Carbide Patents (Class 502/177)
  • Patent number: 6207609
    Abstract: A molybdenum carbide compound is formed by reacting a molybdate with a mixture of hydrogen and carbon monoxide. By heating the molybdate powder from a temperature below 300° C. to maximum temperature 850° C., a controlled reaction can be conducted wherein molybdenum carbide is formed. A high surface area, nanograin, metastable molybdenum carbide can be formed when the reaction temperature is below 750° C. The metastable molybdenum carbide is particularly suitable for use as a catalyst for the methane dry reforming reaction.
    Type: Grant
    Filed: September 30, 1999
    Date of Patent: March 27, 2001
    Assignee: N.V. Union Miniere S.A.
    Inventors: Lin Gao, Purnesh Seegopaul
  • Patent number: 6207128
    Abstract: The invention relates to a method of producing a catalyst comprising a porous support and a catalytically active metal deposited thereon comprising the steps of treating the porous support with a solution of a salt of the catalytically active metal and a reducing agent to achieve electroless deposition of the catalytically active metal on the support. The invention also relates to a catalyst obtainable by the method and a process of producing hydrogen peroxide.
    Type: Grant
    Filed: April 30, 1998
    Date of Patent: March 27, 2001
    Assignee: AKZO Nobel N.V.
    Inventors: Annicka Sellin, Mats Nyström
  • Patent number: 6110859
    Abstract: A catalyst system comprising a first solid material comprising activated carbon and at least one carburized transition metal; and a second solid material comprising at least one halogen component and alumina, and a method of preparing such catalyst system which comprises mixing a first solid material comprising activated carbon and at least one carburized transition metal and a second solid material comprising at least one halogen component and alumina are disclosed. The thus-obtained catalyst system is employed as a catalyst in the isomerization of a hydrocarbon feedstock comprising saturated hydrocarbons.
    Type: Grant
    Filed: November 16, 1998
    Date of Patent: August 29, 2000
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 6090992
    Abstract: A catalyst system comprising alumina, at least one carburized transition metal, and at least one halogen component, and a method of preparing such catalyst system which comprises incorporating at least one transition metal compound into alumina thereby forming a transition metal-alumina compound; carburizing the transition metal-alumina compound thereby forming a carburized transition metal-alumina compound; and incorporating at least one halogen component into the carburized transition metal-alumina compound, are disclosed. The thus-obtained catalyst system is employed as a catalyst in the isomerization of a hydrocarbon feedstock comprising saturated hydrocarbons.
    Type: Grant
    Filed: December 8, 1998
    Date of Patent: July 18, 2000
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 6069107
    Abstract: A catalyst composition for use in a rechargeable metal-air electrochemical cell comprises an oxygen evolution catalyst coated with a thin film deposition of carbon. This catalyst is useful to make an air electrode which produces more power in a metal-air cell then a metal-air cell having oxygen evolution catalyst without the thin carbon film.
    Type: Grant
    Filed: June 17, 1998
    Date of Patent: May 30, 2000
    Assignee: AER Energy Resources, Inc.
    Inventors: Irena Kuznetsov, Milton Neal Golovin
  • Patent number: 6060421
    Abstract: A mixed metal oxide MoVLaPdNbXO catalytic system (wherein X=Al, Ga, Ge and/or Si) providing higher selectivity and space time yield of acetic acid at low pressure and low temperature in a single stage oxidation of ethane with a molecular oxygen-containing gas and steam.
    Type: Grant
    Filed: December 23, 1998
    Date of Patent: May 9, 2000
    Assignee: Saudi Basic Industries Corporation
    Inventors: Khalid Karim, Mohammad Al-Hazmi, Asah Khan
  • Patent number: 6040266
    Abstract: A method of producing an acoustic baffle/catalyst foam support material and the resultant material. A polyurethane open cell foam material is provided having a density between 10-100 ppi. The polyurethane foam is infiltrated with a resin material to produce an impregnated foam. The impregnated foam is pyrolized to form a carbon skeleton forming a carbon foam. The carbon foam skeleton is coated with one or more of the following group of materials to a relative density of five to thirty five (5-35) percent, the group of materials being SiC, Si.sub.3 N.sub.4, MoSi.sub.2 or high temperature metal.
