Of Vanadium Patents (Class 502/247)
  • Patent number: 7745369
    Abstract: A catalyst that one or more metals from Column 5 of the Periodic Table and/or one or more compounds of one or more metals from Column 5 of the Periodic Table is described. The catalyst exhibits one or more bands in a range from 650 cm?1 to 1000 cm?1, as determined by Raman Spectroscopy. Methods of contacting a crude feed with hydrogen with the catalyst to produce a crude product with minimal hydrogen uptake are also described.
    Type: Grant
    Filed: June 22, 2006
    Date of Patent: June 29, 2010
    Assignee: Shell Oil Company
    Inventors: Opinder Kishan Bhan, Scott Lee Wellington
  • Patent number: 7744763
    Abstract: A composition comprising a vanadium oxide compound and an alkali metal promoter loaded onto a porous support material is disclosed. Methods of making and using the composition to remove heavy metals or heavy metal containing compounds from a fluid stream are also provided. Such methods are particularly useful in the removal of mercury and mercury compounds from flue gas streams produced from the combustion of hydrocarbon-containing materials such as coal and petroleum fuels.
    Type: Grant
    Filed: July 17, 2008
    Date of Patent: June 29, 2010
    Assignee: ConocoPhillips Company
    Inventors: Joseph B. Cross, Glenn W. Dodwell, Marvin M. Johnson, Edward L. Sughrue, II, Jianhua Yao
  • Patent number: 7713904
    Abstract: This invention relates to a composition with desulfurization property, in which the desulfurization component is a kind of molecular sieves with incorporation of vanadium into the skeleton. The composition has high hydrothermal stability and the vanadium is hard to lose.
    Type: Grant
    Filed: June 24, 2004
    Date of Patent: May 11, 2010
    Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, SINOPEC
    Inventors: Baoning Zong, Jinyu Zheng, Wenhua Xie, Yong Xu, Xuhong Mu, Yibin Luo, Minggang Li, Xingtian Shu
  • Patent number: 7713907
    Abstract: The invention provides a method for depositing catalytic clusters on a surface, the method comprising confining the surface to a controlled atmosphere; contacting the surface with catalyst containing vapor for a first period of time; removing the vapor from the controlled atmosphere; and contacting the surface with a reducing agent for a second period of time so as to produce catalyst-containing nucleation sites.
    Type: Grant
    Filed: March 5, 2007
    Date of Patent: May 11, 2010
    Assignee: UChicago Argonne, LLC
    Inventors: Jeffrey W. Elam, Michael J. Pellin, Peter C. Stair
  • Publication number: 20100048390
    Abstract: The present invention provides a process for making regular shaped particles of solid foam. A first mixture, comprising water, an acid, a surfactant and a hydrophobic material, is combined with a hydrolysable silicon species to form a second mixture. The second mixture is maintained under conditions and for a sufficient time to form regular shaped precursor particles. The second mixture is then aged at a temperature and for a time effective to produce the regular shaped particles of solid foam.
    Type: Application
    Filed: June 16, 2005
    Publication date: February 25, 2010
    Applicant: AGENCY FOR SCIENCE, TECHNOLOGY AND RESEARCH
    Inventors: Jackie Y. Ying, Su Seong Lee, Yu Han, Sukandar Hidinoto
  • Patent number: 7666296
    Abstract: The invention relates to a process for converting heavy hydrocarbonaceous feedstocks carried out in a slurry reactor in the presence of hydrogen and in the presence of a catalytic composition obtained by: injecting a catalytic precursor of at least one metal of Group VIB and/or Group VIII in at least part of the feedstock to be treated in the absence of an oxide substrate, thermal treatment at a temperature of 400° C.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: February 23, 2010
    Assignee: Institut Francais du Petrole
    Inventor: Magalie Roy-Auberger
  • Patent number: 7655593
    Abstract: A method of manufacturing a cobalt catalyst is described, which comprises the steps of forming an aqueous solution of a cobalt amine complex, oxidising said solution such that the concentration of Co(III) in the oxidised solution is greater than the concentration of Co(III) in the un-oxidized solution, and then decomposing the cobalt amine complex by heating the solution to a temperature between 80 and 110° C. for sufficient time to allow an insoluble cobalt compound to precipitate out of the solution. A catalyst intermediate is also described which comprises a cobalt compound, comprising a Co(II)/Co(III) hydrotalcite phase and a CO3O4 cobalt spine) phase, wherein the ratio of cobalt hydrotalcite phase: cobalt spine) phase is less than 0.6:1, said cobalt hydrotalcite phase and said cobalt spine) phase being measured by X-ray diffractometry.
