Of Group Iii Or Lanthanide Group (i.e., Sc, Y, Al, Ga, In, Tl, Or Atomic Number 57 To 71 Inclusive) Patents (Class 502/263)
-
Publication number: 20080227630Abstract: A layered catalyst is disclosed for use in transalkylation of polyalkylated benzenes. The catalyst comprises an inner core material with a molecular sieve bonded over the core, The process minimizes the cracking of the alkyl groups during the transalkylation reaction.Type: ApplicationFiled: March 16, 2007Publication date: September 18, 2008Inventors: Mark G. Riley, Deng-Yang Jan
-
Publication number: 20080219918Abstract: A catalyst for fuel reforming including a metal catalyst that includes at least one active component A selected from the group consisting of Pt, Pd, Ir, Rh and Ru; and an active component B that is at least one metal selected from the group consisting of Mo, V, W, Cr, Re, Co, Ce and Fe, oxides thereof, alloys thereof, or mixtures thereof, and a carrier impregnated with the metal catalyst, and a method of producing hydrogen by performing a fuel reforming reaction using the catalyst for fuel reforming. The catalyst for fuel reforming has excellent catalytic activity at a low temperature and improved hydrogen purity. Therefore, when the catalyst for fuel reforming is used, high-purity hydrogen, which can be used as a fuel of a fuel cell, can be produced with high purity.Type: ApplicationFiled: September 14, 2007Publication date: September 11, 2008Applicant: Samsung SDI Co., Ltd.Inventors: Doo-hwan Lee, Yulia Potapova, Soon-ho Kim, Hyun-chul Lee, Kang-hee Lee
-
Publication number: 20080171650Abstract: The present invention in certain embodiments is directed to a catalytic substrate suitable for use in a number of applications, including as a substrate in a catalytic converter or a particulate filter. Another aspect of the present invention is a filtering substrate suitable for use in a number of applications, including as a substrate in a particulate filter, such as a diesel particulate filter (DPF), or diesel particulate trap (DPT). The invention also provides an improved substrate for removing and/or eliminating pollutants from the exhaust of combustion engines. The catalytic substrate and filtering substrate provide, in certain embodiments, improvements in removing pollutants from an exhaust gas.Type: ApplicationFiled: October 31, 2007Publication date: July 17, 2008Inventors: Gordon S. Alward, Robert A. DiChiara
-
Publication number: 20080166288Abstract: Supported catalysts are manufactured from a pretreated porous support material and a nanocatalyst solution of catalyst nanoparticles. The porous support material is pre-treated with a gaseous solvent (e.g., steam or alcohol) to protect the support material from cracking during impregnation of the nanocatalyst solution. The supported catalysts have more uniform size, lower attrition of metals during manufacturing and use, and improved distributions of metal loading compared to catalysts manufactured using known techniques. Hydrogen peroxide manufactured from such catalysts is less likely to be contaminated with catalyst metal.Type: ApplicationFiled: January 4, 2007Publication date: July 10, 2008Applicant: HEADWATERS TECHNOLOGY INNOVATION, LLCInventors: Zhenhua Zhou, Zhihua Wu, Bing Zhou
-
Patent number: 7358210Abstract: A ceramic body that can support a required amount of catalyst component, without lowering the characteristics such as strength, manufactured without forming a coating layer and providing a high performance ceramic catalyst body that is excellent in practical utility and durability. This ceramic body is made by substituting at least one of the constituent elements of cordierite that constitutes the substrate ceramic, for example Al, with W that is the element having an empty orbit in d or f orbit, has high bonding strength and is less susceptible to deterioration since the catalyst component Pt is supported by means of chemical bonding.Type: GrantFiled: March 22, 2002Date of Patent: April 15, 2008Assignees: Denso Corporation, Nippon Soken, Inc.Inventors: Masakazu Tanaka, Tomomi Hase, Takashi Kondo, Tosiharu Kondo, Hiromi Sano, Jun Hasegawa, Miho Ito, Tomohiko Nakanishi, Kazuhiko Koike, Takumi Suzawa
-
Patent number: 7351328Abstract: A composition comprising a metal oxide and a promoter, wherein at least a portion of the promoter is present as a reduced valence promoter, and methods of preparing such composition are disclosed. The thus-obtained composition is employed in a desulfurization zone to remove sulfur from a hydrocarbon stream.Type: GrantFiled: July 23, 2003Date of Patent: April 1, 2008Assignee: China Petroleum & Chemical CorporationInventors: Tushar V. Choudhary, Jason J. Gislason, Glenn W. Dodwell, William H. Beever