    Type: Grant
    Filed: February 22, 1994
    Date of Patent: March 21, 2000
    Assignee: Ultramet
    Inventors: Thomas F. Fay, III, Raffaele La Ferla, Andrew J. Sherman, Edwin P. Stankiewicz
  • Patent number: 5993770
    Abstract: An SiC film having an excellent strength and thermal characteristics. The SiC film is prepared by a CVD process (i.e. CVD-SiC fabrication) and has a thermal conductivity along the direction of the SiC crystal growth between 100 and 300 W/m.multidot.K, and an average grain diameter of the internal structure between 4 to 12 .mu.m. It is preferred that the ratio of the thermal conductivity along the direction of the SiC crystal growth to the thermal conductivity in the perpendicular direction is in a range of 1.10 to 1.40.
    Type: Grant
    Filed: August 26, 1998
    Date of Patent: November 30, 1999
    Assignee: Tokai Carbon Company, Ltd.
    Inventors: Akihiro Kuroyanagi, Tomiya Yasunaka, Yuji Ushijima, Kenichi Kanai
  • Patent number: 5958831
    Abstract: SiC foam-based catalyst carrier in the form of a moulded part having walls reinforced with a SiC skin having mechanical characteristics higher than those of the foam, this skin allowing the carrier to be handled and used without damage.
    Type: Grant
    Filed: October 21, 1997
    Date of Patent: September 28, 1999
    Assignee: Pechiney Recherche
    Inventors: Marie Prin, Benoit Ollivier, Airy Pierre Lamaze
  • Patent number: 5935898
    Abstract: Monomodal or polymodal catalyst supports or catalysts having a BET specific surface area of from 0.01 to 250 m.sup.2 /g and a monomodal or polymodal pore size distribution having a mean pore diameter of from 50 to 300,000 nm measured by the mercury pressure porosimetry method, whereina) from 10 to 95% of the pore volume is at from 0.1 to 3 times the mean pore diameter and/orb) from 10 to 80% of the pore volume is at from 0.4 to 3 times the mean pore diameter and/orc) from 50 to 95% of the pore volume is at from 0.1 to 1 times the mean pore diameter and/ord) from 50 to 80% of the pore volume is at from 0.4 to 1 times the mean pore diameter ande) the width at half height of the pore size distribution is less than 0.
    Type: Grant
    Filed: September 10, 1996
    Date of Patent: August 10, 1999
    Assignee: BASF Aktiengesellschaft
    Inventors: Peter Trubenbach, Alfred Hagemeyer, Gunter Lauth, Uwe Dingerdissen, Franz Josef Brocker, Klemens Flick
  • Patent number: 5935897
    Abstract: Monomodal or polymodal catalyst supports or catalysts having a BET specific surface area of from 0.01 to 250 m.sup.2 /g and a monomodal or polymodal pore size distribution having a mean pore diameter of from 50 to 300,000 nm measured by the mercury pressure porosimetry method, whereina) from 10 to 95% of the pore volume is at from 0.2 to 100 times the mean pore diameter and/orb) from 10 to 80% of the pore volume is at from 0.8 to 100 times the mean pore diameter and/orc) from 50 to 95% of the pore volume is at from 0.2 to 1 times the mean pore diameter and/ord) from 50 to 80% of the pore volume is at from 0.8 to 1 times the mean pore diameter ande) the width at half height of the pore size distribution is less than 0.
    Type: Grant
    Filed: September 10, 1996
    Date of Patent: August 10, 1999
    Assignee: BASF Aktiengesellschaft
    Inventors: Peter Trubenbach, Alfred Hagemeyer, Gunter Lauth, Uwe Dingerdissen, Franz Josef Brocker, Klemens Flick
  • Patent number: 5821190
    Abstract: The present invention provides a catalyst and method for purifying exhaust gases, having superior performance of NOx purification to exhaust gases containing oxygen and nitrogen oxides, particularly superior performance of NOx elimination to exhaust gases from lean-bum engines with excess oxygen, and a wider effective temperature range of NOx elimination, and also superior heat resistance at high temperature, said catalyst for purifying exhaust gases comprises, as indispensable contents, iridium and alkaline metal loaded on a carrier which is at least one selected from metal carbide and metal nitride, or these and at least one element selected from the group consisting of alkaline earth metal elements and rare earth metal elements, and said method using these catalyst.
    Type: Grant
    Filed: May 17, 1996
    Date of Patent: October 13, 1998
    Assignee: N.E. Chemcat Corporation
    Inventors: Katsumi Kurabayashi, Yukio Kosaki, Takashi Ito, Makoto Nagata
  • Patent number: 5776852
    Abstract: A catalyst composition, a process for producing the composition and a process for transalkylation of C.sub.9 + aromatic compounds to C.sub.6 to C.sub.8 aromatic hydrocarbons are disclosed. The composition comprises a zeolite and tungsten wherein tungsten is preferably present as tungsten carbide which is impregnated on the zeolite. A preferred process for producing the catalyst composition which comprises: (1) contacting a zeolite with an effective amount of an acid under a condition sufficient to produce an acid-leached zeolite; and (2) impregnating acid-leached zeolite with an effective amount of tungsten-containing compound under a condition sufficient to effect the production of a tungsten carbide-promoted zeolite. The transalkylation process comprises contacting, in the presence of the catalyst composition, a fluid which comprises a C.sub.9 + aromatic compound with a hydrogen-containing fluid under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.
