Molybdenum Containing Patents (Class 502/220)
  • Patent number: 7737072
    Abstract: A hydroprocessing catalyst is provided. The hydroprocessing catalyst has the formula (Mt)a(Xu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least one group VIB metal; X is at least one Group VIII non-noble metal; t, u, v, w, x, y, z representing the total charge for each of the components (M, X, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; and 0=<b/a=<5, (a+0.5b)<=d<=(5a+2b), 0<=e<=11(a+b), 0<=f<=7(a+b), 0<=g<=5(a+b), 0<=h<=0.5(a+b). The catalyst has an X-ray powder diffraction pattern with at least one broad diffraction peak at any of Bragg angles: 8 to 18°, 32 to 40°, and 55 to 65° (from 0 to 70° 2-? scale). In one embodiment, the at least one diffraction peak is greater than 2 degrees wide at ½ height.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: June 15, 2010
    Assignee: Chevron USA Inc.
    Inventors: Oleg Mironov, Alexander E. Kuperman, Jaime Lopez, Axel Brait, Bruce Reynolds, Kaidong Chen
  • Publication number: 20100135883
    Abstract: This invention relates to a catalyst material, and its method of making and manufacture, useful for a diversity of chemical production processes as well as various emission control processes. More specifically, it relates to a catalyst composition, preferably comprising a metal oxide felt substrate, with one or more functional surface active constituents integrated on and/or in the substrate surface, which can be used in the removal of sulfur and sulfur compounds from hot gases as well as acting to trap solid particulates and trace metals within these hot gases.
    Type: Application
    Filed: September 8, 2009
    Publication date: June 3, 2010
    Applicant: UOP LLC
    Inventors: Manuela Serban, Lisa M. King, Alakananda Bhattacharyya, Tom N. Kalnes, Kurt M. Vanden Bussche
  • Patent number: 7723260
    Abstract: A methanol oxidation catalyst is provided, which includes nanoparticles having a composition represented by the following formula (1): PtxRuyMozTu??(1) In the formula (1), the T-element is at least one selected from the group consisting of W and V, x is 20 to 80 at. %, y is 10 to 60 at. %, z is 1 to 30 at. % and u is 1 to 30 at. %. The area of the peak derived from oxygen bond of T-element is 80% or less of the area of the peak derived from metal bond of T-element in a spectrum measured by an X-ray photoelectron spectral method.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: May 25, 2010
    Assignees: Kabushiki Kaisha Toshiba, Intematix Corporation
    Inventors: Wu Mei, Taishi Fukazawa, Itsuko Mizutani, Tsuyoshi Kobayashi, Yoshihiko Nakano, Mina Farag, Yi-Qun Li, Shinji Aoki
  • Patent number: 7718051
    Abstract: Aspects of the invention include methods to produce jet fuel from biological oil sources. The method may be comprised of two steps: hydrocracking and reforming. The process may be self-sufficient in heat and hydrogen.
    Type: Grant
    Filed: September 17, 2007
    Date of Patent: May 18, 2010
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Daniel M. Ginosar, Lucia M. Petkovic, David N. Thompson
  • Publication number: 20100076228
    Abstract: The invention herein provides methods of activating a catalyst composition. These methods include annealing a catalyst with an inert gas, under effective conditions, and then contacting the annealed catalyst with syngas to produce an activated catalyst. These steps can also be reversed. The activated catalysts can be employed to convert syngas into products, such as alcohols, with improved selectivities and yields.
    Type: Application
    Filed: September 24, 2009
    Publication date: March 25, 2010
    Applicant: Range Fuels, Inc.
    Inventors: Patrick J. ALSUM, Esther M. Wilcox, Jesse E. Hensley, Karl Kharas
  • Publication number: 20100075837
    Abstract: The present invention provides methods of intercalating a catalyst promoter to form a catalyst composition suitable for converting syngas into alcohols, such as ethanol. Effective conditions for promoter intercalation are provided herein. This invention also provides novel compositions that can be characterized by interplanar spacings of the promoter within the catalyst composition.
    Type: Application
    Filed: September 24, 2009
    Publication date: March 25, 2010
    Applicant: Range Fuels, Inc.
    Inventors: George MEITZNER, Karl KHARAS
  • Patent number: 7682502
    Abstract: An improved hydrogenation process for lube oil boiling range feedstreams utilizing a catalyst comprising at least one Group VIII noble metal selected from Pt, Pd, and mixtures thereof having an average pore diameter of about 15 to less than about 40 ?.
