And Group V Metal Containing (i.e., V, Nb, Ta, As, Sb Or Bi) Patents (Class 502/311)
  • Patent number: 5883037
    Abstract: Thermally stable/highly reducible catalyst compositions, well suited for the catalytic conversion of exhaust gases emanating from internal combustion engines notably vehicular exhaust gases, comprise alumina, the oxides of cerium praseodymium and zirconium, and, optionally, at least one other oxide of bismuth, of a rare earth, or of an element of group VIII of the Periodic Table, and exhibit a stabilized hydrogen-absorption capacity up to a temperature of at least 1,000.degree. C.
    Type: Grant
    Filed: May 30, 1995
    Date of Patent: March 16, 1999
    Assignee: Rhone-Poulenc Chimie
    Inventors: Thierry Chopin, Olivier Touret, Gabriel Vilmin
  • Patent number: 5856259
    Abstract: A process for producing a supported catalyst for the synthesis of methacrolein and methacrylic acid in which a catalytic active substance comprising a composite oxide containing molybdenum and bismuth as essential components is supported on the inside surface and/or the outside surface of an inert carrier, which comprises the steps of drying a mixed solution or an aqueous slurry containing the compounds of the elements constituting the catalytic active substance, subjecting the dried product to a primary calcination at a temperature in a range of 200.degree.-400.degree. C. to form a catalytic active substance precursor, comminuting the obtained catalytic active substance precursor to such an extent that the medium particle size in the volume-based particle size distribution becomes 10 .mu.m or less, supporting the comminution product on an inert carrier, and subjecting it to a secondary calcination at a temperature which is 100.degree. C. or more higher than the primary calcination temperature.
    Type: Grant
    Filed: June 20, 1997
    Date of Patent: January 5, 1999
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Seigo Watanabe, Hitoshi Yoshioka, Jinko Izumi
  • Patent number: 5837641
    Abstract: A method of continuously promoting the activity of solid strong acid catalysts used in acid catalyzed reactions by adding or generating water in the reaction mixture has been developed. The solid strong acid catalyst may be a sulfated metal oxide, a tungstated metal oxide, or a molybdated metal oxide. The metal oxides are oxides, hydroxides, oxyhydroxides, or oxide-hydrates of Group IV-A, Group III-A, Group III-B, and Group V-A metals. The catalyst may also contain a Group VIII metal, or when the metal oxide is a hydroxide, oxide, oxyhydroxide, or oxide-hydrate of the Group IV-A, Group III-A, or Group III-B metals, the catalyst may also contain an oxide, hydroxide, oxyhydroxide or oxide-hydrate of a Group V-A, Group V-B, Group VI-B, or Group VII-B metal as a promoter.
    Type: Grant
    Filed: January 16, 1996
    Date of Patent: November 17, 1998
    Assignee: UOP LLC
    Inventors: Christopher D. Gosling, Paul G. Blommel, Michelle J. Cohn, Ralph D. Gillespie, Jennifer S. Holmgren
  • Patent number: 5834394
    Abstract: A catalyst for ammoxidation of propylene to acrylonitrile, comprisinga) a catalytic composition represented by the following general formula:A.sub.a B.sub.b C.sub.c D.sub.d Na.sub.e Fe.sub.f Bi.sub.g Mo.sub.h O.sub.xwhereinA represents K, Rb, Cs, Tl, or a mixture thereof,B represents Mn, Mg, Sr, Ca, Ba, or a mixture thereof,C represents P, As, B, Sb, Cr, W, V, or a mixture thereof, andD represents one of the following groups:1) Ni alone,2) Co alone,3) Ni and one selected from Li, Pr, Nd, or a mixture thereof,4) Co and one selected from Li, Pr, Nd, or a mixture thereof,5) Ni, Co and one selected from Li, Pr, Nd, or a mixture thereof, anda=0.001.about.2.0,b=0.about.4.5,c=0.01.about.8.0,d=0.01.about.22.0,e=0.01.about.0.7,f=0.01.about.8.0,g=0.01.about.6.0,h=8.about.
    Type: Grant
    Filed: August 1, 1997
    Date of Patent: November 10, 1998
    Assignees: China-Petro-Chemical Corporation, Shanghai Research Institute of Petrochemical Engineering Sinopec
    Inventors: Xin Chen, Lianghua Wu
  • Patent number: 5824621
    Abstract: An exhaust gas cleaner being constituted by a first catalyst of a first porous inorganic oxide supporting a silver component in combination with a W component and a second catalyst of a second porous inorganic oxide supporting a Pt component and optionally a W component. The Ag component may include Ag and compounds thereof, the Pt component may include Pt, Pd, Ru, Rh, Ir, and Au, and the W component may include W, V, Mn, Mo, Nb, and Ta. The W component effectively catalyzes the reduction of nitrogen oxides by ammonia to enhance the removal efficiency of the exhaust gas cleaner.
    Type: Grant
    Filed: June 27, 1995
    Date of Patent: October 20, 1998
    Assignee: Kabushiki Kaisha Riken
    Inventors: Akira Abe, Kiyohide Yoshida, Gyo Muramatsu, Satoshi Sumiya, Naoko Irite, Mika Saito
  • Patent number: 5821185
    Abstract: This invention provides catalytic proton and electron mediating membranes useful in catalytic reactors. The membranes have an oxidation and a reduction surface and comprise a single-phase mixed metal oxide material of the formula:AB.sub.1-x B'.sub.x O.sub.3-ywherein A is selected from Ca, Sr or Ba ions; B is selected from Ce, Tb, Pr, or Th ions; B' is selected from Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Al, Ga, or In ions, or combinations thereof; and x is greater than or equal to 0.02 and less than or equal to 0.5. The membranes can further comprise a catalyst on either the oxidation or reduction surface, or both. Membranes include those which are fabricated-by combining powders of metal oxides or metal carbonates of metal A ion, metal B ion and metal B' ion such that the stoichiometric ratio A:B:B' is 1:1-x:x where 0.2.ltoreq..times.0.5, repeatedly calcining and milling the combined powders until a single-phase material is obtained and pressing and sintering the singlephase material to obtain a membrane.
