Molybdenum Containing Patents (Class 502/220)
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Patent number: 7737072Abstract: A hydroprocessing catalyst is provided. The hydroprocessing catalyst has the formula (Mt)a(Xu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least one group VIB metal; X is at least one Group VIII non-noble metal; t, u, v, w, x, y, z representing the total charge for each of the components (M, X, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; and 0=<b/a=<5, (a+0.5b)<=d<=(5a+2b), 0<=e<=11(a+b), 0<=f<=7(a+b), 0<=g<=5(a+b), 0<=h<=0.5(a+b). The catalyst has an X-ray powder diffraction pattern with at least one broad diffraction peak at any of Bragg angles: 8 to 18°, 32 to 40°, and 55 to 65° (from 0 to 70° 2-? scale). In one embodiment, the at least one diffraction peak is greater than 2 degrees wide at ½ height.Type: GrantFiled: October 31, 2007Date of Patent: June 15, 2010Assignee: Chevron USA Inc.Inventors: Oleg Mironov, Alexander E. Kuperman, Jaime Lopez, Axel Brait, Bruce Reynolds, Kaidong Chen
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Publication number: 20100135883Abstract: This invention relates to a catalyst material, and its method of making and manufacture, useful for a diversity of chemical production processes as well as various emission control processes. More specifically, it relates to a catalyst composition, preferably comprising a metal oxide felt substrate, with one or more functional surface active constituents integrated on and/or in the substrate surface, which can be used in the removal of sulfur and sulfur compounds from hot gases as well as acting to trap solid particulates and trace metals within these hot gases.Type: ApplicationFiled: September 8, 2009Publication date: June 3, 2010Applicant: UOP LLCInventors: Manuela Serban, Lisa M. King, Alakananda Bhattacharyya, Tom N. Kalnes, Kurt M. Vanden Bussche
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Patent number: 7723260Abstract: A methanol oxidation catalyst is provided, which includes nanoparticles having a composition represented by the following formula (1): PtxRuyMozTu??(1) In the formula (1), the T-element is at least one selected from the group consisting of W and V, x is 20 to 80 at. %, y is 10 to 60 at. %, z is 1 to 30 at. % and u is 1 to 30 at. %. The area of the peak derived from oxygen bond of T-element is 80% or less of the area of the peak derived from metal bond of T-element in a spectrum measured by an X-ray photoelectron spectral method.Type: GrantFiled: September 28, 2007Date of Patent: May 25, 2010Assignees: Kabushiki Kaisha Toshiba, Intematix CorporationInventors: Wu Mei, Taishi Fukazawa, Itsuko Mizutani, Tsuyoshi Kobayashi, Yoshihiko Nakano, Mina Farag, Yi-Qun Li, Shinji Aoki
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Patent number: 7718051Abstract: Aspects of the invention include methods to produce jet fuel from biological oil sources. The method may be comprised of two steps: hydrocracking and reforming. The process may be self-sufficient in heat and hydrogen.Type: GrantFiled: September 17, 2007Date of Patent: May 18, 2010Assignee: Battelle Energy Alliance, LLCInventors: Daniel M. Ginosar, Lucia M. Petkovic, David N. Thompson
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Publication number: 20100076228Abstract: The invention herein provides methods of activating a catalyst composition. These methods include annealing a catalyst with an inert gas, under effective conditions, and then contacting the annealed catalyst with syngas to produce an activated catalyst. These steps can also be reversed. The activated catalysts can be employed to convert syngas into products, such as alcohols, with improved selectivities and yields.Type: ApplicationFiled: September 24, 2009Publication date: March 25, 2010Applicant: Range Fuels, Inc.Inventors: Patrick J. ALSUM, Esther M. Wilcox, Jesse E. Hensley, Karl Kharas
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Publication number: 20100075837Abstract: The present invention provides methods of intercalating a catalyst promoter to form a catalyst composition suitable for converting syngas into alcohols, such as ethanol. Effective conditions for promoter intercalation are provided herein. This invention also provides novel compositions that can be characterized by interplanar spacings of the promoter within the catalyst composition.Type: ApplicationFiled: September 24, 2009Publication date: March 25, 2010Applicant: Range Fuels, Inc.Inventors: George MEITZNER, Karl KHARAS
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Patent number: 7682502Abstract: An improved hydrogenation process for lube oil boiling range feedstreams utilizing a catalyst comprising at least one Group VIII noble metal selected from Pt, Pd, and mixtures thereof having an average pore diameter of about 15 to less than about 40 ?.Type: GrantFiled: August 17, 2005Date of Patent: March 23, 2010Assignee: ExxonMobil Research and Engineering CompanyInventors: Stephen J. McCarthy, Wenylh F. Lai, Jean W. Beeckman, Sylvain S. Hantzer