-
Patent number: 7348293Abstract: A homogeneous, amorphous catalyst support comprising a modifying-metal-oxide and a base-metal oxide, the catalyst support having a Surface to Bulk modifying-metal/base-metal atomic ratio of from about 0.6 to about 1.3 and exhibiting an X-ray diffraction having broader line width and lower intensity than is exhibited by the base-metal oxide is disclosed. More specifically, a homogeneous, amorphous silica-modified-alumina catalyst support useful in the Fischer-Tropsch process is disclosed. A silica-modified-Alumina catalyst support of the present invention maintains the desirable properties of alumina and exhibits higher resistance to acid than unmodified alumina.Type: GrantFiled: December 5, 2003Date of Patent: March 25, 2008Assignee: Chevron U.S.A. Inc.Inventor: Hye Kyung C. Timken
-
Patent number: 7341977Abstract: Compounds and methods for sorbing organosulfur compounds from fluids are provided. Generally, compounds according to the present invention comprise mesoporous, nanocrystalline metal oxides. Preferred metal oxide compounds either exhibit soft Lewis acid properties or are impregnated with a material exhibiting soft Lewis acid properties. Methods according to the invention comprise contacting a fluid containing organosulfur contaminants with a mesoporous, nanocrystalline metal oxide. In a preferred embodiment, nanocrystalline metal oxide particles are formed into pellets (14) and placed inside a fuel filter housing (12) for removing organosulfur contaminants from a hydrocarbon fuel stream.Type: GrantFiled: June 20, 2003Date of Patent: March 11, 2008Assignee: NanoScale CorporationInventors: Kenneth Klabunde, Bill R. Sanford, P. Jeevanandam
-
Patent number: 7323100Abstract: An amorphous support, methods for making the same and methods of using, particularly in hydrocracking. A method of making may comprise mixing a first amorphous material and a second amorphous material of different acidities to form a mixture, and treating by either separately treating the first and second amorphous materials before mixing or treating the mixture, so as to form an amorphous catalyst support. Treating preferably includes calcining. The acidity of the amorphous support may be modified by the different acidities of the precursor amorphous materials, their proportions in the mixture, and/or the order of the mixing and treating steps. A method of use may comprise reacting a hydrocarbon fraction with hydrogen over a hydrocracking catalyst comprising the amorphous catalyst support to form a hydrocracked product. Further embodiments include the first and second amorphous materials comprising silica-alumina, and/or differing in Brönsted acidity, Lewis acidity, or acidity index.Type: GrantFiled: July 13, 2005Date of Patent: January 29, 2008Assignee: ConocoPhillips CompanyInventors: Rafael L. Espinoza, Keith H. Lawson, Kandaswamy Jothimurugesan
-
Patent number: 7307038Abstract: Processes for preparing a composition comprising (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, and (iii) an oxygen storage component are disclosed. Preferably, the process comprise forming a single slurry of components (i)–(iii), spray drying and calcining to obtain metal oxide particles comprising components (i)–(iii). Preferably, the slurry comprise a base peptized acidic metal oxide containing slurry wherein the component (ii) is provided in the slurry as a metal of the base. Compositions prepared are impregnated with a noble metal to provide compositions useful to reduce gas phase reduced nitrogen species and NOx in an effluent off gas of a fluid catalytic cracking regenerator.Type: GrantFiled: October 21, 2002Date of Patent: December 11, 2007Assignee: W.R. Grace & Co. -Conn.Inventors: George Yaluris, John Allen Rudesill, Wilson Suárez
-
Patent number: 7304013Abstract: Bulk and supported catalysts are prepared from an aqueous slurry containing a catalytically active material and a binder. The slurry is either coated onto a support and dried to form a porous, high surface area phase containing the catalytically active material, or reduced to a paste-like consistency, molded and dried to form a bulk catalyst. The processes and catalysts may be employed in various catalytic chemical processes to achieve high effectiveness factor of the catalytically active material while achieving a lower pressure drop.Type: GrantFiled: June 30, 2003Date of Patent: December 4, 2007Assignee: Corning IncorporatedInventors: William P. Addiego, Charles M. Sorensen, Jr.