    Type: Grant
    Filed: May 10, 2005
    Date of Patent: February 2, 2010
    Assignee: Johnson Matthey PLC
    Inventors: Cornelis Martinus Lok, Jill Turner
  • Publication number: 20090325788
    Abstract: The present invention is related to single and/or multiple-wall carbon nanotubes which may contain interstitial metals obtainable by a preparation process, comprising a catalytic step using a catalytic system, said catalytic system comprising a catalyst and a support, said support comprising hydroxides and/or carbonates or mixtures thereof with or without metal oxides. The present invention is also related to carbon fibers obtainable by said preparation process. The present invention also pertains in particular to said catalytic system and to said preparation process. Another aspect concerns the use of the nanotubes and of the catalytic system according to the invention.
    Type: Application
    Filed: July 20, 2009
    Publication date: December 31, 2009
    Applicant: FACULTES UNIVERSITAIRES NOTRE-DAME DE LA PAIX
    Inventors: Janos B. Nagy, Narasimaiah Nagaraju, Isabelle Willems, Antonio Fonseca
  • Publication number: 20090325790
    Abstract: A metal-substituted mesoporous oxide framework, such as Co-MCM-41, are disclosed which includes more than one ion species with different reduction kinetics. The reducibility correlates strongly with the pore radius of curvature, with the metal ions incorporated in smaller pores more resistant to complete reduction. The metal-ion substituted oxide framework improves catalytic processes by controlling the size of the catalytic particles forming in the pores. The metal-substituted mesoporous oxide framework can be employed in selective hydrogenation of organic chemicals, in ammonia synthesis, and in automotive catalytic exhaust systems.
    Type: Application
    Filed: June 17, 2005
    Publication date: December 31, 2009
    Applicant: Yale University
    Inventors: Gary L. Haller, Sangyun Lim, Dragos Ciuparu, Yuan Chen, Yanhui Yang, Lisa Pfefferle
  • Patent number: 7625837
    Abstract: A composition, containing vanadium, potassium and a support is disclosed. A method of preparing such composition is also disclosed. The composition is employed in a process to remove a heavy metal from a gaseous feed stream which can optionally include a separate heavy metal adsorption stage.
    Type: Grant
    Filed: June 21, 2005
    Date of Patent: December 1, 2009
    Assignee: ConocoPhillips Company
    Inventors: Glenn W. Dodwell, Joseph B. Cross, Marvin M. Johnson, Edward L. Sughrue, II, Jianhua Yao
  • Patent number: 7625840
    Abstract: A nanoporous catalytic membrane which displays several unique features including pores which can go through the entire thickness of the membrane. The membrane has a higher catalytic and product selectivity than conventional catalysts. Anodic aluminum oxide (AAO) membranes serve as the catalyst substrate. This substrate is then subjected to Atomic Layer Deposition (ALD), which allows the controlled narrowing of the pores from 40 nm to 10 nm in the substrate by deposition of a preparatory material. Subsequent deposition of a catalytic layer on the inner surfaces of the pores reduces pore sizes to less than 10 nm and allows for a higher degree of reaction selectivity. The small pore sizes allow control over which molecules enter the pores, and the flow-through feature can allow for partial oxidation of reactant species as opposed to complete oxidation. A nanoporous separation membrane, produced by ALD is also provided for use in gaseous and liquid separations.
    Type: Grant
    Filed: September 14, 2004
    Date of Patent: December 1, 2009
    Assignee: UChicago Argonne, LLC.
    Inventors: Michael J. Pellin, John N. Hryn, Jeffrey W. Elam
  • Patent number: 7585812
    Abstract: A catalyst for use in the Fischer-Tropsch process, and a method to prepare the catalyst is disclosed. The catalyst of the present invention has a higher surface area, more uniform metal distribution, and smaller metal crystallite size than Fischer-Tropsch catalysts of the prior art.
    Type: Grant
    Filed: June 20, 2008
    Date of Patent: September 8, 2009
    Assignee: Sud-Chemie Inc.
    Inventors: X. D. Hu, Patrick J. Loi, Robert J. O'Brien
  • Patent number: 7576028
    Abstract: A catalyst body comprising a carrier and a catalyst layer containing an alkali metal and/or an alkaline earth metal, loaded on the carrier, which catalyst further contains a substance capable of reacting with the alkali metal and/or the alkaline earth metal, dominating over the reaction between the main components of the carrier and the alkali metal and/or the alkaline earth metal. With this catalyst body, the deterioration of the carrier by the alkali metal and/or the alkaline earth metal is prevented; therefore, the catalyst body can be used over a long period of time.