    Type: Grant
    Filed: April 4, 1997
    Date of Patent: July 7, 1998
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5646085
    Abstract: The present invention relates to a process and a catalyst for hydrogenation of aromatic nitro or nitroso (nitrosated) compounds. The process, useful in hydrogenation, especially in the liquid phase, of compounds, nitroaromatic ones in particular, is defined in that the said compound is hydrogenated in the presence of tungsten carbide, the partial pressure of hydrogen being at least equal to two atmospheres (2.times.10.sup.5 pascals). The process also has application to organic synthesis.
    Type: Grant
    Filed: July 8, 1994
    Date of Patent: July 8, 1997
    Assignee: Rhone-Poulenc Chimie
    Inventors: Roland Jacquot, Claude Mercier
  • Patent number: 5576466
    Abstract: A process for isomerizing straight chain hydrocarbons having at least seven carbon atoms by forming a reaction mixture including at least one of the straight chain hydrocarbons and hydrogen and passing the reaction mixture over a catalyst including a molybdenum compound, at least the surface of which is formed of molybdenum carbide partially oxidized in the form of at least one oxycarbide.
    Type: Grant
    Filed: November 8, 1994
    Date of Patent: November 19, 1996
    Assignee: Pechiney Recherche
    Inventors: Marc J. Ledoux, Jean-Louis Guille, Cuong P. Huu, Edd Blekkan, Eric Peschiera
  • Patent number: 5573991
    Abstract: A process for forming a supported metal carbide catalyst, for example, a Group VIB transition metal carbide, such as tungsten carbide, which process comprises the calcination of a carbon support that has been impregnated with a metal carbide precursor comprising a water soluble salt of: (1) a cation comprising nitrogen-hydrogen bonded moieties, such as a guanidine cation; and (2) an anion, such as a tungstate anion, comprising metal-oxygen bonded moieties, so that upon calcination the product formed is the metal carbide and the by-products comprise ammonia and carbon dioxide.
    Type: Grant
    Filed: May 20, 1994
    Date of Patent: November 12, 1996
    Assignee: Akzo Nobel N.V.
    Inventors: Fawzy G. Sherif, Anantha N. Desikan
  • Patent number: 5468370
    Abstract: A catalyst for chemical and petrochemical reactions and a process for its production. The catalyst comprises an oxide of one of the transition metals, rare earth elements, or actinide elements, e.g., molybdenum, having on its surface carbides and oxycarbides, the core being the metal or the metal oxide. In the process for catalyst production, the reaction gas mixture containing carbon products is passed onto the oxide, leading to a progressive carburization of the surface of the oxide and to a progressive increase in the efficiency of the catalyst.
    Type: Grant
    Filed: December 7, 1993
    Date of Patent: November 21, 1995
    Assignee: Pechiney Recherche
    Inventors: Marc-Jacques Ledoux, Jean-Louis Guille, Cuong Pham Huu, Hugh Dunlop, Marie Prin
  • Patent number: 5451389
    Abstract: Transition metal carbides, having high surface areas and catalytic activity for use in pollution control, isomerization and hydrodesulfurization procedures, can be formed by the calcination of a mixture of an acyclic compound containing carbon-nitrogen-hydrogen bonding and a metal salt. The acyclic compound is preferably a compound of guanidine or a derivative thereof such as a deammoniated derivative of guanidine. The metal salt is preferably a metal halide such as a metal chloride.
    Type: Grant
    Filed: November 23, 1993
    Date of Patent: September 19, 1995
    Assignee: Akzo Nobel N.V.
    Inventor: Fawzy G. Sherif
  • Patent number: 5451557
    Abstract: A process for forming a metal carbide catalyst, for example, a Group VIB transition metal carbide, such as tungsten carbide, which may be on a support, which process comprises the calcination of a precursor comprising a water soluble salt of: (1) a cation comprising nitrogen-hydrogen bonded moieties, such as a guanidine cation; and (2) an anion, such as a tungstate anion, comprising metal-oxygen bonded moieties, so that upon calcination the product formed is the metal carbide and the by-products comprise ammonia and carbon dioxide.
