Of Group Iii Or Lanthanide Group (i.e., Sc, Y, Al, Ga, In, Tl, Or Atomic Number 57 To 71 Inclusive) Patents (Class 502/263)
  • Publication number: 20080227630
    Abstract: A layered catalyst is disclosed for use in transalkylation of polyalkylated benzenes. The catalyst comprises an inner core material with a molecular sieve bonded over the core, The process minimizes the cracking of the alkyl groups during the transalkylation reaction.
    Type: Application
    Filed: March 16, 2007
    Publication date: September 18, 2008
    Inventors: Mark G. Riley, Deng-Yang Jan
  • Publication number: 20080219918
    Abstract: A catalyst for fuel reforming including a metal catalyst that includes at least one active component A selected from the group consisting of Pt, Pd, Ir, Rh and Ru; and an active component B that is at least one metal selected from the group consisting of Mo, V, W, Cr, Re, Co, Ce and Fe, oxides thereof, alloys thereof, or mixtures thereof, and a carrier impregnated with the metal catalyst, and a method of producing hydrogen by performing a fuel reforming reaction using the catalyst for fuel reforming. The catalyst for fuel reforming has excellent catalytic activity at a low temperature and improved hydrogen purity. Therefore, when the catalyst for fuel reforming is used, high-purity hydrogen, which can be used as a fuel of a fuel cell, can be produced with high purity.
    Type: Application
    Filed: September 14, 2007
    Publication date: September 11, 2008
    Applicant: Samsung SDI Co., Ltd.
    Inventors: Doo-hwan Lee, Yulia Potapova, Soon-ho Kim, Hyun-chul Lee, Kang-hee Lee
  • Publication number: 20080171650
    Abstract: The present invention in certain embodiments is directed to a catalytic substrate suitable for use in a number of applications, including as a substrate in a catalytic converter or a particulate filter. Another aspect of the present invention is a filtering substrate suitable for use in a number of applications, including as a substrate in a particulate filter, such as a diesel particulate filter (DPF), or diesel particulate trap (DPT). The invention also provides an improved substrate for removing and/or eliminating pollutants from the exhaust of combustion engines. The catalytic substrate and filtering substrate provide, in certain embodiments, improvements in removing pollutants from an exhaust gas.
    Type: Application
    Filed: October 31, 2007
    Publication date: July 17, 2008
    Inventors: Gordon S. Alward, Robert A. DiChiara
  • Publication number: 20080166288
    Abstract: Supported catalysts are manufactured from a pretreated porous support material and a nanocatalyst solution of catalyst nanoparticles. The porous support material is pre-treated with a gaseous solvent (e.g., steam or alcohol) to protect the support material from cracking during impregnation of the nanocatalyst solution. The supported catalysts have more uniform size, lower attrition of metals during manufacturing and use, and improved distributions of metal loading compared to catalysts manufactured using known techniques. Hydrogen peroxide manufactured from such catalysts is less likely to be contaminated with catalyst metal.
    Type: Application
    Filed: January 4, 2007
    Publication date: July 10, 2008
    Applicant: HEADWATERS TECHNOLOGY INNOVATION, LLC
    Inventors: Zhenhua Zhou, Zhihua Wu, Bing Zhou
  • Patent number: 7358210
    Abstract: A ceramic body that can support a required amount of catalyst component, without lowering the characteristics such as strength, manufactured without forming a coating layer and providing a high performance ceramic catalyst body that is excellent in practical utility and durability. This ceramic body is made by substituting at least one of the constituent elements of cordierite that constitutes the substrate ceramic, for example Al, with W that is the element having an empty orbit in d or f orbit, has high bonding strength and is less susceptible to deterioration since the catalyst component Pt is supported by means of chemical bonding.
    Type: Grant
    Filed: March 22, 2002
    Date of Patent: April 15, 2008
    Assignees: Denso Corporation, Nippon Soken, Inc.
    Inventors: Masakazu Tanaka, Tomomi Hase, Takashi Kondo, Tosiharu Kondo, Hiromi Sano, Jun Hasegawa, Miho Ito, Tomohiko Nakanishi, Kazuhiko Koike, Takumi Suzawa
  • Patent number: 7351328
    Abstract: A composition comprising a metal oxide and a promoter, wherein at least a portion of the promoter is present as a reduced valence promoter, and methods of preparing such composition are disclosed. The thus-obtained composition is employed in a desulfurization zone to remove sulfur from a hydrocarbon stream.
    Type: Grant
    Filed: July 23, 2003
    Date of Patent: April 1, 2008
    Assignee: China Petroleum & Chemical Corporation
    Inventors: Tushar V. Choudhary, Jason J. Gislason, Glenn W. Dodwell, William H. Beever
  • Patent number: 7348293
    Abstract: A homogeneous, amorphous catalyst support comprising a modifying-metal-oxide and a base-metal oxide, the catalyst support having a Surface to Bulk modifying-metal/base-metal atomic ratio of from about 0.6 to about 1.3 and exhibiting an X-ray diffraction having broader line width and lower intensity than is exhibited by the base-metal oxide is disclosed. More specifically, a homogeneous, amorphous silica-modified-alumina catalyst support useful in the Fischer-Tropsch process is disclosed. A silica-modified-Alumina catalyst support of the present invention maintains the desirable properties of alumina and exhibits higher resistance to acid than unmodified alumina.