    Type: Grant
    Filed: December 14, 2000
    Date of Patent: August 18, 2009
    Assignee: NGK Insulators, Ltd.
    Inventors: Naomi Noda, Junichi Suzuki, Takashi Harada
  • Patent number: 7553794
    Abstract: A supported catalyst comprising a support having supported thereon at least one member selected from the group consisting of heteropolyacids and heteropolyacid salts, in which the heteropolyacid and/or heteropolyacid salt is substantially present in a surface layer region of the support to a depth of 30% from the support surface. The catalyst has a high performance when used for the production of compounds by various reactions.
    Type: Grant
    Filed: November 27, 2003
    Date of Patent: June 30, 2009
    Assignee: Showa Denko K.K.
    Inventor: Masaaki Sakai
  • Publication number: 20090143225
    Abstract: The present invention provides for catalysts for selective catalytic reduction of nitrogen oxides. The catalysts comprise metal oxide supporters, vanadium, an active material, and antimony, a promoter that acts as a catalyst for reduction of nitrogen oxides, and at the same time, can promote higher sulfur poisoning resistance and low temperature catalytic activity. The amount of antimony of the catalysts is preferably 0.5-7 wt %.
    Type: Application
    Filed: January 10, 2006
    Publication date: June 4, 2009
    Inventors: Heon-Phil Ha, Soon-Hyo Chung, Young-Joo Oh
  • Patent number: 7541012
    Abstract: The present invention features a catalytic material which includes a metal catalyst anchored to a nano-sized crystal containing a metal oxide. Furthermore, the present invention features a method of producing the catalytic material described herein. Finally, the present invention features using the catalytic material for removing contaminants and for getting the desired products.
    Type: Grant
    Filed: July 7, 2004
    Date of Patent: June 2, 2009
    Assignee: The Hong Kong University of Science and Technology
    Inventors: King Lun Yeung, Nan Yao, Ka Yee Ho
  • Publication number: 20090099008
    Abstract: A composition, containing vanadium and a support, wherein at least a portion of the vanadium has crystallite sizes of less than about 100 ? as determined by an analytical method such as X-Ray Diffraction, is disclosed. A method of preparing such composition is also disclosed. The composition is employed in a process to remove a heavy metal from a gaseous feed stream which can optionally include a separate mercury adsorption stage.
    Type: Application
    Filed: December 16, 2008
    Publication date: April 16, 2009
    Applicant: ConocoPhillips Company
    Inventors: Joseph B. Cross, Glenn W. Dodwell, Edward L. Sughrue, II, Marvin M. Johnson, Jianhua Yao
  • Publication number: 20090053121
    Abstract: A catalyst mainly containing silicon oxide and vanadium oxide and having an Si/V atomic ratio within the range from 99.5/0.5 to 85/15 is obtained by gelatinizing a liquid mixture of a colloidal silica and a vanadium compound in advance, then mixing the thus-obtained slurry by heating, and finally drying and/or firing the resulting mixture. As a catalyst for oxidizing mercury metal, this catalyst is brought into contact with an exhaust gas containing mercury metal, thereby oxidizing mercury metal.
    Type: Application
    Filed: February 9, 2007
    Publication date: February 26, 2009
    Inventors: Keiichiro Kai, Yasuyoshi Kato, Naomi Imada
  • Publication number: 20090005586
    Abstract: A catalyst composition comprising molybdenum, vanadium, and antimony, and at least one other element selected from the group consisting of praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, and lutetium. Such catalyst compositions are effective for the gas-phase conversion of propane to acrylonitrile and isobutane to methacrylonitrile (via ammoxidation).
    Type: Application
    Filed: June 29, 2007
    Publication date: January 1, 2009
    Inventors: James F. Brazdil, JR., Bruce I. Rosen, Eric Moore, Joseph P. Bartek, Claus Lugmair, Benjamin Mork
  • Patent number: 7452844
    Abstract: The Fischer-Tropsch catalyst of the present invention is a transition metal-based catalyst having a high surface area, a smooth, homogeneous surface morphology, an essentially uniform distribution of cobalt throughout the support, and a small metal crystallite size. In a first embodiment, the catalyst has a surface area of from about 100 m2/g to about 250 m2/g; an essentially smooth, homogeneous surface morphology; an essentially uniform distribution of metal throughout an essentially inert support; and a metal oxide crystallite size of from about 40 ? to about 200 ?. In a second embodiment, the Fischer-Tropsch catalyst is a cobalt-based catalyst with a first precious metal promoter and a second metal promoter on an aluminum oxide support, the catalyst having from about 5 wt % to about 60 wt % cobalt; from about 0.0001 wt % to about 1 wt % of the first promoter, and from about 0.01 wt % to about 5 wt % of the second promoter.