    Type: Grant
    Filed: August 17, 2005
    Date of Patent: March 23, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stephen J. McCarthy, Wenylh F. Lai, Jean W. Beeckman, Sylvain S. Hantzer
  • Patent number: 7678730
    Abstract: A hydroprocessing bulk catalyst is provided. A process to prepare hydroprocessing bulk catalysts is also provided. The hydroprocessing catalyst has the formula (Mt)a(Lu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least one group VIB metal; L is optional and if present, L is at least one Group VIII non-noble metal; t, u, v, w, x, y, z representing the total charge for each of the components (M, L, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; 0=<b; and 0=<b/a=<5, (a+0.5b)<=d<=(5a+2b), 0<=e<=11(a+b), 0<=f<=7(a+b), 0<=g<=5(a+b), 0<=h<=0.5(a+b). The catalyst has an X-ray powder diffraction pattern with at least one broad diffraction peak at any of Bragg angles: 8 to 18°, 32 to 40°, and 55 to 65° (from 0 to 70° 2-? scale).
    Type: Grant
    Filed: October 29, 2008
    Date of Patent: March 16, 2010
    Assignee: Chevron USA Inc.
    Inventors: Oleg Mironov, Alexander E. Kuperman
  • Patent number: 7678731
    Abstract: An improved hydroprocessing catalyst having improved morphology/dispersion characteristics is provided. The hydroprocessing catalyst has the formula (Mt)a(Lu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least one group VIB metal; L is optional and if present, L is at least one Group VIII non-noble metal; t, u, v, w, x, y, z representing the total charge for each of the components (M, X, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; 0=<b and 0=<b/a=<5, (a+0.5b)<=d<=(5a+2b), 0<=e<=11(a+b), 0<=f<=7(a+b), 0<=g<=5(a+b), 0<=h<=0.5(a+b). The catalyst is prepared by a process in which at least a sulfur additive is added to the sulfidation process in forming the catalyst precursor.
    Type: Grant
    Filed: October 29, 2008
    Date of Patent: March 16, 2010
    Assignee: Chevron USA Inc.
    Inventors: Oleg Mironov, Alexander E. Kuperman
  • Patent number: 7678732
    Abstract: The instant invention is directed to the preparation of a slurry catalyst composition. The slurry catalyst composition is prepared in a series of steps, involving mixing a Group VIB metal oxide and aqueous ammonia to form an aqueous mixture and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal. Subsequent steps involve mixing the slurry with a hydrocarbon oil, and combining the resulting mixture with hydrogen gas (under conditions which maintain the water in a liquid phase) to produce the active slurry catalyst.
    Type: Grant
    Filed: September 17, 2008
    Date of Patent: March 16, 2010
    Assignee: Chevron USA Inc.
    Inventors: Kaidong Chen, Bruce E. Reynolds, Darush Farshid
  • Publication number: 20100034717
    Abstract: Selective catalytic reduction with ammonia or a compound that decomposes to ammonia is a known method for the removal of nitrogen oxides from the exhaust gas of primarily lean-burn internal combustion engines. The vanadium-containing SCR catalysts that have long been generally used for this are characterized by a good conversion profile. However, the volatility of vanadium oxide can, at higher exhaust gas temperatures, lead to the emission of toxic vanadium compounds. Zeolite-based SCR catalysts, which are used in particular in discontinuous SCR systems, constitute a very cost-intensive solution for the problem. A method is proposed by which a homogeneous cerium-zirconium mixed oxide is activated for the SCR reaction in a defined manner by the introduction of sulphur and/or transition metal.
    Type: Application
    Filed: September 17, 2007
    Publication date: February 11, 2010
    Inventors: Katja Adelmann, Nicola Soeger, Lothar Mussmann, Marcus Pfeifer, Gerald Jeske
  • Publication number: 20100022806
    Abstract: The present invention describes improved methods of introducing promoters to catalysts. This invention provides a method for dispersal of a promoter onto a solid surface. A catalyst material and a deliquescent material can together be contacted with a gas phase comprising a solvent under conditions effective for deliquescence whereby the promoter is dispersed onto the solid surface. This invention combines practical benefits of dry-mixing with the enhanced dispersion that can be realized by solvent-based methods.
    Type: Application
    Filed: July 17, 2009
    Publication date: January 28, 2010
    Applicant: Range Fuels, Inc.
    Inventor: George MEITZNER
  • Patent number: 7651606
    Abstract: The invention concerns a process for the hydrodesulphurization of gasoline cuts for the production of gasolines with a low sulphur and mercaptans content. Said process comprises at least two hydrodesulphurization steps, HDS1 and HDS2, operated in parallel on two distinct cuts of the gasoline constituting the feed. The flow rate of hydrogen in the hydrodesulphurization step HDS2 is such that the ratio between the flow rate of hydrogen and the flow rate of feed to be treated is less than 80% of the ratio of the flow rates used to desulphurize in the hydrodesulphurization step HDS1.
