Of Group Iii Or Lanthanide Group (i.e., Sc, Y, Al, Ga, In, Tl, Or Atomic Number 57 To 71 Inclusive) Patents (Class 502/263)
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Patent number: 7858554Abstract: A porous cordierite substrate and a method of forming a porous cordierite substrate including providing a fiber that includes at least one cordierite precursor material and providing at least one organic binder material. The fiber and the organic binder material are mixed with a fluid. The mix of fiber, organic binder material and fluid is extruded into a green substrate. The green substrate is fired to enable the formation of bonds between the fibers and to form a porous cordierite fiber substrate.Type: GrantFiled: May 24, 2007Date of Patent: December 28, 2010Assignee: Geo2 Technologies, Inc.Inventors: James Jenq Liu, Bilal Zuberi, Jerry G. Weinstein, Rachel A. Dahl, William M. Carty
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Patent number: 7855162Abstract: The present invention provides a needle-shaped ceramic body and needle-shaped ceramic catalyst body in which a base material is a high specific surface area porous cordierite body that is stable at high temperatures, and also provides methods of producing this needle-shaped ceramic body and needle-shaped ceramic catalyst body. The present invention relates to a needle-shaped ceramic body and needle-shaped ceramic catalyst body in which a base material is a high temperature-stable, high specific surface area porous cordierite body comprising a porous structure having a prescribed porosity and formed of a needle-shaped cordierite crystal phase, and further relates to methods of producing this needle-shaped ceramic body and needle-shaped ceramic catalyst body, and by using porous cordierite constituted of needle-shaped crystals as a catalyst-supporting honeycomb structure, the present invention is able to inhibit sintering-induced reduction in the specific surface area.Type: GrantFiled: December 13, 2004Date of Patent: December 21, 2010Assignees: National Institute of Advanced Industrial Science and Technology, Denso Corporation, Nippon Soken, Inc.Inventors: Jayaseelan Daniel Doni, Hideki Kita, Naoki Kondo, Shunkichi Ueno, Tatsuki Ohji, Shuzo Kanzaki, Kazuhiko Koike, Takumi Suzawa, Tomohiko Nakanishi
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Patent number: 7846867Abstract: A method for the production of a composition comprising a metal containing compound, a silica containing material, a promoter, and alumina is disclosed. The composition can then be utilized in a process for the removal of sulfur from a hydrocarbon stream.Type: GrantFiled: August 30, 2007Date of Patent: December 7, 2010Assignee: China Petroleum & Chemical CorporationInventors: Uday T. Turaga, Tushar V. Choudhary, Glenn W. Dodwell, Marvin M. Johnson, Deborah K. Just
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Publication number: 20100298124Abstract: Systems and methods for treating a fluid with a body are disclosed. Various aspects involve treating a fluid with a porous body. In select embodiments, a body comprises ash particles, and the ash particles used to form the body may be selected based on their providing one or more desired properties for a given treatment. Various bodies provide for the reaction and/or removal of a substance in a fluid, often using a porous body comprised of ash particles. Computer-operable methods for matching a source material to an application are disclosed. Certain aspects feature a porous body comprised of ash particles, the ash particles have a particle size distribution and interparticle connectivity that creates a plurality of pores having a pore size distribution and pore connectivity, and the pore size distribution and pore connectivity are such that a first fluid may substantially penetrate the pores.Type: ApplicationFiled: July 31, 2008Publication date: November 25, 2010Applicant: ERRCIVE, INC.Inventors: Charles E. Ramberg, Stephen A. Dynan, Jack A. Shindle
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Patent number: 7825062Abstract: A carrier, which comprises non-platelet alumina and/or a bond material, has a surface area of at least 1.3 m2/g, a total pore volume and a pore size distribution such that at least 80% of the total pore volume is contained in pores with diameters in the range of from 0.1 to 10 ?m, and at least 80% of the pore volume contained in the pores with diameters in the range of from 0.1 to 10 ?m is contained in pores with diameters in the range of from 0.Type: GrantFiled: June 6, 2006Date of Patent: November 2, 2010Assignee: Saint-Gobain Ceramics & Plastics, Inc.Inventors: William H. Gerdes, Thomas Szymanski, Donald J. Remus, John R. Lockemeyer, Randall Clayton Yeates
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Publication number: 20100273646Abstract: A purifying catalyst includes catalyst powder composed of a transition metal oxide of which an average particle diameter is within 1 nm to 2 ?m and in which an electron binding energy of oxygen is shifted to an energy side lower than 531.3 eV. The purifying catalyst shows good purification performance even when noble metal is not contained as an essential component.Type: ApplicationFiled: November 20, 2008Publication date: October 28, 2010Inventors: Hirofumi Yasuda, Yasunari Hanaki, Toru Sekiba, Shigeru Chida, Junji Ito