    Type: Grant
    Filed: May 8, 2001
    Date of Patent: November 18, 2008
    Assignee: Süd-Chemie Inc
    Inventors: X. D. Hu, Patrick J. Loi, Robert J. O'Brien
  • Publication number: 20080241639
    Abstract: There is provided a catalyst for a fuel cell, which simultaneously realizes excellent catalytic activity and catalytic stability. The catalyst for a fuel cell comprises a fine particle of a metal represented by formula: PtxRuySizT1u wherein T1 represents at least one element selected from the group consisting of nickel (Ni), tungsten (W), vanadium (V), and molybdenum (Mo); x=30 to 90 atomic %; y=0 to 50 atomic %; z=0.5 to 20 atomic %; and u=0.5 to 40 atomic %, or comprises a fine particle of a metal represented by formula: PtxRuySizT2u wherein T2 represents at least one element selected from the group consisting of hafnium (Hf), tin (Sn), zirconium (Zr), niobium (Nb), titanium (Ti), tantalum (Ta), chromium (Cr), and aluminum (Al); x=30 to 90 atomic %; y=0 to 50 atomic %; z=0.5 to 20 atomic %; and u=0.5 to 40 atomic %.
    Type: Application
    Filed: March 17, 2008
    Publication date: October 2, 2008
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Wu MEI, Taishi Fukazawa, Takahiro Sato, Itsuko Mizutani, Yoshihiko Nakano
  • Patent number: 7399457
    Abstract: A composition containing silica and vanadium, wherein at least a portion of the vanadium is present as a distorted octahedral and in a phase selected from the group consisting of amorphous, nano-crystalline, and combinations thereof, is disclosed. A method of preparing such composition is also disclosed. The composition is employed in a process to remove a heavy metal from a gaseous feed stream which can optionally include a separate heavy metal adsorption stage.
    Type: Grant
    Filed: April 12, 2005
    Date of Patent: July 15, 2008
    Assignee: ConocoPhillips Company
    Inventors: Joseph B. Cross, Glenn W. Dodwell, Jianhua Yao, Marvin M. Johnson, Edward L. Sughrue, II
  • Patent number: 7348289
    Abstract: A catalyst body of the present invention includes: a porous carrier in which a large number of aggregate particles containing a main component of a nonoxide ceramic are bonded to one another while a large number of pores are disposed; and a catalyst layer carried on the porous carrier and containing a compound of an alkali metal, wherein the porous carrier has an oxide film unavoidably formed on a part of the surface of the aggregate particles, and an oxide film protective layer formed of a material which does not form low-melting glass with the alkali metal is further disposed between the oxide film and the catalyst layer in such a manner as to coat at least a part of the oxide film.
    Type: Grant
    Filed: November 19, 2003
    Date of Patent: March 25, 2008
    Assignee: NGK Insulators, Ltd.
    Inventors: Shuichi Ichikawa, Yasushi Uchida
  • Patent number: 7307038
    Abstract: Processes for preparing a composition comprising (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, and (iii) an oxygen storage component are disclosed. Preferably, the process comprise forming a single slurry of components (i)–(iii), spray drying and calcining to obtain metal oxide particles comprising components (i)–(iii). Preferably, the slurry comprise a base peptized acidic metal oxide containing slurry wherein the component (ii) is provided in the slurry as a metal of the base. Compositions prepared are impregnated with a noble metal to provide compositions useful to reduce gas phase reduced nitrogen species and NOx in an effluent off gas of a fluid catalytic cracking regenerator.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: December 11, 2007
    Assignee: W.R. Grace & Co. -Conn.
    Inventors: George Yaluris, John Allen Rudesill, Wilson Suárez
  • Patent number: 7304013
    Abstract: Bulk and supported catalysts are prepared from an aqueous slurry containing a catalytically active material and a binder. The slurry is either coated onto a support and dried to form a porous, high surface area phase containing the catalytically active material, or reduced to a paste-like consistency, molded and dried to form a bulk catalyst. The processes and catalysts may be employed in various catalytic chemical processes to achieve high effectiveness factor of the catalytically active material while achieving a lower pressure drop.