-
Publication number: 20070265159Abstract: The invention provides a method for depositing catalytic clusters on a surface, the method comprising confining the surface to a controlled atmosphere; contacting the surface with catalyst containing vapor for a first period of time; removing the vapor from the controlled atmosphere; and contacting the surface with a reducing agent for a second period of time so as to produce catalyst-containing nucleation sites.Type: ApplicationFiled: March 5, 2007Publication date: November 15, 2007Inventors: Jeffrey W. Elam, Michael J. Pellin, Peter C. Stair
-
Patent number: 7288499Abstract: A regenerable, high-capacity sorbent for removal of mercury from flue gas and processes and systems for making and using the sorbent. A phyllosilicate substrate, for example vermiculite or montmorillinite, acts as an inexpensive support to a thin layer for a polyvalent metal sulfide, ensuring that more of the metal sulfide is engaged in the sorption process. The sorbent is prepared by ion exchange between the silicate substrate material and a solution containing one or more of a group of polyvalent metals including tin (both Sn(II) and Sn(IV)), iron (both Fe(II) and Fe(III)), titanium, manganese, zirconium and molybdenum, dissolved as salts, to produce an exchanged substrate. Controlled reaction of a sulfide ion source with the one or more polyvalent metals that are exchanged on the silicate substrate produces the sorbent. The sorbent is used to absorb elemental mercury or oxidized mercury species such as mercuric chloride from flue gas containing acid gases (e.g.Type: GrantFiled: February 19, 2004Date of Patent: October 30, 2007Assignee: ADA Technologies, IncInventors: John S Lovell, Craig S Turchi, Thomas E Broderick
-
Publication number: 20070232484Abstract: Catalyst systems and methods of forming the catalyst systems are described herein. The methods generally include contacting a support material with an activator to form a support composition, contacting a component with at least a portion of an aluminum containing compound including TIBAl, wherein the component is selected from the support composition, the transition metal catalyst compound and combinations thereof and contacting the support composition with a transition metal catalyst compound to form a supported catalyst system.Type: ApplicationFiled: July 25, 2006Publication date: October 4, 2007Applicant: Fina Technology, Inc.Inventors: Jun Tian, William Gauthier, Joseph L. Thorman, Shady N. Henry
-
Patent number: 7273829Abstract: The invention is a supported or bound heteropoly acid catalyst composition, a method of making the catalyst composition and a process for the oxidation of saturated and/or unsaturated aldehydes to unsaturated carboxylic acids using the catalyst composition. The catalyst composition has an active heteropoly acid component containing molybdenum, vanadium, phosphorus and cesium and an inert heteropoly acid component containing molybdenum, phosphorus and cesium, potassium, rubidium or sodium at a relative molybdenum:cesium/potassium/rubidium/sodium molar ratio of above about 12:2. The catalyst is made by dissolving compounds of the components of each of the heteropoly acid compounds in a solution, precipitating the heteropoly acid compounds, contacting the heteropoly acid compounds to form a catalyst precursor and calcining the catalyst precursor to form a heteropoly acid compound catalyst.Type: GrantFiled: December 22, 2005Date of Patent: September 25, 2007Assignee: Saudi Basic Industries CorporationInventors: Wugeng Liang, Scott A. Stevenson, Joseph R. Linzer
-
Patent number: 7270738Abstract: This invention relates to silico-aluminum substrates, catalysts, and the hydrocracking and hydrotreatment processes that use them. The catalyst comprises at least one hydro-dehydrogenating element that is selected from the group that is formed by elements of group VIB and group VIII of the periodic table and a non-zeolitic silica-alumina-based substrate that contains an amount of more than 5% by weight and less than or equal to 95% by weight of silica (SiO2) and has the following characteristics: A mean pore diameter, measured by mercury porosimetry, encompassed between 20 and 140 ?, a total pore volume, measured by mercury porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a total pore volume, measured by nitrogen porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a BET specific surface area encompassed between 100 and 550 m2/g, a pore volume, measured by mercury porosimetry, encompassed in the pores with diameters of more than 140 ?, of less than 0.Type: GrantFiled: October 30, 2003Date of Patent: September 18, 2007Assignee: Institut Francais du PetroleInventors: Patrick Euzen, Carole Bobin, Magalie Roy-Auberger, Eric Benazzi, Patrick Bourges, Christophe Gueret
-
Patent number: 7268097Abstract: A desulfurizing agent comprising a silica-alumina carrier having an Si/Al mole ratio of 10 or less and nickel carried thereon; a desulfurizing agent for hydrocarbons derived from petroleum which comprises a carrier and a metal component carried thereon and has a specific surface area of pores having a pore diameter of 3 nm or less of 100 m2/g or more; an Ni-Cu based desulfurizing agent comprising a carrier and, carried thereon, (A) nickel, (B) copper, and (C) an alkali metal or another metal; a desulfurizing agent for hydrocarbons derived from petroleum which comprises a carrier and a metal component carried thereon and has a hydrogen adsorption capacity of 0.4 mmol/g or more; and methods for producing these nickel-based and nickel-copper-based desulfurizing agents. The above desulfurizing agents are capable of adsorbing and removing with good efficiency the sulfur contained in hydrocarbons derived from petroleum to a content of 0.2 wt. ppm or less and have a long service life.Type: GrantFiled: April 2, 2001Date of Patent: September 11, 2007Assignee: Idemitsu Kosan Co., Ltd.Inventors: Hisashi Katsuno, Satoshi Matsuda, Kazuhito Saito, Masahiro Yoshinaka
-