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Patent number: 7816299Abstract: A stacked bed catalyst system comprising at least one first catalyst selected from conventional hydrotreating catalyst having an average pore diameter of greater than about 10 nm and at least one second catalyst comprising a bulk metal hydrotreating catalyst comprised of at least one Group VIII non-noble metal and at least one Group VIB metal and optionally a binder material.Type: GrantFiled: March 31, 2009Date of Patent: October 19, 2010Assignee: ExxonMobil Research and Engineering CompanyInventors: Gary P. Schleicher, Kenneth L. Riley
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Patent number: 7815792Abstract: A process and catalyst for the selective hydrodesulfurization of a naphtha containing olefins. The process produces a naphtha stream having a reduced concentration of sulfur while maintaining the maximum concentration of olefins.Type: GrantFiled: October 26, 2009Date of Patent: October 19, 2010Assignee: UOP LLCInventors: Lorenz J. Bauer, Suheil F. Abdo, Laura E. Leonard, Peter Kokayeff
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Publication number: 20100261601Abstract: A modified catalyst support exhibiting attrition resistance and/or deaggregation resistance is provided. A catalyst composition including the modified catalyst support is also provided. A process to produce a modified catalyst support including treatment of a support slurry with a solution of monosilicic acid is provided. A process to use a catalyst including the modified catalyst support in a Fischer-Tropsch synthesis is provided.Type: ApplicationFiled: June 25, 2010Publication date: October 14, 2010Inventors: Heinz J. Robota, Shelly Goodman
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Patent number: 7811966Abstract: A catalyst, catalyst precursor, or catalyst carrier formed as an elongated shaped particle having a cross section comprising three protrusions each extending from and attached to a central position. The central position is aligned along the longitudinal axis of the particle. The cross-section of the particle occupies the space encompassed by the outer edges of six outer circles around a central circle, each of the six outer circles contacting two neighbouring outer circles, the particle occupying three alternating outer circles equidistant to the central circle and the six interstitial regions, the particle not occupying the three remaining outer circles which are between the alternating occupied outer circles. The ratio of the diameter of the central circle to the diameter of the outer occupied circle is more than 1, and the ratio of the diameter of the outer unoccupied circle to the diameter of the outer occupied circle is more than 1.Type: GrantFiled: January 18, 2008Date of Patent: October 12, 2010Assignee: Shell Oil CompanyInventors: Hans Peter Alexander Calis, Guy Lode Magda Maria Verbist
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Patent number: 7811963Abstract: An elongated-shaped particle having two protrusions; each extending from and attached to a central position, wherein the central position is aligned along the longitudinal axis of the particle, the cross-section of the particle occupying the space encompassed by the outer edges of six circles around a central circle, in which each of the six circles touches two neighboring circles and two alternating circles are equidistant to the central circle and may be attached to the central circle, and the two circles adjacent to the two alternating circles (but not the common circle) touching the central circle, minus the space occupied by the four remaining outer circles and including four remaining interstitial regions.Type: GrantFiled: November 3, 2003Date of Patent: October 12, 2010Assignee: Shell Oil CompanyInventors: Hilbrand Klaver, Carolus Matthias Anna Maria Mesters, Gerardus Petrus Lambertus Niesen, Guy Lode Magda Maria Verbist
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Patent number: 7807603Abstract: The invention relates to a catalyst provided in the form of an extrudate, which contains 5 to 85% by weight of copper oxide and comprises, in the active material and as binders, the same oxidic carrier material. The invention also relates to the use of the catalyst for hydrogenating carbonyl compounds.Type: GrantFiled: December 4, 2004Date of Patent: October 5, 2010Assignee: BASF AktiengesellschaftInventors: Stephan Schlitter, Olga Schubert, Michael Hesse, Sabine Borchers, Markus Roesch, Rolf Pinkos, Alexander Weck, Gunther Windecker