    Type: Grant
    Filed: June 21, 1995
    Date of Patent: October 13, 1998
    Assignee: Eltron Research, Inc.
    Inventors: James H. White, Michael Schwartz, Anthony F. Sammells
  • Patent number: 5817592
    Abstract: A process for the preparation of a hydrogenation catalyst by reduction of platinum in an oxidation stage of not less than 2 in an aqueous medium in the presence of a carboniferous support, optionally following partial poisoning with a sulfur, arsenic, tellurium, or antimony-containing compound, using a reducing agent, in which the reducing agent used is an ammonium or phosphonium salt of the general formula I?XR.sup.4 !.sub.n Y Iin which X stands for N or P, R stands for hydrogen, C.sub.1 --C.sub.18 alkyl, C.sub.5 --C.sub.10 cycloalkyl, phenyl radical, and also a C.sub.1 --C.sub.4 alkyl radical substituted by phenyl, the phenyl radicals being mono-to tri-substituted by C.sub.1 --C.sub.6 alkyl, halogen, nitro or amino, if desired, provided that the radicals R may be the same or different but cannot simultaneously denote hydrogen, if X is P, n is an integer of 1 to 3, and Y is an organic anion which can reduce platinum in an oxidation stage other than zero to platinum in the oxidation stage of zero.
    Type: Grant
    Filed: January 23, 1996
    Date of Patent: October 6, 1998
    Assignee: BASF Aktiengesellschaft
    Inventors: Daniel Heineke, Heinz-Walter Schneider, Alfred Thome
  • Patent number: 5817594
    Abstract: Catalyst comprising a porous inorganic refractory oxide wherein the catalyst has:(a) a total pore volume in the range of from 0.2 to 0.5 ml/g,(b) a macroporosity of at least 0.1 ml/g,(c) a microporosity of at least 0.05 ml/g, and(d) a surface area of at least 5 m.sup.2 /g.Process for reducing the amount of solid contaminants and the amount or dissolved metallic contaminants, wherein a hydrocarbon oil containing such contaminants is contacted with hydrogen under hydrotreating conditions in the presence of the above catalyst.
    Type: Grant
    Filed: November 2, 1995
    Date of Patent: October 6, 1998
    Assignee: Shell Oil Company
    Inventors: David John McNamara, Willem Hartmann Jurriaan Stork
  • Patent number: 5808143
    Abstract: Catalysts of the formula I?A.sub.a B.sub.b O.sub.x !.sub.p ?C.sub.c D.sub.d Fe.sub.e Co.sub.f E.sub.i F.sub.j O.sub.y !.sub.q I,whereA is bismuth, tellurium, antimony, tin and/or copper,B is molybdenum and/or tungsten,C is an alkali metal, thallium and/or samarium,D is an alkaline earth metal, nickel, copper, cobalt, manganese, zinc, tin, cerium, chromium, cadmium, molybdenum, bismuth and/or mercury,E is phosphorus, arsenic, boron and/or antimony,F is a rare-earth metal, vanadium and/or uranium,a is from 0.01 to 8,b is from 0.1 to 30,c is from 0 to 4,d is from 0 to 20,e is from 0 to 20,f is from 0 to 20,i is from 0 to 6,j is from 0 to 15,x and y are numbers determined by the valency and frequency of the elements other than oxygen in I, and p and q are numbers whose ratio p/q is in the range from 0.001 to 0.
    Type: Grant
    Filed: March 22, 1996
    Date of Patent: September 15, 1998
    Assignee: BASF Aktiengesellschaft
    Inventors: Lothar Karrer, Hans-Peter Neumann, Hans-Dieter Eichhorn, Robin Stuart Jarret
  • Patent number: 5795559
    Abstract: A method for the preparation of new semi-crystalline, porous inorganic oxide compositions possessing uniform framework-confined mesopores in the range 2.0-10.0 nm. The method uses an interaction between various nonionic polyethylene oxide based surfactants (N.degree.) and neutral inorganic oxide precursors (I.sup..quadrature.) at ambient reaction temperatures. The materials formed exhibit a disordered assembly of worm-like channels of regular diameter owing to the specific mechanism of self-assembly, producing highly stable materials and particles incorporating large numbers of the channels. This (N.degree. I.degree.) templating approach introduces several new concepts to mesostructure synthesis. The application of the low-cost, non-toxic and biodegradable surfactants and ambient reaction temperatures, introduces environmentally clean synthetic techniques to the formation of mesostructures. Recovery of the template can be achieved through solvent extraction where the solvent may be water or ethanol.
    Type: Grant
    Filed: May 2, 1996
    Date of Patent: August 18, 1998
    Assignee: Board of Trustees operating Michigan State University
    Inventors: Thomas J. Pinnavaia, Stephen A. Bagshaw
  • Patent number: 5763352
    Abstract: The composition based on a discharge from an oil refining plant after a desulfurization of heavy oils in the oil refining plant using a catalyst, comprising: 80% or less of vanadium; 80% or less of molybdenum; 20% or less of nickel; 30% or less of cobalt; 99% or less of alumina; and a trace of the impurities, which is catalytically active to purify the exhaust of diesel vehicles. A filter or a washcoat made of the discharged catalyst composition alone or in combination with ordinary filtering materials or ordinary washcoat materials can be very useful for purification of smoke. In addition, a catalyst in which at least one metal of the platinum group is uniformly impregnated on the filter is quite superior to conventional ones employing alumina or titania as a washcoat in stability to both high temperature and sulfur trioxide.
