And Group V Metal Containing (i.e., V, Nb, Ta, As, Sb Or Bi) Patents (Class 502/311)
  • Patent number: 6921831
    Abstract: Modified lead/bismuth/molybdate catalysts containing vanadium, copper, or gold have been prepared, and are selective to the corresponding furan compound from the gas phase oxidation of an unsaturated acyclic hydrocarbon such as butadiene.
    Type: Grant
    Filed: January 15, 2003
    Date of Patent: July 26, 2005
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Kostantinos Kourtakis, Patrick Mills, Carl Z. Cao
  • Patent number: 6919472
    Abstract: A catalyst composition for the selective conversion of an alkane to an unsaturated carboxylic acid having the general formula: MoVaNbbAgcMdOx wherein optional element M may be one or more selected from aluminum, copper, lithium, sodium, potassium, rubidium, cesium, gallium, phosphorus, iron, rhenium, cobalt, chromium, manganese, arsenic, indium, thallium, bismuth, germanium, tin, cerium or lanthanum; a is 0.05 to 0.99, b is 0.01 to 0.99, c is 0.01 to 0.99, d is 0 to 0.5 and x is determined by the valence requirements of the other components of the catalyst composition. This catalyst is prepared by co-precipitation of compounds of molybdenum, vanadium, niobium, silver and M to form a mixed metal oxide catalyst. This catalyst can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process or the ammoxidation of alkanes and olefins.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: July 19, 2005
    Assignee: Saudi Basic Industries Corporation
    Inventors: Paulette N. Hazin, Paul E. Ellis, Jr.
  • Patent number: 6919478
    Abstract: In producing a catalyst used for synthesis of an unsaturated aldehyde and an unsaturated carboxylic acid by a gas-phase catalytic oxidation, there is used a step of packing an additive-containing catalyst precursor of the catalyst into a tubular reactor, passing a gas through the tubular reactor, and elevating, in this state, the temperature of the additive-containing catalyst precursor so that a temperature of the gas at an outlet of the catalyst precursor layer becomes higher than a temperature of the gas at an inlet of the catalyst precursor layer. The step makes possible easy and highly reproducible production of a high-performance catalyst which is small in the reduction in catalytic performance caused by, for example, the thermal decomposition of the additive contained in the catalyst precursor.
    Type: Grant
    Filed: February 19, 2002
    Date of Patent: July 19, 2005
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Seiichi Kawato, Masahide Kondo, Toru Kuroda, Masanori Nitta, Mieji Sugiyama
  • Patent number: 6919295
    Abstract: A supported catalyst comprising a mixed metal oxide is useful for the vapor phase catalytic partial oxidation of an alkane, or a mixture of an alkane and an alkene, to an unsaturated carboxylic acid and for the vapor phase ammoxidation of an alkane, or a mixture of an alkane and an alkene, to an unsaturated nitrile.
    Type: Grant
    Filed: April 22, 2003
    Date of Patent: July 19, 2005
    Assignee: Rohm and Haas Company
    Inventors: Anne Mae Gaffney, Scott Han, Michelle Doreen Heffner, Nneka Namono McNeal, Elsie Mae Vickery
  • Patent number: 6916763
    Abstract: A process for preparing an antimonate-based mixed metal oxide catalyst in a catalytically active oxidized state, wherein the catalyst is represented by the empirical formula MeaSbbXcQdReOf, wherein Me, X, Q, R, a, b, c, d, e, and f are as defined herein, comprising (a) contacting an aqueous Sb2O3 slurry with HNO3 and one or more Me compounds, and, optionally, one or more compounds selected from X, Q, or R compounds to form a first mixture; (b) heating and drying the first mixture to form a solid product; and (c) calcining the solid product to form the catalyst, the catalysts prepared by the process, and the use of the catalysts in ammoxidation and oxidation processes. The catalysts of the invention are particularly useful for the production of acrylonitrile from propylene, ammonia, and an oxygen-containing gas.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: July 12, 2005
    Assignee: Solutia Inc.
    Inventor: Cathy L. Tway
  • Patent number: 6914150
    Abstract: An improved catalyst comprising a mixed metal oxide is prepared by the use of a sol-gel technique. The catalyst is useful for the conversion of an alkane, or a mixture of an alkane and an alkene, to an unsaturated carboxylic acid by vapor phase oxidation, or to an unsaturated nitrile by vapor phase oxidation in the presence of ammonia.