    Type: Grant
    Filed: June 30, 2003
    Date of Patent: December 4, 2007
    Assignee: Corning Incorporated
    Inventors: William P. Addiego, Charles M. Sorensen, Jr.
  • Patent number: 7273829
    Abstract: The invention is a supported or bound heteropoly acid catalyst composition, a method of making the catalyst composition and a process for the oxidation of saturated and/or unsaturated aldehydes to unsaturated carboxylic acids using the catalyst composition. The catalyst composition has an active heteropoly acid component containing molybdenum, vanadium, phosphorus and cesium and an inert heteropoly acid component containing molybdenum, phosphorus and cesium, potassium, rubidium or sodium at a relative molybdenum:cesium/potassium/rubidium/sodium molar ratio of above about 12:2. The catalyst is made by dissolving compounds of the components of each of the heteropoly acid compounds in a solution, precipitating the heteropoly acid compounds, contacting the heteropoly acid compounds to form a catalyst precursor and calcining the catalyst precursor to form a heteropoly acid compound catalyst.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: September 25, 2007
    Assignee: Saudi Basic Industries Corporation
    Inventors: Wugeng Liang, Scott A. Stevenson, Joseph R. Linzer
  • Patent number: 7138358
    Abstract: A catalyzed diesel particulate matter exhaust filter with improved diesel particulate matter oxidation activity and thermal stability including a porous filter substrate for filtering the diesel particulate matter washcoated with high surface area support alumina, titania, silica and zirconia promoted with one of ceria, lanthanum oxide, tungsten oxide, molybdem oxide, tin oxide for catalytic materials which includes an alkaline earth metal vanadate, and a precious metal
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: November 21, 2006
    Assignee: Sud-Chemie Inc.
    Inventors: Yinyan Huang, Zhongyuan Dang, Amiram Bar-llan
  • Patent number: 7132092
    Abstract: A metallized mesoporous silicate which is obtained by (i) reacting (a) either a metal peroxide obtained by the reaction of an aqueous hydrogen peroxide solution with at least one metal or metal compound selected from the group consisting of the following 1) to 4) 1) tungsten 2) molybdenum 3) vanadium 4) compounds comprising 4a) any of tungsten, molybdenum, and vanadium and 4b) at least one element selected from Groups 13 to 16 (excluding oxygen) or a solution of the metal peroxide with (b) a silicon compound in the presence of an alkylamine or a quaternary ammonium salt and separating the resultant silicate; and a process for producing the metallized mesoporous silicate. Also provided is a method of organic synthesis with the silicate.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: November 7, 2006
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Koji Hagiya
  • Patent number: 7081434
    Abstract: The invention provides compositions to remove mercury and other pollutants from a fluid stream,, particularly flue gases containing them. The composition is a mixture consisting of (a) polyhydroxy compound selected essentially from the group consisting of mono, di, poly saccharides and mixture thereof; (b) a catalyst selected essentially from the group of ammonium compounds, sulfuric acid, phosphoric acid and salts, zinc chloride, and mixture thereof; and (c) specificity producing compound selected from the group of elemental sulfur, sullides and polysulfides of ammonia and alkalies, compounds and metals of copper, silver, tin, gold, and mixture thereof. The polyhydroxy compound in (a) above, either alone or in conjunction with the third group (c), above is also shown effective to remove mercury and other pollutants from fluid streams. The composition can be liquid or dry powder. Methods are provided for applying the formulation.
    Type: Grant
    Filed: November 12, 2002
    Date of Patent: July 25, 2006
    Inventor: Rabindra K. Sinha
  • Patent number: 7030055
    Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.
    Type: Grant
    Filed: May 3, 2004
    Date of Patent: April 18, 2006
    Assignee: W.R. Grace & Co.-Conn.
    Inventors: George Yaluris, John Allen Rudesill
  • Patent number: 7022643
    Abstract: There is disclosed a production process for a catalyst which process makes it possible to efficiently carry out the supporting of a catalytic component onto a carrier and to obtain the catalyst excellent in quality and performance. This production process is a production process for the catalyst including a particulate lump carrier and a catalytic component supported thereon; with the production process comprising the step of carrying out simultaneous revolution and rocking of a treatment container 20 as charged with the carrier and a catalyst precursor including the catalytic component, thereby supporting the catalytic component onto the carrier.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: April 4, 2006
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Hiromi Yunoki, Michio Tanimoto, Daisuke Nakamura
  • Patent number: 6897332
    Abstract: A process for cyanating an aldehyde is provided. The process comprises reacting the aldehyde with: i) a cyanide source which does not comprise a Si—CN bond or a C—(C?O)—CN moiety; and ii) a substrate susceptible to nucleophilic attack not comprising a halogen leaving group; in the presence of a chiral catalyst. Preferably, the chiral catalyst is a chiral vanadium or titanium catalyst. The cyanide source is preferably an alkali metal cyanide and the substrate susceptible to nucleophilic attack not comprising a halogen leaving group is a carboxylic anhydride.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: May 24, 2005
    Assignees: Nesmeyanov Institute of Organoelement Compounds, King's College London
    Inventors: Yuri Belokon, Michael North
  • Patent number: 6881390
    Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.