    Type: Grant
    Filed: February 24, 1994
    Date of Patent: September 19, 1995
    Assignee: Akzo Nobel N.V.
    Inventor: Fawzy G. Sherif
  • Patent number: 5387475
    Abstract: The invention relates to catalytic coating compositions for surfaces of cookers, ovens, fryers or grills, to a process for the preparation of these coating compositions, and to cookers, ovens, fryers or grills or parts thereof having surfaces provided with the coating compositions according to the invention.
    Type: Grant
    Filed: June 9, 1993
    Date of Patent: February 7, 1995
    Assignees: Bosch-Siemens Hausgeraete GmbH, Robert Bosch GmbH
    Inventors: Detlef Baresel, Peter Scharner, Helmut Janku
  • Patent number: 5356850
    Abstract: The invention relates to a catalyst comprising a rare metal of Group VIII of the Periodic Table of Elements which has been deposited on an inert support and which has been used to dehalogenate .alpha.-halogenated carboxylic acids in the presence of hydrogen, and a rare metal of Group VIII of the Periodic Table of Elements which has been deposited on an inert support and which is such that the granulometry of b) is very much lower than that of a) to form a homogeneous mixture as a result of the action of currents of .alpha.-halogenated carboxylic acid and hydrogen.It is particularly useful for regenerating palladium catalysts used in the purification of crude monochloroacetic acid.
    Type: Grant
    Filed: October 16, 1992
    Date of Patent: October 18, 1994
    Assignee: Societe Elf Atochem S.A.
    Inventors: Yves Correia, Dominique Jourdain, Joseph Nowocien, Alexandre Salerno
  • Patent number: 5338716
    Abstract: Supported non-oxide metal carbide-containing catalysts are provided which comprise: (a) an oxide support, such as alumina or cordierite; (b) a passivating layer of a ceramic, such as silicon carbide; and (c) a non-oxide metal ceramic catalytic component, such as a Group VI metal carbide or nitride, preferably tungsten carbide or molybdenum carbide.
    Type: Grant
    Filed: December 1, 1992
    Date of Patent: August 16, 1994
    Assignee: Akzo Nobel nv
    Inventors: Kelly B. Triplett, Johst H. Burk, Fawzy G. Sherif, Willem Vreugdenhil
  • Patent number: 5326735
    Abstract: A catalyst comprising an iridium supported on at least one carrier selected from the group consisting of metal carbides and metal nitrides for eliminating nitrogen oxides in exhaust gas in the presence of oxygen in excess of the stoichiometric quantity of oxidizing components for reducing components. The catalyst is effective for eliminating NO.sub.x in exhaust gas from lean burn engines such as lean burn gasoline engines and diesel engines containing excess O.sub.2 corresponding to an A/F ratio of 17 or over.
    Type: Grant
    Filed: September 30, 1992
    Date of Patent: July 5, 1994
    Assignee: N.E. Chemcat Corporation
    Inventors: Takashi Itoh, Yukio Kosaki
  • Patent number: 5321161
    Abstract: Nitriles can be hydrogenated to amines by heating the nitrile in the presence of hydrogen and a tungsten carbide catalyst, such as are formed by the calcination of a tungsten salt with an acyclic compound containing-nitrogen-hydrogen bonding.
    Type: Grant
    Filed: May 17, 1993
    Date of Patent: June 14, 1994
    Assignee: Akzo nv
    Inventors: Willem Vreugdenhil, Fawzy G. Sherif, Johst H. Burk, James F. Gadberry
  • Patent number: 5196389
    Abstract: The invention relates to a catalytic system and to a method of producing such a system.The catalytic system consists of a support on which the catalytically active product is deposited. The support has mechanical or physical properties which are of interest in terms of the required working conditions, but a poor specific surface area. The catalytically active product, a metallic carbide, is obtained by coating the support in a suspension of a reducible compound of the metal in a solution of an organic compound, carbonizing this compound, reducing the metallic compound and carburizing the metal. The carbide thus obtained has a high specific surface area.Preferably, the support consists of silicon carbide produced by carbonizing a paste containing silicon, carbon and an organic resin.The invention is applicable to any form of catalyst but in particular to the monolithic catalysts intended for treating exhaust gases.