    Type: Grant
    Filed: August 7, 2003
    Date of Patent: July 5, 2005
    Assignee: Rohm and Haas Company
    Inventors: Anne Mae Gaffney, Ruozhi Song
  • Patent number: 6903047
    Abstract: The present invention concerns a method for enhancing the activity of vanadium phosphorus oxide (VPO) catalysts. Promoter reagents are grafted onto or reacted with the catalyst surface. An optional calcination and activation heating cycle transforms the catalyst precursor into a final active phase. A preferred VPO catalyst produced has a ratio of molybdenum to vanadium on the surface of the catalyst to molybdenum to vanadium in the overall bulk of the catalyst represented by the equation (Mo/V) Surface?1.10 (Mo/V) overall bulk.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: June 7, 2005
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Kostantinos Kourtakis, Pratibha Laxman Gai
  • Patent number: 6887825
    Abstract: Vanadium antimony oxide catalysts useful for the selective oxidation and ammoxidation of paraffins, olefins, and aromatic compounds are manufactured in a process comprising (i) forming a catalyst precursor slurry comprising a vanadium containing compound and an antimony containing compound in a liquid solvent medium which comprises an organic solvent, and (ii) recovering a vanadium antimony oxide from the slurry by drying the slurry in order to remove water and organic solvent.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: May 3, 2005
    Assignee: The Standard Oil Company
    Inventor: James F. Brazdil
  • Patent number: 6884402
    Abstract: The present invention provides: a catalyst for purification of exhaust gases which catalyst is excellent as a denitrification catalyst which has still more excellent ability to remove nitrogen oxides and of which the ability to oxidize sulfur dioxide into sulfur trioxide is extremely suppressed and further as a catalyst which is favorable for efficiently removing organohalogen compounds, such as dioxins, from exhaust gases; a production process therefor; and a process for purification of exhaust gases. The catalyst for purification of exhaust gases comprises titanium oxide, molybdenum oxide, and vanadium oxide as catalytic components, wherein the titanium oxide and the molybdenum oxide are included in the catalyst in the form of: a binary closely mixed oxide which is beforehand prepared and includes titanium and molybdenum; and/or a trinary closely mixed oxide which is beforehand prepared and includes titanium, silicon, and molybdenum.
    Type: Grant
    Filed: March 18, 2003
    Date of Patent: April 26, 2005
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Shinyuki Masaki, Ryoji Kuma, Noboru Sugishima
  • Patent number: 6881702
    Abstract: A catalyst suitable for the gas-phase oxidation of organic compounds to ?,?-unsaturated aldehydes and/or carboxylic acids and having an active phase comprising a multimetal oxide material is prepared by a process in which a particulate catalyst precursor which contains oxides and/or compounds of the elements other than oxygen which constitute the multimetal oxide material, which compounds can be converted into oxides, is prepared and said catalyst precursor is converted by calcination into a catalytically active form, wherein a stream of the particulate catalyst precursor is passed at substantially constant speed through at least one calcination zone at constant temperature for calcination.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: April 19, 2005
    Assignee: BASF Aktiengesellschaft
    Inventors: Heiko Arnold, Signe Unverricht, Raimund Felder, Klaus Harth, Klaus Joachim Müller-Engel
  • Patent number: 6878847
    Abstract: A catalyst useful for catalytic vapor-phase oxidation of isobutylene, t-butanol or propylene to produce respectively corresponding unsaturated aldehyde and unsaturated carboxylic acid is provided. The catalyst consists of ring-formed shaped bodies composed of (i) a catalyst composition containing at least molybdenum and bismuth as the active ingredients and (ii) inorganic fibers. The catalyst excels in mechanical strength, can give the object products at high yield and shows little activity degradation with time.
    Type: Grant
    Filed: April 20, 2004
    Date of Patent: April 12, 2005
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Hiroto Kasuga, Eiichi Shiraishi
  • Patent number: 6867163
    Abstract: A molybdenum-based precipitate is prepared according to a process including the first step of forming a crude precipitate by pH adjustment to 6.5 or less in the presence of an alkali metal compound, and the second step of dissolving the crude precipitate in aqueous ammonia and forming a precipitate by pH adjustment to 6.5 or less. Then, the resulting molybdenum-based precipitate is washed with an acid aqueous solution having a pH of 6.5 or less and containing not less than 0.01 mole/L of ammonium root. Thus, a change in average particle diameter can be suppressed and good workability can be achieved, so that a molybdenum-based precipitate having a high purity and a desired average particle diameter can be obtained.