    Type: Grant
    Filed: August 18, 2003
    Date of Patent: April 19, 2005
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: George Yaluris, John Allen Rudesill
  • Patent number: 6878668
    Abstract: A method for manufacturing of an attrition resistant vanadium/phosphorous oxide catalyst involving forming an aqueous slurry comprising; vanadium/phosphorous oxide catalyst or vanadium/phosphorous oxide catalyst precursor particles, an aqueous solution of H3PO4, and optionally an aqueous colloidal silica sol, an aqueous polysilicic acid solution or mixture thereof and then spray drying the slurry to form attrition resistant catalyst precursor followed by calcining/activating the spray dried precursor. Such a catalyst is particularly useful in oxidation processes such as the catalytic air oxidation of butane to maleic anhydride.
    Type: Grant
    Filed: July 11, 2000
    Date of Patent: April 12, 2005
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Jo-Ann T. Schwartz, Dwain T. Cline, Jr.
  • Patent number: 6875717
    Abstract: A method and system for the in situ synthesis of a combinatorial library including impregnating a first component with a second component. The method and system advantageously may be employed in the synthesis of materials for screening for usefulness as a catalyst.
    Type: Grant
    Filed: July 16, 2003
    Date of Patent: April 5, 2005
    Assignee: Symyx Technologies, Inc.
    Inventors: Claus G. Lugmair, Damodara M. Poojary, Alfred Hagemeyer, Daniel M. Giaquinta
  • Patent number: 6753292
    Abstract: A silica-based photocatalyst fiber having visible-light activity, which fiber comprises a composite oxide phase comprising an oxide phase (first phase) mainly made of a silica component and a titania phase (second phase), wherein the second phase contains a metal element other than titanium and the existent ratio of the second phase slopingly increases towards the surface of the fiber, and a process for the production thereof.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: June 22, 2004
    Assignee: Ube Industries, Ltd.
    Inventors: Hiroyuki Yamaoka, Yoshikatu Harada, Teruaki Fujii
  • Patent number: 6733657
    Abstract: A hydrocarbon conversion catalyst contains at least one silica-alumina having the following characteristics: A content by weight of silica SiO2 of between 10 and 60% by weight; an Na content less than 300 ppm by weight; a total pore volume of between 0.5 and 1.2 m/g measured by mercury porosimetry; a porosity of said silica-alumina wherein: the volume of mesopores whose diameter is between 40 Å and 150 Å, and whose mean diameter varies between 80 and 120 Å represents between 30 and 80% of the total pore volume, and (ii) the volume of macropores, whose diameter is greater than 500 Å and preferably between 1000 Å and 10,000 Å represents between 20 and 80% of the total pore volume; a specific surface area greater than 200 m2/g, and at least one hydro-dehydrogenating element selected metals of group VIB and group VIII, and optionally phosphorus, boron, silicon, or elements of group VIIA, VIIB or VB.
    Type: Grant
    Filed: January 15, 2002
    Date of Patent: May 11, 2004
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Tivadar Cseri, Magalie Roy-Auberger, Patrick Euzen
  • Patent number: 6706660
    Abstract: A lean NOx catalyst and method of preparing the same is disclosed. The lean NOx catalyst includes a ceramic substrate, an oxide support material, preferably &ggr;-alumina, deposited on the substrate and a metal promoter or dopant introduced into the oxide support material. The metal promoters or dopants are selected from the group consisting of indium, gallium, tin, silver, germanium, gold, nickel, cobalt, copper, iron, manganese, molybdenum, chromium, cerium, vanadium, oxides thereof, and combinations thereof. The &ggr;-alumina preferably has a pore volume of from about 0.5 to about 2.0 cc/g; a surface area of between about 80 to 350 m2/g; an average pore size diameter of between about 3 to 30 nm; and an impurity level of less than or equal to 0.2 weight percent. In a preferred embodiment the &ggr;-alumina is prepared by a sol-gel method, with the metal doping of the &ggr;-alumina preferably accomplished using an incipient wetness impregnation technique.