    Type: Grant
    Filed: December 5, 2003
    Date of Patent: March 25, 2008
    Assignee: Chevron U.S.A. Inc.
    Inventor: Hye Kyung C. Timken
  • Patent number: 7341977
    Abstract: Compounds and methods for sorbing organosulfur compounds from fluids are provided. Generally, compounds according to the present invention comprise mesoporous, nanocrystalline metal oxides. Preferred metal oxide compounds either exhibit soft Lewis acid properties or are impregnated with a material exhibiting soft Lewis acid properties. Methods according to the invention comprise contacting a fluid containing organosulfur contaminants with a mesoporous, nanocrystalline metal oxide. In a preferred embodiment, nanocrystalline metal oxide particles are formed into pellets (14) and placed inside a fuel filter housing (12) for removing organosulfur contaminants from a hydrocarbon fuel stream.
    Type: Grant
    Filed: June 20, 2003
    Date of Patent: March 11, 2008
    Assignee: NanoScale Corporation
    Inventors: Kenneth Klabunde, Bill R. Sanford, P. Jeevanandam
  • Patent number: 7323100
    Abstract: An amorphous support, methods for making the same and methods of using, particularly in hydrocracking. A method of making may comprise mixing a first amorphous material and a second amorphous material of different acidities to form a mixture, and treating by either separately treating the first and second amorphous materials before mixing or treating the mixture, so as to form an amorphous catalyst support. Treating preferably includes calcining. The acidity of the amorphous support may be modified by the different acidities of the precursor amorphous materials, their proportions in the mixture, and/or the order of the mixing and treating steps. A method of use may comprise reacting a hydrocarbon fraction with hydrogen over a hydrocracking catalyst comprising the amorphous catalyst support to form a hydrocracked product. Further embodiments include the first and second amorphous materials comprising silica-alumina, and/or differing in Brönsted acidity, Lewis acidity, or acidity index.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: January 29, 2008
    Assignee: ConocoPhillips Company
    Inventors: Rafael L. Espinoza, Keith H. Lawson, Kandaswamy Jothimurugesan
  • Patent number: 7307038
    Abstract: Processes for preparing a composition comprising (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, and (iii) an oxygen storage component are disclosed. Preferably, the process comprise forming a single slurry of components (i)–(iii), spray drying and calcining to obtain metal oxide particles comprising components (i)–(iii). Preferably, the slurry comprise a base peptized acidic metal oxide containing slurry wherein the component (ii) is provided in the slurry as a metal of the base. Compositions prepared are impregnated with a noble metal to provide compositions useful to reduce gas phase reduced nitrogen species and NOx in an effluent off gas of a fluid catalytic cracking regenerator.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: December 11, 2007
    Assignee: W.R. Grace & Co. -Conn.
    Inventors: George Yaluris, John Allen Rudesill, Wilson Suárez
  • Patent number: 7304013
    Abstract: Bulk and supported catalysts are prepared from an aqueous slurry containing a catalytically active material and a binder. The slurry is either coated onto a support and dried to form a porous, high surface area phase containing the catalytically active material, or reduced to a paste-like consistency, molded and dried to form a bulk catalyst. The processes and catalysts may be employed in various catalytic chemical processes to achieve high effectiveness factor of the catalytically active material while achieving a lower pressure drop.
    Type: Grant
    Filed: June 30, 2003
    Date of Patent: December 4, 2007
    Assignee: Corning Incorporated
    Inventors: William P. Addiego, Charles M. Sorensen, Jr.
  • Publication number: 20070265159
    Abstract: The invention provides a method for depositing catalytic clusters on a surface, the method comprising confining the surface to a controlled atmosphere; contacting the surface with catalyst containing vapor for a first period of time; removing the vapor from the controlled atmosphere; and contacting the surface with a reducing agent for a second period of time so as to produce catalyst-containing nucleation sites.
    Type: Application
    Filed: March 5, 2007
    Publication date: November 15, 2007
    Inventors: Jeffrey W. Elam, Michael J. Pellin, Peter C. Stair
  • Patent number: 7288499
    Abstract: A regenerable, high-capacity sorbent for removal of mercury from flue gas and processes and systems for making and using the sorbent. A phyllosilicate substrate, for example vermiculite or montmorillinite, acts as an inexpensive support to a thin layer for a polyvalent metal sulfide, ensuring that more of the metal sulfide is engaged in the sorption process. The sorbent is prepared by ion exchange between the silicate substrate material and a solution containing one or more of a group of polyvalent metals including tin (both Sn(II) and Sn(IV)), iron (both Fe(II) and Fe(III)), titanium, manganese, zirconium and molybdenum, dissolved as salts, to produce an exchanged substrate. Controlled reaction of a sulfide ion source with the one or more polyvalent metals that are exchanged on the silicate substrate produces the sorbent. The sorbent is used to absorb elemental mercury or oxidized mercury species such as mercuric chloride from flue gas containing acid gases (e.g.