    Type: Grant
    Filed: May 10, 2001
    Date of Patent: March 15, 2005
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hideyasu Takezawa, Toru Kuroda, Seiichi Kawato, Masanori Nitta
  • Patent number: 6867328
    Abstract: The invention relates to a method for producing acrylic acid by the heterogeneously catalysed gas-phase oxidation of propane on a multi-metal oxide mass, said mass containing the elements Mo, V, Te and/or Sb and having a specific X-ray diffractogram.
    Type: Grant
    Filed: July 16, 2001
    Date of Patent: March 15, 2005
    Assignee: BASF Aktiengesellschaft
    Inventors: Frieder Borgmeier, Andreas Tenten, Hartmut Hibst, Klaus Joachim Müller-Engel, Signe Unverricht, Gerhard Cox
  • Patent number: 6864384
    Abstract: A process for the manufacture of an improved iron promoted vanadium antimony oxide catalyst useful in the ammoxidation of propane to acrylonitrile wherein the source of iron (i.e. an iron containing compound such as Fe2O3) employed in the catalyst preparation has a BET surface area greater than 120 m2/gram. Such catalysts are useful in processes for the ammoxidation of a C3-C5 paraffinic hydrocarbon to its corresponding ?-?-unsaturated nitrile, the ammoxidation of propylene with NH3 and oxygen to acrylonitrile, the ammoxidation of methylpyridine with NH3 and oxygen to make cyanopyridine, the ammoxidation of m-xylene with NH3 and oxygen to make isophthalonitrile, and the oxidation of o-xylene to make phthalic anhydride.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: March 8, 2005
    Assignee: The Standard Oil Company
    Inventors: James F. Brazdil, Joseph P. Bartek, Steven S. Trail
  • Patent number: 6858754
    Abstract: Acrylic acid is prepared by heterogeneously catalyzed partial oxidation of propane by a process in which the steam content of the reaction gas starting mixture is reduced in the course of the process.
    Type: Grant
    Filed: May 2, 2002
    Date of Patent: February 22, 2005
    Assignee: BASF Aktiengesellschaft
    Inventor: Frieder Borgmeier
  • Patent number: 6858562
    Abstract: A catalyst of a water insoluble vanadyl sulfate or a complex catalyst, in which a specific oxide and a specific sulfate are combined to the water insoluble vanadyl sulfate are excellent not only in their activity, durability and SO2 resistance, not only in substantially no oxidization of SO2 to SO3 as in HCl resistant. Therefore, using this catalyst, a decomposition treatment of an organic halide(s) can be carried out with high efficiency and good stability. In particular, a efficient decomposition treatment of an organic halides(s) can be carried out also in the cases that dust is coexist; the gas to be treated contains SOX or HCl; or they generate in the decomposition area.
    Type: Grant
    Filed: September 27, 2000
    Date of Patent: February 22, 2005
    Assignees: Mitsui Chemicals, Inc., UBE Industries, Ltd.
    Inventors: Isao Takasu, Kenji Fujita
  • Patent number: 6841699
    Abstract: A mixed metal oxide, which may be an orthorhombic phase material, is improved as a catalyst for the production of unsaturated carboxylic acids, or unsaturated nitriles, from alkanes, or mixtures of alkanes and alkenes, by: contacting with a liquid contacting member selected from the group consisting of organic acids, alcohols, inorganic acids and hydrogen peroxide to form a contact mixture; recovering insoluble material from the contact mixture; and calcining the recovered insoluble material in a non-oxidizing atmosphere.
    Type: Grant
    Filed: April 8, 2002
    Date of Patent: January 11, 2005
    Assignee: Rohm and Haas Company
    Inventors: Leonard Edward Bogan, Jr., Anne Mae Gaffney, Scott Han, Michele Doreen Heffner, Ruozhi Song
  • Publication number: 20040267048
    Abstract: The method of producing a catalyst for synthesis of an unsaturated aldehyde and unsaturated carboxylic acid of the present invention is characterized in that the method comprises a step of adding liquid to particles containing molybdenum, bismuth and iron and kneading the mixture, and extrusion-molding this kneaded substance, a step of preserving the molded article obtained by extrusion molding, and at least one step of drying and calcining the preserved molded article, and the contact time of particles containing molybdenum, bismuth and iron with liquid is 1 to 48 hours, and the preserving time of the molded article is 50% or more of the contact time of particles containing molybdenum, bismuth and iron with liquid. According to the production method of the present invention, catalytic activity can be easily controlled, and a catalyst having high activity and high selectivity is obtained.