    Type: Grant
    Filed: December 18, 2001
    Date of Patent: March 16, 2004
    Assignee: Caterpillar Inc
    Inventor: Paul W. Park
  • Patent number: 6696388
    Abstract: A gel composition substantially contained within the pores of a solid material for use as a catalyst or as a catalyst support in dehydrogenation and dehydrocyclization processes.
    Type: Grant
    Filed: January 10, 2001
    Date of Patent: February 24, 2004
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Kostantinos Kourtakis, Leo E. Manzer
  • Patent number: 6683024
    Abstract: A sorbent composition is provided which can be used in the desulfurization of a hydrocarbon-containing fluid such as cracked gasoline or diesel fuel. The sorbent composition contains a support component and a promoter component with the promoter component being present as a skin on the support component. Such sorbent composition is prepared by a process of impregnating a support component with a promoter component, wherein the promoter component has been melted under a melting condition, followed by drying, calcining, and reducing to thereby provide the sorbent composition.
    Type: Grant
    Filed: March 15, 2000
    Date of Patent: January 27, 2004
    Assignee: ConocoPhillips Company
    Inventors: Gyanesh P. Khare, Donald R. Engelbert
  • Patent number: 6660683
    Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: December 9, 2003
    Assignee: W.R. Grace & Co.-Conn.
    Inventors: George Yaluris, John Allen Rudesill
  • Patent number: 6645907
    Abstract: A photocatalyst and a manufacturing method therefore, in which the adhesion to a support is increased and a baking step is simplified. The photocatalyst comprises the support and a metallic oxide layer provided on the support by applying and baking a colloidal solution including at least a metallic oxide precursor on the support, wherein the metallic oxide layer includes a high density metallic oxide layer of a less porous structure and a low density metallic oxide layer of a more porous structure.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: November 11, 2003
    Assignee: Yamaha Corporation
    Inventor: Keiichi Muramatsu
  • Patent number: 6641785
    Abstract: The invention relates to a catalytic converter and a method for cleaning the exhaust gas from an internal combustion engine which is operated with excess air. The catalytic converter has an active material made from the oxides TiO2, V2O5, CaO and SiO2, as well as WO3 and/or MoO3. An active material of this type has the property of using the SCR method to reduce to equal extents the levels of nitrogen oxides and hydrocarbons. The CO oxidation activity of a material of this type can be increased by metering in elements selected from the group consisting of Pt, Pd, Rh, Ru and Ir in any desired inorganic form.
    Type: Grant
    Filed: August 16, 2000
    Date of Patent: November 4, 2003
    Assignee: Siemens Aktiengesellschaft
    Inventors: Ronald Neufert, Frank Witzel
  • Patent number: 6638890
    Abstract: A modified carrier carrying on at least a part of an inert carrier surface an oxide which is represented by the formula (1): XaYbZcOd (wherein X is at least an element selected from alkaline earth metals; Y is at least an element selected from Si, Al, Ti and Zr; Z is at least an element selected from Group IA elements and Group IIIb elements of the periodic table, B, Fe, Bi, Co, Ni and Mn; and O is oxygen; a, b, c and d denote the atomic ratios of X, Y, Z and O, respectively, where a=1, 0<b≦100, 0≦c≦10, and d is a numerical value determined by the extents of oxidation of the other elements) is provided. A catalyst formed with the use of this modified carrier carrying a complex oxide containing Mo and V is useful as a vapor phase catalytic oxidation catalyst, and is particularly suitable as a catalyst for preparing acrylic acid through vapor phase catalytic oxidation of acrolein.
    Type: Grant
    Filed: October 31, 2002
    Date of Patent: October 28, 2003
    Assignee: Nippon Shokubai Co. Ltd.
    Inventors: Michio Tanimoto, Hiromi Yunoki, Daisuke Nakamura
  • Patent number: 6602818
    Abstract: Disclosed are a catalyst for selective catalytic reduction of nitrogen oxides and a method for preparing the same. The catalyst is prepared using a spent catalyst discharged from a hydro-desulfurization process of an oil refinery in which the spent catalyst comprises vanadium, nickel, molybdenum and sulfur component on alumina, and a tungsten-impregnated support. The catalyst prepared in accordance with the present invention is very advantageous in terms of excellent selective removal effect of nitrogen oxides as well as better poisoning resistance to sulfur oxides.