    Type: Grant
    Filed: April 24, 1992
    Date of Patent: March 23, 1993
    Assignee: Pechiney Electrometallurgie
    Inventor: Dominique Dubots
  • Patent number: 5139987
    Abstract: Process for activating carbides of heavy metals with a large specific surface with a view to their use as a catalyst for chemical or petrochemical reactions consisting of treating the said carbides by managed oxidation under an oxidizing gas stream at a temperature between 250.degree. and 450.degree. C., maintaining the temperature for at least 3 hours and then cooling to ambient temperature, still under said oxidizing stream.
    Type: Grant
    Filed: September 4, 1991
    Date of Patent: August 18, 1992
    Assignee: Pechiney Recherche
    Inventors: Marc-Jacques Ledoux, Jean-Louis Guille, Cuong Pham-Huu, Sophie Marin
  • Patent number: 5071813
    Abstract: An eta phase composition in powder form, prepared in the absence of sulfur or sulfur bearing compounds, having a surface area greater than about 2m.sup.2 /g and consisting of X.sub.6 Y.sub.6 Z.sub.a wherein X is at least one element selected from the group consisting of Mo and W, Y is at least one element selected from the group consisting of Fe, Co, Ni, Mo and W, Z is at least one element selected from the group consisting of C, N and combinations thereof such that when Z is N, a is greater than or equal to 1 but less than or equal to 2 and when Z is C, a is greater than 1 but less than or equal to 2 except when Z is C and Y is Fe, then a is greater than or equal to 1 but less than or equal to 2. The eta phase may be a carbide, nitride or carbonitride. A method for producing the eta-phase composition includes providing a precursor compound including at least two eta-phase forming metals, and a ligand containing carbon, nitrogen or combinations thereof.
    Type: Grant
    Filed: April 20, 1990
    Date of Patent: December 10, 1991
    Assignee: Exxon Research & Engineering Company
    Inventors: Edwin L. Kugler, Larry E. McCandlish, Allan J. Jacobson, Russell R. Chianelli
  • Patent number: 4985386
    Abstract: Disclosed herein are a platinum catalyst and a process for preparing the same. The catalyst comprises carbon supports and the carbides of (i) platinum and of (ii) one or more metals selected from the group consisting of nickel, cobalt, chromium and iron, and if necessary of (iii) manganese, supported on the carbon supports. The catalyst possesses superior catalyst performance because the catalyst metals are firmly fixed to the carbon supports by means of the carburizing.The process for preparing the platinum catalyst includes alloying the metals by employing their organic acid amine salts. This alloying requires a lower temperature than that in a conventional process so that the movement of the metals which leads to agglomeration thereof can be advantageously prevented.
    Type: Grant
    Filed: February 17, 1989
    Date of Patent: January 15, 1991
    Assignee: Tanaka Kikinzoku Kogyo K.K.
    Inventors: Kazunori Tsurumi, Toshihide Nakamura, Akira Sato
  • Patent number: 4925746
    Abstract: A device for recombining hydrogen and oxygen released in maintenance-free ad-acid storage batteries as well as their electrochemical conversion is composed of electrodes employed in a stack enveloped in a sheath of microporous material with the individual electrodes also being separated by such material. The device may be employed in sealed storage batteries when connected through a diode to the negative pole of a cell of the battery. A stack of electrodes may be divided in two parts, one part connected through a diode to the negative pole and the other part connected through a diode and a resistor to the positive pole, at which time the device is immersed partially in the electrolyte of the cell. The electrodes contains a catalyst from a combination of tungsten carbide and the active or activate carbon and a polymeric binder on a support grid of lead or lead alloy, the catalyst/binder mixture having been pressed onto the support grid or forming two layers situated at the surfaces of the electrode.
    Type: Grant
    Filed: April 20, 1988
    Date of Patent: May 15, 1990
    Assignee: Zentralna la Boratoria Po Elektrochimicheski Iztochnici Na Tok
    Inventors: Dechko Pavlov, Todor V. Donchev, Ivan P. Nikolov, Veneta I. Nikolova, Geno P. Papazov, Konstantin M. Petrov
  • Patent number: 4851206
    Abstract: Methods and compostions produced thereby are provided concerning the preparation and use of high specific surface area carbides and nitrides. The carbides and nitrides can be obtained by thermal reduction of oxides in the presence of a source of carbon and nitrogen respectively, with relatively slow progressive temperature increases prior to completion of the reaction, followed by quenching. Novel metastable carbides can be obtained by carburization of nitrides having high surface area, which nitrides can be prepared by the above-described process.
    Type: Grant
    Filed: October 5, 1987
    Date of Patent: July 25, 1989
    Assignee: The Board of Trustees of the Leland Stanford Junior University, Stanford University
    Inventors: Michel Boudart, Shigeo T. Oyama, Leo Volpe
  • Patent number: 4774221
    Abstract: Supported catalysts containing palladium on a support material are improved by added bases which remain on the material. These supported catalysts are useful for hydrogenating optionally substituted phenols to give the corresponding cyclohexanols as the predominant product.