Publication number: 20070197376Abstract: A hydrocarbon reforming catalyst, a method of preparing the same, and a fuel processor including the same includes the hydrocarbon reforming catalyst having an active catalyst component impregnated in a oxide carrier and a thermally conductive material having higher thermal conductivity than that of the oxide carrier, the method of preparing the same, and a fuel processor including the same. The hydrocarbon reforming catalyst has excellent catalytic activity and thermal conductivity, and thus can easily transfer heat required in a hydrocarbon reforming reaction. Accordingly, by using the hydrocarbon reforming catalyst above, a high hydrogen production rate can be obtained.Type: ApplicationFiled: November 29, 2006Publication date: August 23, 2007Applicant: Samsung SDI Co., Ltd.Inventors: Yulia Potapova, Soon-ho Kim, Doo-hwan Lee, Hyun-chul Lee
-
Patent number: 7256154Abstract: The present invention relates to a structured catalyst for reforming of gasoline and a method of preparing the same, more particularly to a structured catalyst for reforming of gasoline for fuel-cell powered vehicles prepared by wash-coating the transition metal based reforming catalyst on the surface of the ceramic honeycomb support wash-coated with sub-micron sized alumina or its precursor to sufficiently increase the effective surface area and the performance of the catalyst and a method of preparing the same.Type: GrantFiled: April 23, 2004Date of Patent: August 14, 2007Assignee: Korea Institute of Science and TechnologyInventors: Dong Ju Moon, Jong Woo Ryu, Dong Min Kang, Byung Gwon Lee, Byoung Sung Ahn, Sang Deuk Lee
-
Patent number: 7253135Abstract: A silicon-containing alumina support, a process for preparing the support, and a catalyst containing the support are provided. The alumina support includes an additive silicon enriched on its surface, with the difference between the atomic ratio of silicon to aluminum on the surface of alumina support and that of the alumina support is at least 0.10. The process for preparing the silicon-containing alumina support comprises adding a nanometer silicon compound. The inventive alumina support can be used in manufacturing a catalyst for hydrotreating hydrocarbons with good physico-chemical properties and performance.Type: GrantFiled: February 28, 2005Date of Patent: August 7, 2007Assignees: China Petroleum & Chemical Corporation, Fushun Research Institute of Petroleum and PetrochInventors: Dengling Wei, Shaozhong Peng
-
Patent number: 7250384Abstract: A method of manufacturing a cordierite porous body of the present invention is a method of manufacturing the cordierite porous body using a cordierite forming material including an Al source, an Si source, and an Mg source and forming cordierite by firing, characterized in that an inorganic micro balloon containing SiO2 and Al2O3 is used as a part or all of the Al source and the Si source, so that a high-open-porosity cordierite porous body having an extremely low possibility of generating defects causing leakage of a fluid, such as cuts can be manufactured.Type: GrantFiled: March 27, 2003Date of Patent: July 31, 2007Assignee: NGK Insulators, Ltd.Inventors: Kenji Morimoto, Katsuhiro Inoue
-
Patent number: 7250385Abstract: The invention is a catalyst formed by covering each surface of particles in a ceramic support with an alumina thin film and holding an active catalyst component with the surface of the thin film, which is large in the pore size and porosity and small in the pressure loss irrespectively of forming the alumina thin film on the surface and is produced, for example, by immersing the ceramic support in an aluminum-containing metallic compound, preliminarily firing, immersing in hot water, drying, firing and finally holding the active catalyst component on the alumina thin film on the surface of the support.Type: GrantFiled: November 16, 2000Date of Patent: July 31, 2007Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Noriyuki Taoka, Teruo Komori, Akira Hasegawa, Noriyoshi Kakuta
-
Patent number: 7244689Abstract: Alumina-silica catalyst supports having substantially high surfaces areas are formed by extrusion, drying and firing of a plasticized batch including an alumina-silica powder component, acid, organic binder and water. The alumina-silica powder component can be formed either by the mixing of alumina- and silica-source powders or by forming a slurry therefrom which is spray dried to form a particulate material prior to batching.Type: GrantFiled: November 17, 2003Date of Patent: July 17, 2007Assignee: Corning IncorporatedInventors: William P. Addiego, Kevin R. Brundage, Christopher R. Glose
-
Patent number: 7232788Abstract: A catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, contains oxides of molybdenum, bismuth, iron, cesium and, optionally, other metals. The catalyst has a certain relative amount ratio of cesium to bismuth, a certain relative amount ratio of iron to bismuth and a certain relative amount ratio of bismuth, iron, cesium and certain other metals to molybdenum and, optionally, tungsten. For a catalyst of the formula: Mo12BiaWbFecCodNieSbfCsgMghZniPjOx wherein a is 0.1 to 1.5, b is 0 to 4, c is 0.2 to 5.0, d is 0 to 9, e is 0 to 9, f is 0 to 2.0, g is from 0.4 to 1.5, h is 0 to 1.5, i is 0 to 2.0, j is 0 to 0.5 and x is determined by the valences of the other components, c:g=3.3–5.0, c:a=2.0–6.0 and (3a+3c+2d+2e+g+2h+2i)/(2×12+2b)=0.95–1.10.Type: GrantFiled: March 14, 2005Date of Patent: June 19, 2007Assignee: Saudi Basic Industries CorporationInventors: Wugeng Liang, Scott A. Stevenson, James W. Kauffman, John S. Ledford, Joseph R. Linzer
-
Patent number: 7229946Abstract: A catalyst composition having the formula: Mo1VaSbbNbcMdOx wherein M is gallium, bismuth, silver or gold, a is 0.01 to 1, b is 0.01 to 1, c is 0.01 to 1, d is 0.01 to 1 and x is determined by the valence requirements of the other components. Other metals, such as tantalum, titanium, aluminum, zirconium, chromium, manganese, iron, ruthenium, cobalt, rhodium, nickel, platinum, boron, arsenic, lithium, sodium, potassium, rubidium, calcium, beryllium, magnesium, cerium, strontium, hafnium, phosphorus, europium, gadolinium, dysprosium, holmium, erbium, thulium, terbium, ytterbium, lutetium, lanthanum, scandium, palladium, praseodymium, neodymium, yttrium, thorium, tungsten, cesium, zinc, tin, germanium, silicon, lead, barium or thallium may also be components of the catalyst. This catalyst is prepared by co-precipitation of metal compounds which are calcined to form a mixed metal oxide catalyst that can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process.Type: GrantFiled: March 23, 2004Date of Patent: June 12, 2007Assignee: Saudi Basic Industries CorporationInventors: Paulette N. Hazin, Paul E. Ellis, Jr.