    Type: Grant
    Filed: September 25, 2001
    Date of Patent: August 5, 2003
    Assignee: SK Corporation
    Inventors: Kyung-Il Choi, Sang-Ho Lee, Choul-Woo Shin, Jun-Seong Ahn
  • Publication number: 20030118497
    Abstract: A siliceous support for use in a catalyst for producing a lower aliphatic carboxylic acid ester by reacting a lower olefin with a lower aliphatic carboxylic acid in a gas phase, which has a silicon content of from 39.7 to 46.3% by mass or a silicon content of from 85 to 99% by mass in terms of silicon dioxide or a crush strength of 30 N or more. By the use of a catalyst comprising the support, a lower aliphatic carboxylic acid ester is produced from lower olefin and a lower aliphatic carboxylic acid without causing great reduction of catalytic activity or cracking or abrasion of the catalyst.
    Type: Application
    Filed: March 4, 2002
    Publication date: June 26, 2003
    Inventors: Etsuko Kadowaki, Kousuke Narumi, Hiroshi Uchida
  • Patent number: 6548440
    Abstract: The present invention relates to catalysts in mesoporous structures. In a preferred embodiment, the invention comprises a method for encapsulating a dispersed insoluble compound in a mesoporous structure comprising combining a soluble oxide precursor, a solvent, and a surfactant to form a mixture; dispersing an insoluble compound in the mixture; spray-drying the mixture to produce dry powder; and calcining the powder to yield a porous structure comprising the dispersed insoluble compound.
    Type: Grant
    Filed: May 23, 2000
    Date of Patent: April 15, 2003
    Assignee: Science & Technology Corporation &commat; UNM
    Inventors: Hien N. Pham, Abhaya K. Datye
  • Patent number: 6521808
    Abstract: The present invention includes a sol-gel supported catalyst for the dehydrogenation of lower alkanes, the catalyst comprising at least one active metal and at least one promoter metal attached to a sol-gel mixed oxide support. The sol-gel mixed oxide support arises from the polymerization of at least one precursor. The active metal and the promoter metal have been attached to the sol-gel mixed oxide support by the active metal and the promoter metal having been co-precipitated with the precursor of the sol-gel mixed oxide support. The invention also includes a method of making the above mentioned catalyst and a method of using the catalyst to dehydrogenate lower alkanes to produce lower alkenes.
    Type: Grant
    Filed: February 17, 2000
    Date of Patent: February 18, 2003
    Assignee: The Ohio State University
    Inventors: Umit S. Ozkan, Rick B. Watson
  • Patent number: 6452021
    Abstract: The present invention has for its object to provide a production method of pyromellitic anhydride of high purity in good yield at low cost by catalytic gas-phase oxidation of a 2,4,5-trialkylbenzaldehyde with the aid of a suitable catalyst system. The present invention relates to a production method of pyromellitic anhydride comprising a step for catalytic gas-phase oxidation of a 2,4,5-trialkylbenzaldehyde with a molecular oxygen-containing gas in which said step for catalytic gas-phase oxidation is carried out in the presence of a catalyst such that a specific surface area of the catalytic active component thereof is not greater than 50 m2/g or in the presence of a catalyst containing vanadium as well as molybdenum and/or tungsten as a catalytic active component.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: September 17, 2002
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Tsukasa Takahashi, Yasuhisa Emoto, Etsushige Matsunami
  • Patent number: 6420307
    Abstract: The present invention relates to a new fluidized-bed catalyst used in a process of propylene ammoxidation to acrylonitrile. The catalyst comprises a silica as carrier and a composition represented by the following general formulas: AaBbCcGedNaeFefBigMohOx Wherein A represents at least one element selected from a group consisting Li,K,Rb,Cs,Sm, In or Tl; B represents at least one element selected from a group consisting of P, Sb, Cr, W. Pr, Ce, As, B, Te, Ga, Al, Nb, Th, La or V; C represents one element selected from a group consisting of Ni, Co, Sr, Mn, Mg, Ca, Zn, Cd or Cu and the mixture thereof; a is a number of from 0.01 to 1.5; b is a number of from 0.01 to 3.0; c is a number of from 0.1 to 12.0; preferably from 2 to 10; d is a number of from 0.01 to 2.0; preferably from 0.01 to 1.0; e is a number of from 0.01 to 0.7; preferably from 0.05 to 0.5; f is a number of from 0.1 to 8; preferably from 1.0 to 3.0; g is a number of from 0.01 to 6; preferably from 0.1 to 2.
    Type: Grant
    Filed: August 18, 2000
    Date of Patent: July 16, 2002
    Assignee: China Petro-Chemical Corporation
    Inventors: Lianghua Wu, Guojun Wang, Xin Chen