    Type: Grant
    Filed: June 22, 1995
    Date of Patent: June 9, 1998
    Assignee: Yukong Ltd.
    Inventors: Hyun-Jong Jung, Bon-Chul Ku, Yong-Woo Kim, Yong-Taek Choi, Ki-Ho Lee, Kyeong-Cheol Min, Jae-Woong Um
  • Patent number: 5728643
    Abstract: The present invention provides an NO.sub.x decomposition catalyst which can decompose NO.sub.x in exhaust gas to decrease the amount of NO.sub.x in exhaust gas and is improved in durability through suppression of thermal decomposition thereof, and an exhaust gas purifier wherein said catalyst is used. This NO.sub.x decomposition catalyst is a compound having a brownmillerite type structure represented by the general formula: A.sub.3-X B.sub.X C.sub.4-Y D.sub.Y O.sub.Z, the carbon content of which compound may be at most 1.25 wt. %. This NO.sub.x decomposition catalyst can be used in an exhaust gas purifier applicable to an internal combustion engine.
    Type: Grant
    Filed: January 24, 1997
    Date of Patent: March 17, 1998
    Assignee: Isuzu Ceramics Research Institute Co., Ltd.
    Inventors: Isao Naitoh, Kazuo Ohsumi
  • Patent number: 5700752
    Abstract: A catalyst for the production of unsaturated aldehyde and unsaturated carboxylic acid by the vapor-phase catalytic oxidation of at least one compound selected from the group consisting of propylene, isobutylene, t-butanol and methyl-t-butyl ether and a method for the production of unsaturated aldehyde and unsaturated carboxylic acid by the use of this catalyst are provided. The catalyst of this invention comprises (A) a catalyst having Mo, Bi and Fe as essential components and used for the production of unsaturated aldehyde and unsaturated carboxylic acid by vapor-phase catalytic oxidation of propylene, isobutylene, t-butanol and/or methyl-t-butyl ether and (B) a solid acid having acid strength (Ho) of not more than -11.93. Since this catalyst excels in catalytic activity and service life, it allows unsaturated aldehyde and unsaturated carboxylic acid to be produced stably at a high yield for a long time.
    Type: Grant
    Filed: May 31, 1995
    Date of Patent: December 23, 1997
    Assignee: Nippon Shokubai Co. Ltd.
    Inventors: Ikuo Kurimoto, Tatsuya Kawajiri, Hideo Onodera, Michio Tanimoto, Yukio Aoki
  • Patent number: 5696047
    Abstract: Disclosed is a process comprising the heat treatment of certain V and Sb-containing catalysts at a lower temperature than the previous calcination temperature of the base catalyst to improve catalytic performance; the catalysts resulting from such process; and certain oxidation and ammoxidation reactions in the presence of such a catalyst.
    Type: Grant
    Filed: May 26, 1995
    Date of Patent: December 9, 1997
    Assignee: BP America Inc.
    Inventors: Noel L. Bremer, Linda C. Brazdil, James F. Brazdil, Fernando A. P. Cavalcanti
  • Patent number: 5681790
    Abstract: This invention relates to a novel catalyst for preparing methacrylic acid by gas phase oxidation of methacrolein obtained by gas phase catalytic oxidation of isobutylene or t-butanol. The catalyst is represented by the formula:P.sub.a Mo.sub.11 V.sub.b Du.sub.c X.sub.d Q.sub.e Z.sub.f O.sub.gwhereinX is at least one of potassium, rubium, cessium, and thallium;Z is at least one of lead, antimony, chromium, iron, bismuth, cerium, and zinc;Q is at least one of organic quaternary ammonium cations consisting of ##STR1## in which R, R.sub.1, R.sub.2, R.sub.3 and R.sub.4 are each independently selected from the group consisting of C.sub.1 -C.sub.5 alkyl or C.sub.1 -C.sub.5 substituted alkyl having functional groups;a is a number from 0.8 to 1.6;b is a number from 0.6 to 2;c is a number from 0.1 to 0.8;d is a number from 0.7 to 2.2;e is a number from 0.01 to 0.1;f is a number from 0 to 0.5; andg is a number of oxygens required to satisfy the valence requirements of the other elements present.
    Type: Grant
    Filed: November 30, 1995
    Date of Patent: October 28, 1997
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Young Chul Kim, Ki Hwa Lee, Eun Hee Jin
  • Patent number: 5677261
    Abstract: A catalyst which consists of a carrier and a catalytically active oxide material applied to the surface of the carrier is prepared by a process in which the carrier is first moistened with, as an adhesive liquid, an aqueous solution of an organic substance boiling at above 100.degree. C. at atmospheric pressure and a layer of active oxide material is then bonded to the surface of the moistened carrier by bringing it into contact with dry, finely divided active oxide material and the adhesive liquid is then removed from the moistened carrier coated with active oxide material.