-
Patent number: 7220699Abstract: A method and device for loading a catalyst into a chamber. The catalyst loading is well suited for production of hydrogen producing microreactors. The catalyst is coated onto a strip which is mountable within the chamber.Type: GrantFiled: March 31, 2003Date of Patent: May 22, 2007Assignee: Intelligent Energy, Inc.Inventor: Anand Chellappa
-
Patent number: 7205256Abstract: An oxide material characterized by that it has a perovskite structure comprising an oxide represented by ABO3, (Bi2O2)2+ (Am?1BmO3m+1)2? wherein A represents one kind or two or more kinds of ions selected from the group consisting of Li+, Na+, K+, Pb2+, Ca2+, Sr2+, Ba2+, Bi3+, Y3+, Mn3+ and La3+, B represents one kind or two or more kinds of ions selected from the group consisting of Ru3+, Fe3+, Ti4+, Zr4+, Cu4+, Nb5+, Ta5+, V5+, W6+ and Mo6+, and m represents a natural number of 1 or more, LnBa2Cu3O7, Z2Ba2Can?1CunO2n+4 or ZBa2Can?1CunO2n+3, wherein Ln represents one kind or two or more kinds of ions selected from the group consisting of Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, Z represents one kind or two or more kinds of ions selected from the group consisting of Bi, Tl and Hg, and n represents a natural number of from 1 to 5; and a catalytic substance containing one or more kinds of elements selected from the group consisting of Si, Ge and Sn.Type: GrantFiled: September 3, 2001Date of Patent: April 17, 2007Assignees: Sharp Kabushiki Kaisha, Japan represented by President of Tokyo Institute of TechnologyInventors: Takeshi Kijima, Hiroshi Ishiwara
-
Patent number: 7199277Abstract: This invention relates to processes for converting oxygenates to olefins that include a step of pretreating catalyst, which comprises molecular sieve and one or more active metal oxides of one or more metals, with a hydrocarbon composition to provide an integrated hydrocarbon co-catalyst within the molecular sieve. The combination of molecular sieve and hydrocarbon co-catalyst converts oxygenate to an olefin product with high selectivity to light olefins (i.e., ethylene or propylene, or mixture thereof).Type: GrantFiled: July 1, 2004Date of Patent: April 3, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Teng Xu, Nicolas P. Coute, Kenneth R. Clem, Doron Levin, James C. Vartuli
-
Patent number: 7196037Abstract: A method of producing a catalyst carrier. The method comprises contacting a silicon-containing ceramic material with a solution of an aluminum containing metal compound, firing the resulting material, immersing the material in hot water and, again firing the material.Type: GrantFiled: March 10, 2005Date of Patent: March 27, 2007Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Teruo Komori, Akira Hasegawa, Noriyoshi Kakuta
-
Patent number: 7196034Abstract: The invention is directed to a catalyst suitable for the hydrogenation of hydrocarbon resins, comprising a supported nickel on silica and alumina catalyst, said catalyst having a nickel content of 45 to 85 wt. %, a silicon content, calculated as SiO2, of 14 to 45 wt. %, an aluminium content, calculated as Al2O3, of 1 to 15 wt. % an iron content, calculated as Fe, 0.25 to 4 wt. %, all percentages having been calculated on the basis of the reduced catalyst, and which catalyst has a volume of pores between 2 and 60 nm, as defined herein, of at least 0.35 ml/g of catalyst.Type: GrantFiled: November 17, 2000Date of Patent: March 27, 2007Assignee: Engelhard CorporationInventor: Lucas Laurentius Kramer
-
Patent number: 7183236Abstract: An object of the present invention is to realize low pressure loss and high purification performance in a constitution in which a primary catalyst component and co-catalyst component are loaded onto a ceramic support that allows catalyst components to be loaded directly. According to the present invention, a primary catalyst component in the form of a catalyst precious metal and a co-catalyst component in the form of an oxygen occluding component are loaded on the surface of a honeycomb-shaped ceramic support, including the inner surfaces of pores. As a result of the large loaded amount of co-catalyst component entering inside the pores, the loaded amount of co-catalyst component on the cell wall surfaces is reduced, thereby making it possible to inhibit increases in pressure loss. In addition, since the primary catalyst component and co-catalyst component are in close proximity to each other, catalyst performance is improved.Type: GrantFiled: August 5, 2003Date of Patent: February 27, 2007Assignee: Denso CorporationInventors: Tomomi Hase, Tomohiko Nakanishi, Hideaki Ueno, Takatoshi Shinyoshi
-