    Type: Application
    Filed: May 18, 2004
    Publication date: December 30, 2004
    Inventors: Masahide Kondo, Seiichi Kawato, Toru Kuroda
  • Publication number: 20040248734
    Abstract: An object of the present invention is to provide a method for preparing a catalyst which is useful for synthesis of acrylonitrile due to ammoxidation of organic compounds, especially ammoxidation of propylene.
    Type: Application
    Filed: April 1, 2004
    Publication date: December 9, 2004
    Inventors: Kenichi Miyaki, Motoo Yanagita, Kunio Mori
  • Publication number: 20040248733
    Abstract: One object of the present invention is to provide a method for producing a molybdenum-bismuth-iron containing, composite oxide fluid bed catalyst, which is useful for an ammoxidation and which produces a target ammoxidation product at high yield and an excellent reproducibility. In order to achieve this object, the present invention provides a method for producing a molybdenum-bismuth-iron containing composite oxide fluid bed catalyst which is used for ammoxidation of organic compounds, comprising the step in that a slurry, which contains the raw materials containing specific elements, is subjected to a concentration treatment at 50-120° C.
    Type: Application
    Filed: March 29, 2004
    Publication date: December 9, 2004
    Inventors: Yuichi Tagawa, Kenichi Miyaki, Kunio Mori
  • Patent number: 6825145
    Abstract: The present invention provides an exhaust gas purifying catalyst that is capable of substantially reducing the degree of deterioration in an exhaust gas purifying capability, which results from dissipation of an absorbent agent. Accordingly, an exhaust gas purifying catalyst, which includes a carrier and a catalyst layer, and to which at least one material selected from a group of alkali metals and alkali earth metals is added as an absorbent agent, is characterized in that acid material with a high affinity with respect to the absorbent agent is mixed in the catalyst layer so as to fix the absorbent agent, and an inhibiting layer is formed between the catalyst layer and the carrier so as to inhibit the movement of the absorbent agent toward the carrier.
    Type: Grant
    Filed: June 2, 2003
    Date of Patent: November 30, 2004
    Assignee: Mitsubishi Jidosha Kogyo Kabushiki Kaisha
    Inventors: Hiroshi Tanada, Osamu Nakayama, Keisuke Tashiro, Kinichi Iwachido, Tetsuya Watanabe, Kazuo Koga
  • Patent number: 6825380
    Abstract: A catalyst comprising a promoted mixed metal oxide is useful for the vapor phase oxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated carboxylic acid and for the vapor phase ammoxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated nitrile.
    Type: Grant
    Filed: March 12, 2002
    Date of Patent: November 30, 2004
    Assignee: Rohm and Haas Company
    Inventors: Sanjay Chaturvedi, Anne Mae Gaffney, Scott Han, Michele Doreen Heffner, Ruozhi Song
  • Patent number: 6818588
    Abstract: A catalyst comprising a mixed metal oxide is useful for the vapor phase oxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated carboxylic acid and for the vapor phase ammoxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated nitrile.
    Type: Grant
    Filed: April 4, 2002
    Date of Patent: November 16, 2004
    Assignee: Rohm and Haas Company
    Inventors: Anne Mae Gaffney, Michele Doreen Heffner, Ruozhi Song
  • Publication number: 20040199008
    Abstract: A catalyst suited for catalytic vapor-phase oxidation of isobutylene, t-butanol or propylene to produce respectively corresponding unsaturated aldehyde and unsaturated carboxylic acid is provided. Said catalyst consists of ring-formed shaped bodies composed of (i) a catalyst composition containing at least molybdenum and bismuth as the active ingredients and (ii) inorganic fibers. The catalyst excels in mechanical strength, can give the object products at high yield and shows little activity degradation with time.