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Patent number: 7799729Abstract: In one embodiment, a reforming catalyst can include indium, tin, and a catalytically effective amount of a group VIII element for one or more reforming reactions. Typically, at least about 25%, by mole, of the indium is an In(3+) species based on the total moles of indium after exposure for about 30 minutes in an atmosphere including about 100% hydrogen, by mole, at a temperature of about 565° C. Usually, no more than about 25%, by mole, of the tin is a Sn(4+) species based on the total moles of tin after exposure for about 30 minutes in an atmosphere including about 100% hydrogen, by mole, at a temperature of about 565° C.Type: GrantFiled: February 23, 2009Date of Patent: September 21, 2010Assignee: UOP LLCInventors: Gregory J. Gajda, Mark Paul Lapinski, Jeffry Thurston Donner, Simon Russell Bare
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Patent number: 7759277Abstract: The present invention provides a catalyst having high activity and excellent stability, a process for preparation of the catalyst, a membrane electrode assembly, and a fuel cell. The catalyst of the present invention comprises an electronically conductive support and catalyst fine particles. The catalyst fine particles are supported on the support and are represented by the formula (1): PtuRuxGeyTz (1). In the formula, u, x, y and z mean 30 to 60 atm %, 20 to 50 atm %, 0.5 to 20 atm % and 0.5 to 40 atm %, respectively. When the element represented by T is Al, Si, Ni, W, Mo, V or C, the content of the T-element's atoms connected with oxygen bonds is not more than four times as large as that of the T-element's atoms connected with metal bonds on the basis of X-ray photoelectron spectrum (XPS) analysis.Type: GrantFiled: March 19, 2009Date of Patent: July 20, 2010Assignee: Kabushiki Kaisha ToshibaInventors: Taishi Fukazawa, Wu Mei, Yoshihiko Nakano, Tsuyoshi Kobayashi, Itsuko Mizutani, Hiroyasu Sumino
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Patent number: 7754648Abstract: A composite material includes a substrate and a self-cleanable hydrophilic surface layer. The surface layer includes a plurality of components: a first component having a photocatalyst which functions as a catalyst upon exposure to light; a second component having one or more of aluminum oxide, zinc oxide, strontium oxide, barium oxide, magnesium oxide, calcium oxide, rubidium oxide, sodium oxide, potassium oxide and phosphorus pentoxide; and a third component having one or more of silicon dioxide, zirconium dioxide, germanium dioxide and thorium dioxide. The first through third components are all situated within the surface layer, which is provided as a single surface layer, such that all of the components are in close proximity to one another within the single surface layer.Type: GrantFiled: April 6, 2009Date of Patent: July 13, 2010Assignee: Toto Ltd.Inventors: Kazuya Tsujmichi, Hiroto Hasuo, Hideaki Kobayashi
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Publication number: 20100172840Abstract: A lanthanoid metal catalyst for the formation carbon nanotubes from a carbon-containing gas mixture, a method for the formation of carbon nanotubes with the lanthanoid metal catalyst, endohedral carbon nanotube complexes containing lanthanoid metal atoms and/or ions, carbon nanotube imaging contrast agents, and a method for imaging living tissue with carbon nanotube imaging contrast agents are provided.Type: ApplicationFiled: September 29, 2009Publication date: July 8, 2010Applicant: The Research Foundation of State University of New YorkInventors: Balaji SITHARAMAN, Magdalena Swierczewska
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Patent number: 7745369Abstract: A catalyst that one or more metals from Column 5 of the Periodic Table and/or one or more compounds of one or more metals from Column 5 of the Periodic Table is described. The catalyst exhibits one or more bands in a range from 650 cm?1 to 1000 cm?1, as determined by Raman Spectroscopy. Methods of contacting a crude feed with hydrogen with the catalyst to produce a crude product with minimal hydrogen uptake are also described.Type: GrantFiled: June 22, 2006Date of Patent: June 29, 2010Assignee: Shell Oil CompanyInventors: Opinder Kishan Bhan, Scott Lee Wellington
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Patent number: 7740817Abstract: A catalyst which efficiently removes particulate matter, SOF, sulfate, and SOOT and the like from the exhaust gas from such an internal combustion engine as a diesel engine without inducing a rise in the back pressure of the engine is provided. The catalyst for the purification of the exhaust gas of an internal combustion engine is formed by using an open flow honeycomb containing in the channel walls thereof such pores as possess an average diameter in the range of 10-40 ?m.Type: GrantFiled: February 14, 2003Date of Patent: June 22, 2010Assignees: ICT Co., Ltd., International Catalyst Technology, Inc.Inventors: Takeshi Matsumoto, Takao Kobayashi, Takuji Nakane, Takahiro Uno, Makoto Horiuchi
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Publication number: 20100152033Abstract: Described is a novel amorphous silica-alumina composition having a high ratio of pore volume contained in large pores to pore volume contained in medium to small pores. The amorphous silica-alumina composition also may have the characteristic of a strong aluminum-NMR penta-coordinated peak representing greater than 30% of the total aluminum and a method of making such novel amorphous silica-alumina composition using a pH swing preparation method.Type: ApplicationFiled: February 25, 2010Publication date: June 17, 2010Inventors: Russell Craig ACKERMAN, Christian Gabriel Michel, John Anthony Smegal, Johannes Anthonius Robert Van Veen
