said first suspension to (d) a titanium halide of the general formula: TiX.sub.Type: GrantFiled: April 5, 1983Date of Patent: July 17, 1984Assignee: Toho Titanium Co., Ltd.Inventors: Minoru Terano, Kouhei Kimura, Atsushi Murai, Masuo Inoue, Katsuyoshi Miyoshi
-
Patent number: 4460700Abstract: A suspension which comprises an inert liquid medium, a solid material, and a transition metal compound is dried using a spray-drying technique. The spray-drying is effected under conditions of temperature and pressure which are such as to cause evaporation of the liquid medium. The solid material is preferably in a finely-divided form. The solid material may consist essentially of a transition metal compound or may be a transition metal compound which is supported on a suitable solid inert matrix material. Alternatively, a suspension of a solid support material in a solution of a transition metal compound may be used. The dried solid is obtained as an agglomerate. The agglomerated solid can be mixed with an organic compound of a non-transition metal to give an olefin polymerization catalyst system.Type: GrantFiled: March 11, 1981Date of Patent: July 17, 1984Assignee: Imperial Chemical Industries PLCInventors: John P. Candlin, John W. Kelland, Peter L. Law
-
Patent number: 4452912Abstract: The invention relates to a process for producing a magnesium-containing supported catalyst for the polymerization and copolymerization of .alpha.-olefins. The magnesium is bound via oxygen to a porous metal oxide; e.g. silicon dioxide and/or aluminum oxide, and has alkoxy groups. This solid is reacted with a transition metal compound and one or more organometallic compounds of Groups I to III of the Periodic Table are added.Type: GrantFiled: November 15, 1982Date of Patent: June 5, 1984Assignee: Ruhrchemie AktiengesellschaftInventors: Mufit Bahadir, Wolfgang Payer
-
Patent number: 4451688Abstract: Olefins are polymerized in the presence of a catalyst which comprises the combination of:[I] a solid substance obtained by the reaction of at least the following two components:(i) a magnesium compound represented by the general formula R.sup.1.sub.m (OR.sup.2).sub.n MgX.sub.2-m-n wherein R.sup.1 and R.sup.2 are each a hydrocarbon radical having 1 to 24 carbon atoms, X is a halogen atom, m is 0.ltoreq.m.ltoreq.2 and n is 0.ltoreq.n.ltoreq.2, provided 0.ltoreq.m+n.ltoreq.2, and(ii) a titanium compound and/or a vanadium compound;[II] a silicon compound represented by general formula R.sup.1 mSi(OR.sup.2).sub.n X.sub.4-m-n wherein R.sup.1 and R.sup.2 are each hydrocarbon radical having 1 to 24 carbon atoms, X is a halogen atom, m is 0.ltoreq.m<4 and n is 0<n.ltoreq.4, provided 0 m+n 4;[III] an organometallic compound, where said catalyst comprises a product obtained by pre-reacting said silicon compound (II) and said organometallic compound (III).Type: GrantFiled: September 1, 1982Date of Patent: May 29, 1984Assignee: Nippon Oil Company, LimitedInventors: Nobuyuki Kuroda, Toru Nakamura, Yutaka Shikatani, Kazuo Matsuura, Mituji Miyoshi
-
Patent number: 4440869Abstract: High activity catalysts for the polymerization of ethylene and other .alpha.-olefins are made by contacting a soluble magnesium compound of the general formula Mg(OSiR.sub.3).sub.2, wherein each R is, independently, alkyl, alkoxy or aryl, with a titanium tetralkoxide (titanate) in a saturated aliphatic hydrocarbon solution, followed by chlorination and precipitation by a suitable chlorinating agent. These catalysts show high activity for the polymerization of ethylene under slurry polymerization conditions.Type: GrantFiled: September 30, 1982Date of Patent: April 3, 1984Assignee: Conoco Inc.Inventors: Mark L. Shannon, Mark P. Mack
-
Patent number: 4439537Abstract: A process for the preparation of the former catalyst component of a catalyst for the polymerization of olefins composed of a titanium-based catalyst component and an organo aluminium compound is disclosed.The former catalyst component can readily be produced by contacting (a) a fatty acid salt of magnesium, (b) an electron donor compound and (c) a titanium halide.In the polymerization of olefins by use of the former catalyst component, both the amount of catalyst residues in the produced polymer and halogen content therein are greatly reduced with high polymerization activity per unit weight of the former catalyst component and with high yield of stereoregular polymer.Type: GrantFiled: June 22, 1982Date of Patent: March 27, 1984Assignee: Toho Titanium Co., Ltd.Inventors: Atsushi Murai, Minoru Terano, Yoshikazu Hitosugi, Kouhei Kimura, Masuo Inoue, Katsuyoshi Miyoshi
-
Patent number: 4435520Abstract: Vanadium compound/organometallic compound/inorganic oxide catalyst compositions useful for the polymerization of ethylene to polymers having an intermediate molecular weight distribution that can be predictably controlled by the use of a "tunable" variable are obtained by using, as the vanadium component, a mixture of about 10-90 mol percent of VOCl.sub.3 and, correspondingly, about 90-10 mol percent of VCl.sub.4. The molecular weight distributions of polymers formed in the presence of the catalyst compositions are narrowed as the proportionation of VCl.sub.4 in the vanadium component is increased.Type: GrantFiled: November 24, 1982Date of Patent: March 6, 1984Assignee: Cities Service Co.Inventor: David E. Aylward
-
Patent number: 4411821Abstract: Improved 1-olefin polymerization catalyst system, and process employing same, comprising a reaction product of alumina and an organometallic compound of the formula (RCH.sub.2).sub.4 M wherein M is Ti, Zr or Hf and R is a group which is such that there is no hydrogen atom attached to an atom which is in the .beta.-position to M, the improvement characterized in that the preformed catalyst system is controlled in its mode of action and is protected from impurities by mixing with it an oxide, hydroxide, or carbonate of magnesium, calcium, strontium, or barium.Type: GrantFiled: February 17, 1982Date of Patent: October 25, 1983Assignee: E. I. Du Pont de Nemours and CompanyInventor: Edward G. Howard, Jr.