    Type: Grant
    Filed: February 19, 2004
    Date of Patent: October 30, 2007
    Assignee: ADA Technologies, Inc
    Inventors: John S Lovell, Craig S Turchi, Thomas E Broderick
  • Publication number: 20070232484
    Abstract: Catalyst systems and methods of forming the catalyst systems are described herein. The methods generally include contacting a support material with an activator to form a support composition, contacting a component with at least a portion of an aluminum containing compound including TIBAl, wherein the component is selected from the support composition, the transition metal catalyst compound and combinations thereof and contacting the support composition with a transition metal catalyst compound to form a supported catalyst system.
    Type: Application
    Filed: July 25, 2006
    Publication date: October 4, 2007
    Applicant: Fina Technology, Inc.
    Inventors: Jun Tian, William Gauthier, Joseph L. Thorman, Shady N. Henry
  • Patent number: 7273829
    Abstract: The invention is a supported or bound heteropoly acid catalyst composition, a method of making the catalyst composition and a process for the oxidation of saturated and/or unsaturated aldehydes to unsaturated carboxylic acids using the catalyst composition. The catalyst composition has an active heteropoly acid component containing molybdenum, vanadium, phosphorus and cesium and an inert heteropoly acid component containing molybdenum, phosphorus and cesium, potassium, rubidium or sodium at a relative molybdenum:cesium/potassium/rubidium/sodium molar ratio of above about 12:2. The catalyst is made by dissolving compounds of the components of each of the heteropoly acid compounds in a solution, precipitating the heteropoly acid compounds, contacting the heteropoly acid compounds to form a catalyst precursor and calcining the catalyst precursor to form a heteropoly acid compound catalyst.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: September 25, 2007
    Assignee: Saudi Basic Industries Corporation
    Inventors: Wugeng Liang, Scott A. Stevenson, Joseph R. Linzer
  • Patent number: 7270738
    Abstract: This invention relates to silico-aluminum substrates, catalysts, and the hydrocracking and hydrotreatment processes that use them. The catalyst comprises at least one hydro-dehydrogenating element that is selected from the group that is formed by elements of group VIB and group VIII of the periodic table and a non-zeolitic silica-alumina-based substrate that contains an amount of more than 5% by weight and less than or equal to 95% by weight of silica (SiO2) and has the following characteristics: A mean pore diameter, measured by mercury porosimetry, encompassed between 20 and 140 ?, a total pore volume, measured by mercury porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a total pore volume, measured by nitrogen porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a BET specific surface area encompassed between 100 and 550 m2/g, a pore volume, measured by mercury porosimetry, encompassed in the pores with diameters of more than 140 ?, of less than 0.
    Type: Grant
    Filed: October 30, 2003
    Date of Patent: September 18, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Patrick Euzen, Carole Bobin, Magalie Roy-Auberger, Eric Benazzi, Patrick Bourges, Christophe Gueret
  • Patent number: 7268097
    Abstract: A desulfurizing agent comprising a silica-alumina carrier having an Si/Al mole ratio of 10 or less and nickel carried thereon; a desulfurizing agent for hydrocarbons derived from petroleum which comprises a carrier and a metal component carried thereon and has a specific surface area of pores having a pore diameter of 3 nm or less of 100 m2/g or more; an Ni-Cu based desulfurizing agent comprising a carrier and, carried thereon, (A) nickel, (B) copper, and (C) an alkali metal or another metal; a desulfurizing agent for hydrocarbons derived from petroleum which comprises a carrier and a metal component carried thereon and has a hydrogen adsorption capacity of 0.4 mmol/g or more; and methods for producing these nickel-based and nickel-copper-based desulfurizing agents. The above desulfurizing agents are capable of adsorbing and removing with good efficiency the sulfur contained in hydrocarbons derived from petroleum to a content of 0.2 wt. ppm or less and have a long service life.
    Type: Grant
    Filed: April 2, 2001
    Date of Patent: September 11, 2007
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Hisashi Katsuno, Satoshi Matsuda, Kazuhito Saito, Masahiro Yoshinaka
  • Publication number: 20070197376
    Abstract: A hydrocarbon reforming catalyst, a method of preparing the same, and a fuel processor including the same includes the hydrocarbon reforming catalyst having an active catalyst component impregnated in a oxide carrier and a thermally conductive material having higher thermal conductivity than that of the oxide carrier, the method of preparing the same, and a fuel processor including the same. The hydrocarbon reforming catalyst has excellent catalytic activity and thermal conductivity, and thus can easily transfer heat required in a hydrocarbon reforming reaction. Accordingly, by using the hydrocarbon reforming catalyst above, a high hydrogen production rate can be obtained.
    Type: Application
    Filed: November 29, 2006
    Publication date: August 23, 2007
    Applicant: Samsung SDI Co., Ltd.