    Type: Grant
    Filed: April 23, 2007
    Date of Patent: January 26, 2010
    Assignee: Institut Francais du Petrole
    Inventors: Florent Picard, Quentin Debuisschert, Annick Pucci
  • Publication number: 20090321320
    Abstract: This invention relates to a catalyst and method for hydrodesulfurizing naphtha. More particularly, a Co/Mo metal hydrogenation component is loaded on a high temperature alumina support in the presence of a dispersion aid to produce a catalyst that is then used for hydrodesulrurizing naphtha. The high temperature alumina support has a defined surface area that minimizes olefin saturation.
    Type: Application
    Filed: January 12, 2007
    Publication date: December 31, 2009
    Inventors: Jason Wu, Edward S. Ellis, Valery Sokolovskii, David Michael Lowe, Anthony F. Volpe, JR.
  • Publication number: 20090318739
    Abstract: The present invention discloses a Ni-based catalyst useful in selective hydrogenation, comprising the following components supported on an alumina support: (a) 5.0 to 40.0 wt. % of metallic nickel or oxide(s) thereof; (b) 0.01 to 20.0 wt. % of at least one of molybdenum and tungsten, or oxide(s) thereof; (c) 0.01 to 10.0 wt. % of at least one rare earth element or oxide(s) thereof; (d) 0.01 to 2.0 wt. % of at least one metal from Group IA or Group IIA of the Periodic Table or oxide(s) thereof; (e) 0 to 15.0 wt. % of at least one selected from the group consisting of silicon, phosphorus, boron and fluorine, or oxide(s) thereof; and (f) 0 to 10.0 wt. % of at least one metal from Group IVB of the Periodic Table or oxide(s) thereof; with the percentages being based on the total weight of the catalyst. The catalyst is useful in the selective hydrogenation of a pyrolysis gasoline.
    Type: Application
    Filed: September 20, 2007
    Publication date: December 24, 2009
    Applicant: CHINA PETROLEUM & CHEMICAL CORPORATION
    Inventors: Zhongneng Liu, Zaiku Xie, Xiaoling Wu, Minbo Hou, Xinghua Jiang, Hongyuan Zong
  • Patent number: 7625832
    Abstract: A catalyst for the hydroprocessing of organic compounds, composed of an interstitial metal hydride having a reaction surface at which monatomic hydrogen is available. The activity of the catalyst is maximized by avoiding surface oxide formation. Transition metals and lanthanide metals compose the compound from which the interstitial metal hydride is formed. The catalyst's capabilities can be further enhanced using radio frequency (RF) or microwave energy.
    Type: Grant
    Filed: December 5, 2006
    Date of Patent: December 1, 2009
    Assignee: Carnegie Mellon University
    Inventors: David A. Purta, Marc A. Portnoff, Faiz Pourarian, Margaret A. Nasta, Jingfeng Zhang
  • Patent number: 7615509
    Abstract: Supported metallic catalysts comprised of a Group VIII metal, a Group VIB metal, and an organic additive, and methods for synthesizing supported metallic catalysts are provided. The catalysts are prepared by a method wherein precursors of both metals are mixed and interacted with at least one organic additive, dried, calcined, and sulfided. The catalysts are used for hydroprocessing, particularly hydrodesulfurization and hydrodenitrogenation, of hydrocarbon feedstocks.
    Type: Grant
    Filed: October 11, 2007
    Date of Patent: November 10, 2009
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Chuansheng Bai, EL-Mekki El-Malki, Jeff Elks, Zhiguo Hou, Jon M. McConnachie, Pallassana S. Venkataraman, Jason Wu, Peter W. Jacobs, Jun Han, Daniel M. Giaquinta, Alfred Hagemeyer, Valery Sokolovskii, Anthony F. Volpe, Jr., David M. Lowe
  • Patent number: 7591942
    Abstract: Bulk bi-metallic catalysts for use in the hydroprocessing of hydrocarbon feeds, as well as a method for preparing such catalysts. The catalysts are prepared from a catalyst precursor containing an organic agent.
    Type: Grant
    Filed: September 14, 2005
    Date of Patent: September 22, 2009
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stuart L. Soled, Sabato Miseo, Zhiguo Hou
  • Patent number: 7585406
    Abstract: A Process for hydroconverting of a heavy hydrocarbonaceous feedstock comprising a catalyst to produce lower boiling hydrocarbon products. The method can be used for the high- boiling point residues of oil refining (asphaltene, the residues of vacuum and under pressure distillation of oil, and the useless and heavy materials of thermo catalytic processes), heavy oil, natural bitumen, and bitumen-containing sands. It can also be used in oil refinery industries for the production of gas, gasoline fractions, distillation gas oil, concentrate of ash containing metals and chemical fertilizers.
