Abstract: The present invention broadly relates to a catalyst system for promoting oxidation-reduction reactions of the exhaust gases produced by an internal combustion engine wherein the catalyst comprises a two-stage system of a first-stage nitric oxide removal (by reduction) catalyst and a second-stage carbon monoxide and hydrocarbon removal (by oxidation) catalyst. The first-stage catalyst comprises between about 0.1 and 3% by weight tungsten carried on a support material comprising mostly .gamma.-alumina. The second-stage catalyst is an oxidation catalyst such as platinum on alumina.

Abstract: A catalyst contains at least one Group VIII metal and/or Group VIII metal oxide deposited on internal surfaces of a support which contains a sintered agglomerate substrate which is preferably coated with a hydrated metal oxide.

Abstract: A catalyst composition containing one or more binary oxides of palladium and rare earth metal such as Ce, La, Nd, Pr and/or Sm. The catalyst composition is used for the catalytic combustion of gaseous combustion mixtures of oxygen and carbonaceous fuels such as methane, e.g., a natural gas/air combustion mixture. Specific preferred binary oxides may be, for example, M.sub.2 O.sub.3.sup.. PdO (e.g., La.sub.2 O.sub.3.sup.. PdO) or 2M.sub.2 O.sub.3.sup.. PdO, wherein in each case M Is La, Nd or Sm. A process of combusting gaseous carbonaceous fuels includes contacting a catalyst as described above under combustion conditions, e.g., 925.degree. C. to 1650.degree. C. and 1 to 20 atmospheres pressure, to carry out sustained combustion of the combustion mixture, including catalytically supported thermal combustion. Regeneration of over-temperatured M.sub.2 O.sub.3.sup.. PdO catalyst is also provided for.

Abstract: The invention relates to a catalyst comprising a rare metal of Group VIII of the Periodic Table of Elements which has been deposited on an inert support and which has been used to dehalogenate .alpha.-halogenated carboxylic acids in the presence of hydrogen, and a rare metal of Group VIII of the Periodic Table of Elements which has been deposited on an inert support and which is such that the granulometry of b) is very much lower than that of a) to form a homogeneous mixture as a result of the action of currents of .alpha.-halogenated carboxylic acid and hydrogen.It is particularly useful for regenerating palladium catalysts used in the purification of crude monochloroacetic acid.

Abstract: The invention relates to a novel catalyst for the selective hydrogenation of unsaturated hydrocarbons. It is characterized in that the catalyst contains a group VIII metal deposited on a support previously modified by an element chosen from within group IIIA constituted by gallium and indium.

Abstract: High-strength, non-agglomerated uniform porous microspheres of silica produced by spray drying a mixture comprising a colloidal silica sol and an additive selected from ammonium citrate or urea; an attrition resistant catalytic composite consisting essentially of metal crystallites such as palladium, platinum-palladium on said silica microsphere and method for preparing the same; and an improved process for making hydrogen peroxide from the direct combination of hydrogen and oxygen in the presence of said attrition resistant catalytic composite.

Abstract: A porous catalyst support which may be used in a catalytic converter for treating automotive exhaust gases. The support comprises a substrate having a multichannel structure of generally thin walls and washcoat particles of colloidal particle size mainly or wholly within the pores of the walls so as to increase open frontal area and reduce back pressure. Substrate is either ceramic or metal. In a ceramic substrate with microcracks in the walls, the washcoat colloidal dispersion is free of soluble inorganic constituents and the particles do not fill the microcracks so as to prevent undesirable increase in thermal expansion and corresponding decrease in thermal shock resistance.

Abstract: A process and novel catalyst for the carbonylation of one or more of alcohols, ethers and ether alcohols to esters and, optionally, to carboxylic acids. The reaction is effected in the vapor state over a solid catalyst comprising a polyoxometalate anion in which the metal is at least one taken from Group V and VI of the Periodic Chart of the Elements complexed with a cation from a member of Group VIIIA of the Periodic Chart of the Elements. Preferably, the catalyst is deposited on a support that is inert to the reaction. The preferred support is silica.