    Inventors: Yulia Potapova, Soon-ho Kim, Doo-hwan Lee, Hyun-chul Lee
  • Patent number: 7256154
    Abstract: The present invention relates to a structured catalyst for reforming of gasoline and a method of preparing the same, more particularly to a structured catalyst for reforming of gasoline for fuel-cell powered vehicles prepared by wash-coating the transition metal based reforming catalyst on the surface of the ceramic honeycomb support wash-coated with sub-micron sized alumina or its precursor to sufficiently increase the effective surface area and the performance of the catalyst and a method of preparing the same.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: August 14, 2007
    Assignee: Korea Institute of Science and Technology
    Inventors: Dong Ju Moon, Jong Woo Ryu, Dong Min Kang, Byung Gwon Lee, Byoung Sung Ahn, Sang Deuk Lee
  • Patent number: 7253135
    Abstract: A silicon-containing alumina support, a process for preparing the support, and a catalyst containing the support are provided. The alumina support includes an additive silicon enriched on its surface, with the difference between the atomic ratio of silicon to aluminum on the surface of alumina support and that of the alumina support is at least 0.10. The process for preparing the silicon-containing alumina support comprises adding a nanometer silicon compound. The inventive alumina support can be used in manufacturing a catalyst for hydrotreating hydrocarbons with good physico-chemical properties and performance.
    Type: Grant
    Filed: February 28, 2005
    Date of Patent: August 7, 2007
    Assignees: China Petroleum & Chemical Corporation, Fushun Research Institute of Petroleum and Petroch
    Inventors: Dengling Wei, Shaozhong Peng
  • Patent number: 7250384
    Abstract: A method of manufacturing a cordierite porous body of the present invention is a method of manufacturing the cordierite porous body using a cordierite forming material including an Al source, an Si source, and an Mg source and forming cordierite by firing, characterized in that an inorganic micro balloon containing SiO2 and Al2O3 is used as a part or all of the Al source and the Si source, so that a high-open-porosity cordierite porous body having an extremely low possibility of generating defects causing leakage of a fluid, such as cuts can be manufactured.
    Type: Grant
    Filed: March 27, 2003
    Date of Patent: July 31, 2007
    Assignee: NGK Insulators, Ltd.
    Inventors: Kenji Morimoto, Katsuhiro Inoue
  • Patent number: 7250385
    Abstract: The invention is a catalyst formed by covering each surface of particles in a ceramic support with an alumina thin film and holding an active catalyst component with the surface of the thin film, which is large in the pore size and porosity and small in the pressure loss irrespectively of forming the alumina thin film on the surface and is produced, for example, by immersing the ceramic support in an aluminum-containing metallic compound, preliminarily firing, immersing in hot water, drying, firing and finally holding the active catalyst component on the alumina thin film on the surface of the support.
    Type: Grant
    Filed: November 16, 2000
    Date of Patent: July 31, 2007
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Noriyuki Taoka, Teruo Komori, Akira Hasegawa, Noriyoshi Kakuta
  • Patent number: 7244689
    Abstract: Alumina-silica catalyst supports having substantially high surfaces areas are formed by extrusion, drying and firing of a plasticized batch including an alumina-silica powder component, acid, organic binder and water. The alumina-silica powder component can be formed either by the mixing of alumina- and silica-source powders or by forming a slurry therefrom which is spray dried to form a particulate material prior to batching.
    Type: Grant
    Filed: November 17, 2003
    Date of Patent: July 17, 2007
    Assignee: Corning Incorporated
    Inventors: William P. Addiego, Kevin R. Brundage, Christopher R. Glose
  • Patent number: 7232788
    Abstract: A catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, contains oxides of molybdenum, bismuth, iron, cesium and, optionally, other metals. The catalyst has a certain relative amount ratio of cesium to bismuth, a certain relative amount ratio of iron to bismuth and a certain relative amount ratio of bismuth, iron, cesium and certain other metals to molybdenum and, optionally, tungsten. For a catalyst of the formula: Mo12BiaWbFecCodNieSbfCsgMghZniPjOx wherein a is 0.1 to 1.5, b is 0 to 4, c is 0.2 to 5.0, d is 0 to 9, e is 0 to 9, f is 0 to 2.0, g is from 0.4 to 1.5, h is 0 to 1.5, i is 0 to 2.0, j is 0 to 0.5 and x is determined by the valences of the other components, c:g=3.3–5.0, c:a=2.0–6.0 and (3a+3c+2d+2e+g+2h+2i)/(2×12+2b)=0.95–1.10.