    Type: Grant
    Filed: November 24, 1995
    Date of Patent: October 14, 1997
    Assignee: BASF Aktiengesellschaft
    Inventors: Andreas Tenten, Peter Weidlich, Gerd Linden
  • Patent number: 5663113
    Abstract: Disclosed is an ammoxidation catalyst composition for use in producing acrylonitrile from propylene, or methacrylonitrile from isobutene or tert-butanol, by ammoxidation of the propylene or of the isobutene or tert-butanol, comprising an oxide catalyst composition represented by the formula:Mo.sub.12 (Bi.sub.1-a A.sub.a).sub.b Fe.sub.c Co.sub.d X.sub.e Y.sub.f O.sub.g,wherein A is at least one rare earth element, X is at least one element selected from the group consisting of nickel, magnesium, zinc and manganese, Y is at least one element selected from the group consisting of potassium, rubidium and cesium, a is a number of from 0.6 to 0.8, b is a number of from 0.5 to 2, c is a number of from 0.1 to 3, d is a number of from more than 0 to 10, e is a number of from 0 to 8, f is a number of from 0.01 to 2, and g is a number determined by the valence requirements of the other elements present.
    Type: Grant
    Filed: February 16, 1996
    Date of Patent: September 2, 1997
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Hideo Midorikawa, Ken Someya
  • Patent number: 5658842
    Abstract: Disclosed is an ammoxidation catalyst composition for use in producing acrylonitrile from propylene, or methacrylonitrile from isobutene or tert-butanol, by ammoxidation of the propylene or of the isobutene or tert-butanol, comprising an oxide catalyst composition represented by the formula:Mo.sub.12 (Bi.sub.1-a A.sub.a).sub.b Fe.sub.c Ni.sub.d X.sub.e Y.sub.f O.sub.g,whereinA is at least one rare earth element,X is at least one element selected from magnesium and zinc,Y is at least one element selected from potassium, rubidium and cesium,a is a number of from 0.6 to 0.8,b is a number of from 0.5 to 2,c is a number of from 0.1 to 3,d is a number of from 4 to 10,e is a number of from 0 to 3,f is a number of from 0.01 to 2, andg is a number determined by the valence requirements of the other elements present.
    Type: Grant
    Filed: December 27, 1995
    Date of Patent: August 19, 1997
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Hideo Midorikawa, Ken Someya, Kunitoshi Aoki, Osamu Nagano
  • Patent number: 5656567
    Abstract: A catalyst unit (16), in which a quantity of a relatively expensive material such as platinum is replaced by a greater quantity of a relatively inexpensive material such as palladium. Thus, material cost saved by "tailoring" a pack is used to pay for a large quantity of a cheaper material. Although the cheaper material is generally less intrinsically efficient than the expensive material, a sufficient additional amount of the cheaper material can be used to more than compensate for this lack of efficiency. Thus, a catalytic pack of high catalytic efficiency, low material cost, low metal loss and long run duration can be produced.
    Type: Grant
    Filed: March 9, 1995
    Date of Patent: August 12, 1997
    Assignee: PGP Industries, Inc.
    Inventor: Alan Edward Heywood
  • Patent number: 5637545
    Abstract: This invention relates to novel crystalline metallo manganese oxides that has the hollandite structure. The composition is represented by the formulaA.sub.y Mn.sub.8-x M.sub.x O.sub.16where A is a templating agent such as potassium, ammonium, and y varies from about 0.5 to about 2.0, M is a metal such as chromium, vanadium, gallium, antimony and x varies from about 0.01 to about 4.0. These oxides have a three-dimensional structure with manganese and the M metals forming the framework. Finally, these novel oxides are capable of catalyzing hydrocarbon conversion processes such as oxidation and oxidative dehydrogenation.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: June 10, 1997
    Assignee: UOP
    Inventor: Gregory J. Lewis
  • Patent number: 5637546
    Abstract: In a process for the preparation of catalytically active poly-metal oxide materials containing Mo and V, a catalyst intermediate is calcined at from 300.degree. to 450.degree. C. in a gas atmosphere which, in addition to inert gases and/or steam, consists of from 0.5 to 4% by volume of O.sub.2 and, averaged over the calcination time, from 1 to 8% by volume of NH.sub.3.
    Type: Grant
    Filed: April 19, 1996
    Date of Patent: June 10, 1997
    Assignee: BASF Aktiengesellschaft
    Inventors: Andreas Tenten, Ulrich Hammon, Peter Weidlich
  • Patent number: 5583086
    Abstract: Cesium based multimetal oxide compositions which are suitable as catalysts for the gas-phase-catalytic oxidative preparation of methacrolein from isobutene or tert-butanol or its methyl ether. The catalysts are characterized by increased selectivity for the formation of methacrolein. The catalysts have locally delimited regions of an oxide composition, preferably (Bi.sub.2 W.sub.2 O.sub.9), surrounded by the remaining constituents of the multimetal oxide.
    Type: Grant
    Filed: February 25, 1994
    Date of Patent: December 10, 1996
    Assignee: BASF Aktiengesellschaft
    Inventors: Andreas Tenten, Hans-Peter Neumann, Herbert Exner
  • Patent number: 5582809
    Abstract: A catalyst for reducing nitrogen oxides into nitrogen and water in the presence of a reducing agent, which comprises:(a) titanium;(b) at least one element selected from the group consisting of tungsten and molybdenum in a total amount of 10-25% by weight in terms of oxides; and(c) niobium in an amount of 0.1-2% by weight in terms of oxides.
    Type: Grant
    Filed: July 19, 1994
    Date of Patent: December 10, 1996
    Assignees: Sakai Chemical Industry Co., Ltd., Mitsubishi Jukogyo Kabushiki Kaisha
    Inventors: Hiroaki Rikimaru, Toshikatsu Umaba, Yoshiyuki Yoshikawa
  • Patent number: 5583084
    Abstract: Multimetal oxide compositions having a two-phase structure and comprising molybdenum, hydrogen, one or more of the elements phosphorus, arsenic, boron, germanium and silicon, and their use for the preparation of methacrylic acid by gas-phase catalytic oxidation.