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Patent number: 7678730Abstract: A hydroprocessing bulk catalyst is provided. A process to prepare hydroprocessing bulk catalysts is also provided. The hydroprocessing catalyst has the formula (Mt)a(Lu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least one group VIB metal; L is optional and if present, L is at least one Group VIII non-noble metal; t, u, v, w, x, y, z representing the total charge for each of the components (M, L, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; 0=<b; and 0=<b/a=<5, (a+0.5b)<=d<=(5a+2b), 0<=e<=11(a+b), 0<=f<=7(a+b), 0<=g<=5(a+b), 0<=h<=0.5(a+b). The catalyst has an X-ray powder diffraction pattern with at least one broad diffraction peak at any of Bragg angles: 8 to 18°, 32 to 40°, and 55 to 65° (from 0 to 70° 2-? scale).Type: GrantFiled: October 29, 2008Date of Patent: March 16, 2010Assignee: Chevron USA Inc.Inventors: Oleg Mironov, Alexander E. Kuperman
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Patent number: 7678731Abstract: An improved hydroprocessing catalyst having improved morphology/dispersion characteristics is provided. The hydroprocessing catalyst has the formula (Mt)a(Lu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least one group VIB metal; L is optional and if present, L is at least one Group VIII non-noble metal; t, u, v, w, x, y, z representing the total charge for each of the components (M, X, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; 0=<b and 0=<b/a=<5, (a+0.5b)<=d<=(5a+2b), 0<=e<=11(a+b), 0<=f<=7(a+b), 0<=g<=5(a+b), 0<=h<=0.5(a+b). The catalyst is prepared by a process in which at least a sulfur additive is added to the sulfidation process in forming the catalyst precursor.Type: GrantFiled: October 29, 2008Date of Patent: March 16, 2010Assignee: Chevron USA Inc.Inventors: Oleg Mironov, Alexander E. Kuperman
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Patent number: 7678732Abstract: The instant invention is directed to the preparation of a slurry catalyst composition. The slurry catalyst composition is prepared in a series of steps, involving mixing a Group VIB metal oxide and aqueous ammonia to form an aqueous mixture and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal. Subsequent steps involve mixing the slurry with a hydrocarbon oil, and combining the resulting mixture with hydrogen gas (under conditions which maintain the water in a liquid phase) to produce the active slurry catalyst.Type: GrantFiled: September 17, 2008Date of Patent: March 16, 2010Assignee: Chevron USA Inc.Inventors: Kaidong Chen, Bruce E. Reynolds, Darush Farshid
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Publication number: 20100034717Abstract: Selective catalytic reduction with ammonia or a compound that decomposes to ammonia is a known method for the removal of nitrogen oxides from the exhaust gas of primarily lean-burn internal combustion engines. The vanadium-containing SCR catalysts that have long been generally used for this are characterized by a good conversion profile. However, the volatility of vanadium oxide can, at higher exhaust gas temperatures, lead to the emission of toxic vanadium compounds. Zeolite-based SCR catalysts, which are used in particular in discontinuous SCR systems, constitute a very cost-intensive solution for the problem. A method is proposed by which a homogeneous cerium-zirconium mixed oxide is activated for the SCR reaction in a defined manner by the introduction of sulphur and/or transition metal.Type: ApplicationFiled: September 17, 2007Publication date: February 11, 2010Inventors: Katja Adelmann, Nicola Soeger, Lothar Mussmann, Marcus Pfeifer, Gerald Jeske
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Publication number: 20100022806Abstract: The present invention describes improved methods of introducing promoters to catalysts. This invention provides a method for dispersal of a promoter onto a solid surface. A catalyst material and a deliquescent material can together be contacted with a gas phase comprising a solvent under conditions effective for deliquescence whereby the promoter is dispersed onto the solid surface. This invention combines practical benefits of dry-mixing with the enhanced dispersion that can be realized by solvent-based methods.Type: ApplicationFiled: July 17, 2009Publication date: January 28, 2010Applicant: Range Fuels, Inc.Inventor: George MEITZNER
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Patent number: 7651606Abstract: The invention concerns a process for the hydrodesulphurization of gasoline cuts for the production of gasolines with a low sulphur and mercaptans content. Said process comprises at least two hydrodesulphurization steps, HDS1 and HDS2, operated in parallel on two distinct cuts of the gasoline constituting the feed. The flow rate of hydrogen in the hydrodesulphurization step HDS2 is such that the ratio between the flow rate of hydrogen and the flow rate of feed to be treated is less than 80% of the ratio of the flow rates used to desulphurize in the hydrodesulphurization step HDS1.Type: GrantFiled: April 23, 2007Date of Patent: January 26, 2010Assignee: Institut Francais du PetroleInventors: Florent Picard, Quentin Debuisschert, Annick Pucci
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Publication number: 20090321320Abstract: This invention relates to a catalyst and method for hydrodesulfurizing naphtha. More particularly, a Co/Mo metal hydrogenation component is loaded on a high temperature alumina support in the presence of a dispersion aid to produce a catalyst that is then used for hydrodesulrurizing naphtha. The high temperature alumina support has a defined surface area that minimizes olefin saturation.Type: ApplicationFiled: January 12, 2007Publication date: December 31, 2009Inventors: Jason Wu, Edward S. Ellis, Valery Sokolovskii, David Michael Lowe, Anthony F. Volpe, JR.