    Type: Grant
    Filed: March 14, 2005
    Date of Patent: June 19, 2007
    Assignee: Saudi Basic Industries Corporation
    Inventors: Wugeng Liang, Scott A. Stevenson, James W. Kauffman, John S. Ledford, Joseph R. Linzer
  • Patent number: 7229946
    Abstract: A catalyst composition having the formula: Mo1VaSbbNbcMdOx wherein M is gallium, bismuth, silver or gold, a is 0.01 to 1, b is 0.01 to 1, c is 0.01 to 1, d is 0.01 to 1 and x is determined by the valence requirements of the other components. Other metals, such as tantalum, titanium, aluminum, zirconium, chromium, manganese, iron, ruthenium, cobalt, rhodium, nickel, platinum, boron, arsenic, lithium, sodium, potassium, rubidium, calcium, beryllium, magnesium, cerium, strontium, hafnium, phosphorus, europium, gadolinium, dysprosium, holmium, erbium, thulium, terbium, ytterbium, lutetium, lanthanum, scandium, palladium, praseodymium, neodymium, yttrium, thorium, tungsten, cesium, zinc, tin, germanium, silicon, lead, barium or thallium may also be components of the catalyst. This catalyst is prepared by co-precipitation of metal compounds which are calcined to form a mixed metal oxide catalyst that can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process.
    Type: Grant
    Filed: March 23, 2004
    Date of Patent: June 12, 2007
    Assignee: Saudi Basic Industries Corporation
    Inventors: Paulette N. Hazin, Paul E. Ellis, Jr.
  • Patent number: 7220699
    Abstract: A method and device for loading a catalyst into a chamber. The catalyst loading is well suited for production of hydrogen producing microreactors. The catalyst is coated onto a strip which is mountable within the chamber.
    Type: Grant
    Filed: March 31, 2003
    Date of Patent: May 22, 2007
    Assignee: Intelligent Energy, Inc.
    Inventor: Anand Chellappa
  • Patent number: 7205256
    Abstract: An oxide material characterized by that it has a perovskite structure comprising an oxide represented by ABO3, (Bi2O2)2+ (Am?1BmO3m+1)2? wherein A represents one kind or two or more kinds of ions selected from the group consisting of Li+, Na+, K+, Pb2+, Ca2+, Sr2+, Ba2+, Bi3+, Y3+, Mn3+ and La3+, B represents one kind or two or more kinds of ions selected from the group consisting of Ru3+, Fe3+, Ti4+, Zr4+, Cu4+, Nb5+, Ta5+, V5+, W6+ and Mo6+, and m represents a natural number of 1 or more, LnBa2Cu3O7, Z2Ba2Can?1CunO2n+4 or ZBa2Can?1CunO2n+3, wherein Ln represents one kind or two or more kinds of ions selected from the group consisting of Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, Z represents one kind or two or more kinds of ions selected from the group consisting of Bi, Tl and Hg, and n represents a natural number of from 1 to 5; and a catalytic substance containing one or more kinds of elements selected from the group consisting of Si, Ge and Sn.
    Type: Grant
    Filed: September 3, 2001
    Date of Patent: April 17, 2007
    Assignees: Sharp Kabushiki Kaisha, Japan represented by President of Tokyo Institute of Technology
    Inventors: Takeshi Kijima, Hiroshi Ishiwara
  • Patent number: 7199277
    Abstract: This invention relates to processes for converting oxygenates to olefins that include a step of pretreating catalyst, which comprises molecular sieve and one or more active metal oxides of one or more metals, with a hydrocarbon composition to provide an integrated hydrocarbon co-catalyst within the molecular sieve. The combination of molecular sieve and hydrocarbon co-catalyst converts oxygenate to an olefin product with high selectivity to light olefins (i.e., ethylene or propylene, or mixture thereof).
    Type: Grant
    Filed: July 1, 2004
    Date of Patent: April 3, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Teng Xu, Nicolas P. Coute, Kenneth R. Clem, Doron Levin, James C. Vartuli
  • Patent number: 7196037
    Abstract: A method of producing a catalyst carrier. The method comprises contacting a silicon-containing ceramic material with a solution of an aluminum containing metal compound, firing the resulting material, immersing the material in hot water and, again firing the material.
    Type: Grant
    Filed: March 10, 2005
    Date of Patent: March 27, 2007
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Teruo Komori, Akira Hasegawa, Noriyoshi Kakuta
  • Patent number: 7196034
    Abstract: The invention is directed to a catalyst suitable for the hydrogenation of hydrocarbon resins, comprising a supported nickel on silica and alumina catalyst, said catalyst having a nickel content of 45 to 85 wt. %, a silicon content, calculated as SiO2, of 14 to 45 wt. %, an aluminium content, calculated as Al2O3, of 1 to 15 wt. % an iron content, calculated as Fe, 0.25 to 4 wt. %, all percentages having been calculated on the basis of the reduced catalyst, and which catalyst has a volume of pores between 2 and 60 nm, as defined herein, of at least 0.35 ml/g of catalyst.
    Type: Grant
    Filed: November 17, 2000
    Date of Patent: March 27, 2007
    Assignee: Engelhard Corporation
    Inventor: Lucas Laurentius Kramer
  • Patent number: 7183236
    Abstract: An object of the present invention is to realize low pressure loss and high purification performance in a constitution in which a primary catalyst component and co-catalyst component are loaded onto a ceramic support that allows catalyst components to be loaded directly. According to the present invention, a primary catalyst component in the form of a catalyst precious metal and a co-catalyst component in the form of an oxygen occluding component are loaded on the surface of a honeycomb-shaped ceramic support, including the inner surfaces of pores. As a result of the large loaded amount of co-catalyst component entering inside the pores, the loaded amount of co-catalyst component on the cell wall surfaces is reduced, thereby making it possible to inhibit increases in pressure loss. In addition, since the primary catalyst component and co-catalyst component are in close proximity to each other, catalyst performance is improved.