    Type: Application
    Filed: April 20, 2004
    Publication date: October 7, 2004
    Inventors: Hiroto Kasuga, Eiichi Shiraishi
  • Publication number: 20040192973
    Abstract: A catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene contains oxides of molybdenum, bismuth, iron, cesium and, optionally, other metals, such as tungsten, cobalt, nickel, antimony, magnesium, zinc and phosphorus. The catalyst has a certain relative amount ratio of cesium to bismuth, a certain relative amount ratio of iron to bismuth and a certain relative amount ratio of bismuth, iron and cesium to molybdenum.
    Type: Application
    Filed: March 31, 2003
    Publication date: September 30, 2004
    Applicant: Saudi Basic Industries Corporation
    Inventors: Wugeng Liang, Scott A. Stevenson, James W. Kauffman, John S. Ledford, Joseph R. Linzer
  • Publication number: 20040192545
    Abstract: The present invention relates to a method for preparing a catalyst for partial oxidation of propylene, particularly a method for preparing a catalyst for preparing an acrylic acid, using an organic acid such as a citric acid, maleic acid and oxalic acid. The complex oxide catalyst according to the invention, when used in the gas phase catalytic oxidation of propylene, may produce acrolein in high yield.
    Type: Application
    Filed: February 11, 2004
    Publication date: September 30, 2004
    Inventors: Jung Hwa Kang, Won Ho Lee, Min Ho Kil, Hyun Jong Shin, Byung Yul Choi, Yeon Shick Yoo, Young Hyun Choe, Ju Yeon Park
  • Patent number: 6797839
    Abstract: Multimetal oxide materials containing molybdenum, vanadium, antimony, one or more of the elements W, Nb, Ta, Cr and Ce and nickel and, if required, one or more of the elements Cu, Zn, Co, Fe, Cd, Mn, Mg, Ca, Sr and Ba and having a 2-component structure are used for the gas-phase catalytic oxidative preparation of acrylic acid.
    Type: Grant
    Filed: October 5, 2000
    Date of Patent: September 28, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Hartmut Hibst, Signe Unverricht
  • Patent number: 6794539
    Abstract: In a process for preparing a multiplephase multimetal oxide composition comprising Mo, V, Cu and, if desired, further elements, at least one phase is preformed separately and dispersed in a plastically deformable precursor composition of a further phase. The mixture is dried and calcined. The multimetal oxide composition is suitable as active composition of catalysts for the catalytically oxidation of organic compounds in the gas phase, in particular for the oxidation of acrolein to acrylic acid.
    Type: Grant
    Filed: March 17, 2003
    Date of Patent: September 21, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Signe Unverricht, Raimund Felder, Heiko Arnold, Jochen Petzoldt
  • Patent number: 6790808
    Abstract: In an exhaust gas purifying catalyst, an acid material with a high affinity with respect to an absorbing agent is dispersed and mixed in a catalyst layer, to which the absorbing agent is added, or a layer of the acid material is formed inside the catalyst layer in order to prevent the absorbing agent from moving from the catalyst layer into the carrier. This reduces the permeation of the absorbing agent added to the catalyst layer into a carrier, the evaporation and splash of the absorbing agent from the catalyst, and the deterioration in the durability and the exhaust gas purifying performance of the catalyst.
    Type: Grant
    Filed: February 12, 2003
    Date of Patent: September 14, 2004
    Assignee: Mitsubishi Jidosha Kogyo Kabushiki Kaisha
    Inventors: Hiroshi Tanada, Osamu Nakayama, Keisuke Tashiro, Kinichi Iwachido, Tetsuya Watanabe
  • Patent number: 6784134
    Abstract: A catalyst suited for catalytic vapor-phase oxidation of isobutylene, t-butanol or propylene to produce respectively corresponding unsaturated aldehyde and unsaturated carboxylic acid is provided. Said catalyst consists of ring-formed shaped bodies composed of (i) a catalyst composition containing at least molybdenum and bismuth as the active ingredients and (ii) inorganic fibers. The catalyst excels in mechanical strength, can give the object products at high yield and shows little activity degradation with time.
    Type: Grant
    Filed: March 20, 2002
    Date of Patent: August 31, 2004
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Hiroto Kasuga, Eiichi Shiraishi
  • Patent number: 6781008
    Abstract: A mixed metal oxide, which may be an orthorhombic phase material, is improved as a catalyst for the production of unsaturated carboxylic acids, or unsaturated nitrites, from alkanes, or mixtures of alkanes and alkenes, by contact with a liquid contacting member selected from the group consisting of organic acids, alcohols, inorganic acids and hydrogen peroxide.