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Publication number: 20090318739Abstract: The present invention discloses a Ni-based catalyst useful in selective hydrogenation, comprising the following components supported on an alumina support: (a) 5.0 to 40.0 wt. % of metallic nickel or oxide(s) thereof; (b) 0.01 to 20.0 wt. % of at least one of molybdenum and tungsten, or oxide(s) thereof; (c) 0.01 to 10.0 wt. % of at least one rare earth element or oxide(s) thereof; (d) 0.01 to 2.0 wt. % of at least one metal from Group IA or Group IIA of the Periodic Table or oxide(s) thereof; (e) 0 to 15.0 wt. % of at least one selected from the group consisting of silicon, phosphorus, boron and fluorine, or oxide(s) thereof; and (f) 0 to 10.0 wt. % of at least one metal from Group IVB of the Periodic Table or oxide(s) thereof; with the percentages being based on the total weight of the catalyst. The catalyst is useful in the selective hydrogenation of a pyrolysis gasoline.Type: ApplicationFiled: September 20, 2007Publication date: December 24, 2009Applicant: CHINA PETROLEUM & CHEMICAL CORPORATIONInventors: Zhongneng Liu, Zaiku Xie, Xiaoling Wu, Minbo Hou, Xinghua Jiang, Hongyuan Zong
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Patent number: 7625832Abstract: A catalyst for the hydroprocessing of organic compounds, composed of an interstitial metal hydride having a reaction surface at which monatomic hydrogen is available. The activity of the catalyst is maximized by avoiding surface oxide formation. Transition metals and lanthanide metals compose the compound from which the interstitial metal hydride is formed. The catalyst's capabilities can be further enhanced using radio frequency (RF) or microwave energy.Type: GrantFiled: December 5, 2006Date of Patent: December 1, 2009Assignee: Carnegie Mellon UniversityInventors: David A. Purta, Marc A. Portnoff, Faiz Pourarian, Margaret A. Nasta, Jingfeng Zhang
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Patent number: 7615509Abstract: Supported metallic catalysts comprised of a Group VIII metal, a Group VIB metal, and an organic additive, and methods for synthesizing supported metallic catalysts are provided. The catalysts are prepared by a method wherein precursors of both metals are mixed and interacted with at least one organic additive, dried, calcined, and sulfided. The catalysts are used for hydroprocessing, particularly hydrodesulfurization and hydrodenitrogenation, of hydrocarbon feedstocks.Type: GrantFiled: October 11, 2007Date of Patent: November 10, 2009Assignee: ExxonMobil Research and Engineering CompanyInventors: Chuansheng Bai, EL-Mekki El-Malki, Jeff Elks, Zhiguo Hou, Jon M. McConnachie, Pallassana S. Venkataraman, Jason Wu, Peter W. Jacobs, Jun Han, Daniel M. Giaquinta, Alfred Hagemeyer, Valery Sokolovskii, Anthony F. Volpe, Jr., David M. Lowe
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Patent number: 7591942Abstract: Bulk bi-metallic catalysts for use in the hydroprocessing of hydrocarbon feeds, as well as a method for preparing such catalysts. The catalysts are prepared from a catalyst precursor containing an organic agent.Type: GrantFiled: September 14, 2005Date of Patent: September 22, 2009Assignee: ExxonMobil Research and Engineering CompanyInventors: Stuart L. Soled, Sabato Miseo, Zhiguo Hou
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Patent number: 7585406Abstract: A Process for hydroconverting of a heavy hydrocarbonaceous feedstock comprising a catalyst to produce lower boiling hydrocarbon products. The method can be used for the high- boiling point residues of oil refining (asphaltene, the residues of vacuum and under pressure distillation of oil, and the useless and heavy materials of thermo catalytic processes), heavy oil, natural bitumen, and bitumen-containing sands. It can also be used in oil refinery industries for the production of gas, gasoline fractions, distillation gas oil, concentrate of ash containing metals and chemical fertilizers.Type: GrantFiled: August 16, 2006Date of Patent: September 8, 2009Assignees: Research Institute of Petroleum Industry (RIPI), NTI CompanyInventors: Salambek Naibovich Khadzhiev, Khusain Magamedovich Kadiev, Vahid Khumaidovich Mezhidov, Jamshid Zarkesh, Reza Hashemi, Seyed Kamal Masoudian Targhi
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Patent number: 7576028Abstract: A catalyst body comprising a carrier and a catalyst layer containing an alkali metal and/or an alkaline earth metal, loaded on the carrier, which catalyst further contains a substance capable of reacting with the alkali metal and/or the alkaline earth metal, dominating over the reaction between the main components of the carrier and the alkali metal and/or the alkaline earth metal. With this catalyst body, the deterioration of the carrier by the alkali metal and/or the alkaline earth metal is prevented; therefore, the catalyst body can be used over a long period of time.Type: GrantFiled: December 14, 2000Date of Patent: August 18, 2009Assignee: NGK Insulators, Ltd.Inventors: Naomi Noda, Junichi Suzuki, Takashi Harada