    Type: Grant
    Filed: August 5, 2003
    Date of Patent: February 27, 2007
    Assignee: Denso Corporation
    Inventors: Tomomi Hase, Tomohiko Nakanishi, Hideaki Ueno, Takatoshi Shinyoshi
  • Patent number: 7169294
    Abstract: The invention pertains to a hydroprocessing catalyst suitable for the conversion of heavy hydrocarbon oils, which comprises 7–20 wt. % of Group VI metal, calculated as trioxide, and about 0.5–6 wt. % of Group VIII metal, calculated as oxide, on a carrier comprising alumina, the catalyst having a surface area of about 100–180 m2/g, a total pore volume of about 0.55 ml/g or more, a % PV(>200 ? d) of at least about 50%, a % PV(>1,000 ? d) of at least about 5%, a % PV(100–1,200 ? d) of at least about 85%, a % PV(>4,000 ? d) of about 0–2%, and a % PV(>10,000 ? d) of about 0–1%. The catalyst of the present invention shows improved metals and asphaltene removal, combined with appropriate sulfur, nitrogen, and Conradson carbon removal. Additionally, the catalyst shows a decrease in sediment formation and an improved conversion in ebullating bed operations. In fixed bed operation, the catalyst produces product with an improved storage stability.
    Type: Grant
    Filed: December 20, 2001
    Date of Patent: January 30, 2007
    Assignee: Nippon Ketjen Co., Ltd.
    Inventors: Satoshi Abe, Akira Hino, Katsuhisa Fujita
  • Patent number: 7138358
    Abstract: A catalyzed diesel particulate matter exhaust filter with improved diesel particulate matter oxidation activity and thermal stability including a porous filter substrate for filtering the diesel particulate matter washcoated with high surface area support alumina, titania, silica and zirconia promoted with one of ceria, lanthanum oxide, tungsten oxide, molybdem oxide, tin oxide for catalytic materials which includes an alkaline earth metal vanadate, and a precious metal
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: November 21, 2006
    Assignee: Sud-Chemie Inc.
    Inventors: Yinyan Huang, Zhongyuan Dang, Amiram Bar-llan
  • Patent number: 7135429
    Abstract: The present invention is directed to an attrition resistant carrier product such as silica. Further, this invention is directed to the use of a binder to improve the attrition resistance or reduce the friability of a carrier product such as silica. In an embodiment, the median particle size is from 125 to 300 microns. Selection of the binder is such that the presence and/or addition of the binder does not result in substantial modification of the physical properties of the silica. Suitable binders include Group I and Group II silicates, Group I and Group II aluminates, and mixtures thereof, as identified by the Period Table of Elements.
    Type: Grant
    Filed: May 24, 2002
    Date of Patent: November 14, 2006
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Narayan K. Raman, Thomas G. Krivak, Robert C. Dilmore, Paul A. Beauregard
  • Patent number: 7122612
    Abstract: Porous ceramic catalyst supports or filters to be provided with catalyst coatings via oxide washcoating processes are pre-coated with cross-linked polymer barrier layers to prevent washcoat nanoparticle intrusion into the microcracked and/or microporous surfaces of the ceramics, the barrier coatings being formed by thermally cross-linking hydrocarbon polymers that are vaporizable at moderate washcoat stabilization or catalyst activation temperatures and being preferentially.
    Type: Grant
    Filed: February 27, 2004
    Date of Patent: October 17, 2006
    Assignee: Corning Incorporated
    Inventors: Tinghong Tao, Jianguo Wang
  • Patent number: 7119046
    Abstract: A catalyst carrier which comprises particles of a silicon-containing ceramic material. Each of these particles is covered by a film of alumina on which a noble metal is carried.
    Type: Grant
    Filed: March 10, 2005
    Date of Patent: October 10, 2006
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Teruo Komori, Akira Hasegawa, Noriyoshi Kakuta
  • Patent number: 7098162
    Abstract: Provided herein are monocomponent and hybrid catalyst compositions for use in steam-cracking of hydrocarbon feeds to selectively produce light olefins. The catalyst compositions being characterized by a first catalytic component comprising oxides of aluminum, silicon, chromium, and optionally, oxides of monovalent alkaline metals, and further comprising a binder, preferably bentonite clay. Preferably, the catalyst compositions will comprise a catalytic component in accordance with the following formula: (a) SiO2·(b) A12O3·(c) Cr2O3(d) alk2O, with alk being a monovalent alkaline metal, preferably selected from sodium, potassium and lithium. The second catalytic component is selected from a crystalline zeolite or a silica molecular sieve. Also provided in the present invention are methods of making the catalyst compositions.
