Of Group Viii (i.e., Iron Or Platinum Group) Patents (Class 502/258)
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Patent number: 11433368Abstract: A method for producing a catalyst for a fuel cell comprising: a) injecting carbon particles into a fluidized bed reactor; b) evacuating the fluidized bed reactor to form a base pressure; c) introducing a catalytic metal precursor together with a carrier gas into the fluidized bed reactor to contact the catalytic metal precursor with the carbon particles; d d) purging a purge gas into the fluidized bed reactor; e) introducing a reaction gas into the fluidized bed reactor to attach the catalytic metal precursor to the carbon particles; and f) purging a purge gas into the fluidized bed reactor, wherein, the catalytic metal is attached to the carbon particles in a form of nano-sized spot.Type: GrantFiled: November 11, 2019Date of Patent: September 6, 2022Assignees: HYUNDAI MOTOR COMPANY, KIA MOTORS CORPORATION, PUSAN NATIONAL UNIVERSITY INDUSTRY-UNIVERSITY COOPERATION FOUNDATIONInventors: Woong Pyo Hong, Se Hun Kwon, Woo Jae Lee
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Patent number: 10479744Abstract: Disclosed is a process for producing highly pure chlorinated alkane in which a chlorinated alkene is contacted with chlorine in a reaction zone to produce a reaction mixture containing the chlorinated alkane and the chlorinated alkene, and extracting a portion of the reaction mixture from the reaction zone, wherein the molar ratio of chlorinated alkane:chlorinated alkene in the reaction mixture extracted from the reaction zone does not exceed 95:5.Type: GrantFiled: September 19, 2017Date of Patent: November 19, 2019Assignee: SPOLEK PRO CHEMICKOU A HUTNI VYROBU A.S.Inventors: Zdenek Ondrus, Pavel Kubicek, Karel Filas, Petr Sladek
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Patent number: 10418229Abstract: An component of a processing chamber comprises an aerosol deposited coating on the component, the aerosol deposited coating comprising a first type of metal oxide nanoparticle and a second type of metal oxide nanoparticle.Type: GrantFiled: June 12, 2017Date of Patent: September 17, 2019Assignee: APPLIED MATERIALS, INC.Inventors: Jennifer Y. Sun, Biraja Kanungo, Tom Cho, Ying Zhang
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Patent number: 10370312Abstract: Disclosed is a process for producing highly pure chlorinated alkane in which a chlorinated alkene is contacted with chlorine in a reaction zone to produce a reaction mixture containing the chlorinated alkane and the chlorinated alkene, and extracting a portion of the reaction mixture from the reaction zone, wherein the molar ratio of chlorinated alkane:chlorinated alkene in the reaction mixture extracted from the reaction zone does not exceed 95:5.Type: GrantFiled: September 19, 2017Date of Patent: August 6, 2019Assignee: SPOLEK PRO CHEMICKOU A HUTNI VYROBU A.S.Inventors: Zdenek Ondrus, Pavel Kubicek, Karel Filas, Petr Sladek
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Patent number: 9399578Abstract: Disclosed are carbon nanotubes and a method for manufacturing the same wherein the carbon nanotubes (CNTs) which comprise a three-component carbon nanotube catalyst containing a catalytic component and an active component and have a potato or spherical shape with a particle diameter distribution (Dcnt) of 0.5 to 1.0 can be manufactured at a high yield using an impregnated supported catalyst by simultaneously removing activity and a fine powder of the impregnated supported catalyst in an attempt to solve a drawback of conventional impregnation methods for producing CNTs, namely, the difficulty in improving a yield of CNTs.Type: GrantFiled: January 9, 2013Date of Patent: July 26, 2016Assignee: LG Chem, Ltd.Inventors: Kyung Yeon Kang, Jin Do Kim, Sung Jin Kim, Jae Keun Yoon
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Patent number: 9012352Abstract: The present invention relates to a catalyst for Fischer-Tropsch synthesis which has excellent heat transfer capability. This catalyst contains (1) central core particle or particles made of a heat transfer material (HTM) selected from the group consisting of a metal, a metal oxide, a ceramic, and a mixture thereof; and (2) outer particle layer which surrounds the central core particles and is attached to the surfaces of the central core particles by a binder material layer. The outer particle layer has a support and catalyst particles in a powder form containing metal particles disposed on the support. The catalyst having such a dual particle structure shows excellent heat transfer capability and, thus, exhibits high selectivity to a target hydrocarbon. Therefore, the catalyst of the present invention is useful in a fixed-bed reactor for Fischer-Tropsch synthesis for producing hydrocarbons from synthetic gas.Type: GrantFiled: April 25, 2012Date of Patent: April 21, 2015Assignee: Korea Research Institute of Chemical TechnologyInventors: Kyoung Su Ha, Joo Young Cheon, Yun Jo Lee, Seung-Chan Baek, Geun Jae Kwak, Seon Ju Park, Ki Won Jun
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Patent number: 9012353Abstract: Disclosed are three-way catalysts that are able to simultaneously convert nitrogen oxides, carbon monoxide, and hydrocarbons in exhaust gas emissions into less toxic compounds. Also disclosed are three-way catalyst formulations comprising palladium (Pd)-containing oxygen storage materials. In some embodiments, the three-way catalyst formulations of the invention do not contain rhodium. Further disclosed are improved methods for making Pd-containing oxygen storage materials. The relates to methods of making and using three-way catalyst formulations of the invention.Type: GrantFiled: August 8, 2012Date of Patent: April 21, 2015Assignee: Clean Diesel Technologies, Inc.Inventors: Stephen J. Golden, Randal Hatfield, Jason D. Pless, Johnny T. Ngo