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Publication number: 20090177000Abstract: A supported silver catalyst and use thereof in a process for producing an alkylene oxide, such as ethylene oxide, by the direct oxidation of an alkylene with oxygen or an oxygen-containing gas, wherein the catalyst provides improved stability and improved resilience to reactor upsets and timely recovery to substantially pre-upset levels of catalyst activity and/or efficiency. In some embodiments, the catalyst also exhibits improved activity. A catalyst capable of producing ethylene oxide at a selectivity of at least 87 percent while achieving a work rate of at least 184 kg/h/m3 at a temperature of no greater than 235° C. when operated in a process where the inlet feed to a reactor containing the catalyst comprises ethylene, oxygen, and carbon dioxide, wherein the concentration of carbon dioxide in the inlet feed is greater than or equal to 2 mole percent.Type: ApplicationFiled: April 17, 2007Publication date: July 9, 2009Inventors: Manuel A. W. Natal, Madan M. Bhasin, Hwaili Soo, Albert C. Liu
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Publication number: 20090156393Abstract: In one aspect of this invention, catalytic compositions produced by calcining intermediates of the formula [NR4]x[M12M2S8] are provided, wherein M1 is Mo or W; M2 is Co, Ni, or Pd; x is 2 or 3; and R is a C3-C8 alkyl group. Another aspect provides catalytic compositions produced by calcining intermediates of the formula Ax[M12M2S8], wherein A is selected from K, Rb, Cs, Sr, and Ba. Also provided are methods for making the compositions, and methods of using the compositions for the catalytic conversion of syngas into C1-C4 alcohols such as ethanol.Type: ApplicationFiled: December 8, 2008Publication date: June 18, 2009Applicant: Range Fuels, Inc.Inventor: Karl KHARAS
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Publication number: 20090145808Abstract: This invention relates to a hydrodesulfurization catalyst and a method for preparing the catalyst by spray pyrolysis. The catalyst is useful for the hydrodesulfurization of gas oils, particularly diesel. The catalyst particles can include at least one metal selected from molybdenum, cobalt and nickel, and a silicon dioxide support. The spray pyrolysis technique allows for the preparation of catalyst particles having high loading of catalyst on the substrate.Type: ApplicationFiled: November 24, 2008Publication date: June 11, 2009Applicant: SAUDI ARABIAN OIL COMPANYInventors: Ki-Hyouk Choi, Isao Mochida
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Patent number: 7544632Abstract: Novel bulk tri-metallic catalysts for use in the hydroprocessing of hydrocarbon feeds, as well as a method for preparing such catalysts. The catalysts are prepared from a catalyst precursor containing an organic agent.Type: GrantFiled: September 14, 2005Date of Patent: June 9, 2009Assignee: Exxonmobil Research and Engineering CompanyInventors: Stuart L. Soled, Sabato Miseo, Zhiguo Hou
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Publication number: 20090111683Abstract: A catalyst precursor composition and methods for making such catalyst precursor are disclosed. The catalyst precursor comprises at least a Promoter metal selected from Group VIII, Group IIB, Group IIA, Group IVA and combinations thereof, at least one Group VIB metal, at least one organic, oxygen-containing ligand, and a cellulose-containing material. Catalysts prepared from the sulfidation of such catalyst precursors are used in the hydroprocessing of hydrocarbon feeds. In one embodiment, the sulfidation is carried out by contacting the catalyst precursor with hydrogen and a sulfur containing compound, wherein the contacting is carried out ex-situ. Catalysts prepared from such catalyst precursors have a fouling rate of less than 8° F. (4.4° C.) per 1000 hour.Type: ApplicationFiled: October 28, 2008Publication date: April 30, 2009Inventors: Bi-Zeng Zhan, Alexander Kuperman, Theodorus Maesen, Andrew Rainis, Christopher J. Dillon
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Patent number: 7514476Abstract: Metal-containing colloids are manufactured by reacting a plurality of metal ions and a plurality of organic agent molecules to form metal complexes in a mixture having a pH greater than about 4.25. The metal complexes are reduced for at least 0.5 hour to form stable colloidal nanoparticles. The extended reduction time improves the stability of the colloidal particles as compared to shorter reduction times. The stability of the colloidal particles allows for colloids with higher concentrations of metal to be formed. The concentration of metal in the colloid is preferably at least about 150 ppm by weight.Type: GrantFiled: March 17, 2006Date of Patent: April 7, 2009Assignee: Headwaters Technology Innovation, LLCInventors: Sukesh Parasher, Cheng Zhang, Michael A. Rueter, Bing Zhou