    Type: Grant
    Filed: February 15, 1995
    Date of Patent: December 10, 1996
    Assignee: BASF Aktiengesellschaft
    Inventors: Friedrich-Georg Martin, Hans-Peter Neumann, Hartmut Hibst
  • Patent number: 5569636
    Abstract: Multimetal oxide compositions having a two-phase structure and comprising molybdenum, hydrogen, one or more of the elements phosphorus, arsenic, boron, germanium and silicon, and copper, and their use for the preparation of methacrylic acid by gas-phase catalytic oxidation.
    Type: Grant
    Filed: February 16, 1995
    Date of Patent: October 29, 1996
    Assignee: BASF Aktiengesellschaft
    Inventors: Friedrich-Georg Martin, Hartmut Hibst, Andreas Tenten
  • Patent number: 5552362
    Abstract: Catalysts useful for the removal of volatile sulfur compounds from industrial gases composed of an inorganic, abrasion-resistant, incombustible support which is uniformly impregnated with either (a) an oxide or hydroxide of niobium or tantalum or (b) an oxide or hydroxide of manganese and an oxide or hydroxide of hafnium, lanthanum or an element in the Lanthanide Series of Elements.
    Type: Grant
    Filed: October 20, 1994
    Date of Patent: September 3, 1996
    Assignee: Bayer Aktiengesellschaft
    Inventors: Otto Immel, Harald M uller
  • Patent number: 5532199
    Abstract: A carrier-supported catalyst for the synthesis of unsaturated aldehydes and unsaturated carboxylic acids, comprising a catalyst active substance comprising at least molybdenum and bismuth as its components, glass fiber having an average diameter in a range of more than 5 .mu.m and not more than 200 .mu.m and an average length in a range of from 50 .mu.m to 1 mm, which is used as a carrier assistant in an amount of 0.5-50% by weight based on the catalyst active substance, and a carrier. The carrier-supported catalyst of this invention suffers no release or fall-off of the catalyst active substance from the carrier even if the catalyst supporting rate is increased. It also has high mechanical strength and is helpful for providing the objective product in a high yield.
    Type: Grant
    Filed: December 20, 1994
    Date of Patent: July 2, 1996
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Seigo Watanabe, Motomu Oh-Kita
  • Patent number: 5521137
    Abstract: Multimetal oxide compositions having a two-phase structure and comprising molybdenum, hydrogen, one or more of the elements phosphorus, arsenic, boron, germanium and silicon, one or more of the elements niobium, tantalum and antimony and one or more of the elements copper, iron, cobalt, nickel, zinc, cadmium, manganese, magnesium, calcium, strontium and barium, and their use for the preparation of methacrylic acid by gas-phase catalytic oxidation.
    Type: Grant
    Filed: February 17, 1995
    Date of Patent: May 28, 1996
    Assignee: BASF Aktiengesellschaft
    Inventors: Friedrich-Georg Martin, Andreas Tenten
  • Patent number: 5502020
    Abstract: A catalyst for the production of ethylene oxide which contains silver, tungsten, cesium and, in some cases, an alkaline metal other than cesium, an alkaline-earth metal, a rare-earth metal, and/or metal selected from Groups I B, II B, III B, IV A, IV B, V A, V B and VI A of the Periodic Table and tellurium. The use of the catalyst of this invention provides high selectivity in the production of ethylene oxide by the vapor contact oxidation of ethylene.
    Type: Grant
    Filed: April 4, 1994
    Date of Patent: March 26, 1996
    Assignee: Mitsubishi Petrochemical Co., Ltd.
    Inventors: Tomoatsu Iwakura, Yukako Kawakatsu
  • Patent number: 5498588
    Abstract: The process of manufacturing a catalyst having the following empirical formula:VSb.sub.m A.sub.a D.sub.d O.sub.xwhere A is one or more of Ti, Sn, Fe, Cr, Ga, Li, Mg, Ca, Sr, Ba, Co, Ni, Zn, Ge, Nb, Zr, Mo, W, Cu, Te, Ta, Se, Bi, Ce, In, As, B and Mn,D is one or more of Li, Ag, Fe, Co, Cu, Cr, Mn, (VO).sup.2+, (PW.sub.12 O.sub.40).sup.3- and (PMo.sub.12 O.sub.40).sup.3-m is from about 0.5 to 10a is 0.01 to 10d is 0.0001 to 2.0, preferably 0.0001 to 0.1;x=number of oxygen ions necessary to satisfy the valency requirementcomprising forming a catalyst precursor having the formula VSbmAaOx wherein m, A, a and x are defined above, adding at least one D element to the surface of said catalyst precursor and calcining the surface modified catalyst precursor to produce said catalyst.
    Type: Grant
    Filed: September 9, 1994
    Date of Patent: March 12, 1996
    Assignee: The Standard Oil Company
    Inventors: James F. Brazdil, Fernando A. P. Cavalcanti
  • Patent number: 5491258
    Abstract: For providing a molded catalyst or a supported catalyst which has an excellent mechanical strength and is intended for producing methacrolein and methacrylic acid from isobutylene or tertiary butanol, the surface of a molded catalyst or a supported catalyst which contains molybdenum, bismuth and iron is coated with one or more highly depolymerizable organic high-molecular weight compounds.When used, the catalyst is packed into a reactor and then heated to remove the organic high-molecular weight compound(s) by depolymerization.