    Type: Grant
    Filed: August 16, 2006
    Date of Patent: September 8, 2009
    Assignees: Research Institute of Petroleum Industry (RIPI), NTI Company
    Inventors: Salambek Naibovich Khadzhiev, Khusain Magamedovich Kadiev, Vahid Khumaidovich Mezhidov, Jamshid Zarkesh, Reza Hashemi, Seyed Kamal Masoudian Targhi
  • Patent number: 7576028
    Abstract: A catalyst body comprising a carrier and a catalyst layer containing an alkali metal and/or an alkaline earth metal, loaded on the carrier, which catalyst further contains a substance capable of reacting with the alkali metal and/or the alkaline earth metal, dominating over the reaction between the main components of the carrier and the alkali metal and/or the alkaline earth metal. With this catalyst body, the deterioration of the carrier by the alkali metal and/or the alkaline earth metal is prevented; therefore, the catalyst body can be used over a long period of time.
    Type: Grant
    Filed: December 14, 2000
    Date of Patent: August 18, 2009
    Assignee: NGK Insulators, Ltd.
    Inventors: Naomi Noda, Junichi Suzuki, Takashi Harada
  • Publication number: 20090177000
    Abstract: A supported silver catalyst and use thereof in a process for producing an alkylene oxide, such as ethylene oxide, by the direct oxidation of an alkylene with oxygen or an oxygen-containing gas, wherein the catalyst provides improved stability and improved resilience to reactor upsets and timely recovery to substantially pre-upset levels of catalyst activity and/or efficiency. In some embodiments, the catalyst also exhibits improved activity. A catalyst capable of producing ethylene oxide at a selectivity of at least 87 percent while achieving a work rate of at least 184 kg/h/m3 at a temperature of no greater than 235° C. when operated in a process where the inlet feed to a reactor containing the catalyst comprises ethylene, oxygen, and carbon dioxide, wherein the concentration of carbon dioxide in the inlet feed is greater than or equal to 2 mole percent.
    Type: Application
    Filed: April 17, 2007
    Publication date: July 9, 2009
    Inventors: Manuel A. W. Natal, Madan M. Bhasin, Hwaili Soo, Albert C. Liu
  • Publication number: 20090156393
    Abstract: In one aspect of this invention, catalytic compositions produced by calcining intermediates of the formula [NR4]x[M12M2S8] are provided, wherein M1 is Mo or W; M2 is Co, Ni, or Pd; x is 2 or 3; and R is a C3-C8 alkyl group. Another aspect provides catalytic compositions produced by calcining intermediates of the formula Ax[M12M2S8], wherein A is selected from K, Rb, Cs, Sr, and Ba. Also provided are methods for making the compositions, and methods of using the compositions for the catalytic conversion of syngas into C1-C4 alcohols such as ethanol.
    Type: Application
    Filed: December 8, 2008
    Publication date: June 18, 2009
    Applicant: Range Fuels, Inc.
    Inventor: Karl KHARAS
  • Publication number: 20090145808
    Abstract: This invention relates to a hydrodesulfurization catalyst and a method for preparing the catalyst by spray pyrolysis. The catalyst is useful for the hydrodesulfurization of gas oils, particularly diesel. The catalyst particles can include at least one metal selected from molybdenum, cobalt and nickel, and a silicon dioxide support. The spray pyrolysis technique allows for the preparation of catalyst particles having high loading of catalyst on the substrate.
    Type: Application
    Filed: November 24, 2008
    Publication date: June 11, 2009
    Applicant: SAUDI ARABIAN OIL COMPANY
    Inventors: Ki-Hyouk Choi, Isao Mochida
  • Patent number: 7544632
    Abstract: Novel bulk tri-metallic catalysts for use in the hydroprocessing of hydrocarbon feeds, as well as a method for preparing such catalysts. The catalysts are prepared from a catalyst precursor containing an organic agent.
    Type: Grant
    Filed: September 14, 2005
    Date of Patent: June 9, 2009
    Assignee: Exxonmobil Research and Engineering Company
    Inventors: Stuart L. Soled, Sabato Miseo, Zhiguo Hou
  • Publication number: 20090111683
    Abstract: A catalyst precursor composition and methods for making such catalyst precursor are disclosed. The catalyst precursor comprises at least a Promoter metal selected from Group VIII, Group IIB, Group IIA, Group IVA and combinations thereof, at least one Group VIB metal, at least one organic, oxygen-containing ligand, and a cellulose-containing material. Catalysts prepared from the sulfidation of such catalyst precursors are used in the hydroprocessing of hydrocarbon feeds. In one embodiment, the sulfidation is carried out by contacting the catalyst precursor with hydrogen and a sulfur containing compound, wherein the contacting is carried out ex-situ. Catalysts prepared from such catalyst precursors have a fouling rate of less than 8° F. (4.4° C.) per 1000 hour.