Abstract: The present invention provides a poisoning-resistant catalyst for combustion of CO and inflammable gases which comprises an inorganic carrier, a noble metal active ingredient supported on said inorganic carrier, and silica supported on said noble metal active ingredient, said noble metal active ingredient comprising at least one member selected from the group consisting of Pt, Rh and Pd, the surface of said catalyst being richer in silica and the inner part of said catalyst becoming richer in said noble metal active ingredient the deeper from the surface said inner part becomes; and a catalytic combustion apparatus for burning inflammable gases in a starting gas by the use of said catalyst. Said catalyst has a high resistance to poisoning and has a high level of activity at a low temperature of 200.degree. C. or lower.

Abstract: There is provided a method for preparing organic-swelled layered silicate by direct crystallization from an alkaline reaction mixture containing a source of silicon oxide and organic onium compound, e.g., a cetyltrimethylammonium salt. Layered silicates containing interlayer polymeric chalcogenide are prepared by contacting the organic-swelled layered silicate with a source of polymeric chalcogenide, e.g., tetraethylorthosilicate.

Abstract: This invention is a combustion process having a series of stages in which the fuel is stepwise combusted using specific catalysts and catalytic structures and, optionally, a final homogeneous combustion zone. The choice of catalysts and the use of specific structures, including those employing integral heat exchange, results in a catalyst support which is stable due to its comparatively low temperature and yet the product combustion gas is at a temperature suitable for use in a gas turbine, furnace, boiler, or the like, but has low NO.sub.x content.

Abstract: A catalyst is described for the preparation of isobutene by dehydroisomerization of n-butane consisting of a solid, granular support of porous gamma-alumina on the surface of which catalytic quantities of platinum, silica and preferably also one or more promotors are deposited. In a preferred form of embodiment this catalyst is used with a second catalyst which may be formed of Boralite B or a solid granular support gamma-alumina on the surface of which catalytic quantities of silica are deposited.The present invention relates also to the process of dehydroisomerization of n-butane to isobutene in which the catalyst is used and the relative operating conditions.

Abstract: This invention is a catalyst comprising palladium on a support containing zirconium and a partial combustion process in which the fuel is partially combusted using that catalyst. The choice of catalysts and supports solves a problem dealing with the long term stability of palladium as a partial combustion catalyst. The catalyst structure is stable in operation, has a comparatively low operating temperature, has a low temperature at which oxidation begins, and yet is not susceptible to temperature "runaway". The combustion gas produced by the catalytic process typically is at a temperature below the autocombustive temperature and may be used at that temperature or it may be fed to other combustion stages for further use in a gas turbine, furnace, boiler, or the like.

Abstract: This invention is a catalyst structure having integral heat exchange surfaces and a method for using the structure in highly exothermic processes, such as a combustion process, while maintaining the catalyst and the structure wall at a temperature below the adiabatic combustion temperature.

Abstract: The invention relates to a process for the preparation of a catalyst which contains palladium and/or compounds thereof and alkali metal compounds, and additionally cadmium compounds and/or gold and/or compounds thereof, on support particles which have been pressed from SiO.sub.2 or an iO.sub.2 -Al.sub.2 O.sub.3 mixture with the aid of a binder which comprisesa) washing the roasted support particles with an acid which does not react with SiO.sub.2 or SiO.sub.2 -Al.sub.2 O.sub.3 mixtures, until no further cations of the binder employed during pressing of the support particles are released from the support particles;b) then impregnating the support particles with palladium, and gold or cadmium;c) then bringing the impregnated support particles into contact with a solution of a base at least until the thickness of the nobel metal shell generated in this way on the support particles no longer changes substantially; andd) then impregnating the support particles with an alkali metal compound.

Abstract: A hydrogen-absorbing composition and method for making such a composition. The composition comprises a metal hydride, preferably palladium, deposited onto a porous substrate such as kieselguhr, for use in hydrogen-absorbing processes. The composition is made by immersing a substrate in a concentrated solution containing palladium, such as tetra-amine palladium nitrate. Palladium from the solution is deposited onto the porous substrate, which is preferably in the form of kieselguhr particles. The substrate is then removed from the solution, calcined, and heat treated. This process is repeated until the desired amount of palladium has been deposited onto the substrate.