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Patent number: 7737077Abstract: This is to provide a catalyst for purifying exhaust gases, catalyst which are good in terms of the purifying performance.Type: GrantFiled: November 25, 2004Date of Patent: June 15, 2010Assignee: Cataler CorporationInventors: Ichiro Kitamura, Akimasa Hirai, Kenichi Taki
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Publication number: 20100144519Abstract: Shaped bodies with good strength properties are prepared from pyrogenic metal oxide(s) by suspending the metal oxide(s) in a liquid, milling to activate the metal oxide particles, forming an activated homogenous suspension, coagulating the suspension, and forming shaped bodies therefrom.Type: ApplicationFiled: December 6, 2007Publication date: June 10, 2010Applicant: WACKER CHEMIE AGInventors: Roland Heidenreich, Hans-Jurgen Eberle, Torsten Gottschalk-Gaudig, Johann Weis, Joachim Pohl
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Publication number: 20100135883Abstract: This invention relates to a catalyst material, and its method of making and manufacture, useful for a diversity of chemical production processes as well as various emission control processes. More specifically, it relates to a catalyst composition, preferably comprising a metal oxide felt substrate, with one or more functional surface active constituents integrated on and/or in the substrate surface, which can be used in the removal of sulfur and sulfur compounds from hot gases as well as acting to trap solid particulates and trace metals within these hot gases.Type: ApplicationFiled: September 8, 2009Publication date: June 3, 2010Applicant: UOP LLCInventors: Manuela Serban, Lisa M. King, Alakananda Bhattacharyya, Tom N. Kalnes, Kurt M. Vanden Bussche
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Publication number: 20100126154Abstract: A one-layer three-way catalyst is described for the cleaning of the exhaust gases of internal combustion engines with outstanding activity and thermal stability. The catalyst comprises an active aluminum oxide, a first cerium/zirconium mixed oxide and a second cerium/zirconium mixed oxide. The first cerium/zirconium mixed oxide has a higher zirconium oxide content than the second mixed oxide. The first cerium/zirconium mixed oxide is catalytically activated with rhodium and the second cerium/zirconium mixed oxide with palladium.Type: ApplicationFiled: February 23, 2008Publication date: May 27, 2010Inventors: Raoul Klingmann, Martin Roesch, Dieter Linder, Joerg-Michael Richter
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Publication number: 20100120610Abstract: A photocatalytic device for reacting with volatile organic compounds includes a photocatalyst and at least one additive, such as hafnium oxide and zirconium oxide, that is capable of forming a stable silicate with silicon dioxide. The additive reacts with volatile silicon-containing compounds to form stable silicate compounds. As a result, the silicon-containing compounds are unavailable for deactivation of the photocatalyst.Type: ApplicationFiled: January 15, 2010Publication date: May 13, 2010Applicant: CARRIER CORPORATIONInventors: Wayde R. Schmidt, Treese Campbell-Hugener, Tania Bhatia
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Publication number: 20100120612Abstract: The present invention is directed to an improved catalyst support and to the resultant catalyst suitable for treating exhaust products from internal combustion engines, especially diesel engines. The support of the present invention is a structure comprising alumina core particulate having high porosity and surface area, wherein the structure has from about 1 to about 8 weight percent silica in the form of cladding on the surface area of said alumina core. The resultant support has a sulfur tolerance efficiency (?) of at least 1000 ?g/m2.Type: ApplicationFiled: September 12, 2007Publication date: May 13, 2010Applicant: W.R. GRACE & CO., CONN.Inventors: Manoj Mukund Koranne, James Neil Pryor
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Patent number: 7713907Abstract: The invention provides a method for depositing catalytic clusters on a surface, the method comprising confining the surface to a controlled atmosphere; contacting the surface with catalyst containing vapor for a first period of time; removing the vapor from the controlled atmosphere; and contacting the surface with a reducing agent for a second period of time so as to produce catalyst-containing nucleation sites.Type: GrantFiled: March 5, 2007Date of Patent: May 11, 2010Assignee: UChicago Argonne, LLCInventors: Jeffrey W. Elam, Michael J. Pellin, Peter C. Stair