Patent number: 7169294Abstract: The invention pertains to a hydroprocessing catalyst suitable for the conversion of heavy hydrocarbon oils, which comprises 7–20 wt. % of Group VI metal, calculated as trioxide, and about 0.5–6 wt. % of Group VIII metal, calculated as oxide, on a carrier comprising alumina, the catalyst having a surface area of about 100–180 m2/g, a total pore volume of about 0.55 ml/g or more, a % PV(>200 ? d) of at least about 50%, a % PV(>1,000 ? d) of at least about 5%, a % PV(100–1,200 ? d) of at least about 85%, a % PV(>4,000 ? d) of about 0–2%, and a % PV(>10,000 ? d) of about 0–1%. The catalyst of the present invention shows improved metals and asphaltene removal, combined with appropriate sulfur, nitrogen, and Conradson carbon removal. Additionally, the catalyst shows a decrease in sediment formation and an improved conversion in ebullating bed operations. In fixed bed operation, the catalyst produces product with an improved storage stability.Type: GrantFiled: December 20, 2001Date of Patent: January 30, 2007Assignee: Nippon Ketjen Co., Ltd.Inventors: Satoshi Abe, Akira Hino, Katsuhisa Fujita
-
Patent number: 7138358Abstract: A catalyzed diesel particulate matter exhaust filter with improved diesel particulate matter oxidation activity and thermal stability including a porous filter substrate for filtering the diesel particulate matter washcoated with high surface area support alumina, titania, silica and zirconia promoted with one of ceria, lanthanum oxide, tungsten oxide, molybdem oxide, tin oxide for catalytic materials which includes an alkaline earth metal vanadate, and a precious metalType: GrantFiled: August 29, 2003Date of Patent: November 21, 2006Assignee: Sud-Chemie Inc.Inventors: Yinyan Huang, Zhongyuan Dang, Amiram Bar-llan
-
Patent number: 7135429Abstract: The present invention is directed to an attrition resistant carrier product such as silica. Further, this invention is directed to the use of a binder to improve the attrition resistance or reduce the friability of a carrier product such as silica. In an embodiment, the median particle size is from 125 to 300 microns. Selection of the binder is such that the presence and/or addition of the binder does not result in substantial modification of the physical properties of the silica. Suitable binders include Group I and Group II silicates, Group I and Group II aluminates, and mixtures thereof, as identified by the Period Table of Elements.Type: GrantFiled: May 24, 2002Date of Patent: November 14, 2006Assignee: PPG Industries Ohio, Inc.Inventors: Narayan K. Raman, Thomas G. Krivak, Robert C. Dilmore, Paul A. Beauregard
-
Patent number: 7122612Abstract: Porous ceramic catalyst supports or filters to be provided with catalyst coatings via oxide washcoating processes are pre-coated with cross-linked polymer barrier layers to prevent washcoat nanoparticle intrusion into the microcracked and/or microporous surfaces of the ceramics, the barrier coatings being formed by thermally cross-linking hydrocarbon polymers that are vaporizable at moderate washcoat stabilization or catalyst activation temperatures and being preferentially.Type: GrantFiled: February 27, 2004Date of Patent: October 17, 2006Assignee: Corning IncorporatedInventors: Tinghong Tao, Jianguo Wang
-
Patent number: 7119046Abstract: A catalyst carrier which comprises particles of a silicon-containing ceramic material. Each of these particles is covered by a film of alumina on which a noble metal is carried.Type: GrantFiled: March 10, 2005Date of Patent: October 10, 2006Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Teruo Komori, Akira Hasegawa, Noriyoshi Kakuta
-
Patent number: 7098162Abstract: Provided herein are monocomponent and hybrid catalyst compositions for use in steam-cracking of hydrocarbon feeds to selectively produce light olefins. The catalyst compositions being characterized by a first catalytic component comprising oxides of aluminum, silicon, chromium, and optionally, oxides of monovalent alkaline metals, and further comprising a binder, preferably bentonite clay. Preferably, the catalyst compositions will comprise a catalytic component in accordance with the following formula: (a) SiO2·(b) A12O3·(c) Cr2O3(d) alk2O, with alk being a monovalent alkaline metal, preferably selected from sodium, potassium and lithium. The second catalytic component is selected from a crystalline zeolite or a silica molecular sieve. Also provided in the present invention are methods of making the catalyst compositions.Type: GrantFiled: July 27, 2001Date of Patent: August 29, 2006Assignee: Valorbec Societe en CommanditeInventor: Raymond Le Van Mao
-