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Publication number: 20090082198Abstract: A methanol oxidation catalyst is provided, which includes nanoparticles having a composition represented by the following formula (1): PtxRuyMozTu ??(1) In the formula (1), the T-element is at least one selected from the group consisting of W and V, x is 20 to 80 at. %, y is 10 to 60 at. %, z is 1 to 30 at. % and u is 1 to 30 at. %. The area of the peak derived from oxygen bond of T-element is 80% or less of the area of the peak derived from metal bond of T-element in a spectrum measured by an X-ray photoelectron spectral method.Type: ApplicationFiled: September 28, 2007Publication date: March 26, 2009Inventors: Wu Mei, Taishi Fukazawa, Itsuko Mizutani, Tsuyoshi Kobayashi, Yoshihiko Nakano, Mina Farag, Yi-Qun Li, Shinji Aoki
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Publication number: 20090069609Abstract: The present invention provides methods and compositions for the chemical conversion of syngas to alcohols. The invention includes catalyst compositions, methods of making the catalyst compositions, and methods of using the catalyst compositions. Certain embodiments teach compositions for catalyzing the conversion of syngas into products comprising at least one C1-C4 alcohol, such as ethanol. These compositions generally include cobalt, molybdenum, and sulfur. Preferred catalyst compositions for converting syngas into alcohols include cobalt associated with sulfide in certain preferred stoichiometries as described and taught herein.Type: ApplicationFiled: September 4, 2008Publication date: March 12, 2009Applicant: Range Fuels, Inc.Inventors: Karl Kharas, Jason P. Durand
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Patent number: 7501376Abstract: This invention relates to a process of ex-situ oxidizing passivation of catalysts for hydroconversion of hydrocarbons and especially of hydrotreating, in their sulfide state, process in which the sulfurized catalyst is brought into contact with an oxidizing gas flow that can be dry or wet, during heat treatment at more than 50° C. This invention, for passivation of sulfide phases, can be equally well implemented for a process that takes place in a fixed bed or a fluidized bed, for example a moving bed.Type: GrantFiled: September 25, 2003Date of Patent: March 10, 2009Assignee: Eurecat S.A.Inventors: Pierre Dufresne, Franck Labruyere
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Publication number: 20090023965Abstract: The invention provides a catalyst composition, which includes an emulsion of an aqueous phase in an oil phase, wherein the aqueous phase comprises an aqueous solution containing a group 6 metal and a group 8, 9 or 10 metal. The metals can be provided in two separate emulsions, and these emulsions are well suited for treating hydrocarbon feedstocks.Type: ApplicationFiled: May 1, 2008Publication date: January 22, 2009Applicant: INTEVEP, S.A.Inventors: Pedro Pereira, Guaicaipuro Rivas, Jose Cordova, Francisco Granadillo, Roger Marzin, Bruno Solari, Luis Zacarias
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Publication number: 20090011931Abstract: The instant invention is directed to the preparation of a slurry catalyst composition. The slurry catalyst composition is prepared in a series of steps, involving mixing a Group VIB metal oxide and aqueous ammonia to form an aqueous mixture and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal. Subsequent steps involve mixing the slurry with a hydrocarbon oil, and combining the resulting mixture with hydrogen gas (under conditions which maintain the water in a liquid phase) to produce the active slurry catalyst.Type: ApplicationFiled: September 17, 2008Publication date: January 8, 2009Inventors: Kaidong Chen, Bruce Reynolds, Darush Farshid
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Publication number: 20080312076Abstract: The invention relates to a process for incorporating sulfur in the porosity of the solid particles of a catalyst for the conversion of hydrocarbons or an adsorbent. This process is carried out off-site in the presence of hydrogen sulfide that is pure or diluted in hydrogen or nitrogen, a process in which said particles are made to rise or fall in a sulfur incorporation zone that comprises at least one vibratory helical coil that is essentially tubular in shape and that comprises at least two turns, whereby said particles are subjected to a temperature profile over the majority of their path in said coil and whereby said particles are brought into contact with at least one fluid on at least one portion of their path.Type: ApplicationFiled: May 9, 2008Publication date: December 18, 2008Inventors: Pierre DUFRESNE, Franck Labruyere, Maxime Meens, Loredana Romano