    Type: Grant
    Filed: August 7, 2003
    Date of Patent: August 24, 2004
    Assignee: Rohm and Haas Company
    Inventor: Leonard Edward Bogan, Jr.
  • Patent number: 6777571
    Abstract: A catalyst comprising a mixed metal oxide is useful for the vapor phase oxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated carboxylic acid and for the vapor phase ammoxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated nitrile.
    Type: Grant
    Filed: August 7, 2003
    Date of Patent: August 17, 2004
    Assignee: Rohm and Haas Company
    Inventors: Sanjay Chaturvedi, Anne Mae Gaffney, Ruozhi Song, Elsie Mae Vickery
  • Patent number: 6762148
    Abstract: An object of the present invention is to provide a catalyst that is highly active and has a large mechanical strength. The catalyst of the present invention contains molybdenum, vanadium, copper and antimony as the essential components, being produced by using antimony acetate for an antimony source material and preferably used for producing acrylic acid by vapor-phase catalytic oxidation of acrolein.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: July 13, 2004
    Assignee: Nippon Kayaku Kabushiki Kaisha
    Inventors: Junzo Ohishi, Masahiro Senyo, Yoshimasa Seo, Hideki Sugi
  • Publication number: 20040127746
    Abstract: The present invention provides novel extrusion-molded catalysts which is suitably usable in the synthesis of an unsaturated aldehyde and an unsaturated carboxylic acid by vapor-phase catalytic oxidation, which are prepared by molding-molding catalyst particles (or powders) comprising at least molybdenum, bismuth and iron as metallic elements participating in its catalytic action on this reaction, and which exhibit high catalytic activity and high selectivity for the unsaturated aldehyde and unsaturated carboxylic acid being desired products. When previously formed catalyst particles are subjected to extrusion molding, the catalyst particles are kneaded, for example, with a &bgr;-1,3-glucan and a liquid. Then, the kneaded material is subjected to an extrusion molding step in which a ceramic material is used for at least a part of the catalyst flow path. Thereafter, the extrusion-molded material is dried, calcined and otherwise treated to obtain a final extrusion-molded catalyst.
    Type: Application
    Filed: February 19, 2004
    Publication date: July 1, 2004
    Inventors: Masahide Kondo, Seiichi Kawato, Toru Kuroda
  • Publication number: 20040116280
    Abstract: In producing a catalyst used for synthesis of an unsaturated aldehyde and an unsaturated carboxylic acid by a gas-phase catalytic oxidation, there is used a step of packing an additive-containing catalyst precursor of the catalyst into a tubular reactor, passing a gas through the tubular reactor, and elevating, in this state, the temperature of the additive-containing catalyst precursor so that a temperature of the gas at an outlet of the catalyst precursor layer becomes higher than a temperature of the gas at an inlet of the catalyst precursor layer. The step makes possible easy and highly reproducible production of a high-performance catalyst which is small in the reduction in catalytic performance caused by, for example, the thermal decomposition of the additive contained in the catalyst precursor.
    Type: Application
    Filed: February 9, 2004
    Publication date: June 17, 2004
    Inventors: Seiichi Kawato, Masahide Kondo, Toru Kuroda, Masanori Nitta, Mieji Sugiyama
  • Publication number: 20040116284
    Abstract: A process for making a catalyst containing oxides of molybdenum, bismuth, iron, cesium and, optionally, other metals, such as tungsten, cobalt, nickel, antimony, magnesium, zinc, phosphorus, potassium, rubidium, thallium, manganese, barium, chromium, boron, sulfur, silicon, aluminum, titanium, cerium, tellurium, tin, vanadium, zirconium, lead, cadmium, copper and niobium wherein metal compounds are dissolved and then precipitated as a catalyst precursor which is calcined to form a mixed metal oxide catalyst. The process of the present invention uses an organic acid, such as acetic acid, instead of nitric acid to dissolve the bismuth compound and, optionally, other metal compounds. The catalyst synthesized by this process may be used for the production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene.