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Patent number: 8975208Abstract: The present invention provides an adsorbent for removing sulfur from cracking gasoline or diesel fuel. The adsorbent has excellent abrasion-resistance and desulfurization activity. The adsorbent comprises from about 5 to about 35 wt % of alumina, from about 3 to about 30 wt % of silica, from about 10 to about 80 wt % of at least one oxide of metal selected from Groups IIB and VB, from about 3 to about 30 wt % of at least one metal accelerant selected from Groups VIIB and VIII, and from about 0.5 to about 10 wt % of at least one oxide of metal selected from Groups IA and IIA, based on the total weight of the adsorbent.Type: GrantFiled: December 30, 2009Date of Patent: March 10, 2015Assignees: China Petroleum Chemical Corporation, Research Institute of Petroleum Processing, SinopecInventors: Jun Long, Huiping Tian, Wei Lin
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Patent number: 8962514Abstract: A hydrotreating catalyst that exhibits excellent levels of both desulfurization activity and denitrification activity. The hydrotreating catalyst is prepared by supporting molybdenum, cobalt and nickel on a carrier comprising aluminum, silicon, phosphorus and boron, and then performing a presulfiding treatment, and has an average stacking number for molybdenum sulfide slab that is greater than 1.0 but not more than 1.9. Also, a process for producing a hydrotreating catalyst that enables a hydrotreating catalyst having excellent levels of both desulfurization activity and denitrification activity to be produced with comparative ease. The process includes a first step of mixing an acidic aluminum salt aqueous solution and a basic aluminum salt aqueous solution in the presence of phosphate ions and silicate ions to achieve a pH of 6.5 to 9.Type: GrantFiled: March 18, 2010Date of Patent: February 24, 2015Assignee: JX Nippon Oil & Energy CorporationInventors: Hiroyuki Seki, Yoshiaki Fukui, Masanori Yoshida
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Patent number: 8946108Abstract: A structurally promoted, precipitated, Fischer-Tropsch catalyst that exhibits an RCAI-10 of 0-2.8 and/or produces less than 6 wt % fines after 5 hours ASTM Air Jet Attrition testing, due to formation via: preparing a nitrate solution by forming at least one metal slurry and combining the at least one metal slurry with a nitric acid solution; combining the nitrate solution with a basic solution to form a precipitate; structurally promoting the precipitate with at least one source of silicon to form a promoted mixture, wherein promoting comprises combining the precipitate with (a) silicic acid and one or more component selected from the group consisting of non-crystalline silicas, crystalline silicas, and sources of kaolin or (b) a component selected from the group consisting of non-crystalline silicas and sources of kaolin, in the absence of silicic acid; and spray drying the promoted mixture to produce catalyst having a desired particle size.Type: GrantFiled: June 2, 2014Date of Patent: February 3, 2015Assignee: RES USA, LLC.Inventors: Dawid J. Duvenhage, Belma Demirel
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Patent number: 8946114Abstract: A method of producing stable ferrous nitrate solution by dissolving iron in nitric acid to form a ferrous nitrate solution and maintaining the solution at a first temperature for a first time period, whereby the Fe(II) content of the ferrous nitrate solution changes by less than about 2% over a second time period. A method of producing stable Fe(II)/Fe(III) nitrate solution comprising ferrous nitrate and ferric nitrate and having a desired ratio of ferrous iron to ferric iron, including obtaining a stable ferrous nitrate solution; dissolving iron in nitric acid to form a ferric nitrate solution; maintaining the ferric nitrate solution at a second temperature for a third time period; and combining amounts of stable ferrous nitrate solution and ferric nitrate solution to produce the stable Fe(II)/Fe(III) nitrate solution. A method of preparing an iron catalyst is also described.Type: GrantFiled: May 29, 2009Date of Patent: February 3, 2015Assignee: Res USA, LLC.Inventors: Pandurang V. Nikrad, Jesse W. Taylor, Richard A. Bley, Danny M. Dubuisson, Sara L. Rolfe, Belma Demirel, Dawid J. Duvenhage, Harold A. Wright
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Patent number: 8945497Abstract: The invention concerns a process for the oxidation of organic compounds contained in a gas stream and comprises the step of introducing the gas stream containing the organic compounds together with sufficient oxygen to effect the desired amount of oxidation into an oxidation reactor containing an oxidation catalyst and maintaining the temperature of said gas stream at a temperature sufficient to effect oxidation, characterised in that the oxidation catalyst contains at least 0.01% by weight of ruthenium, cobalt or manganese.Type: GrantFiled: September 17, 2009Date of Patent: February 3, 2015Assignee: Johnson Matthey PLCInventors: Gareth Headdock, Kenneth George Griffin, Peter Johnston, Martin John Hayes