    Type: Application
    Filed: October 28, 2008
    Publication date: April 30, 2009
    Inventors: Bi-Zeng Zhan, Alexander Kuperman, Theodorus Maesen, Andrew Rainis, Christopher J. Dillon
  • Patent number: 7514476
    Abstract: Metal-containing colloids are manufactured by reacting a plurality of metal ions and a plurality of organic agent molecules to form metal complexes in a mixture having a pH greater than about 4.25. The metal complexes are reduced for at least 0.5 hour to form stable colloidal nanoparticles. The extended reduction time improves the stability of the colloidal particles as compared to shorter reduction times. The stability of the colloidal particles allows for colloids with higher concentrations of metal to be formed. The concentration of metal in the colloid is preferably at least about 150 ppm by weight.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: April 7, 2009
    Assignee: Headwaters Technology Innovation, LLC
    Inventors: Sukesh Parasher, Cheng Zhang, Michael A. Rueter, Bing Zhou
  • Publication number: 20090082198
    Abstract: A methanol oxidation catalyst is provided, which includes nanoparticles having a composition represented by the following formula (1): PtxRuyMozTu ??(1) In the formula (1), the T-element is at least one selected from the group consisting of W and V, x is 20 to 80 at. %, y is 10 to 60 at. %, z is 1 to 30 at. % and u is 1 to 30 at. %. The area of the peak derived from oxygen bond of T-element is 80% or less of the area of the peak derived from metal bond of T-element in a spectrum measured by an X-ray photoelectron spectral method.
    Type: Application
    Filed: September 28, 2007
    Publication date: March 26, 2009
    Inventors: Wu Mei, Taishi Fukazawa, Itsuko Mizutani, Tsuyoshi Kobayashi, Yoshihiko Nakano, Mina Farag, Yi-Qun Li, Shinji Aoki
  • Publication number: 20090069609
    Abstract: The present invention provides methods and compositions for the chemical conversion of syngas to alcohols. The invention includes catalyst compositions, methods of making the catalyst compositions, and methods of using the catalyst compositions. Certain embodiments teach compositions for catalyzing the conversion of syngas into products comprising at least one C1-C4 alcohol, such as ethanol. These compositions generally include cobalt, molybdenum, and sulfur. Preferred catalyst compositions for converting syngas into alcohols include cobalt associated with sulfide in certain preferred stoichiometries as described and taught herein.
    Type: Application
    Filed: September 4, 2008
    Publication date: March 12, 2009
    Applicant: Range Fuels, Inc.
    Inventors: Karl Kharas, Jason P. Durand
  • Patent number: 7501376
    Abstract: This invention relates to a process of ex-situ oxidizing passivation of catalysts for hydroconversion of hydrocarbons and especially of hydrotreating, in their sulfide state, process in which the sulfurized catalyst is brought into contact with an oxidizing gas flow that can be dry or wet, during heat treatment at more than 50° C. This invention, for passivation of sulfide phases, can be equally well implemented for a process that takes place in a fixed bed or a fluidized bed, for example a moving bed.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: March 10, 2009
    Assignee: Eurecat S.A.
    Inventors: Pierre Dufresne, Franck Labruyere
  • Publication number: 20090023965
    Abstract: The invention provides a catalyst composition, which includes an emulsion of an aqueous phase in an oil phase, wherein the aqueous phase comprises an aqueous solution containing a group 6 metal and a group 8, 9 or 10 metal. The metals can be provided in two separate emulsions, and these emulsions are well suited for treating hydrocarbon feedstocks.
    Type: Application
    Filed: May 1, 2008
    Publication date: January 22, 2009
    Applicant: INTEVEP, S.A.
    Inventors: Pedro Pereira, Guaicaipuro Rivas, Jose Cordova, Francisco Granadillo, Roger Marzin, Bruno Solari, Luis Zacarias
  • Publication number: 20090011931
    Abstract: The instant invention is directed to the preparation of a slurry catalyst composition. The slurry catalyst composition is prepared in a series of steps, involving mixing a Group VIB metal oxide and aqueous ammonia to form an aqueous mixture and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal. Subsequent steps involve mixing the slurry with a hydrocarbon oil, and combining the resulting mixture with hydrogen gas (under conditions which maintain the water in a liquid phase) to produce the active slurry catalyst.
    Type: Application
    Filed: September 17, 2008
    Publication date: January 8, 2009
    Inventors: Kaidong Chen, Bruce Reynolds, Darush Farshid
  • Publication number: 20080312076
    Abstract: The invention relates to a process for incorporating sulfur in the porosity of the solid particles of a catalyst for the conversion of hydrocarbons or an adsorbent. This process is carried out off-site in the presence of hydrogen sulfide that is pure or diluted in hydrogen or nitrogen, a process in which said particles are made to rise or fall in a sulfur incorporation zone that comprises at least one vibratory helical coil that is essentially tubular in shape and that comprises at least two turns, whereby said particles are subjected to a temperature profile over the majority of their path in said coil and whereby said particles are brought into contact with at least one fluid on at least one portion of their path.