    Type: Grant
    Filed: October 20, 1986
    Date of Patent: September 27, 1988
    Assignee: Bayer Aktiengesellschaft
    Inventors: Harald Medem, Udo Birkenstock, Herbert Schmidt, Burkhard Lachmann
  • Patent number: 4764499
    Abstract: Disclosed is a method for preparing dual colloid catalyst compositions which are suitable for use in such processes as ammonia synthesis, carbon monoxide hydrogenation, hydrogenation and denitrogenation. The method comprises forming a gel, or suspension, by admixing: (i) one or more transition metal cyano-containing anionic-complex solutions wherein at least one solution contains a reducible transition metal, and wherein one or more of these solutions optionally contains a nonreducible metal, with (ii) one or more solutions containing polyvalent metal cations. The resulting gel, or suspension is heated to a temperature of about 90.degree. C. to about 150.degree. C. for an effective amount of time to allow hydrolysis and polymerization to occur. The resulting solid is then filtered and ion exchanged with ions of one or more metals selected from those exchangeable metals from groups IA, IIA, IIIB, IVB, VIB, VIIB, and VIII of the Periodic Table of the Elements. The resulting ion-exchanged material is then dried.
    Type: Grant
    Filed: August 10, 1984
    Date of Patent: August 16, 1988
    Assignee: Exxon Research and Engineering Company
    Inventors: Thomas H. Vanderspurt, Michael A. Richard, Tessie M. Che
  • Patent number: 4752456
    Abstract: A carbon-containing mixture is obtained by collecting a dispersed phase mixture from an aerosol which has been formed by introducing a decomposable carbon compound and a decomposable metallic compound into a hot gas containing steam.Since this carbon-containing mixture is extremely high in uniformity and consists of extremely fine particles, it can afford after heat treatment a metal carbide of high quality.
    Type: Grant
    Filed: July 16, 1986
    Date of Patent: June 21, 1988
    Assignee: Mitsui Toatsu Chemicals, Inc.
    Inventors: Yukihiro Yoda, Makoto Horita, Kensaku Maruyama, Hideaki Miyashita, Norihiro Murakawa, Kazuyoshi Isogaya, Fumio Nakamura, Norimasa Kawamura, Noriaki Kuramitsu
  • Patent number: 4749671
    Abstract: An exhaust gas cleaning catalyst composed of a refractory three-dimensional structure and a catalytically active substance supported thereon. That surface or part of the catalyst which makes contact with an exhaust gas is formed of numerous irregularly arranged protrusions composed of a refractory inorganic powder having a particle diameter of 5 to 300 micrometers or a mixture of it with refractory inorganic fibers and the catalytically active substance supported on the protrusions.
    Type: Grant
    Filed: July 1, 1986
    Date of Patent: June 7, 1988
    Assignee: Nippon Shokubai Kagaku Kogyo Co., Ltd.
    Inventors: Koichi Saito, Kenji Ueda, Yasuo Ikeda
  • Patent number: 4740490
    Abstract: Disclosed herein are catalyst compositions comprised of:(a) from about 15 to about 85 wt. % of crystallites selected from the group consisting of (i) crystallites of one or more transition metals and (ii) crystallites of reducible transition metal carbides and nitrides, and mixtures thereof, said transition metal being selected from those reducible metals from Groups IB, IIB, VIB, VIIB, and VIII of the Periodic Table of the Elements, wherein at least 80% of the crystallities have a diameter, d, between about 25 .ANG. and 500 .ANG. with the proviso that the crystallite size distribution of at least about 80% of these be expressed by the relationship 0.5D<d<2D where D is the median of the diameters of this 80%.(b) from about 15 to about 85 wt.
    Type: Grant
    Filed: August 10, 1984
    Date of Patent: April 26, 1988
    Assignee: Exxon Research and Engineering Company
    Inventors: Thomas H. Vanderspurt, Michael A. Richard, Angelo A. Montagna
  • Patent number: 4710483
    Abstract: Disclosed is a carbonaceous material which reacts rapidly with hydrogen to produce a methane-rich gas containing at least 20% by volume methane. The carbonaceous material is formed by contacting a carbon monoxide containing gas with an initiator including a ferrous group metal such as iron, cobalt, or nickel. The carbonaceous material grows from the surface of the initiator as fibers which include a ferrous metal component derived from the initiator. This ferrous metal component, which may be a metal, an alloy, a carbide, or other metallic substance, is dispersed throughout the carbon network as small nodules which are at least partially bonded to the carbon.