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: August 29, 2006
    Assignee: Valorbec Societe en Commandite
    Inventor: Raymond Le Van Mao
  • Patent number: 7060651
    Abstract: A silica-rich support and a catalyst containing the silica-rich support and a catalytic component. The support has a specific structure characterized by a set of claimed physicochemical properties: in the 29Si MAS NMR spectrum the state of silicon is characterized by the presence of lines with chemical shifts ?100±3 ppm (line Q3) and ?110±3 ppm (line Q4), with the ratio of the integral intensities of the lines Q3/Q4 of from 0.7 to 1.2 (FIG. 1); in the IR spectrum there is an absorption band of hydroxyl groups with the wave number 3620–3650 cm?1 and half-width 65–75 cm?1 (FIG. 2); the carrier has a specific surface area, as measured by the BET techniques from the thermal desorption of argon, SAR=0.5–30 m2/g and the surface, as measured by alkali titration techniques, SNa=10–250 m2/g, with SNa/SAr=5–30.
    Type: Grant
    Filed: December 4, 2000
    Date of Patent: June 13, 2006
    Assignee: Zakrytoe Aktsionernoe Obschestvo “Kholdingovaya Katalizatornaya Kompania”
    Inventors: Viktor Vladimirovich Barelko, Bair Sydypovich Balzhinimaev, Sergei Petrovich Kildyashev, Mikhail Grigorievich Makarenko, Anatoly Nikolaevich Parfenov, Ljudmila Grigorievna Simonova, Alexandr Viktorovich Toktarev
  • Patent number: 7037878
    Abstract: An aircraft environmental control system includes a catalytic converter having ozone-destroying capability. A surface of the catalytic converter is anodized to form an anodized layer, and the metal oxide layer is washcoated to form a washcoat layer. An ozone destroying catalyst is impregnated in the anodized and washcoat layers. The catalyst may include one or more metals. For example, a bimetallic catalyst may include a precious metal and a transition metal.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: May 2, 2006
    Assignee: Honeywell International Inc.
    Inventors: Di-Jia Liu, Daniel R. Winstead, Peter M. Michalakos
  • Patent number: 7030055
    Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.
    Type: Grant
    Filed: May 3, 2004
    Date of Patent: April 18, 2006
    Assignee: W.R. Grace & Co.-Conn.
    Inventors: George Yaluris, John Allen Rudesill
  • Patent number: 7022643
    Abstract: There is disclosed a production process for a catalyst which process makes it possible to efficiently carry out the supporting of a catalytic component onto a carrier and to obtain the catalyst excellent in quality and performance. This production process is a production process for the catalyst including a particulate lump carrier and a catalytic component supported thereon; with the production process comprising the step of carrying out simultaneous revolution and rocking of a treatment container 20 as charged with the carrier and a catalyst precursor including the catalytic component, thereby supporting the catalytic component onto the carrier.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: April 4, 2006
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Hiromi Yunoki, Michio Tanimoto, Daisuke Nakamura
  • Patent number: 7001866
    Abstract: A porous catalyst support having an increased average pore size is produced from a mixed metal oxide material. In accordance with one embodiment, a method for preparing a mixed metal oxide material includes providing a mixed metal oxide precursor containing at least two metals, calcining the mixed metal oxide precursor at a temperature sufficient to form a thermally and mechanically stable mixed metal oxide material, and leaching the mixed metal oxide material in a leach solution with a constituent that dissolves one metal oxide. Preferably, the calcination temperature is approximately between 300° C. and 1300° C. The leaching constituent may be chosen from the group including acidic solutions of HCl, HNO3, H2SO4, H3PO3, and their combinations, or basic solutions of NH3, NaOH, KOH, and their combinations.
    Type: Grant
    Filed: November 13, 2002
    Date of Patent: February 21, 2006
    Assignee: ConocoPhillips Company
    Inventors: Daxiang Wang, Shuibo Xie
  • Patent number: 6998366
    Abstract: Raney alloy catalysts applied to a support are described, said catalysts having an extremely thin layer of Raney alloy with a thickness of 0.01 to 100 ?m. These catalysts are prepared by vapor deposition of the appropriate metals under reduced pressure. They are generally suitable for all known hydrogenation and dehydrogenation reactions and are extremely abrasion-resistant.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: February 14, 2006
    Assignee: BASF Aktiengesellschaft
    Inventors: Mathias Haake, Gerhard Dörsam, Helmut Boos
  • Patent number: 6995112
    Abstract: Silica-alumina catalyst compositions and to a process for converting hydrocarbonaceous feed using the catalyst are disclosed. The present invention relates to a highly homogeneous, amorphous silica-alumina cogel material, the attributes of which make it especially useful for the Hydroprocessing of hydrocarbonaceous feeds either alone or in combination with other catalysts. This invention relates to a highly homogeneous amorphous silica-alumina catalyst having a surface to bulk silica to alumina ratio (SB ratio) of from about 0.7 to about 1.3, preferably from about 0.8 to about 1.2, more preferably from about 0.9 to about 1.1, and most preferably 1.0 and a crystalline alumina phase present in an amount no more than about 10%, preferably no more than about 5%. A catalyst of the present invention exhibits higher activity and better product selectivity in comparison with other silica-alumina catalysts.