Abstract: A catalyst having high temperature (800.degree.-1050.degree. C.) stability and improved three-way automotive exhaust gas catalyst activity at high temperatures, comprising an outer catalytic coating of binary La-Pd oxide (La.sub.2 Pd.sub.2 O.sub.5 or La.sub.4 PdO.sub.7) calcined and supported on a catalyst-supporting substrate, the oxide being present in an amount to provide 15-150 g of Pd per cubic foot of the substrateA method of making binary La-Pd oxides useful as an automotive exhaust catalyst operative at high temperatures, comprising heating in an oxidizing atmosphere a mixture containing La compounds and Pd compounds in a La:Pd ratio of 1:1 or 4:1, the heating being staged to first heat slowly from about 50.degree. C. to start decomposition of the compounds and thereafter retaining the residue at an elevated temperature to stimulate growth of crystalline binary La-Pd oxides and to calcine the crystalline oxides.

Abstract: A process is described for redispersing agglomerated metal on a catalyst. The catalyst comprises noble metal on a low acidity oxide support, and the process comprises contacting the catalyst with a gas stream containing about 3 to about 6 Torr chlorine and about 250 to about 750 Torr oxygen under conditions sufficient to achieve redispersion.

Abstract: The present invention is a process for the production of silanes from the contact of silicon metal or a silicon containing material with hydrogen chloride. The described process employs a metal or metal compound on a solid support as a catalyst which increases the production of tetrachlorosilane. The metal or metal compound is selected from a group consisting of palladium and palladium compounds, rhodium and rhodium compounds, platinum and platinum compounds, iridium and iridium compounds, tin and tin compounds, nickel and nickel compounds, and aluminum and aluminum compounds. The process is run at a temperature of about 250.degree. C. to 500.degree. C.

Abstract: Chemically and thermally stable monolithic catalysts are disclosed having platinum or alkali metal-vanadium active phases for use in the conversion of sulfur dioxide to sulfur trioxide. The platinum catalyst comprises a foraminous ceramic support which has at its wall surfaces a high surface area substrate for an active catalyst phase, and a combination of a platinum active phase and a promoter on the substrate. The substrate preferably comprises silica, provided, for example, by application of a silica washcoat. The promoter is selected from among compounds of zirconium, hafnium and titanium.The alkali-vanadium catalyst comprises a foraminous ceramic support having a porous silica substrate for the active phase at its foraminal wall surfaces. An alkali metal-vanadium active catalyst is in the pores of the porous silica.

Abstract: The present invention relates to a process and a catalyst for the fluid bed incineration of a combustible hydrocarbon feedstock. The process comprises contacting the feedstock with a mixture of a fluidized heat transfer media and a combustion promoter catalyst, in the presence of an oxygen-containing gas stream in excess of that required for complete combustion of the carbon monoxide formed, at feedstock combustion conditions. The combustion promoter catalyst consists essentially of particulate with a particle size of greater than 150 microns and includes a promoter metal present in an amount to provide a substantially carbon monoxide-free flue gas.

Abstract: High-strength, non-agglomerated uniform porous microspheres of silica produced by spray drying a mixture comprising a colloidal silica sol and an additive selected from ammonium citrate or urea; an attrition resistant catalytic composite consisting essentially of metal crystallites such as palladium, platinum-palladium on said silica microsphere and method for preparing the same; and an improved process for making hydrogen peroxide from the direct combination of hydrogen and oxygen in the presence of said attrition resistant catalytic composite.

Abstract: A catalyst is disclosed made from a porous inorganic carrier material impregnated with a metal component selected from palladium, rhodium, mixtures of palladium and rhodium, and mixtures of palladium and a metal of the copper group, in which the carrier has a bimodal pore radius distribution with a first pore radius distribution maximum in the range of up to 400 .ANG., preferably 50 to 350 .ANG., and with a proportion of at least 20%, relative to the overall pore volume, of macropores having a radius of at least 2,000 .ANG., preferably 5,000 to 20,000 .ANG..