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Publication number: 20100111796Abstract: Catalysts, methods of preparing catalyst, and methods for treating exhaust gas streams are described. In one or more embodiments, a catalyst system includes an upstream zone effective to catalyze the conversion of a mixture of NOx and NH3 to N2, and a downstream zone effective for the conversion of ammonia to N2 in the presence or absence of NOx. In an embodiment, a method for preparing a catalyst system includes: first coating one end of a substrate along at least 5% of its length with an undercoat washcoat layer containing a material composition effective to catalyze the removal of ammonia; second coating with an overcoat layer containing a material composition effective to catalyze the conversion of a mixture of NOx and NH3 to N2.Type: ApplicationFiled: November 3, 2008Publication date: May 6, 2010Applicant: BASF Catalysts LLCInventors: Matthew Tyler Caudle, Martin Dieterle, Scott E. Buzby
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Publication number: 20100111789Abstract: Catalyst/catalyst support compositions are characterized by a supported cerium oxide, deposited onto a silica, alumina, titanium or zirconium based support, including particles of said supported oxide deposited onto said support, individualized or in the form of aggregates, no greater than 500 nm in size and having, after 6 hours of calcination at a temperature of at least 800° C., a measured reducibility from 30° C. and 900° C. of at least 80%; such compositions are prepared by combining a colloidal dispersion of the supported oxide and a suspension of the support, drying the resulting mixture by atomization and drying the resulting product by calcination.Type: ApplicationFiled: August 28, 2007Publication date: May 6, 2010Inventors: Franck Fajardie, Stephan Verdier
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Patent number: 7704915Abstract: A coated metal substrate useful for carrying an exhaust emission treatment catalyst such as a three-way conversion catalyst for use with small engine platforms. The coated metal substrate comprises a metal such as a stainless steel, a carbon steel, a FeCr alloy, HASTELLOY® and the like. The coating on the metal substrate comprises an alumina silicate having alumina particles impregnated therein. The coating is applied using a liquid dispersion containing an aluminum silicate and the alumina particles are dispersed into the aluminum silicate coating while the coating is still wet. The coated metal substrate is then calcined. Thereafter, a washcoat containing an engine exhaust treatment catalyst may be applied to the surface of the coated metal substrate.Type: GrantFiled: November 22, 2006Date of Patent: April 27, 2010Assignee: BASF Catalysts LLCInventors: Michael P. Galligan, Young G. Kim
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Patent number: 7700515Abstract: Described is a novel amorphous silica-alumina composition having a high ratio of pore volume contained in large pores to pore volume contained in medium to small pores. The amorphous silica-alumina composition also may have the characteristic of a strong aluminum-NMR penta-coordinated peak representing greater than 30% of the total aluminum and a method of making such novel amorphous silica-alumina composition using a pH swing preparation method.Type: GrantFiled: August 25, 2008Date of Patent: April 20, 2010Assignee: Shell Oil CompanyInventors: Russell Craig Ackerman, Christian Gabriel Michel, John Anthony Smegal, Johannes Anthonius Robert Van Veen
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Publication number: 20100048390Abstract: The present invention provides a process for making regular shaped particles of solid foam. A first mixture, comprising water, an acid, a surfactant and a hydrophobic material, is combined with a hydrolysable silicon species to form a second mixture. The second mixture is maintained under conditions and for a sufficient time to form regular shaped precursor particles. The second mixture is then aged at a temperature and for a time effective to produce the regular shaped particles of solid foam.Type: ApplicationFiled: June 16, 2005Publication date: February 25, 2010Applicant: AGENCY FOR SCIENCE, TECHNOLOGY AND RESEARCHInventors: Jackie Y. Ying, Su Seong Lee, Yu Han, Sukandar Hidinoto
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Publication number: 20100029473Abstract: Stable high strength porous metal oxide articles suitable, for example, for use as catalyst supports, are prepared by predisposing fine metal oxide particles in water followed by fine dispersion under high shear, and subjecting the dispersion to a change in pH to coagulate the metal oxide particles and form a moldable viscoelastic composition. The moldings are substantially free of impurity atoms.Type: ApplicationFiled: December 6, 2007Publication date: February 4, 2010Applicant: WACKER CHEMIE AGInventor: Holger Szillat