Patent number: 7060651Abstract: A silica-rich support and a catalyst containing the silica-rich support and a catalytic component. The support has a specific structure characterized by a set of claimed physicochemical properties: in the 29Si MAS NMR spectrum the state of silicon is characterized by the presence of lines with chemical shifts ?100±3 ppm (line Q3) and ?110±3 ppm (line Q4), with the ratio of the integral intensities of the lines Q3/Q4 of from 0.7 to 1.2 (FIG. 1); in the IR spectrum there is an absorption band of hydroxyl groups with the wave number 3620–3650 cm?1 and half-width 65–75 cm?1 (FIG. 2); the carrier has a specific surface area, as measured by the BET techniques from the thermal desorption of argon, SAR=0.5–30 m2/g and the surface, as measured by alkali titration techniques, SNa=10–250 m2/g, with SNa/SAr=5–30.Type: GrantFiled: December 4, 2000Date of Patent: June 13, 2006Assignee: Zakrytoe Aktsionernoe Obschestvo “Kholdingovaya Katalizatornaya Kompania”Inventors: Viktor Vladimirovich Barelko, Bair Sydypovich Balzhinimaev, Sergei Petrovich Kildyashev, Mikhail Grigorievich Makarenko, Anatoly Nikolaevich Parfenov, Ljudmila Grigorievna Simonova, Alexandr Viktorovich Toktarev
-
Patent number: 7037878Abstract: An aircraft environmental control system includes a catalytic converter having ozone-destroying capability. A surface of the catalytic converter is anodized to form an anodized layer, and the metal oxide layer is washcoated to form a washcoat layer. An ozone destroying catalyst is impregnated in the anodized and washcoat layers. The catalyst may include one or more metals. For example, a bimetallic catalyst may include a precious metal and a transition metal.Type: GrantFiled: May 7, 2003Date of Patent: May 2, 2006Assignee: Honeywell International Inc.Inventors: Di-Jia Liu, Daniel R. Winstead, Peter M. Michalakos
-
Patent number: 7030055Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.Type: GrantFiled: May 3, 2004Date of Patent: April 18, 2006Assignee: W.R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
-
Patent number: 7022643Abstract: There is disclosed a production process for a catalyst which process makes it possible to efficiently carry out the supporting of a catalytic component onto a carrier and to obtain the catalyst excellent in quality and performance. This production process is a production process for the catalyst including a particulate lump carrier and a catalytic component supported thereon; with the production process comprising the step of carrying out simultaneous revolution and rocking of a treatment container 20 as charged with the carrier and a catalyst precursor including the catalytic component, thereby supporting the catalytic component onto the carrier.Type: GrantFiled: July 31, 2003Date of Patent: April 4, 2006Assignee: Nippon Shokubai Co., Ltd.Inventors: Hiromi Yunoki, Michio Tanimoto, Daisuke Nakamura
-
Patent number: 7001866Abstract: A porous catalyst support having an increased average pore size is produced from a mixed metal oxide material. In accordance with one embodiment, a method for preparing a mixed metal oxide material includes providing a mixed metal oxide precursor containing at least two metals, calcining the mixed metal oxide precursor at a temperature sufficient to form a thermally and mechanically stable mixed metal oxide material, and leaching the mixed metal oxide material in a leach solution with a constituent that dissolves one metal oxide. Preferably, the calcination temperature is approximately between 300° C. and 1300° C. The leaching constituent may be chosen from the group including acidic solutions of HCl, HNO3, H2SO4, H3PO3, and their combinations, or basic solutions of NH3, NaOH, KOH, and their combinations.Type: GrantFiled: November 13, 2002Date of Patent: February 21, 2006Assignee: ConocoPhillips CompanyInventors: Daxiang Wang, Shuibo Xie
-
Patent number: 6998366Abstract: Raney alloy catalysts applied to a support are described, said catalysts having an extremely thin layer of Raney alloy with a thickness of 0.01 to 100 ?m. These catalysts are prepared by vapor deposition of the appropriate metals under reduced pressure. They are generally suitable for all known hydrogenation and dehydrogenation reactions and are extremely abrasion-resistant.Type: GrantFiled: December 21, 2000Date of Patent: February 14, 2006Assignee: BASF AktiengesellschaftInventors: Mathias Haake, Gerhard Dörsam, Helmut Boos
-
Patent number: 6995112Abstract: Silica-alumina catalyst compositions and to a process for converting hydrocarbonaceous feed using the catalyst are disclosed. The present invention relates to a highly homogeneous, amorphous silica-alumina cogel material, the attributes of which make it especially useful for the Hydroprocessing of hydrocarbonaceous feeds either alone or in combination with other catalysts. This invention relates to a highly homogeneous amorphous silica-alumina catalyst having a surface to bulk silica to alumina ratio (SB ratio) of from about 0.7 to about 1.3, preferably from about 0.8 to about 1.2, more preferably from about 0.9 to about 1.1, and most preferably 1.0 and a crystalline alumina phase present in an amount no more than about 10%, preferably no more than about 5%. A catalyst of the present invention exhibits higher activity and better product selectivity in comparison with other silica-alumina catalysts.Type: GrantFiled: November 8, 2002Date of Patent: February 7, 2006Assignee: Chevron U.S.A. Inc.Inventors: Hye Kyung C. Timken, Mohammad M. Habib