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Publication number: 20080306289Abstract: A catalyst composition comprising a support having a surface area of at least 500 m2/kg, and deposited on the support: silver metal, a metal or component comprising rhenium, tungsten, molybdenum or a nitrate- or nitrite-forming compound, and a Group IA metal or component comprising a Group IA metal having an atomic number of at least 37, and in addition potassium, wherein the value of the expression (QK/R)+QHIA is in the range of from 1.5 to 30 mmole/kg, wherein QHIA and QK represent the quantities in mmole/kg of the Group IA metal having an atomic number of at least 37 and potassium, respectively, present in the catalyst composition, the ratio of QHIA to QK is at least 1:1, the value of QK is at least 0.01 mmole/kg, and R is a dimensionless number in the range of from 1.5 to 5, the units mmole/kg being relative to the weight of the catalyst composition.Type: ApplicationFiled: August 14, 2008Publication date: December 11, 2008Inventors: Marek MATUSZ, Michael Alan Richard, Martin Lysle Hess
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Publication number: 20080293896Abstract: A process and catalyst for producing homopolymers or copolymers of conjugated dienes by polymerising the monomer with a catalyst system comprising (A) a first transition metal compound selected from Cr, Mo and W compounds, and a second transition metal compound selected from Fe Co and Ni compounds (B) a catalyst modifier (eg triphenyl phosphine) and optionally (C) one or more catalyst activators (eg MAO). The cis, trans and 1,2-vinyl microstructure of the produced diene polymer can be controlled.Type: ApplicationFiled: October 26, 2007Publication date: November 27, 2008Inventors: Juan Jose Chirinos-Colina, Vernon Charles Gibson, Grant Berent Jacobsen
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Patent number: 7456128Abstract: Disclosed herein are cracking catalysts useful in the thermo-catalytic cracking (TCC)—formerly called selective deep catalytic cracking (SDCC)—of petroleum naphthas, gas oils and other heavy hydrocarbon distillates to selectively produce light olefins, said catalyst comprising mesoporous mixed oxides modified by the presence of inorganic compounds containing chemical elements selected from phosphorus, sulfur, chlorine and mixtures thereof, said catalyst being supported on yttria stabilized zirconium oxide and/or aluminum oxide. Preferably, the catalyst will have the the following formula: (a) MoO3 and/or WO3; (b) La2O3; (c) CeO2; (d) P, S or Cl; (e) ZrO2; (f) Y2O3. Also preferably, the catalyst will be combined with a material selected from an acidic crystalline (modified or not) zeolite, an acidic silica molecular sieve and an acidic alumina. Also disclosed are methods of making said cracking catalysts. The cracking catalysts can be used in both mono- and dual reactor configurations.Type: GrantFiled: April 29, 2005Date of Patent: November 25, 2008Assignee: Valorbec, S.E.C., Represented by The Gestion Valeo, S.E.C.Inventor: Raymond Le Van Mao
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Publication number: 20080281118Abstract: A catalyst for the epoxidation of an olefin comprising a carrier and, deposited on the carrier, silver, a rhenium promoter, a first co-promoter, and a second co-promoter; wherein the quantity of the rhenium promoter deposited on the carrier is greater than 1 mmole/kg, relative to the weight of the catalyst; the first co-promoter is selected from sulfur, phosphorus, boron, and mixtures thereof; the second co-promoter is selected from tungsten, molybdenum, chromium, and mixtures thereof; and the total quantity of the first co-promoter and the second co-promoter deposited on the carrier is at most 3.8 mmole/kg, relative to the weight of the catalyst; a process for preparing the catalyst; a process for preparing an olefin oxide by reacting a feed comprising an olefin and oxygen in the presence of the catalyst; and a process for preparing a 1,2-diol, a 1,2-diol ether, a 1,2-carbonate, or an alkanolamine.Type: ApplicationFiled: May 7, 2008Publication date: November 13, 2008Inventor: Marek Matusz
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Publication number: 20080262270Abstract: The present invention refers to a catalyst for the manufacture of methyl mercaptan from carbon oxides comprising Mo and K compounds and oxides or sulfides of metals chosen from the manganese group. The improvement of the present process consists of the fact that carbon dioxide can be converted with higher conversions and selectivities to methyl mercaptan as compared to state-of-the-art technologies, with only minor amounts of carbon monoxide being formed as side product. Simultaneously, carbon monoxide can be easily converted into carbon dioxide and hydrogen by reaction with water using established water-gas-shift-technologies thus increasing the overall selectivity to methyl mercaptan.Type: ApplicationFiled: April 14, 2008Publication date: October 23, 2008Inventors: Jan-Olaf Barth, Hubert Redlingshofer, Christoph Weckbecker, Klaus Huthmacher, Horst-Werner Zanthoff, Ralf Mayer
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Patent number: 7410928Abstract: The instant invention is directed to the preparation of a catalyst composition suitable for the hydroconversion of heavy oils. The catalyst composition is prepared by a series of steps, involving mixing a Group VIB metal oxide particularly molybdenum oxide and aqueous ammonia to form an aqueous mixture, and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal. Subsequent steps involve mixing the slurry with a hydrocarbon oil and combining the resulting mixture with hydrogen gas and a second hydrocarbon oil having a lower viscosity than the first oil. An active catalyst composition is thereby formed.Type: GrantFiled: January 26, 2007Date of Patent: August 12, 2008Assignee: Chevron U.S.A. Inc.Inventors: Kaidong Chen, Pak C. Leung, Bruce E. Reynolds