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Patent number: 8937203Abstract: The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The multifunctional catalysts are preferably used for converting acetic acid and ethyl acetate to ethanol. The catalyst is effective for providing an acetic acid conversion greater than 20% and an ethyl acetate conversion greater than 0%. The catalyst comprises a precious metal and one or more active metals on a modified support. The modified support includes a metal selected from the group consisting of tungsten, vanadium, and tantalum, provided that the modified support does not contain phosphorous.Type: GrantFiled: August 27, 2012Date of Patent: January 20, 2015Assignee: Celanese International CorporationInventors: Zhenhua Zhou, Heiko Weiner, Radmila Wollrab
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Patent number: 8932546Abstract: A catalytically active particulate filter is proposed which is suitable for use in an exhaust gas cleaning system for diesel engines. The particulate filter removes diesel soot particles from the exhaust gas and is also effective to oxidize carbon monoxide and hydrocarbons and to convert nitrogen monoxide at least proportionally into nitrogen dioxide. The particulate filter comprises a filter body (3) and two catalytically active coatings (1) and (2) which contain platinum and palladium, or platinum or palladium respectively, wherein the platinum content of the second catalytically active coating (2) is higher than the platinum content of the first catalytically active coating (1).Type: GrantFiled: January 29, 2013Date of Patent: January 13, 2015Assignee: Umicore AG & Co. KGInventors: Stephanie Frantz, Ulrich Goebel, Franz Dornhaus, Michael Schiffer
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Patent number: 8927454Abstract: An exhaust gas-purifying catalyst includes a support provided with one or more through-holes through which exhaust gas flows, and a catalytic layer supported by the support and containing an oxygen storage material. The exhaust gas-purifying catalyst includes a first section to which the exhaust gas is supplied, and a second section to which the exhaust gas having passed through the first section is supplied. The catalytic layer includes a layered structure of a first catalytic layer containing platinum and/or palladium and a second catalytic layer containing rhodium in the first catalytic section and further includes a third layer containing rhodium in the second section. The second section is smaller in oxygen storage material content per unit volumetric capacity than the first section.Type: GrantFiled: October 27, 2011Date of Patent: January 6, 2015Assignee: Cataler CorporationInventors: Minoru Itou, Michihiko Takeuchi, Tetsuya Shinozaki, Takaaki Kanazawa, Masaya Kamada, Tadashi Suzuki, Satoru Katoh, Naoki Takahashi
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Patent number: 8912115Abstract: The present invention is an improved method for preparing a heterogeneous, supported hydrogenation catalyst that comprises a Group VIII A metal and a catalyst support (for example, SiO2, with either a hydrophilic or a hydrophobic surface) via aqueous deposition precipitation as well as the catalyst prepared by said method.Type: GrantFiled: May 8, 2009Date of Patent: December 16, 2014Assignee: Dow Global Technologies LLCInventors: Michael M. Olken, Edward M. Calverley
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Patent number: 8906330Abstract: The present invention relates to a catalyst composition comprising a carrier substrate, a layer (i) coated on said carrier substrate comprising at least one precious group metal, a layer (ii) comprising Rh, and a layer (iii) comprising Pd and/or Pt and being substantially free of Ce, Ba and Rh, wherein the layer (iii) has a lower weight than the layer (i) or the layer (ii). Furthermore, the present invention relates to a method for treating an exhaust gas stream using said catalyst composition.Type: GrantFiled: May 4, 2010Date of Patent: December 9, 2014Assignee: BASF CorporationInventors: Marcus Hilgendorff, Wen Mei Xue, Cesar Tolentino
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Patent number: 8889078Abstract: A porous oxide catalyst includes porous oxide, and an oxygen vacancy-inducing metal which induces an oxygen vacancy in a lattice structure of a porous metal oxide.Type: GrantFiled: March 15, 2011Date of Patent: November 18, 2014Assignee: Samsung Electronics Co., Ltd.Inventors: Sang-min Ji, Hyun-chul Lee, Doo-hwan Lee, Seon-ah Jin
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Publication number: 20140336432Abstract: The present invention is related to the preparation of a metal lattice-doping catalyst in an amorphous molten state, and the process of catalyzing methane to make olefins, aromatics, and hydrogen using the catalyst under oxygen-free, continuous flowing conditions. Such a process has little coke deposition and realizes atom-economic conversion. Under the conditions encountered in a fixed bed reactor (i.e. reaction temperature: 750˜1200° C.; reaction pressure: atmospheric pressure; the weight hourly space velocity of feed gas: 1000˜30000 ml/g/h; and fixed bed), conversion of methane is 8-50%. The selectivity of olefins is 30˜90%. And selectivity of aromatics is 10˜70%. There is no coking. The reaction process has many advantages, including a long catalyst life (>100 hrs), high stability of redox and hydrothermal properties under high temperature, high selectivity towards target products, zero coke deposition, easy separation of products, good reproducibility, safe and reliable operation, etc.Type: ApplicationFiled: July 24, 2013Publication date: November 13, 2014Inventors: Xinhe Bao, Xiaoguang Guo, Guangzong Fang, Dehui Deng, Hao Ma, Dali Tan