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Patent number: 7651972Abstract: Disclosed herein is a method for manufacturing a high-crush-strength iridium catalyst for hydrazine decomposition for spacecraft and satellite propulsion using bauxite, the method including: an acid treatment step of bringing bauxite into contact with a 0.1-10 M acid solution for 10-14 hr; a filtration step of filtering the acid-treated bauxite as a solid to remove the remaining acid and impurities; a thermal treatment step of bringing the filtered bauxite into contact with hot air at a temperature of 500-700° C. for 2-6 hr; a catalyst loading step of loading an iridium catalyst onto the thermally treated bauxite; and a reduction step of reducing the catalyst of the catalyst-loaded bauxite.Type: GrantFiled: October 26, 2006Date of Patent: January 26, 2010Assignee: Korean Aerospace Research InstituteInventors: Myoung-Jong Yu, Kyun-Ho Lee, Su-Kyum Kim, Joon-Min Choi, Sung-June Cho
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Patent number: 7648932Abstract: The invention relates to a process for the production of a molded porous ceramic article containing ?-SiC, which process comprises the following steps: the preparation of a molded article containing silicon and carbon and the subsequent pyrolysis and siliconization of the article containing silicon and carbon to form SiC. The invention further relates to a molded porous ceramic article containing SiC which has been produced from a molded article containing silicon and carbon.Type: GrantFiled: July 5, 2006Date of Patent: January 19, 2010Assignee: Mann+Hummel Innenraumfilter GmbH & Co. KGInventors: Lars Weisensel, Thomas Wolff, Heino Sieber, Peter Greil
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Patent number: 7638460Abstract: An exhaust gas purifying catalyst of the present invention has a substrate, and a catalyst layer formed on an inner wall of the substrate and composed of at least a single layer. The catalyst layer contains a carrier supporting noble metal. Further, a maximum height of profile of a surface of a top layer in the catalyst layer is not less than 2 ?m and not more than 50 ?m, and the top layer contains the carrier supporting noble metal.Type: GrantFiled: October 26, 2006Date of Patent: December 29, 2009Assignee: Nissan Motor Co., Ltd.Inventors: Masanori Nakamura, Katsuo Suga, Kiyoshi Miyazaki, Jun Ikezawa
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Patent number: 7635461Abstract: Composite combustion catalyst particles are described and disclosed. A metal core of a combustible metal can be coated with a metal oxide coating. Additionally, a catalyst coating can at least partially surround the metal oxide coating to form a composite catalyst particle. The composite catalyst particles can be dispersed in a variety of fuels such as propulsion fuels and the like to form an enhanced fuel. During initial stages of combustion, the catalyst coating acts to increase combustion of the fuel. As combustion proceeds, the metal core heats sufficiently to disturb the metal oxide coating. The metal core then combusts in highly exothermic reactions with an oxidizer and the catalyst coating to provide improved energy densities to the enhanced fuel.Type: GrantFiled: June 7, 2004Date of Patent: December 22, 2009Assignee: University of Utah Research FoundationInventor: Scott L. Anderson
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Patent number: 7629289Abstract: A process and catalyst for the selective hydrodesulfurization of a naphtha containing olefins. The process produces a naphtha stream having a reduced concentration of sulfur while maintaining the maximum concentration of olefins.Type: GrantFiled: June 23, 2004Date of Patent: December 8, 2009Assignee: UOP LLCInventors: Lorenz J. Bauer, Suheil F. Abdo, Laura E. Jones, Peter Kokayeff
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Publication number: 20090298682Abstract: Oxychlorination catalyst compositions which include a catalytically effective amount of an oxychlorination catalyst and a diluent having certain chemical composition and/or physical properties are disclosed. Processes using such oxychlorination catalyst compositions are also described. Some oxychlorination catalyst compositions and processes disclosed herein can increase the optimal operating temperature, and thereby increase the production capacity of an existing reactor, such as a fluid-bed reactor, compared to other oxychlorination catalyst compositions.Type: ApplicationFiled: August 10, 2009Publication date: December 3, 2009Applicant: Oxy Vinyls, LPInventors: Keith S. Kramer, Joseph A. Cowfer
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Patent number: 7625840Abstract: A nanoporous catalytic membrane which displays several unique features including pores which can go through the entire thickness of the membrane. The membrane has a higher catalytic and product selectivity than conventional catalysts. Anodic aluminum oxide (AAO) membranes serve as the catalyst substrate. This substrate is then subjected to Atomic Layer Deposition (ALD), which allows the controlled narrowing of the pores from 40 nm to 10 nm in the substrate by deposition of a preparatory material. Subsequent deposition of a catalytic layer on the inner surfaces of the pores reduces pore sizes to less than 10 nm and allows for a higher degree of reaction selectivity. The small pore sizes allow control over which molecules enter the pores, and the flow-through feature can allow for partial oxidation of reactant species as opposed to complete oxidation. A nanoporous separation membrane, produced by ALD is also provided for use in gaseous and liquid separations.Type: GrantFiled: September 14, 2004Date of Patent: December 1, 2009Assignee: UChicago Argonne, LLC.Inventors: Michael J. Pellin, John N. Hryn, Jeffrey W. Elam