    Type: Grant
    Filed: September 12, 1994
    Date of Patent: February 13, 1996
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Seigo Watanabe, Motomu Ohkita
  • Patent number: 5472925
    Abstract: A catalyst for the production of a nitrile from an alkane, which satisfies the following conditions 1 and 2:1 the catalyst is represented by the empirical formula:Mo.sub.a V.sub.b Te.sub.c X.sub.x O.sub.n (1)wherein X is at least one element selected from the group consisting of Nb, Ta, W, Ti, Al, Zr, Cr, Mn, Fe, Ru, Co, Rh, Ni, Pd, Pt, Sb, Bi, B and Ce,when a=1,b=0.01 to 1.0,c=0.01 to 1.0,x=0.01 to 1.0,and n is a number such that the total valency of the metal elements is satisfied; and2 the catalyst has X-ray diffraction peaks at the following angles of 2.theta. in its X-ray diffraction pattern:Diffractionangles of 2.theta. (.degree.)22.1.+-.0.328.2.+-.0.336.2.+-.0.345.2.+-.0.350.0.+-.0.3.
    Type: Grant
    Filed: February 7, 1994
    Date of Patent: December 5, 1995
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Takashi Ushikubo, Kazunori Oshima, Atsushi Kayo, Tiaki Umezawa, Ken-ichi Kiyono, Itaru Sawaki, Hiroya Nakamura
  • Patent number: 5446004
    Abstract: Multimetal oxide compositions which comprise, as basic constituents, the elements Mo, V, W, Cu and Ni in oxidic form in certain molar ratios, and the preparation of these multimetal oxide compositions, and their use as catalysts for the gas-phase catalytical oxidation of acrolein to acrylic acid.
    Type: Grant
    Filed: January 28, 1994
    Date of Patent: August 29, 1995
    Assignee: BASF Aktiengesellschaft
    Inventors: Andreas Tenten, Peter Weidlich
  • Patent number: 5436215
    Abstract: A mild hydrocracking process for the hydrodemetallation (HDM), hydrodesulfurization (HDS) and hydroconversion (HC) of hydrocarbon feedstocks such as residuum feedstocks which provides increased conversion and increased yields of middle distillates is disclosed. The process utilizes a catalyst comprising about 1.0 to about 6.0 wt. % of an oxide of a Group VIII metal, about 12.0 to about 25.0 wt. % of an oxide of molybdenum and 0 to about 5.0 wt. % of an oxide of phosphorus supported on a porous alumina support containing about 0.1 to about 10.0 wt. % of lithium oxide.
    Type: Grant
    Filed: December 6, 1993
    Date of Patent: July 25, 1995
    Assignee: Texaco Inc.
    Inventors: Pei-Shing E. Dai, Charles N. Campbell, II, Joseph A. Durkin, David E. Sherwood, Jr.
  • Patent number: 5432141
    Abstract: This invention relates to a process for preparing an attrition resistant vanadium-antimony oxide catalyst by adding to a vanadium-antimony oxide catalyst slurry a lithium compound which upon contact with the aqueous catalyst slurry provides hydroxide, such as lithium hydroxide or lithium carbonate. The process comprises the steps of preparing a catalyst slurry comprising vanadium oxide and antimony oxide, adding the lithium compound to the catalyst slurry, concentrating the catalyst slurry to increase the solids content of the slurry, and drying the catalyst slurry to form attrition resistant particles of catalyst.
    Type: Grant
    Filed: March 15, 1994
    Date of Patent: July 11, 1995
    Assignee: The Standard Oil Company
    Inventors: James F. Brazdil, Jr., Joseph P. Bartek
  • Patent number: 5422328
    Abstract: A process for preparing a catalyst useful for producing a nitrile by a gas phase catalytic oxidation reaction of an alkane with ammonia, which comprises drying a solution or slurry containing molybdenum, vanadium and tellurium by a spray drying method or a freeze-drying method and heat-treating the resulting dried product.
    Type: Grant
    Filed: December 27, 1993
    Date of Patent: June 6, 1995
    Assignee: Mitsubishi Kasei Corporation
    Inventors: Takashi Ushikubo, Itaru Sawaki, Kazunori Oshima, Kei Inumaru, Satoshi Kobayakawa, Ken-ichi Kiyono
  • Patent number: 5420091
    Abstract: A method of preparing a catalyst used for producing methacrylic acids through gas phase catalytic oxidation of methacrolein with molecular oxygen. The catalyst is represented by the formula:P.sub.a Mo.sub.b V.sub.c Ge.sub.d X.sub.e Y.sub.f Z.sub.g O.sub.hwherein P, Mo, V, Ge and O represent phosphorous, molybdenum, vanadium, germanium and oxygen, respectively; X represents at least one element selected from the group consisting of arsenic, antimony, bismuth, zirconium, tellurium, silver and boron; Y represents at lest one element selected from the group consisting of iron, copper, zinc, chromium, magnesium, tantalum, manganese, barium, gallium, cerium and lanthanum; Z represents at least one element selected from the group consisting of potassium, rubidium, cesium and thallium, and a, b, c, d, e, f, g and h represent the atomic ratios of the respective elements, and when b=12, then a=0.5-3, c=0.01-3, d=0.01-3, e=0-3, f=0-3, g=0.
    Type: Grant
    Filed: July 13, 1993
    Date of Patent: May 30, 1995
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Toru Kuroda, Motomu Oh-Kita
  • Patent number: 5364825
    Abstract: Multimetal oxide compositions of the formula I[X.sup.1.sub.a X.sup.2.sub.b O.sub.x ].sub.p [X.sup.3.sub.c X.sup.4.sub.d X.sup.5.sub.e X.sup.6.sub.f X.sup.7.sub.g X.sup.2.sub.h O.sub.y ].sub.q(I)whereX.sup.1 is bismuth, tellurium, antimony, tin and/or copper,X.sup.2 is molybdenum and/or tungsten,X.sup.3 is an alkali metal, thallium and/or samarium,X.sup.4 is an alkaline earth metal, nickel, cobalt, copper, manganese, zinc, tin, cadmium and/or mercury,X.sup.5 is iron, chromium, cerium and/or vanadium,X.sup.6 is phosphorus, arsenic, boron and/or antimony,X.sup.7 is a rare-earth metal, titanium, zirconium, niobium, tantalum, rhenium, ruthenium, rhodium, silver, gold, aluminum, gallium, indium, silicon, germanium, lead, thorium and/or uranium,a is from 0.01 to 8,b is from 0.