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Patent number: 8883100Abstract: The present invention relates to a particle filter comprising a porous carrier body, an SCR active component and an oxidation catalyst, wherein the SCR active component is present as coating on the exhaust-gas entry surface and the inner surface of the porous carrier body and the oxidation catalyst as coating on the exhaust-gas exit surface of the porous carrier body. According to the invention the oxidation catalyst changes its function depending on operating conditions. In normal operation it serves as NH3 slip catalyst for oxidizing excess NH3 and during filter regeneration it operates according to the 3-way principle for converting NOx and CO. The invention also relates to a method for producing the particle filter, the use of the particle filter for treating exhaust gases from the combustion of fossil, synthetic or biofuels as well as an exhaust-gas cleaning system which contains the particle filter according to the invention.Type: GrantFiled: November 4, 2009Date of Patent: November 11, 2014Assignee: Sued-Chemie IP GmbH & Co. KGInventors: Martin Paulus, Klaus Wanninger
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Patent number: 8883669Abstract: The present invention relates to a hydrocracking catalyst comprising an acidic silica-alumina, an optional alumina, an effective quantity of at least one VIII Group metal component(s), an effective quantity of at least one VIB Group metal component(s) and an organic additive, wherein the organic additive is one or more selected from the group consisting of an oxygen-containing or nitrogen-containing organic compound, and the molar ratio of the organic additive to the VIII Group metal component(s) is 0.01-10. The present invention relates further to a process for producing the hydrocracking catalyst and use of the catalyst in a process for hydrocracking hydrocarbon oils. The hydrocracking catalyst provided according to the present invention shows a higher activity for aromatic hydrosaturating and ring-opening reaction, as compared with the prior art hydrocracking catalyst.Type: GrantFiled: December 3, 2010Date of Patent: November 11, 2014Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, SinopecInventors: Yichao Mao, Hong Nie, Jianwei Dong, Zhenlin Xiong, Zhihai Hu, Yahua Shi, Dadong Li
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Patent number: 8871669Abstract: A catalyst composition is provided comprising a homogeneous solid mixture having ordered directionally aligned tubular meso-channel pores having an average diameter in a range of about 1 nanometer to about 15 nanometers, wherein the homogeneous solid mixture is prepared from a gel formed in the presence of a solvent, modifier, an inorganic salt precursor of a catalytic metal, an inorganic precursor of a metal inorganic network, and a templating agent. The templating agent comprises an octylphenol ethoxylate having a structure [I]: wherein “n” is an integer having a value of about 8 to 20.Type: GrantFiled: May 28, 2010Date of Patent: October 28, 2014Assignee: General Electric CompanyInventors: Larry Neil Lewis, Oltea Puica Siclovan, Dan Hancu, Ashish Balkrishna Mhadeshwar, Ming Yin
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Publication number: 20140315386Abstract: Solid metal compound coated colloidal particles are made through a process by coating metal compounds onto colloidal particle surfaces. More specifically, metal compound precursors react with the base solution to form solid metal compounds. The solid metal compounds are deposited onto the colloidal particle surfaces through bonding. Excess ions are removed by ultrafiltration to obtain the stable metal compound coated colloidal particle solutions. Chemical mechanical polishing (CMP) polishing compositions using the metal compound coated colloidal particles prepared by the process as the solid state catalyst, or as both catalyst and abrasive, provide uniform removal profiles across the whole wafer.Type: ApplicationFiled: March 25, 2014Publication date: October 23, 2014Applicant: AIR PRODUCTS AND CHEMICALS, INC.Inventors: Hongjun Zhou, Xiaobo Shi, James A. Schlueter, Jo-Ann T. Schwartz
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Patent number: 8858904Abstract: Described is a catalyzed soot filter wherein the inlet coating of the filter comprises an oxidation catalyst comprising platinum (Pt) and optionally palladium (Pd), wherein the outlet coating of the filter comprises an oxidation catalyst comprising Pd and optionally Pt, wherein the Pt concentration in the outlet coating is lower than the Pt concentration in the inlet coating and wherein the weight ratio of Pt:Pd in the outlet coating is in the range of from 0:1 to 2:1; and wherein the inlet coating and the outlet coating are present on the wall flow substrate at a coating loading ratio in the range of from 0.5 to 1.5, calculated as ratio of the loading of the inlet coating (in g/inch3 (g/(2.54 cm)3)):loading of the outlet coating (in g/inch3 (g/(2.54 cm)3)). Systems include such catalyzed soot filters, methods of diesel engine exhaust gas treatment and methods of manufacturing catalyzed soot filters are also described.Type: GrantFiled: February 22, 2011Date of Patent: October 14, 2014Assignee: BASF CorporationInventors: Alfred Helmut Punke, Gerd Grubert, Yuejin Li, Ruediger Wolff, Stanley Roth, Torsten Müller-Stach, Attilio Siani, Kenneth Voss, Torsten Neubauer