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Patent number: 7625832Abstract: A catalyst for the hydroprocessing of organic compounds, composed of an interstitial metal hydride having a reaction surface at which monatomic hydrogen is available. The activity of the catalyst is maximized by avoiding surface oxide formation. Transition metals and lanthanide metals compose the compound from which the interstitial metal hydride is formed. The catalyst's capabilities can be further enhanced using radio frequency (RF) or microwave energy.Type: GrantFiled: December 5, 2006Date of Patent: December 1, 2009Assignee: Carnegie Mellon UniversityInventors: David A. Purta, Marc A. Portnoff, Faiz Pourarian, Margaret A. Nasta, Jingfeng Zhang
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Publication number: 20090291841Abstract: A honeycomb structure includes at least one honeycomb unit and a peripheral wall at a peripheral surface connecting one end face and another end face of the honeycomb structure. The honeycomb unit includes inorganic particles, an inorganic binder, and cell walls extending along a longitudinal direction of the at least one honeycomb unit to define cells. The at least one honeycomb unit has a b-axis compression strength of about 1.0 MPa or less. A thickness T of the peripheral wall of the honeycomb structure is larger than 0.42V-0.25 (mm), where V is a volume of the honeycomb structure and in a range from about 1.0 liters to about 10 liters.Type: ApplicationFiled: February 17, 2009Publication date: November 26, 2009Applicant: IBIDEN CO., LTD.Inventors: Kazushige OHNO, Masafumi KUNIEDA, Takahiko IDO
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Publication number: 20090286677Abstract: According to the present invention, an exhaust gas purifying catalyst is provided. The catalyst comprises a porous silica support comprising silica having a pore structure, and a perovskite-type composite metal oxide particle supported in the pore structure of the porous silica support. Further, the peak attributable to the space between silica primary particles is in the range of 3 to 100 nm in the pore distribution of the porous silica support.Type: ApplicationFiled: July 3, 2007Publication date: November 19, 2009Inventors: Shinichi Takeshima, Akio Koyama
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Patent number: 7605110Abstract: A ceramic body, a ceramic catalyst body, a ceramic catalyst body and related manufacturing methods are disclosed wherein a cordierite porous base material has a surface, formed with acicular particles made of a component different from that of cordierite porous base material, which has an increased specific surface area with high resistance to a sintering effect. The ceramic body is manufactured by preparing a slurry containing an acicular particle source material, preparing a porous base material, applying the slurry onto a surface of the porous base material and firing the porous base material, whose surface is coated with the slurry, to cause acicular particles to develop on the surface of the porous base material. A part of or a whole of surfaces of the acicular particles is coated with a constituent element different from that of the acicular particles.Type: GrantFiled: April 5, 2007Date of Patent: October 20, 2009Assignees: Denso Corporation, Nippon Soken, Inc.Inventors: Keiichi Yamada, Kazuhiko Koike, Katsumi Yoshida, Hideki Kita, Naoki Kondo, Hideki Hyuga
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Publication number: 20090257933Abstract: A layered, three-way conversion catalyst having the capability of simultaneously catalyzing the oxidation of hydrocarbons and carbon monoxide and the reduction of nitrogen oxides is disclosed. In one or more embodiments, the catalyst comprises three layers in conjunction with a carrier: a first layer deposited on the carrier and comprising palladium deposited on a refractory metal oxide and an oxygen storage component; a second layer deposited on the first layer and comprising rhodium deposited on a refractory metal oxide and an oxygen storage component; and a third layer deposited on the second layer and comprising palladium deposited on a refractory metal oxide.Type: ApplicationFiled: April 23, 2009Publication date: October 15, 2009Applicant: BASF Catalysts LLCInventors: Shau-Lin F. Chen, Harold Rabinowitz, Jin Sakakibara, Tian Luo, Michel Deeba