    Type: Grant
    Filed: December 17, 1984
    Date of Patent: December 1, 1987
    Assignee: TRW Inc.
    Inventors: Maksymilian Burk, Jack L. Blumenthal
  • Patent number: 4703028
    Abstract: A carrier for abrasion-resistant catalysts having a surface coated with high-fusion oxides, nitrides and/or carbides of at least one transition metal, or boron, of aluminum and/or of silicon or of combination of these compounds. The coating is carried out using physical vapor deposition techniques, such as evaporating coating ion plating or cathode sputtering. The layer thus produced consists of individual structures, such as stems and/or columns having different elevations which together produce a porous layer serving as an intermediate layer for the subsequent deposition of the catalytic material.
    Type: Grant
    Filed: August 6, 1985
    Date of Patent: October 27, 1987
    Assignee: Battelle - Institut e.V.
    Inventor: Helmut Steininger
  • Patent number: 4689313
    Abstract: A catalyst useful for producing substantially C.sup.2 + alkane hydrocarbons from mixtures of CO and H.sub.2 which comprises a mixture of iron carbide and ilmenite supported on titania wherein the ratio of the iron present in the supported iron carbide and ilmenite, calculated as Fe.sub.2 O.sub.3, to the surface area of the titania support ranges from about 2.times.10.sup.-3 to 25.times.10.sup.-3 grams per square meter.
    Type: Grant
    Filed: November 7, 1986
    Date of Patent: August 25, 1987
    Assignee: Exxon Research and Engineering Company
    Inventors: Rocco A. Fiato, Edwin L. Kugler
  • Patent number: 4687753
    Abstract: This invention relates to a finely divided iron carbide-first row transition metal-based catalyst which is produced by a gas phase pyrolytic decomposition reaction driven by a laser. The catalysts may be used to produce various hydrocarbons, including olefins, from CO.sub.2 and H.sub.2.
    Type: Grant
    Filed: October 25, 1985
    Date of Patent: August 18, 1987
    Assignee: Exxon Research and Engineering Company
    Inventors: Rocco A. Fiato, Gary W. Rice, Sabato Miseo, Stuart L. Soled
  • Patent number: 4668647
    Abstract: This invention relates to a finely divided iron carbide-based catalyst which is produced by a gas phase pyrolytic decomposition reaction driven by a laser. The catalysts may be used to produce various hydrocarbons, including olefins, from CO and H.sub.2.
    Type: Grant
    Filed: May 20, 1985
    Date of Patent: May 26, 1987
    Assignee: Exxon Research and Engineering Company
    Inventors: Gary W. Rice, Rocco A. Fiato, Stuart L. Soled
  • Patent number: 4659681
    Abstract: This invention relates to a promoted finely divided or supported iron carbide-based catalyst which is produced by a gas phase pyrolytic decomposition reaction driven by a laser and the use of such a catalyst to produce various heavier hydrocarbons from CO and H.sub.2.
    Type: Grant
    Filed: May 20, 1985
    Date of Patent: April 21, 1987
    Assignee: Exxon Research and Engineering Company
    Inventors: Gary W. Rice, Rocco A. Fiato, Stuart L. Soled
  • Patent number: 4632774
    Abstract: A process is provided for the reforming of alcohols, particularly methanol, in the presence of Group VIIA and VIIIA metal carbides at elevated temperature.
    Type: Grant
    Filed: September 14, 1983
    Date of Patent: December 30, 1986
    Assignee: The Standard Oil Company
    Inventors: Joseph R. Fox, Frederick A. Pesa, Benedict S. Curatolo
  • Patent number: 4608359
    Abstract: Catalysts comprising iron carbide on a surface modified titania support wherein said support comprises a surface modifying oxide of tantalum, niobium, vanadium and mixtures thereof supported on said titania wherein at least a portion of said surface modifying oxide is in a non-crystalline form. These catalysts are useful for Fischer-Tropsch hydrocarbon synthesis reactions. Preferably, at least about 25 wt. % of said surface modifying oxide will be in a non-crystalline form.
    Type: Grant
    Filed: July 29, 1985
    Date of Patent: August 26, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Israel E. Wachs, Rocco A. Fiato, Claudio C. Chersich
  • Patent number: 4607020
    Abstract: Slurried, high surface area, Cu promoted Fe-Co spinels which are fully reduced/carburized provide exceptionally high activity and selectivity in the conversion of CO/H.sub.2 to alpha-olefins, particularly when carbided in-situ in the reactor. These copper iron-cobalt catalysts maintain good activity and selectivity under low pressure reaction conditions.