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Publication number: 20140275686Abstract: The present invention relates generally to catalysts and methods for use in olefin production. More particularly, the present invention relates to novel amorphously supported single-center, Lewis acid metal ions and use of the same as catalysts.Type: ApplicationFiled: March 14, 2013Publication date: September 18, 2014Inventor: Uchicago Argonne, LLC
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Publication number: 20140274666Abstract: A structurally promoted, precipitated, Fischer-Tropsch catalyst that exhibits an RCAI-10 of 0-2.8 and/or produces less than 6 wt % fines after 5 hours ASTM Air Jet Attrition testing, due to formation via: preparing a nitrate solution by forming at least one metal slurry and combining the at least one metal slurry with a nitric acid solution; combining the nitrate solution with a basic solution to form a precipitate; structurally promoting the precipitate with at least one source of silicon to form a promoted mixture, wherein promoting comprises combining the precipitate with (a) silicic acid and one or more component selected from the group consisting of non-crystalline silicas, crystalline silicas, and sources of kaolin or (b) a component selected from the group consisting of non-crystalline silicas and sources of kaolin, in the absence of silicic acid; and spray drying the promoted mixture to produce catalyst having a desired particle size.Type: ApplicationFiled: June 2, 2014Publication date: September 18, 2014Applicant: RENTECH, INC.Inventors: Dawid J. DUVENHAGE, Belma DEMIREL
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Patent number: 8791041Abstract: A method of producing a Fischer-Tropsch catalyst by preparing a nitrate solution, wherein preparing comprises forming at least one metal slurry and combining the at least one metal slurry with a nitric acid solution; combining the nitrate solution with a basic solution to form a precipitate; promoting the precipitate to form a promoted mixture, wherein promoting comprises combining the precipitate with (a) silicic acid and one or more selected from the group consisting of non-crystalline silicas, crystalline silicas, and sources of kaolin or (b) at least one selected from non-crystalline silicas and sources of kaolin, in the absence of silicic acid; and spray drying the promoted mixture to produce catalyst having a desired particle size. Catalyst produced by the disclosed method is also described.Type: GrantFiled: May 28, 2010Date of Patent: July 29, 2014Assignee: RENTECH, Inc.Inventors: Dawid J. Duvenhage, Belma Demirel
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Patent number: 8785707Abstract: A catalyst that comprises at least one binder and at least one crystallized material with hierarchized and organized porosity in the fields of microporosity and mesoporosity is described, whereby said crystallized material consists of at least two elementary spherical particles, each of said particles comprising a mesostructured silicon-oxide-based matrix that has a mesopore diameter of between 1.5 and 30 nm and that has microporous and crystallized walls with a thickness of between 1 and 60 nm, whereby said elementary spherical particles have a maximum diameter of 200 microns. Said catalyst is used in a process for oligomerization of an olefinic feedstock that contains hydrocarbon molecules that have 2 to 12 carbon atoms per molecule.Type: GrantFiled: April 28, 2009Date of Patent: July 22, 2014Assignee: IFP Energies NouvellesInventors: Amandine Cabiac, Alexandra Chaumonnot, Laurent Simon
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Patent number: 8758599Abstract: One exemplary embodiment can be a catalyst for catalytic reforming of naphtha. The catalyst can have a noble metal including one or more of platinum, palladium, rhodium, ruthenium, osmium, and iridium, a lanthanide-series metal including one or more elements of atomic numbers 57-71 of the periodic table, and a support. Generally, an average bulk density of the catalyst is about 0.300-about 0.620 gram per cubic centimeter, and an atomic ratio of the lanthanide-series metal:noble metal is less than about 1.3:1. Moreover, the lanthanide-series metal can be distributed at a concentration of the lanthanide-series metal in a 100 micron surface layer of the catalyst less than about two times a concentration of the lanthanide-series metal at a central core of the catalyst.Type: GrantFiled: July 15, 2011Date of Patent: June 24, 2014Assignee: UOP LLCInventors: Mark Paul Lapinski, Paul Barger
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Publication number: 20140155670Abstract: The present invention provides a catalyst including a mesoporous silica nanoparticle and a catalytic material comprising iron. In various embodiments, the present invention provides methods of using and making the catalyst. In some examples, the catalyst can be used to hydrotreat fatty acids or to selectively remove fatty acids from feedstocks.Type: ApplicationFiled: August 30, 2013Publication date: June 5, 2014Applicant: IOWA STATE UNIVERSITY RESEARCH FOUNDATION, INC.Inventors: Igor Ivan Slowing, Kapil Kandel