Abstract: Oxide supported metal catalysts have an additional metal present in intimate association with the metal catalyst to enhance catalytic activity. In a preferred mode, iridium or another Group VIII metal catalyst is supported on a titania, alumina, tungsten oxide, silica, or composite oxide support. Aluminum ions are readsorbed onto the support and catalyst, and reduced during calcination. The aluminum can be added as aluminum nitrate to the iridium impregnate solution, e.g. chloroiridic acid.

Abstract: The hydrogenation of unsaturated polymers is effected employing a heterogeneous catalyst comprising a Group VIII metal and a porous support wherein the porous support is characterized by a pore size distribution such that at least 95% of the pore volume is defined by pores having diameters greater than 450 angstroms and the ratio of metal surface area to carrier surface area is in the range from about 0.07-0.75:1.

Abstract: Improved sulfur tolerant platinum group metal catalysts exhibiting superior performance for the oxidative removal of CO and hydrocarbons from waste gas streams at low temperatures. The catalyst comprises at least one platinum group metal and at least one of silica, titania, zirconia, zeolite, and alpha-alumina.

Abstract: A process for the selective oxidation of carbon monoxide from a mixture of organics over a supported platinum or palladium catalyst.

Abstract: Process for applying a catalyst layer (4) composed of noble metals and/or noble-metal compounds to a ceramic carrier (1), in which process at least one ceramic intermediate layer (2) based on a glaze is applied, subjected to a heat treatment and cooled down. The catalyst layer (4) is in turn deposited as a chemical, electrochemical or physical deposit. Variants with .gamma.-Al.sub.2 O.sub.3 intermediate layer or with SiO.sub.2 intermediate layer or with Si intermediate layer.

Abstract: The invention is a three-way catalyst of active aluminum oxide, palladium, rhodium and cerium dioxide. If Al.sub.2 O.sub.3 is present as bulk carrier, the catalyst contains 5-20% by weight CeO.sub.2 and if Al.sub.2 O.sub.3 is present as a coating on a honeycombed, inert carrier, it contains 25-50% by weight CeO.sub.2.

Abstract: Disclosed is a catalyst for reforming gasoline boiling range naphthas which catalysts are comprised of Pt and Re on alumina and a modifier comprised of at least 100 to 500 wppm Si and 10 wppm of one or more alkaline earth metals selected from Ca, Mg, Ba, and Sr wherein the total amount of modifier does not exceed about 5000 wppm.

Abstract: Compositions of matter useful as catalysts in heterogeneous reactions and comprising metal atom clusters supported on inorganic supports such as silica, alumina or zeolites are prepared by vaporizing the metal at low temperatures and pressures into an environment of ethylene and a gaseous inert solvent. A metal-ethylene complex, protected by solvent molecules is formed. The complex is melted to liquid phase and used to impregnate the support. Then the material is warmed to ambient temperature to remove the solvent, decompose the complex and form monatomic or clusters of metal on the support.

Abstract: The invention is a three-way catalyst of active aluminum oxide, palladium, platinum and cerium dioxide. If Al.sub.2 O.sub.3 is present as bulk carrier, the catalyst contains 5-20% by weight CeO.sub.2 and if Al.sub.2 O.sub.3 is present as a coating on a honeycombed, inert carrier, it contains 25-50% by weight CeO.sub.2.

Abstract: A process for producing hydroxylammonium salts of hydrogenating nitrogen monoxide in an acidic medium in the presence of a catalyst which is prepared by subjecting a platinum compound to a first reductive treatment with a thiosulfate or a thiosulfate combined with an alkali metal sulfide in the presence of a catalyst carrier, and a second reductive treatment with a reductant selected from the group consisting of formic acid, hydrogen, hydrazine and sodium borohydride at a temperature of 50.degree. C. to 150.degree. C.