    Type: Application
    Filed: May 9, 2008
    Publication date: December 18, 2008
    Inventors: Pierre DUFRESNE, Franck Labruyere, Maxime Meens, Loredana Romano
  • Publication number: 20080306289
    Abstract: A catalyst composition comprising a support having a surface area of at least 500 m2/kg, and deposited on the support: silver metal, a metal or component comprising rhenium, tungsten, molybdenum or a nitrate- or nitrite-forming compound, and a Group IA metal or component comprising a Group IA metal having an atomic number of at least 37, and in addition potassium, wherein the value of the expression (QK/R)+QHIA is in the range of from 1.5 to 30 mmole/kg, wherein QHIA and QK represent the quantities in mmole/kg of the Group IA metal having an atomic number of at least 37 and potassium, respectively, present in the catalyst composition, the ratio of QHIA to QK is at least 1:1, the value of QK is at least 0.01 mmole/kg, and R is a dimensionless number in the range of from 1.5 to 5, the units mmole/kg being relative to the weight of the catalyst composition.
    Type: Application
    Filed: August 14, 2008
    Publication date: December 11, 2008
    Inventors: Marek MATUSZ, Michael Alan Richard, Martin Lysle Hess
  • Publication number: 20080293896
    Abstract: A process and catalyst for producing homopolymers or copolymers of conjugated dienes by polymerising the monomer with a catalyst system comprising (A) a first transition metal compound selected from Cr, Mo and W compounds, and a second transition metal compound selected from Fe Co and Ni compounds (B) a catalyst modifier (eg triphenyl phosphine) and optionally (C) one or more catalyst activators (eg MAO). The cis, trans and 1,2-vinyl microstructure of the produced diene polymer can be controlled.
    Type: Application
    Filed: October 26, 2007
    Publication date: November 27, 2008
    Inventors: Juan Jose Chirinos-Colina, Vernon Charles Gibson, Grant Berent Jacobsen
  • Patent number: 7456128
    Abstract: Disclosed herein are cracking catalysts useful in the thermo-catalytic cracking (TCC)—formerly called selective deep catalytic cracking (SDCC)—of petroleum naphthas, gas oils and other heavy hydrocarbon distillates to selectively produce light olefins, said catalyst comprising mesoporous mixed oxides modified by the presence of inorganic compounds containing chemical elements selected from phosphorus, sulfur, chlorine and mixtures thereof, said catalyst being supported on yttria stabilized zirconium oxide and/or aluminum oxide. Preferably, the catalyst will have the the following formula: (a) MoO3 and/or WO3; (b) La2O3; (c) CeO2; (d) P, S or Cl; (e) ZrO2; (f) Y2O3. Also preferably, the catalyst will be combined with a material selected from an acidic crystalline (modified or not) zeolite, an acidic silica molecular sieve and an acidic alumina. Also disclosed are methods of making said cracking catalysts. The cracking catalysts can be used in both mono- and dual reactor configurations.
    Type: Grant
    Filed: April 29, 2005
    Date of Patent: November 25, 2008
    Assignee: Valorbec, S.E.C., Represented by The Gestion Valeo, S.E.C.
    Inventor: Raymond Le Van Mao
  • Publication number: 20080281118
    Abstract: A catalyst for the epoxidation of an olefin comprising a carrier and, deposited on the carrier, silver, a rhenium promoter, a first co-promoter, and a second co-promoter; wherein the quantity of the rhenium promoter deposited on the carrier is greater than 1 mmole/kg, relative to the weight of the catalyst; the first co-promoter is selected from sulfur, phosphorus, boron, and mixtures thereof; the second co-promoter is selected from tungsten, molybdenum, chromium, and mixtures thereof; and the total quantity of the first co-promoter and the second co-promoter deposited on the carrier is at most 3.8 mmole/kg, relative to the weight of the catalyst; a process for preparing the catalyst; a process for preparing an olefin oxide by reacting a feed comprising an olefin and oxygen in the presence of the catalyst; and a process for preparing a 1,2-diol, a 1,2-diol ether, a 1,2-carbonate, or an alkanolamine.
    Type: Application
    Filed: May 7, 2008
    Publication date: November 13, 2008
    Inventor: Marek Matusz
  • Publication number: 20080262270
    Abstract: The present invention refers to a catalyst for the manufacture of methyl mercaptan from carbon oxides comprising Mo and K compounds and oxides or sulfides of metals chosen from the manganese group. The improvement of the present process consists of the fact that carbon dioxide can be converted with higher conversions and selectivities to methyl mercaptan as compared to state-of-the-art technologies, with only minor amounts of carbon monoxide being formed as side product. Simultaneously, carbon monoxide can be easily converted into carbon dioxide and hydrogen by reaction with water using established water-gas-shift-technologies thus increasing the overall selectivity to methyl mercaptan.