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Patent number: 7402547Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude feed has a residue content of at least 0.2 grams of residue per gram of crude feed. Methods of preparing the one or more catalysts are described. The crude product is a liquid mixture at 25° C. and 0.101 MPa. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed. The crude product may include hydrocarbons with different boiling point distributions.Type: GrantFiled: December 16, 2004Date of Patent: July 22, 2008Assignee: Shell Oil CompanyInventors: Scott Lee Wellington, Stanley Nemec Milam
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Patent number: 7396799Abstract: The instant invention is directed to the preparation of a slurry catalyst composition. The slurry catalyst composition is prepared in a series of steps, involving mixing a Group VIB metal oxide, particularly molybdenum and aqueous ammonia to form an aqueous mixture and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal. Subsequent steps involve mixing the slurry with a hydrocarbon oil, and combining the resulting mixture with hydrogen gas (under conditions which maintain the water in a liquid phase) to produce the active slurry catalyst.Type: GrantFiled: January 26, 2007Date of Patent: July 8, 2008Assignee: Chevron U.S.A. Inc.Inventors: Kaidong Chen, Bruce E. Reynolds
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Patent number: 7396518Abstract: The present invention provides a method of high-temperature denitration characterized in that NOx in an exhaust gas is reduced at 450° to 800° C. using ammonia as a reducing agent in the presence of a catalyst which comprises zirconium oxide and SO3 or SO42? and has solid acid strength (Ho) of ?11.93 or lower. The present invention also provides a method of high temperature denitration characterized in that NOx in an exhaust gas is reduced at 450° to 800° C. using ammonia as a reducing agent in the presence of a catalyst wherein at least one of tungsten oxide, molybdenum oxide and boron oxide is supported on a carrier comprising zirconium oxide and SO3 or SO42? and having solid acid strength (Ho) of ?11.93 or lower.Type: GrantFiled: March 27, 2003Date of Patent: July 8, 2008Assignee: Hitachi Zosen CorporationInventors: Masayoshi Ichiki, Kazuhiro Yano, Susumu Hikazutani
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Patent number: 7393809Abstract: This invention provides a new catalyst for purification of diesel engine exhaust gas comprising a carrier of at least one sulfur-resistant refractory oxide and at least one catalytic metal, wherein at least one solid acid and/or sulfuric acid is carried on the carrier by adding at least one precursor of said solid acid and/or sulfuric acid during the preparation of the carrier, and preparation thereof. The catalyst of this invention is thermally and chemically durable and can effectively remove particulate matters, hydrocarbons and nitrogen oxides contained in the diesel engine exhaust gas at low temperatures.Type: GrantFiled: September 7, 2004Date of Patent: July 1, 2008Assignee: KH Chemicals Co., Ltd.Inventor: Young-Nam Kim
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Patent number: 7229548Abstract: A method for upgrading a naphtha feed to a naphtha product containing less than about 10 wppm of nitrogen and less than about 15 wppm sulfur, the method comprising contacting said naphtha feed with hydrogen in the presence of a bulk multimetallic catalyst under effective reactor conditions to hydrodesulfurize and hydrodenitrogenize said naphtha feed to produce said naphtha product, wherein said bulk multimetallic catalyst comprises at least one Group VIII non-noble metal and at least two Group VIB metals.Type: GrantFiled: October 2, 2003Date of Patent: June 12, 2007Assignee: ExxonMobil Research and Engineering CompanyInventors: Kenneth L. Riley, Stuart L. Soled, Sabato Miseo, Frans L. Plantenga, Marinus Bruce Cerfontain, Sonja Eijsbouts, Eelko Brevoord
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Patent number: 7214309Abstract: The instant invention is directed to a process for upgrading heavy oils using a slurry composition. The slurry composition is prepared in a series of steps, involving mixing a Group VIB metal oxide with aqueous ammonia to form an aqueous mixture and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal compound. Subsequent steps involve mixing the slurry with a hydrocarbon oil, and combining the resulting mixture with hydrogen gas (under conditions which maintain the water in a liquid phase) to produce the active slurry catalyst.Type: GrantFiled: September 10, 2004Date of Patent: May 8, 2007Assignee: Chevron U.S.A. IncInventors: Kaidong Chen, Pak C. Leung, Bruce E. Reynolds, Julie Chabot