    Type: Grant
    Filed: May 21, 1993
    Date of Patent: November 15, 1994
    Assignee: BASF Aktiengesellschaft
    Inventors: Hans-Peter Neumann, Hans Martan, Hermann Petersen, Walter Doerflinger
  • Patent number: 5275994
    Abstract: A process of preparing a catalyst for removal of sulfur and nitrogen in hydro-processing of hydrocarbon streams. The catalyst composition is formed by depositing molybdenum or tungsten. A second metal is deposited on the support layer in a non-aqueous fashion. The second metal being vandium, niobium or tantalum in organic solvent soluble metal alkoxide form. A third metal of nickel or cobalt is deposited and calcined on the support layer.
    Type: Grant
    Filed: June 17, 1991
    Date of Patent: January 4, 1994
    Assignee: Texaco Inc.
    Inventors: Jeffrey G. Weissman, Gerald G. Sandford, Max R. Cesar
  • Patent number: 5260250
    Abstract: A catalyst for the production of ethylene and/or acetic acid by oxidation of ethane and/or ethylene with a molecular oxygen-containing gas in the presence of a catalyst composition comprising the elements A, X and Y in the combination with oxygen, the gram-atom ratios of the elements A:X:Y being a:b:c;wherein A=Mo.sub.d Re.sub.e W.sub.f ; X=Cr, Mn, Nb, Ta, Ti, V and/or W; Y=Bi, Ca, Co, Cu, Fe, K, Mg, Ni, P, Pb, Sb, Si, Sn, Tl and/or U; a=1; b=0 to 2; c=0 to 2; d+e+f+a; d is either zero or greater than zero; e is greater than zero; and f is either zero or greater than zero.
    Type: Grant
    Filed: January 29, 1993
    Date of Patent: November 9, 1993
    Assignee: BP Chemicals Limited
    Inventor: Melanie Kitson
  • Patent number: 5250485
    Abstract: A process for preparing a catalyst used for production of methacrolein and methacrylic acid by vapor phase oxidation of isobutylene or tertiary butanol includes adding an organic high-molecular weight compound having an average particle size of 0.01 .mu.m to 10 .mu.m, especially polymethyl methacrylate and/or polystyrene, to a MoBiFeCoNi-based catalyst, then molding the mixture and heat treating the molded product.
    Type: Grant
    Filed: July 8, 1992
    Date of Patent: October 5, 1993
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Toru Kuroda, Motomu Oh-Kita
  • Patent number: 5173468
    Abstract: Compositions of the formula IMO.sub.12 P.sub.a V.sub.b X.sup.1.sub.c X.sup.2.sub.d X.sup.3.sub.e Sb.sub.f Re.sub.g S.sub.h O.sub.n (I)whereX.sup.1 is potassium, rubidium and/or cesium,X.sup.2 is copper and/or silver,X.sup.3 is cerium, boron, zirconium, manganese and/or bismuth,a is from 0.5 to 3.0,b is from 0.01 to 3.0,c is from 0.2 to 3.0,d is from 0.01 to 2.0,e is from 0 to 2.0,f is from 0.01 to 2.0,g is from 0 to 1.0,h is from 0.001 to 0.5 andn is a number determined by the valency and content ofthe elements different from oxygen in I, are used as catalysts for preparing methacrylic acid by gas-phase oxidation of methacrolein.
    Type: Grant
    Filed: July 12, 1991
    Date of Patent: December 22, 1992
    Assignee: BASF Aktiengesellschaft
    Inventors: Karl-Heinz Boehning, Gerd Duembgen, Ulrich Hammon, Richard Krabetz, Franz Merger, Matthias Schwarzmann, Fritz Thiessen, Herbert Vogel
  • Patent number: 5166119
    Abstract: A method for preparing a multicomponent catalyst including molybdenum, bismuth, iron and cesium or thallium for producing methacrolein and methacrylic acid by the gas-phase catalytic oxidation of isobutylene or tert-butanol with molecular oxygen, wherein an aqueous nitric acid solution containing 0.01 to 0.36 mole of nitric acid per mole of ammonium molybdate, which is a material for the molybdenum component of the catalyst, and at least one material for the bismuth, iron, cesium and thallium components of the catalyst is added to an aqueous solution containing ammonium molybdate and materials for the remaining catalyst components, if any, to obtain a slurry which is then dried and calcined, provided that the nitric acid excludes nitric acid radicals contained in the materials containing the catalyst components. The amount of nitric acid used is controlled in a particular range, so that a highly active catalyst for gas-phase catalytic oxidation is obtained.
    Type: Grant
    Filed: September 18, 1990
    Date of Patent: November 24, 1992
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Motomu Oh-Kita, Yoshiyuki Taniguchi
  • Patent number: 5139988
    Abstract: A composition which contains as essential components: crystalline iron antimonate and at least one element selected from the group consisting of vanadium, molybdenum, and tungsten; is useful as a catalyst in the oxidation reaction of organic compounds. Also, a process for producing the composition is disclosed.
    Type: Grant
    Filed: September 17, 1991
    Date of Patent: August 18, 1992
    Assignee: Nitto Chemical Industry Co., Ltd.