    Type: Application
    Filed: April 14, 2008
    Publication date: October 23, 2008
    Inventors: Jan-Olaf Barth, Hubert Redlingshofer, Christoph Weckbecker, Klaus Huthmacher, Horst-Werner Zanthoff, Ralf Mayer
  • Patent number: 7410928
    Abstract: The instant invention is directed to the preparation of a catalyst composition suitable for the hydroconversion of heavy oils. The catalyst composition is prepared by a series of steps, involving mixing a Group VIB metal oxide particularly molybdenum oxide and aqueous ammonia to form an aqueous mixture, and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal. Subsequent steps involve mixing the slurry with a hydrocarbon oil and combining the resulting mixture with hydrogen gas and a second hydrocarbon oil having a lower viscosity than the first oil. An active catalyst composition is thereby formed.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: August 12, 2008
    Assignee: Chevron U.S.A. Inc.
    Inventors: Kaidong Chen, Pak C. Leung, Bruce E. Reynolds
  • Patent number: 7402547
    Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude feed has a residue content of at least 0.2 grams of residue per gram of crude feed. Methods of preparing the one or more catalysts are described. The crude product is a liquid mixture at 25° C. and 0.101 MPa. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed. The crude product may include hydrocarbons with different boiling point distributions.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: July 22, 2008
    Assignee: Shell Oil Company
    Inventors: Scott Lee Wellington, Stanley Nemec Milam
  • Patent number: 7396799
    Abstract: The instant invention is directed to the preparation of a slurry catalyst composition. The slurry catalyst composition is prepared in a series of steps, involving mixing a Group VIB metal oxide, particularly molybdenum and aqueous ammonia to form an aqueous mixture and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal. Subsequent steps involve mixing the slurry with a hydrocarbon oil, and combining the resulting mixture with hydrogen gas (under conditions which maintain the water in a liquid phase) to produce the active slurry catalyst.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: July 8, 2008
    Assignee: Chevron U.S.A. Inc.
    Inventors: Kaidong Chen, Bruce E. Reynolds
  • Patent number: 7396518
    Abstract: The present invention provides a method of high-temperature denitration characterized in that NOx in an exhaust gas is reduced at 450° to 800° C. using ammonia as a reducing agent in the presence of a catalyst which comprises zirconium oxide and SO3 or SO42? and has solid acid strength (Ho) of ?11.93 or lower. The present invention also provides a method of high temperature denitration characterized in that NOx in an exhaust gas is reduced at 450° to 800° C. using ammonia as a reducing agent in the presence of a catalyst wherein at least one of tungsten oxide, molybdenum oxide and boron oxide is supported on a carrier comprising zirconium oxide and SO3 or SO42? and having solid acid strength (Ho) of ?11.93 or lower.
    Type: Grant
    Filed: March 27, 2003
    Date of Patent: July 8, 2008
    Assignee: Hitachi Zosen Corporation
    Inventors: Masayoshi Ichiki, Kazuhiro Yano, Susumu Hikazutani
  • Patent number: 7393809
    Abstract: This invention provides a new catalyst for purification of diesel engine exhaust gas comprising a carrier of at least one sulfur-resistant refractory oxide and at least one catalytic metal, wherein at least one solid acid and/or sulfuric acid is carried on the carrier by adding at least one precursor of said solid acid and/or sulfuric acid during the preparation of the carrier, and preparation thereof. The catalyst of this invention is thermally and chemically durable and can effectively remove particulate matters, hydrocarbons and nitrogen oxides contained in the diesel engine exhaust gas at low temperatures.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: July 1, 2008
    Assignee: KH Chemicals Co., Ltd.