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Patent number: 7601671Abstract: A method for preparing an exhaust gas catalyst includes preparing a washcoat comprising a catalytically effective amount of at least one catalytically active metal disposed upon an oxide support; disposing the catalytically active metal-oxide support washcoat upon a catalyst substrate; drying the washcoated catalyst substrate using microwave energy to affix the precious metals to the oxide support; and conventionally calcining the dried washcoated catalyst substrate. The catalysts comprising a substrate having dispersed thereon an inorganic oxide washcoat, the washcoat having been affixed to the substrate by microwave drying, exhibit high exhaust gas purifying performance and long durability. The catalysts thus produced further provide a long in-service lifetime for reforming organic fuel species into hydrogen, carbon monoxide and light hydrocarbons used in the nitrogen oxides reduction process.Type: GrantFiled: October 28, 2004Date of Patent: October 13, 2009Assignee: Umicore AG & Co. KGInventor: William J. LaBarge
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Patent number: 7601670Abstract: A method of producing catalyst powder of the present invention has a step of precipitating any one of a noble metal particle (5) and a transition metal particle (10) in a reversed micelle (1); a step of precipitating, in the reversed micelle (1) in which any one of the noble metal particle (5) and the transition metal particle (10) is precipitated, a porous support material (7) which supports the noble metal particle (5) and the transition metal particle (10); and a step of precipitating the other of the noble metal particle (5) and the transition metal particle (10) in the reversed micelle (1) in which any one of the noble metal particle (5).Type: GrantFiled: February 8, 2005Date of Patent: October 13, 2009Assignee: Nissan Motor Co., Ltd.Inventors: Hirofumi Yasuda, Katsuo Suga, Masanori Nakamura, Hironori Wakamatsu, Kazuyuki Shiratori, Toru Sekiba
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Publication number: 20090247395Abstract: A honeycomb structural body includes at least one honeycomb unit which has a longitudinal direction. The at least one honeycomb unit includes plural cell walls, an inorganic binder, and inorganic particles. The plural cell walls extends along the longitudinal direction from one end face to another end face of the at least one honeycomb unit to define plural cells. The inorganic particles include ceria particles, and a ceramic material which has a degree of self-sintering lower than a degree of self-sintering of the ceria particles.Type: ApplicationFiled: October 9, 2008Publication date: October 1, 2009Applicant: IBIDEN CO., LTD.Inventors: Masafumi KUNIEDA, Shinnosuke Goto, Toshiyuki Miyashita
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Patent number: 7595276Abstract: The present invention provides a catalytic composition for oxychlorination excellent in the fluidity, the capability of suppressing lowering of the fluidity, and the attrition resistance as well as in the selectivity for EDC and the capability of suppressing combustion of ethylene. The catalytic composition for oxychlorination contains silica alumina particles in the range from 5 to 40 wt % when expressed as an oxide thereof, copper in the range from 5 to 20 wt % when expressed as an oxide thereof (CuO), and alumina as a carrier in the range from 40 to 90 wt % when expressed as that of Al2O3. The silica alumina particles are prepared by coating silica particles with alumina, and have the average particle diameter in the range from 3 to 100 nm. A content of alumina in the silica alumina particles is in the range from 0.1 to 10 wt %.Type: GrantFiled: July 29, 2008Date of Patent: September 29, 2009Assignee: JGC Catalysts and Chemicals Ltd.Inventors: Takashi Kodama, Tsuguo Koyanagi
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Patent number: 7594992Abstract: Silica-alumina catalyst compositions and to a process for converting hydrocarbonaceous feed using the catalyst are disclosed. The present invention relates to a highly homogeneous, amorphous silica-alumina cogel material, the attributes of which make it especially useful for the Hydroprocessing of hydrocarbonaceous feeds either alone or in combination with other catalysts. This invention relates to a highly homogeneous amorphous silica-alumina catalyst having a surface to bulk silica to alumina ratio (SB ratio) of from about 0.7 to about 1.3, preferably from about 0.8 to about 1.2, more preferably from about 0.9 to about 1.1, and most preferably 1.0 and a crystalline alumina phase present in an amount no more than about 10%, preferably no more than about 5%. A catalyst of the present invention exhibits higher activity and better product selectivity in comparison with other silica-alumina catalysts.Type: GrantFiled: December 28, 2005Date of Patent: September 29, 2009Assignee: Chevron U.S.A. Inc.Inventors: Hye Kyung C. Timken, Mohammad M. Habib
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Publication number: 20090239739Abstract: A catalyst 1 has a heat-resistant support 2 selected from among Al2O3, SiO2, ZrO2, and TiO2, and a first metal 4 supported on an outer surface of the support 2, and included by an inclusion material 3 containing a component of the support 2.Type: ApplicationFiled: December 5, 2005Publication date: September 24, 2009Inventors: Hirofumi Yasuda, Katsuo Suga, Makoto Aoyama, Toshiharu Miyamura