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Patent number: 8734743Abstract: Described is a nitrogen oxide storage catalyst comprising: a substrate; a first washcoat layer provided on the substrate, the first washcoat layer comprising a nitrogen oxide storage material, a second washcoat layer provided on the first washcoat layer, the second washcoat layer comprising a hydrocarbon trap material, wherein the hydrocarbon trap material comprises substantially no element or compound in a state in which it is capable of catalyzing selective catalytic reduction, preferably wherein the hydrocarbon trap material comprises substantially no element or compound in a state in which it is capable of catalyzing a reaction wherein nitrogen oxide is reduced to N2, said catalyst further comprising a nitrogen oxide conversion material which is either comprised in the second washcoat layer and/or in a washcoat layer provided between the first washcoat layer and the second washcoat layer.Type: GrantFiled: June 9, 2011Date of Patent: May 27, 2014Assignee: BASF SEInventors: Torsten W. Müller-Stach, Susanne Stiebels, Edith Schneider, Torsten Neubauer
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Patent number: 8716160Abstract: This invention relates to the field of Fischer-Tropsch catalysis, in particular to activation of a Fischer-Tropsch catalyst. More particularly the invention relates to a method of activating an iron based Fischer-Tropsch catalyst which includes iron in a positive oxidation state by contacting in a reactor said iron based catalyst with a reducing gas selected from the group consisting of CO and a combination of H2 and CO; at a temperature of at least 245° C. and below 280° C.; at a reducing gas pressure of above 0.5 MPa and not more than 2.2 MPa; and at a GHSV of total gas fed to the reactor of at least 6000 ml(N)/g cat/h, thereby reducing the iron that is in a positive oxidation step in the catalyst.Type: GrantFiled: August 5, 2008Date of Patent: May 6, 2014Assignee: Sasol Technology (PTY) LimitedInventors: Johannes Jacobus Huyser, Matthys Josephus Janse van Vuuren, Ryno Kotze
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Patent number: 8683787Abstract: An exhaust gas purifying catalyst (1) of the present invention includes anchor/promoter simultaneous enclosure particles (5) including catalyst units (13) which contain: noble metal particles (8); and anchor particles (9) as an anchor material of the noble metal particles (8) supporting the noble metal particles (8); promoter units (14) which are provided not in contact with the noble metal particles (8) and contain first promoter particles (11) having an oxygen storage and release capacity; and an enclosure material (12) which encloses both the catalyst units (13) and the promoter units (14), and separates the noble metal particles (8) and the anchor particles (9) in the catalyst units (13) from the first promoter particles (11) in the promoter units (14). The exhaust gas purifying catalyst (1) further includes second promoter particles (6) which have the oxygen storage and release capacity, and are not enclosed in the anchor/promoter simultaneous enclosure particles (5) by the enclosure material (12).Type: GrantFiled: November 15, 2010Date of Patent: April 1, 2014Assignee: Nissan Motor Co., Ltd.Inventors: Takamasa Nakagawa, Masanori Nakamura, Misaki Fujimoto, Naoki Kachi
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Patent number: 8673804Abstract: The present invention relates to the use of atomic layer deposition (ALD) techniques to enhance the acid catalytic activity of nanoporous materials.Type: GrantFiled: June 7, 2010Date of Patent: March 18, 2014Assignees: Katholieke Universiteit Leuven, Universiteit GentInventors: Johan Martens, Davy Deduytsche, Christophe Detavernier, Sreeprasanth Pulinthanathu Sree
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Patent number: 8673806Abstract: The invention concerns catalysts comprising (i) a cladded catalyst support comprising (a) a core which comprises alumina particles and (b) about 1 to about 40 weight percent silica cladding, based on the weight of the cladded catalyst support, on the surface of the core; the catalyst support having a BET surface area of greater than 20 m2/g and a porosity of at least about 0.2 cc/g; and (ii) 0.1 to 10 weight percent, based on the weight of the catalyst, of catalytically active transition metal on the surface of the cladded catalyst support; wherein the catalyst support has a normalized sulfur uptake (NSU) of up to 25 ?g/m2. The invention also concerns the production and use of such catalysts.Type: GrantFiled: January 7, 2010Date of Patent: March 18, 2014Assignee: W.R. Grace & Co.-Conn.Inventors: Stephen R. Schmidt, David M. Chapman, Manoj M. Koranne, Michael D. Jensen
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Patent number: 8664146Abstract: A bulk metal oxide catalyst composition of the general formula (X)b(M)c(Z)d(O)e??(I) wherein X represents at least one non-noble Group VIII metal; M represents at least one non-noble Group VIb metal; Z represents one or more elements selected from aluminum, silicon, magnesium, titanium, zirconium, boron, and zinc; one of b and c is the integer 1; and d and e and the other of b and c each are a number greater than 0 such that the molar ratio of b:c is in the range of from 0.5:1 to 5:1, the molar ratio of d:c is in the range of from 0.2:1 to 50:1, and the molar ratio of e:c is in the range of from 3.7:1 to 108:1; is prepared by controlled (co)precipitation of component metal compounds, refractory oxide material, and alkali compound in protic liquid. Resulting compositions find use in hydrotreatment processes involving particularly hydrodesulphurization and hydrodenitrification.Type: GrantFiled: November 17, 2011Date of Patent: March 4, 2014Assignee: Shell Oil CompanyInventors: Laszlo Domokos, Hermanus Jongkind, Johannes Anthonius Robert Van Veen