Abstract: The instant invention relates to a method for converting phosphorus containing polymers from a two dimensional, layered structure into a three dimensional structure by crosslinking such layers. The method and the resulting crosslinked polymers may be used to encapsulate active materials such as catalysts, pesticides, etc. by intercalating such active materials between the layers prior to crosslinking. Thus, the egress of said active materials into the environment during use may be hindered or prevented. The crosslinked polymers, themselves, may also be used as catalysts or as selective sorbents.

Abstract: A catalyst for dehalogenation of a halide comprising a corrosion-resistant ceramic or graphite having a surface area of 5.0 m.sup.2 /g or less and, supported thereon, at least one of a platinum group metal and a silicide thereof, and a method of dehalogenation of a halide using this catalyst.

Abstract: This invention relates to a process for synthesizing hydrocarbons; more particularly, the invention relates to a process for synthesizing long-chain hydrocarbons known as polymethylene from carbon monoxide and hydrogen or from carbon monoxide and water or mixtures thereof in the presence of a catalyst comprising iron and platinum or palladium or mixtures thereof which may be supported on a solid material, preferably an inorganic refractory oxide. This process may be used to convert a carbon monoxide containing gas to a product which could substitute for high density polyethylene.

Abstract: Disclosed is an improved process for the manufacture of aromatic carboxylic acid esters by the carbonylation of aromatic iodides wherein the amount of the corresponding unesterified carboxylic acid in the product obtained from the process is minimized. The process comprises carbonylating an aromatic iodide in the presence of carbon monoxide, a Group VIII metal catalyst, an inorganic adsorbent and an alkanol to co-produce an aromatic carboxylic acid ester and an alkyl iodide.

Abstract: A catalyst for purifying exhaust gas comprises a honeycomb carrier of monolithic structure and a coating layer deposited on the honeycomb carrier and formed with a catalyst composition containing a refractory inorganic oxide in the form of particles possessing and average particle diameter in the range of 0.5 to 20 microns, which refractory inorganic oxide has platinum and/or palladium and rhodium deposited thereon in high concentrations. This catalyst is produced by coating the honeycomb carrier with an aqueous slurry containing the catalyst composition and calcining the coated carrier.

Abstract: This invention relates to a process for synthesizing hydrocarbons; more particularly, the invention relates to a process for synthesizing long-chain hydrocarbons known as polymethylene from carbon monoxide and hydrogen or from carbon monoxide and water or mixtures thereof in the presence of a catalyst comprising iron and platinum or palladium or mixtures thereof which may be supported on a solid material, preferably an inorganic refractory oxide. This process may be used to convert a cabon monoxide containing gas to a product which could substitute for high density polyethylene.

Abstract: This invention relates to a catalytic composite for treating an exhaust gas comprising a first support which is refractory inorganic oxide having dispersed thereon at least one noble metal component and having dispersed immediately thereon an overlayer comprising at least one oxygen storage component and optionally a second support which is a refractory inorganic oxide. The first support may be selected from the group consisting of alumina, silica, titania, zirconia and aluminosilicates with alumina being preferred. Additionally, the noble metal component may be selected from the group consisting of platinum, palladium, rhodium, ruthenium and iridium. The oxygen storage component is an oxide of a metal which includes cerium, iron, nickel, cobalt lanthanum, neodymium, praesodymium, etc. and mixtures thereof. Cerium oxide is a preferred oxygen storage component.

Abstract: A process for producing shaped, agglomerated, particulate solids, by combining finely divided solids with a polymeric binder solution and curing the combination with polyvalent metal cations; and the products of such process.

Abstract: A high temperature combustion catalyst for use in a catalytic combustion type gas turbine combustor and the like, having a superior low temperature ignitionability and a superior thermal durability at a high temperature, which comprises a porous carrier layer, a catalyst component such as palladium and platinum, and first, second and third promoter components, the latter four components being carried on the porous carrier layer, in which the first promoter component includes one of rare earth elements such as lanthanum, cerium, praseodymium and neodymium, alkaline earth metals such as barium, strontium and calcium, and oxides thereof, in which the second promoter component includes magnesium, silicon and oxides thereof, and in which the third promotor component includes one of heavy metals such as nickel, zirconium, cobalt, iron and manganese, and oxides thereof. A method for producing this high temperature combustion catalyst is also disclosed.