-
Patent number: 6992040Abstract: A process for preparing a shell-type catalyst which comprises applying to a substantially nonporous inorganic support material having a BET surface area of <80 m2/g, a catalytically active outer shell of a suspension containing at least one water soluble noble metal compound and a substantially water insoluble coating compound, drying the suspension onto the support material, and activating the coated support material in a reducing gas stream.Type: GrantFiled: July 29, 2003Date of Patent: January 31, 2006Assignee: Degussa AGInventors: Herbert Müller, Stefan Bösing, Walter Behl
-
Patent number: 6977273Abstract: A process is described for synthesizing hydrocarbons from a mixture comprising carbon monoxide and hydrogen in the presence of a catalyst comprising at least one group VIII metal supported on a silica-alumina prepared by co-precipitating and calcining at a temperature in the range from about 500° C. to about 1200° C. for at least 6 hours so that said silica-alumina has a specific surface area of less than 260 m2/g. Said catalyst is used in a fixed bed or in suspension in a liquid phase of a three-phase reactor.Type: GrantFiled: February 15, 2002Date of Patent: December 20, 2005Assignees: Institut Francais du Petrole, ENI S.p.A., AGIP Petroli S.p.A.Inventors: Magalie Roy-Auberger, Philippe Courty, Renaud Revel, Roberto Zennaro
-
Patent number: 6939825Abstract: It is to provide a catalyst carrier having large pore size and porosity and a small pressure loss. The catalyst carrier is characterized by covering a surface of each particle in a silicon-containing ceramic carrier with alumina thin film, and is produced by immersing a carrier having an oxide film of a silicide in its surface in a solution of aluminum containing metal compound, drying by heating, calcining, subjecting to an immersion treatment in hot water and thereafter firing.Type: GrantFiled: June 22, 2000Date of Patent: September 6, 2005Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Teruo Komori, Akira Hasegawa, Noriyoshi Kakuta
-
Patent number: 6933259Abstract: This composite oxide powder can secure a large pore volume even after calcination at high temperature and, when a catalyst is formed by loading a noble metal on this composite oxide powder, noble metal grain growth can be suppressed. The composite oxide powder comprises particles of an oxide of a metal M1 and an oxide of a metal M2 which does not dissolve in the oxide of the metal M1, the oxide of the metal M1 and the oxide of the metal M2 being dispersed at the nanometer level. Since different oxides serve as a barrier to each other, sintering is suppressed. Therefore, in the case of composite oxide powder comprising Ce as a metal M1 and Al as a metal M2, grain growth is small even after exposed to high temperature and pores of 3.5-100 nm secure a volume of 0.07 cc/g or more after calcination at 600° C. for 5 hours and a volume of 0.04 cc/g or more after calcination at 800° C. for 5 hours.Type: GrantFiled: November 14, 2001Date of Patent: August 23, 2005Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Miho Hatanaka, Akira Morikawa, Akihiko Suda, Hideo Sobukawa, Kiyoshi Yamazaki
-
Patent number: 6908880Abstract: A process is described for the upgrading of hydrocarbon mixtures which boil within the naphtha range containing sulfur impurities, i.e. a hydrodesulfuration process with contemporaneous skeleton isomerization and reduced hydrogenation degree of the olefins contained in said hydrocarbon mixtures, the whole process being carried out in a single step. The process is carried out in the presence of a catalytic system comprising a metal of group VIB, a metal of group VIII and a carrier of acid nature consisting of a mesoporous silico-alumina.Type: GrantFiled: May 21, 2002Date of Patent: June 21, 2005Assignees: AgipPetroli S.p.A., EniTechnologie S.p.A.Inventors: Laura Maria Zanibelli, Virginio Arrigoni, Marco Ferrari, Donatella Berti
-
Patent number: 6908879Abstract: A ceramic article is disclosed which contains aluminum, silicon, and titanium in a total amount of at least 99% by weight as reduced to the oxides (Al2O3+SiO2+TiO2) and assumes an acidic color in methyl red, an indicator of at least pKa+4.8. It can be used as a carried for a catalyst. This ceramic article is obtained by mixing an aluminum compound, a silicon compound, and a titanium compound and calcining the resultant mixture at a temperature in the range of 1,000°-2,000° C. A catalyst for preparing ethylene oxide is obtained by depositing silver and a reaction promoter on the ceramic carrier and ethylene oxide is obtained by oxidizing ethylene with a molecular oxygen-containing gas in the presence of the catalyst in vapor phase.Type: GrantFiled: September 5, 2000Date of Patent: June 21, 2005Assignee: Nippon Shokubai Co., Ltd.Inventors: Masahide Shima, Hitoshi Takada