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Patent number: 8609578Abstract: An exhaust gas purifying catalyst is constituted by: noble metal particles (1); first compounds (2) which support the noble metal particles (1); second compounds (3) different in type from the first compounds (2); and oxides (4) which surround the noble metal particles (1), the first compounds (2) and the second compounds (3). A median diameter of the first compounds (2) and a median diameter of the second compounds (3) satisfy a relationship of a following inequality: median diameter of first compounds<median diameter of second compounds.Type: GrantFiled: June 30, 2009Date of Patent: December 17, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Masanori Nakamura, Yoshiaki Hiramoto, Hiroto Kikuchi, Hironori Wakamatsu, Kazuyuki Shiratori, Tetsuro Naito, Katsuo Suga
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Patent number: 8586501Abstract: According to various embodiments, a catalyst composition includes a catalytic metal secured to a porous substrate. The substrate has pores that are templated. The substrate is a product of adding a substrate precursor to a water-in-oil microemulsion including a catalytic metal salt, a solvent, a templating agent, and water.Type: GrantFiled: October 4, 2010Date of Patent: November 19, 2013Assignee: General Electric CompanyInventors: Larry Neil Lewis, Robert Edgar Colborn, Ashish Balkrishna Mhadeshwar, Dan Hancu
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Patent number: 8569549Abstract: A catalyst comprising a first metal, a silicaceous support, and at least one metasilicate support modifier, wherein at least 1 wt. % of the at least one metasilicate support modifier is crystalline in phase, as determined by x-ray diffraction. The invention also relates to processes for forming such catalysts, to supports used therein, and to processes for hydrogenating acetic acid in the presence of such catalysts.Type: GrantFiled: February 1, 2011Date of Patent: October 29, 2013Assignee: Celanese International CorporationInventors: Heiko Weiner, Victor J. Johnston
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Patent number: 8513156Abstract: A catalyst for the manufacture of alkylene oxide, for example ethylene oxide, by the vapor-phase epoxidation of alkene containing impregnated silver and at least one efficiency-enhancing promoter on an inert, refractory solid support, said support incorporating a sufficient amount of zirconium component (present and remaining substantially as zirconium silicate) as to enhance at least one of catalyst activity, efficiency and stability as compared to a similar catalyst which does not contain the zirconium component.Type: GrantFiled: July 30, 2010Date of Patent: August 20, 2013Inventors: Juliana G. Serafin, Seyed R. Seyedmonir, Albert C. Liu, Hwaili Soo, Thomas Szymanski
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Patent number: 8501132Abstract: A nanocomposite particle, its use as a catalyst, and a method of making it are disclosed. The nanocomposite particle comprises titanium dioxide nanoparticles, metal oxide nanoparticles, and a surface stabilizer. The metal oxide nanoparticles are formed hydrothermally in the presence of the titanium dioxide nanoparticles. The nanocomposite particle is an effective catalyst support, particularly for DeNOx catalyst applications.Type: GrantFiled: December 5, 2011Date of Patent: August 6, 2013Assignee: Cristal USA Inc.Inventors: Guoyi Fu, Steven M. Augustine
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Patent number: 8486853Abstract: An exhaust gas purifying catalyst (1) according to the present invention includes noble metal particles (6), a first compound (7) supporting the noble metal particles (6), and a second compound (9) disposed not in contact with the noble metal particles (6) and having an oxygen storage capacity. An average distance between the first compound (7) and the second compound (9) is between 5 nm and 300 nm.Type: GrantFiled: March 4, 2010Date of Patent: July 16, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Kazuyuki Shiratori, Katsuo Suga, Masanori Nakamura, Hironori Wakamatsu, Hiroto Kikuchi, Tetsuro Naito, Jun Ikezawa
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Publication number: 20130172599Abstract: A silica-based material comprising: silicon; aluminum; at least one fourth period element selected from the group consisting of iron, cobalt, nickel and zinc; and at least one basic element selected from the group consisting of alkali metal elements, alkali earth metal elements and rare earth elements, wherein the silica-based material comprises 42 to 90 mol % of the silicon, 3 to 38 mol % of the aluminum, 0.5 to 20 mol % of the fourth period element and 2 to 38 mol % of the basic element, based on a total mole of the silicon, the aluminum, the fourth period element and the basic element.Type: ApplicationFiled: September 16, 2010Publication date: July 4, 2013Applicant: ASAHI KASEI CHEMICALS CORPORATIONInventors: Ken Suzuki, Tatsuo Yamaguchi, Chihiro Iitsuka
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Patent number: 8455390Abstract: An exhaust gas purifying catalyst includes a monolithic substrate (2), and a transition metal oxide layer (3) formed in the monolithic substrate (2). The transition metal oxide layer (3) contains transition metal oxide powder including: transition metal oxide particles (10); a first compound (20) on which the transition metal oxide particles (10) are supported; and a second compound (30) that surrounds a single body or an aggregate of the transition metal oxide particles (10) and the first compound (20).Type: GrantFiled: June 23, 2009Date of Patent: June 4, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Hiroto Kikuchi, Masanori Nakamura, Hironori Wakamatsu, Katsuo Suga, Toshiharu Miyamura, Jun Ikezawa, Tetsuro Naito, Junji Ito