    Inventor: Young-Nam Kim
  • Patent number: 7229548
    Abstract: A method for upgrading a naphtha feed to a naphtha product containing less than about 10 wppm of nitrogen and less than about 15 wppm sulfur, the method comprising contacting said naphtha feed with hydrogen in the presence of a bulk multimetallic catalyst under effective reactor conditions to hydrodesulfurize and hydrodenitrogenize said naphtha feed to produce said naphtha product, wherein said bulk multimetallic catalyst comprises at least one Group VIII non-noble metal and at least two Group VIB metals.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: June 12, 2007
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Kenneth L. Riley, Stuart L. Soled, Sabato Miseo, Frans L. Plantenga, Marinus Bruce Cerfontain, Sonja Eijsbouts, Eelko Brevoord
  • Patent number: 7214309
    Abstract: The instant invention is directed to a process for upgrading heavy oils using a slurry composition. The slurry composition is prepared in a series of steps, involving mixing a Group VIB metal oxide with aqueous ammonia to form an aqueous mixture and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal compound. Subsequent steps involve mixing the slurry with a hydrocarbon oil, and combining the resulting mixture with hydrogen gas (under conditions which maintain the water in a liquid phase) to produce the active slurry catalyst.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: May 8, 2007
    Assignee: Chevron U.S.A. Inc
    Inventors: Kaidong Chen, Pak C. Leung, Bruce E. Reynolds, Julie Chabot
  • Patent number: 7132386
    Abstract: The present invention involves methods and compositions for synthesizing catalysts/porous materials. In some embodiments, the resulting materials are amorphous sulfide sieves that can be mass-produced for a variety of uses. In some embodiments, methods of the invention concern any suitable precursor (such as thiomolybdate salt) that is exposed to a high pressure pre-compaction, if need be. For instance, in some cases the final bulk shape (but highly porous) may be same as the original bulk shape. The compacted/uncompacted precursor is then subjected to an open-flow hot isostatic pressing, which causes the precursor to decompose and convert to a highly porous material/catalyst.
    Type: Grant
    Filed: April 7, 2004
    Date of Patent: November 7, 2006
    Assignee: Board of Regents, The University of Texas System
    Inventors: Mohammad H. Siadati, Gabriel Alonso, Russell R. Chianelli
  • Patent number: 7125820
    Abstract: Non-noble metal transition metal catalysts can replace platinum in the oxidation reduction reaction (ORR) used in electrochemical fuel cells. A RuxSe catalyst is prepared with comparable catalytic activity to platinum. An environmentally friendly aqueous synthetic pathway to this catalyst is also presented. Using the same aqueous methodology, ORR catalysts can be prepared where Ru is replaced by Mo, Fe, Co, Cr, Ni and/or W. Similarly Se can be replaced by S.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: October 24, 2006
    Assignee: Ballard Power Systems Inc.
    Inventor: Stephen A Campbell
  • Patent number: 7060650
    Abstract: Catalysts and composite materials comprised of catalytically active materials intercalated with alkali metals and/or optionally coated on alkali metals or combinations of alkali and alkali earth metals are disclosed. Also disclosed are methods for enhancing reactions between hydrogen and organic materials by reacting said catalysts with solvents where such reactions generate a portion of the hydrogen and heat necessary to cause the desired reaction between an organic material and hydrogen and also act to fracture said catalytically active material into higher surface area particles with enhanced catalytic ability. Said catalysts may be dispersed in immiscible aprotic solvents to enhance transportation and safety considerations prior to use.
    Type: Grant
    Filed: September 27, 2005
    Date of Patent: June 13, 2006
    Inventor: David D. Rendina
  • Patent number: 7008895
    Abstract: Highly active supported catalyst compositions and methods for producing more active supported catalyst compositions are disclosed. Said methods comprise steps for applying an adhesive coating of a catalytically active exfoliated transition metal dichalcogenide and promoters to the surface of a support medium prior to filling the pores of the support medium with catalytically active metals and/or promoters. A new method for applying a surface coating to a support is also disclosed.
    Type: Grant
    Filed: January 4, 2003
    Date of Patent: March 7, 2006
    Inventor: David Deck Rendina
  • Patent number: 6872678
    Abstract: The present invention pertains to a process for activating a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive, wherein the catalyst is contacted with hydrogen at a temperature between room temperature and about 600° C., preferably about 100-450° C., and prior to or during the contacting with hydrogen the catalyst is contacted with an organic liquid. Preferably, the contacting with the organic liquid is carried out prior to the contacting with hydrogen. The organic liquid may be a hydrocarbon with a boiling range of 150-500° C., preferably white oil, gasoline, diesel, or gas oil or mineral lube oil. It was found that the application of an organic liquid prior to or during the hydrogen treatment results in catalysts with an increased activity. The invention also comprises catalyst made by the above process and the use of such catalyst in hydrotreating.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: March 29, 2005
    Assignee: Akzo Nobel N.V.
    Inventor: Sonja Eijsbouts
  • Patent number: 6855661
    Abstract: This invention provides a new catalyst for purification of diesel engine exhaust gas comprising a carrier of at least one sulfur-resistant refractory oxide and at least one catalytic metal, wherein at least one solid acid and/or sulfuric acid is carried on the carrier by adding at least one precursor of said solid acid and/or sulfuric acid during the preparation of the carrier, and preparation thereof. The catalyst of this invention is thermally and chemically durable and can effectively remove particulate matters, hydrocarbons and nitrogen oxides contained in the diesel engine exhaust gas at low temperatures.
    Type: Grant
    Filed: May 22, 2001
    Date of Patent: February 15, 2005
    Assignee: KH Chemicals Co., LTD
    Inventor: Young-Nam Kim