    Inventors: Yutaka Sasaki, Hiroshi Utsumi, Kenichi Miyaki
  • Patent number: 5132269
    Abstract: An iron-antimony-molybdenum-containing oxide catalyst composition for oxidation reactions, comprising a crystalline iron antimonate having a crystallite size of 100 .ANG. or more, said catalyst being represented by the following empirical formula:Fe.sub.a Sb.sub.b Mo.sub.c L.sub.d K.sub.e M.sub.m N.sub.n Q.sub.q R.sub.r T.sub.t O.sub.
    Type: Grant
    Filed: September 9, 1991
    Date of Patent: July 21, 1992
    Assignee: Nitto Chemical Industry Co., Ltd.
    Inventors: Yutaka Sasaki, Hiroshi Yamamoto, Koichi Mizutani, Kiyoshi Moriya, Kunio Mori
  • Patent number: 5116796
    Abstract: The present invention discloses two polyoxoanion supported metal complexes found to be useful in olefin hydrogenation. The complexes are novel compositions of matter which are soluble in organic solvents. In particular, the compositions of matter comprise A.sub.x [L.sub.n Ir.sup.(I) .multidot.X.sub.2 M.sub.15 M'.sub.3 O.sub.62 ].sup.x- and A.sub.y [L.sub.n Ir.sup.(I) .multidot.X.sub.2 M.sub.9 M'.sub.3 O.sub.40 ].sup.y- where L is a ligand preferably chosen from 1,5-cyclooctadiene (COD), ethylene, cyclooctene, norbornadiene and other olefinic ligands; n=1 or 2 depending upon the number of double bonds present in the ligand L; X is a "hetero" atom chosen from B, Si, Ge, P, As, Se, Te, I, Co, Mn and Cu; M is either W or Mo; M' is preferably Nb or V but Ti, Zr, Ta, Hf are also useful; and A is a countercation preferably selected from tetrabutyl ammonium and alkali metal ions.
    Type: Grant
    Filed: October 26, 1988
    Date of Patent: May 26, 1992
    Assignee: The University of Oregon
    Inventors: David J. Edlund, Richard G. Finke, Robert J. Saxton
  • Patent number: 5091354
    Abstract: Site-specific, framework substituted heteropolyacid or a polyoxoanion catalysts useful in alkane oxidation processes.
    Type: Grant
    Filed: July 11, 1990
    Date of Patent: February 25, 1992
    Assignee: Sun Refining and Marketing Company
    Inventors: Paul E. Ellis, Jr., James E. Lyons
  • Patent number: 4925823
    Abstract: Oxidation catalysts of the general formulaMo.sub.12 P.sub.a W.sub.b Sb.sub.c As.sub.d Cu.sub.e X.sub.f O.sub.xwhereX is Nb, Fe, Mn, Sn and/or Cr,a is 0.1-3,b is 0.1-4,c is <0-2,d is 0-1,e is 0-1,d+e is <0-2,f is 0-1.5,e+f is 0-2 andx is the number of oxygen atoms formally required to saturate the valencies of the other catalyst components,may be used particularly advantageously for the preparation of methacrylic acid by gas phase oxidation of methacrolein.
    Type: Grant
    Filed: June 19, 1986
    Date of Patent: May 15, 1990
    Assignee: BASF Aktiengesellschaft
    Inventors: Richard Krabetz, Gerd Duembgen, Friedbert Nees, Franz Merger, Gerd Fouquet
  • Patent number: 4916103
    Abstract: A catalytically active composition for the gas phase oxidation of propylene to acrolein and acrylic acid, of the general formulaMo.sub.12 Bi.sub.0.1-10 Fe.sub.0.8-12 [Co,Ni].sub.0.1-10 P.sub.0-2 A.sub.0-10 B.sub.0.001-1 O.sub.xwhere A is arsenic, antimony, tin, thallium, tungsten, an alkaline earth metal, zinc and/or chromium, B is at least one of the metals sodium, potassium, rubidium, cesium and/or indium and X is the number determined by the atomic valences of the individual elements, is prepared by introducing all or some of the iron and molybdenum in the form of dried pulverulent iron molybdate gel into an aqueous solution or suspension of the other constituents and gelating the mixture by stirring and possibly heating, then comminuting, drying at elevated temperatures and finally calcining.
    Type: Grant
    Filed: November 25, 1988
    Date of Patent: April 10, 1990
    Assignee: BASF Aktiengesellschaft
    Inventors: Hans Martan, Matthias Schwarzmann, Karl-Heinz Boehning, Heinz Dreyer
  • Patent number: 4873217
    Abstract: A catalyst used for producing, by catalytic gas phase oxidation of a C.sub.3 -C.sub.5 oelfin or tertiary alcohol, the corresponding unsaturated aldehyde and unsaturated carboxylic acid, said catalyst characterized by comprising molybdenum, iron and bismuth and having a specific surface area in the range from 1 to 20 m.sup.2 /gr, a pore volume in the range from 0.1 to 1.0 cc/gr and a pore diameter distribution in which the pore diameters are collectively distributed in the range of each of from 1 to 10 microns and from 0.1 to less than 1 micron; and a process for preparing said catalyst by charging an unfired material power into a centrifugal flow coating device to form particles having the average particle diameter of 2 to 10 mm and then firing the particles.
    Type: Grant
    Filed: February 17, 1988
    Date of Patent: October 10, 1989
    Assignee: Nippon Shokubai Kagaku Kogyo Co., Ltd.
    Inventors: Tatsuya Kawajiri, Hideo Onodera, Shinichi Uchida, Yukio Aoki, Masahiro Wada