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Patent number: 8455391Abstract: An exhaust gas purifying catalyst (1) includes: a three-dimensional structural substrate (10) having a plurality of cells (11) partitioned by cell walls (12) having pores (13); and catalyst layers (20) formed in the three-dimensional structural substrate (10). The catalyst layers (20) have pore-cover portions (22) formed on surfaces (13a) of the pores (13) of the cell walls (12). In addition, the catalyst layers (20) of the pore-cover portions (22) have activated pores (22a) with a pore diameter of 0.1 micrometers to 10 micrometers. In the exhaust gas purifying catalyst (1), the obstruction of the vent holes (pores (13)) in the catalyst layers (20) can be controlled, and the pressure loss can be reduced.Type: GrantFiled: March 30, 2009Date of Patent: June 4, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Yasunari Hanaki, Hiroshi Akama, Hitoshi Onodera, Toru Nishizawa, Yoshiaki Hiramoto, Hideaki Morisaka, Masahiro Takaya
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Publication number: 20130130894Abstract: Methods of fabricating nano-catalysts are described. In some embodiments the nano-catalyst is formed from a powder-based substrate material and is some embodiments the nano-catalyst is formed from a solid-based substrate material. In some embodiments the substrate material may include metal, ceramic, or silicon or another metalloid. The nano-catalysts typically have metal nanoparticles disposed adjacent the surface of the substrate material. The methods typically include functionalizing the surface of the substrate material with a chelating agent, such as a chemical having dissociated carboxyl functional groups (—COO), that provides an enhanced affinity for metal ions. The functionalized substrate surface may then be exposed to a chemical solution that contains metal ions. The metal ions are then bound to the substrate material and may then be reduced, such as by a stream of gas that includes hydrogen, to form metal nanoparticles adjacent the surface of the substrate.Type: ApplicationFiled: January 14, 2013Publication date: May 23, 2013Applicant: Babcock & Wilcox Technical Services Y-12, LLcInventor: Babcock & Wilcox Technical Services Y-12, LLc
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Patent number: 8435912Abstract: A supported and sulphur-containing catalyst is described, comprising; a porous support constituted by an organic-inorganic hybrid material for which the covalent bond between the organic and inorganic phases conforms to the formula M-O—Z—R where M represents at least one metal constituting the inorganic phase, Z at least one heteroelement from among phosphorus and silicon and R an organic fragment, at least one metal of group VIB and/or of group VB and/or of group VIII. The invention also relates to the use of this catalyst for the hydrorefining and the hydroconversion of hydrocarbon-containing feedstocks such as petroleum fractions, fractions from coal or biomass or hydrocarbons produced from natural gas.Type: GrantFiled: July 6, 2007Date of Patent: May 7, 2013Assignee: IFP Energies NoevellesInventors: Alexandra Chaumonnot, Denis Guillaume, Benoit Fremon, Karin Marchand, Renaud Revel
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Publication number: 20130109561Abstract: An iron-based Fischer-Tropsch catalyst comprising magnetite and characterized by integrable X-ray diffraction reflections corresponding to (311), (511), (440), and (400), such that the relative intensity of the (400) reflection to the (300) reflection is less than about 39%. A method of preparing an activated iron-based Fischer-Tropsch catalyst by providing a precipitated catalyst comprising oxides including at least iron oxide; and activating the precipitated catalyst to provide the activated iron-based Fischer-Tropsch catalyst, wherein activating the precipitated catalyst comprises exposing the precipitated catalyst to an activation gas and increasing the temperature from a first temperature to a second temperature at a ramp rate, whereby the ratio of the intensity of the (400) reflection of the activated iron-based Fischer-Tropsch catalyst to the intensity of the (311) reflection thereof is less than 38%.Type: ApplicationFiled: October 15, 2012Publication date: May 2, 2013Applicant: Rentech, Inc.Inventor: Karl C. KHARAS
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Patent number: 8415267Abstract: Core-shell nanoparticles having a core material and a mesoporous silica shell, and a method for manufacturing the core-shell nanoparticles are provided.Type: GrantFiled: June 4, 2012Date of Patent: April 9, 2013Assignee: Korea University Research and Business FoundationInventor: Kwangyeol Lee
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Patent number: 8410014Abstract: Especially physically stable metal oxide catalyst supports are prepared by suspending a metal oxide in a continuous phase, activating by fine dispersion, coagulation to a viscoelastic mass, shaping, drying, and calcining. The catalyst support thus prepared may be treated with catalytic agents to produce supported catalysts for olefin oxidation.Type: GrantFiled: December 6, 2007Date of Patent: April 2, 2013Assignee: Wacker Chemie AGInventors: Roland Heidenreich, Hans-Jurgen Eberle, Johann Weis