Abstract: The additional of redox-active metal components and ligands, alternatively or simultaneously, results in increased conversion and selectivity in the palladium-catalyzed oxidation of olefins to carbonyl products in the presence of polyoxoanions. In preferred modes, heteropolyoxoanions and Isopolyoxoanions containing tungsten, molybdenum and vanadium, individually or in combination, are described. The use of copper as the redox-active metal component shows reduced allylic reactivity. The elimination of chloride from the catalyst system provides substantial engineering advantages over the prior art, particularly, the reduction of corrosion and chloro-organic by-product formation. The use of redox-active metal components and/or ligands makes the palladium-polyoxoanion catalyst system industrially practicable.

Abstract: The instant invention relates to a method for converting phosphorus containing polymers from a two dimensional, layered structure into a three dimensional structure by crosslinking such layers. The method and the resulting crosslinked polymers may be used to encapsulate active materials such as catalysts, pesticides, etc. by intercalating such active materials between the layers prior to crosslinking. Thus, the egress of said active materials into the environment during use may be hindered or prevented. The crosslinked polymers, themselves, may also be used as catalysts or as selective sorbents.

Abstract: Alkanes are dehydrogenated to alkenes, for example n-butane to n-butenes by contact with a catalyst comprising a silicalite and a platinum group metal the catalyst being substantially free of alkali and alkaline earth metals. The selectivity of the product to butenes is improved by either presulphiding the catalyst or by passing a minor amount of a sulphur-containing compound with the alkane feed.The catalyst can be prepared by either forming the silicalite in the presence of the platinum group metal or alternatively contacting preformed silicalite with a solution of a platinum group metal.

Abstract: This invention relates to a catalytic composite for treating an exhaust gas comprising a support which is a refractory inorganic oxide having dispersed thereon lanthanum, at least one other rare earth component and at least one noble metal component selected from the group consisting of platinum, palladium, rhodium, ruthenium and iridium. An essential feature of said catalytic composite is that the lanthanum be present as crystalline particles of lanthanum oxide which have an average crystallite size of less than about 25 Angstroms. The support may be selected from the group consisting of alumina, silica, titania, zirconia, aluminosilicates and mixtures thereof with alumina being preferred. This invention also relates to a method of manufacturing said catalytic composite. In particular, an important feature of said method of manufacturing is the dispersion of lanthanum oxide onto said refractory inorganic oxide support.

Abstract: Supported catalysts containing palladium on a support material are improved by added bases which remain on the material. These supported catalysts are useful for hydrogenating optionally substituted phenols to give the corresponding cyclohexanols as the predominant product.

Abstract: Catalysts of reduced cost, for purifying exhaust gases, having smaller thermal expansion coefficients than conventional catalysts, good mechanical strength and large specific surface area are provided at low temperatures. The composition composed of at least re-hydrable alumina, an alkali or alkaline earth metal titanate and fused silica is thermally processed at comparatively low temperatures so as to provide ceramic catalyst carriers which have superior properties.

Abstract: This invention relates to a catalytic composite comprising a mixture of a primary refractory inorganic oxide having dispersed thereon at least one first active component selected from the group consisting of rare earth oxides and a secondary support consisting of zirconia, titania or cerium oxide having dispersed thereon at least one second active component selected from the group consisting of metals which form a stable sulfide said mixture having at least one main catalytic metal selected from the group consisting of platinum, palladium, rhodium, ruthenium and iridium deposited thereon. This invention also relates to a method of manufacturing said catalytic composite. Finally a method to minimize the formation of H.sub.2 S when automotive exhaust is contacted with a catalytic composite is also claimed.

Abstract: An exhaust gas cleaning catalyst composed of a refractory three-dimensional structure and a catalytically active substance supported thereon. That surface or part of the catalyst which makes contact with an exhaust gas is formed of numerous irregularly arranged protrusions composed of a refractory inorganic powder having a particle diameter of 5 to 300 micrometers or a mixture of it with refractory inorganic fibers and the catalytically active substance supported on the protrusions.