    Type: Application
    Filed: December 12, 2002
    Publication date: June 17, 2004
    Applicant: Saudi Basic Industries Corporation
    Inventors: Scott A. Stevenson, Wugeng Liang
  • Publication number: 20040110978
    Abstract: A catalyst comprising a complex of catalytic oxides comprising potassium, cesium, cerium, chromium, cobalt, nickel, iron, bismuth, molybdenum, wherein the relative ratios of these elements is represented by the following general formula
    Type: Application
    Filed: November 19, 2003
    Publication date: June 10, 2004
    Inventors: Christos Paparizos, Stephen C. Jevne, Michael J. Seely
  • Publication number: 20040102643
    Abstract: A process for preparing an antimonate-based mixed metal oxide catalyst in a catalytically active oxidized state, wherein the catalyst is represented by the empirical formula MeaSbbXcQdReOf, wherein Me, X, Q, R, a, b, c, d, e, and f are as defined herein, comprising (a) contacting an aqueous Sb2O3 slurry with HNO3 and one or more Me compounds, and, optionally, one or more compounds selected from X, Q, or R compounds to form a first mixture; (b) heating and drying the first mixture to form a solid product; and (c) calcining the solid product to form the catalyst, the catalysts prepared by the process, and the use of the catalysts in ammoxidation and oxidation processes. The catalysts of the invention are particularly useful for the production of acrylonitrile from propylene, ammonia, and an oxygen-containing gas.
    Type: Application
    Filed: November 27, 2002
    Publication date: May 27, 2004
    Inventor: Cathy L. Tway
  • Patent number: 6740620
    Abstract: An orthorhombic phase mixed metal oxide is produced selectively in quantitative yield.
    Type: Grant
    Filed: April 8, 2002
    Date of Patent: May 25, 2004
    Assignee: Rohn and Haas Company
    Inventors: Leonard Edward Bogan, Jr., Daniel A. Bors, Fernando Antonio Pessoa Cavalcanti, Michael Bruce Clark, Jr., Anne Mae Gaffney, Scott Han
  • Patent number: 6740769
    Abstract: A process for producing a molybdenum-bismuth-iron-containing metal oxide fluidized bed catalyst which has a controlled particle diameter and has satisfactory activity and physical properties. In a process for producing a fluidized bed catalyst containing molybdenum-bismuth-iron and silica as a carrier component, dried products formed in a spray drying step and having a particle diameter outside a desired range are pulverized, then the pulverized one is mixed into a slurry before spray drying, the resulting mixture is spray-dried, and the spray-dried particles are subjected to a classification operation to obtain particles having a diameter within the desired range, which are then calcined. The catalyst produced according to the present invention is suitable for producing acrylonitrile by ammoxidation of propylene.
    Type: Grant
    Filed: January 4, 2002
    Date of Patent: May 25, 2004
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Kouichi Mizutani, Yoshimi Nakamura, Yutaka Sasaki, Kunio Mori
  • Patent number: 6710207
    Abstract: Unsaturated carboxylic acids are produced by the vapor phase catalytic oxidation of mixtures of alkenes and alkanes in the presence of a catalyst containing a mixed metal oxide. Similarly, unsaturated nitrites are produced by the vapor phase catalytic oxidation of alkenes or mixtures of alkenes and alkanes and ammonia in the presence of a catalyst containing a mixed metal oxide.
    Type: Grant
    Filed: September 25, 2001
    Date of Patent: March 23, 2004
    Assignee: Rohm and Haas Company
    Inventors: Leonard Edward Bogan, Jr., Scott Han, Bradley Anson Jacobs, Frederick William Kaiser, Peter David Klugherz, Manhua Lin, Richard David Link, III., Michael William Linsen
  • Publication number: 20040054222
    Abstract: The invention relates to a method for the heterogenically catalysed gas-phase partial oxidation of precursor compounds of (meth)acrylic acid in a fixed catalyst bed, containing as the catalyst an activated mass of mixed oxide, shaped to form a geometric body. Said geometric body is a geometric base body, into whose surface a cavity is incorporated.
    Type: Application
    Filed: July 15, 2003
    Publication date: March 18, 2004
    Inventors: Raimund Felder, Signe Unverricht, Heiko Arnold, Jochen Petzoldt
  • Publication number: 20040040887
    Abstract: A composition comprising a promoter and a metal oxide selected from the group consisting of a niobium oxide, a tantalum oxide, and combinations thereof, wherein at least a portion of the promoter is present as a reduced valence promoter and methods of preparing such composition are disclosed. The thus-obtained composition is employed in a desulfurization zone to remove sulfur from a hydrocarbon stream.