    Type: Grant
    Filed: May 20, 1985
    Date of Patent: August 19, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Stuart L. Soled, Rocco A. Fiato
  • Patent number: 4594331
    Abstract: Substantially C.sub.2 + alkane hydrocarbons are produced from mixtures of CO and H.sub.2 by contacting same, at elevated temperature, with a catalyst comprising a mixture of iron carbide and ilmenite supported on titania wherein the ratio of the iron present in said supported iron carbide and ilmenite, calculated as Fe.sub.2 O.sub.3, to the surface area of the titania support ranges from about 2.times.10.sup.-3 to 25.times.10.sup.-3 grams per square meter.
    Type: Grant
    Filed: June 14, 1985
    Date of Patent: June 10, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Rocco A. Fiato, Edwin L. Kugler
  • Patent number: 4590177
    Abstract: Disclosed is a method for preparing dual colloid catalyst compositions wherein a gel, or colloidal suspension is formed by admixing (a) a 0.6 to 10M aqueous solution containing one or more soluble salts or complexes of one or more transition metals, wherein at least one of the transition metals is reducible and hydrolyzable, and one or more elements selected from Cr, Al, Si, Th, U, the lanthanides, and elements from Groups IA and IIA of the Periodic Table of the Elements, with (b) a 0.5 to 10N aqueous base solution. The solid material is separated from the resulting gel, or colloidal suspension and washed and dried.
    Type: Grant
    Filed: August 10, 1984
    Date of Patent: May 20, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Michael A. Richard, Thomas H. Vanderspurt, Angelo A. Montagna
  • Patent number: 4588705
    Abstract: Disclosed is a method for preparing dual colloid catalyst compositions which are suitable for use in such processes as ammonia synthesis, carbon monoxide hydrogenation, hydrogenation and denitrogenation. The method comprises forming a gel, or suspension, by admixing: (i) one or more transition metal cyano-containing anionic-complex solutions wherein at least one solution contains a reducible transition metal, and wherein one or more of these solutions optionally contains a nonreducible metal, with (ii) one or more solutions containing polyovalent metal cations. The resulting gel, or suspension is heated at a temperature of about 90.degree. C. to about 150.degree. C. for an effective amount of time to allow hydrolysis and polymerization to occur. The resulting solid is then separated and dried.
    Type: Grant
    Filed: August 10, 1984
    Date of Patent: May 13, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Thomas H. Vanderspurt, Michael A. Richard
  • Patent number: 4564607
    Abstract: A catalyst composition having excellent mechanical strength comprising a compound containing a heteropolyacid as a base and whiskers.
    Type: Grant
    Filed: March 21, 1984
    Date of Patent: January 14, 1986
    Assignee: Nippon Shokubai Kagaku Kogyo Co. Ltd.
    Inventors: Tadahiro Yoneda, Michio Ueshima
  • Patent number: 4559316
    Abstract: A catalyst is disclosed which has the formulaCu.sub.a ZrMn.sub.b Y.sub.c A.sub.d O.sub.xwhereinY is selected from the group consisting of Al, Zn, Ce, Cr, Co, Pd, Pt, Rh, Ag, Ru, Re, Os, Ta, Nb or a mixture of two or more thereof,A is an alkali or alkaline earth metal or a mixture of alkali and/or alkaline earth metals,a is from about 0.1 to about 3,b is from about 0.01 to about 3,c is from 0 to about 3,d is from about 0.02 to about 2.5, andx is the number of oxygens needed to fulfill the valance requirements of the other elements. A process for making alcohol mixtures is also disclosed which comprises contacting a gaseous reactant containing hydrogen and carbon monoxide (e.g., synthesis gas) with the foregoing catalyst.
    Type: Grant
    Filed: September 21, 1984
    Date of Patent: December 17, 1985
    Assignee: The Standard Oil Company
    Inventors: Terry J. Mazanec, John G. Frye, Jr.
  • Patent number: 4544671
    Abstract: Slurried high surface area Fe-Co spinels which are fully reduced/carburized provide exceptionally high activity and selectivity in the conversion of CO/H.sub.2 to alpha-olefins. These iron-cobalt catalysts maintain good activity and selectivity under low pressure reaction conditions.
    Type: Grant
    Filed: December 14, 1983
    Date of Patent: October 1, 1985
    Assignee: Exxon Research and Engineering Co.
    Inventors: Stuart L. Soled, Rocco A. Fiato