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Patent number: 7132386Abstract: The present invention involves methods and compositions for synthesizing catalysts/porous materials. In some embodiments, the resulting materials are amorphous sulfide sieves that can be mass-produced for a variety of uses. In some embodiments, methods of the invention concern any suitable precursor (such as thiomolybdate salt) that is exposed to a high pressure pre-compaction, if need be. For instance, in some cases the final bulk shape (but highly porous) may be same as the original bulk shape. The compacted/uncompacted precursor is then subjected to an open-flow hot isostatic pressing, which causes the precursor to decompose and convert to a highly porous material/catalyst.Type: GrantFiled: April 7, 2004Date of Patent: November 7, 2006Assignee: Board of Regents, The University of Texas SystemInventors: Mohammad H. Siadati, Gabriel Alonso, Russell R. Chianelli
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Patent number: 7125820Abstract: Non-noble metal transition metal catalysts can replace platinum in the oxidation reduction reaction (ORR) used in electrochemical fuel cells. A RuxSe catalyst is prepared with comparable catalytic activity to platinum. An environmentally friendly aqueous synthetic pathway to this catalyst is also presented. Using the same aqueous methodology, ORR catalysts can be prepared where Ru is replaced by Mo, Fe, Co, Cr, Ni and/or W. Similarly Se can be replaced by S.Type: GrantFiled: July 29, 2003Date of Patent: October 24, 2006Assignee: Ballard Power Systems Inc.Inventor: Stephen A Campbell
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Patent number: 7060650Abstract: Catalysts and composite materials comprised of catalytically active materials intercalated with alkali metals and/or optionally coated on alkali metals or combinations of alkali and alkali earth metals are disclosed. Also disclosed are methods for enhancing reactions between hydrogen and organic materials by reacting said catalysts with solvents where such reactions generate a portion of the hydrogen and heat necessary to cause the desired reaction between an organic material and hydrogen and also act to fracture said catalytically active material into higher surface area particles with enhanced catalytic ability. Said catalysts may be dispersed in immiscible aprotic solvents to enhance transportation and safety considerations prior to use.Type: GrantFiled: September 27, 2005Date of Patent: June 13, 2006Inventor: David D. Rendina
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Patent number: 7008895Abstract: Highly active supported catalyst compositions and methods for producing more active supported catalyst compositions are disclosed. Said methods comprise steps for applying an adhesive coating of a catalytically active exfoliated transition metal dichalcogenide and promoters to the surface of a support medium prior to filling the pores of the support medium with catalytically active metals and/or promoters. A new method for applying a surface coating to a support is also disclosed.Type: GrantFiled: January 4, 2003Date of Patent: March 7, 2006Inventor: David Deck Rendina
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Patent number: 6872678Abstract: The present invention pertains to a process for activating a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive, wherein the catalyst is contacted with hydrogen at a temperature between room temperature and about 600° C., preferably about 100-450° C., and prior to or during the contacting with hydrogen the catalyst is contacted with an organic liquid. Preferably, the contacting with the organic liquid is carried out prior to the contacting with hydrogen. The organic liquid may be a hydrocarbon with a boiling range of 150-500° C., preferably white oil, gasoline, diesel, or gas oil or mineral lube oil. It was found that the application of an organic liquid prior to or during the hydrogen treatment results in catalysts with an increased activity. The invention also comprises catalyst made by the above process and the use of such catalyst in hydrotreating.Type: GrantFiled: April 10, 2001Date of Patent: March 29, 2005Assignee: Akzo Nobel N.V.Inventor: Sonja Eijsbouts
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Patent number: 6855661Abstract: This invention provides a new catalyst for purification of diesel engine exhaust gas comprising a carrier of at least one sulfur-resistant refractory oxide and at least one catalytic metal, wherein at least one solid acid and/or sulfuric acid is carried on the carrier by adding at least one precursor of said solid acid and/or sulfuric acid during the preparation of the carrier, and preparation thereof. The catalyst of this invention is thermally and chemically durable and can effectively remove particulate matters, hydrocarbons and nitrogen oxides contained in the diesel engine exhaust gas at low temperatures.Type: GrantFiled: May 22, 2001Date of Patent: February 15, 2005Assignee: KH Chemicals Co., LTDInventor: Young-Nam Kim