    Type: Grant
    Filed: November 8, 2002
    Date of Patent: February 7, 2006
    Assignee: Chevron U.S.A. Inc.
    Inventors: Hye Kyung C. Timken, Mohammad M. Habib
  • Patent number: 6992040
    Abstract: A process for preparing a shell-type catalyst which comprises applying to a substantially nonporous inorganic support material having a BET surface area of <80 m2/g, a catalytically active outer shell of a suspension containing at least one water soluble noble metal compound and a substantially water insoluble coating compound, drying the suspension onto the support material, and activating the coated support material in a reducing gas stream.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: January 31, 2006
    Assignee: Degussa AG
    Inventors: Herbert Müller, Stefan Bösing, Walter Behl
  • Patent number: 6977273
    Abstract: A process is described for synthesizing hydrocarbons from a mixture comprising carbon monoxide and hydrogen in the presence of a catalyst comprising at least one group VIII metal supported on a silica-alumina prepared by co-precipitating and calcining at a temperature in the range from about 500° C. to about 1200° C. for at least 6 hours so that said silica-alumina has a specific surface area of less than 260 m2/g. Said catalyst is used in a fixed bed or in suspension in a liquid phase of a three-phase reactor.
    Type: Grant
    Filed: February 15, 2002
    Date of Patent: December 20, 2005
    Assignees: Institut Francais du Petrole, ENI S.p.A., AGIP Petroli S.p.A.
    Inventors: Magalie Roy-Auberger, Philippe Courty, Renaud Revel, Roberto Zennaro
  • Patent number: 6939825
    Abstract: It is to provide a catalyst carrier having large pore size and porosity and a small pressure loss. The catalyst carrier is characterized by covering a surface of each particle in a silicon-containing ceramic carrier with alumina thin film, and is produced by immersing a carrier having an oxide film of a silicide in its surface in a solution of aluminum containing metal compound, drying by heating, calcining, subjecting to an immersion treatment in hot water and thereafter firing.
    Type: Grant
    Filed: June 22, 2000
    Date of Patent: September 6, 2005
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Teruo Komori, Akira Hasegawa, Noriyoshi Kakuta
  • Patent number: 6933259
    Abstract: This composite oxide powder can secure a large pore volume even after calcination at high temperature and, when a catalyst is formed by loading a noble metal on this composite oxide powder, noble metal grain growth can be suppressed. The composite oxide powder comprises particles of an oxide of a metal M1 and an oxide of a metal M2 which does not dissolve in the oxide of the metal M1, the oxide of the metal M1 and the oxide of the metal M2 being dispersed at the nanometer level. Since different oxides serve as a barrier to each other, sintering is suppressed. Therefore, in the case of composite oxide powder comprising Ce as a metal M1 and Al as a metal M2, grain growth is small even after exposed to high temperature and pores of 3.5-100 nm secure a volume of 0.07 cc/g or more after calcination at 600° C. for 5 hours and a volume of 0.04 cc/g or more after calcination at 800° C. for 5 hours.
    Type: Grant
    Filed: November 14, 2001
    Date of Patent: August 23, 2005
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Miho Hatanaka, Akira Morikawa, Akihiko Suda, Hideo Sobukawa, Kiyoshi Yamazaki
  • Patent number: 6908880
    Abstract: A process is described for the upgrading of hydrocarbon mixtures which boil within the naphtha range containing sulfur impurities, i.e. a hydrodesulfuration process with contemporaneous skeleton isomerization and reduced hydrogenation degree of the olefins contained in said hydrocarbon mixtures, the whole process being carried out in a single step. The process is carried out in the presence of a catalytic system comprising a metal of group VIB, a metal of group VIII and a carrier of acid nature consisting of a mesoporous silico-alumina.
    Type: Grant
    Filed: May 21, 2002
    Date of Patent: June 21, 2005
    Assignees: AgipPetroli S.p.A., EniTechnologie S.p.A.
    Inventors: Laura Maria Zanibelli, Virginio Arrigoni, Marco Ferrari, Donatella Berti
  • Patent number: 6908879
    Abstract: A ceramic article is disclosed which contains aluminum, silicon, and titanium in a total amount of at least 99% by weight as reduced to the oxides (Al2O3+SiO2+TiO2) and assumes an acidic color in methyl red, an indicator of at least pKa+4.8. It can be used as a carried for a catalyst. This ceramic article is obtained by mixing an aluminum compound, a silicon compound, and a titanium compound and calcining the resultant mixture at a temperature in the range of 1,000°-2,000° C. A catalyst for preparing ethylene oxide is obtained by depositing silver and a reaction promoter on the ceramic carrier and ethylene oxide is obtained by oxidizing ethylene with a molecular oxygen-containing gas in the presence of the catalyst in vapor phase.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: June 21, 2005
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Masahide Shima, Hitoshi Takada