    Type: Application
    Filed: August 30, 2002
    Publication date: March 4, 2004
    Inventors: David E. Simon, Robert W. Morton, Roland Schmidt, Jason J. Gislason, M. Bruce Welch
  • Patent number: 6700015
    Abstract: A catalyst comprising a promoted mixed metal oxide is useful for the vapor phase oxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated carboxylic acid and for the vapor phase ammoxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated nitrile.
    Type: Grant
    Filed: May 6, 2003
    Date of Patent: March 2, 2004
    Assignee: Rohm and Haas Company
    Inventors: Sanjay Chaturvedi, Anne Mae Gaffney, Scott Han, Dominique Hung Nhu Le
  • Patent number: 6696387
    Abstract: A catalyst for the production of carbon fibrils and a method for the manufacture of such a catalyst comprising contacting a fibril-forming catalyst or precursors of a fibril-forming catalyst with an effective amount of a surfactant and/or polyol. The improved carbon fibrils or carbon fibril aggregates produced using the catalyst are free of a continuous carbon thermal overcoat, with graphitic layers substantially parallel to the fibril axis, and have a substantially constant diameter from about 1.0 to 100 nanometers. The improved carbon fibrils possess enhanced dispersion in composite materials and provide enhanced electrical conductivity in those materials.
    Type: Grant
    Filed: June 2, 1995
    Date of Patent: February 24, 2004
    Assignee: Hyperion Catalysis International, Inc.
    Inventors: David Moy, Asif Chishti
  • Publication number: 20040034249
    Abstract: A catalyst suitable for the gas-phase oxidation of organic compounds to &agr;,&bgr;-unsaturated aldehydes and/or carboxylic acids and having an active phase comprising a multimetal oxide material is prepared by a process in which a particulate catalyst precursor which contains oxides and/or compounds of the elements other than oxygen which constitute the multimetal oxide material, which compounds can be converted into oxides, is prepared and said catalyst precursor is converted by calcination into a catalytically active form, wherein a stream of the particulate catalyst precursor is passed at substantially constant speed through at least one calcination zone at constant temperature for calcination.
    Type: Application
    Filed: March 14, 2003
    Publication date: February 19, 2004
    Inventors: Heiko Arnold, Signe Unverricht, Raimund Felder, Klaus Harth, Klaus Joachim Muller-Engel
  • Patent number: 6693059
    Abstract: A process useful for the catalytic gas phase oxidation of alkanes to unsaturated aldehydes or carboxylic acids uses catalysts of particular compositions formed in a particular manner.
    Type: Grant
    Filed: January 4, 2001
    Date of Patent: February 17, 2004
    Assignee: Rohm and Haas Company
    Inventor: Manhua Lin
  • Publication number: 20040029725
    Abstract: A mixed metal oxide, which may be an orthorhombic phase material, is improved as a catalyst for the production of unsaturated carboxylic acids, or unsaturated nitrites, from alkanes, or mixtures of alkanes and alkenes, by: contacting with a liquid contact member selected from the group consisting of organic acids, alcohols, inorganic acids and hydrogen peroxide to form a contact mixture; recovering insoluble material from the contact mixture; calcining the recovered insoluble material in a non-oxidizing atmosphere; admixing the calcined recovered insoluble material with (i) at least one promoter element or compound thereof and (ii) at least one solvent for the at least one promoter element or compound thereof; removing the at least one solvent to form a catalyst precursor; and calcining the catalyst precursor.
    Type: Application
    Filed: August 7, 2003
    Publication date: February 12, 2004
    Inventors: Anne Mae Gaffney, Michele Doreen Heffner, Ruozhi Song
  • Publication number: 20040030202
    Abstract: A catalyst comprising a mixed metal oxide is useful for the vapor phase oxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated carboxylic acid and for the vapor phase ammoxidation of an alkane or a mixture of an alkane and an alkene to an unsaturated nitrile.
    Type: Application
    Filed: August 7, 2003
    Publication date: February 12, 2004
    Inventors: Sanjay Chaturvedi, Anne Mae Gaffney, Ruozhi Song, Elsie Mae Vickery
  • Patent number: 6686310
    Abstract: This invention concerns novel compositions, useful as hydrogenation catalyst, said compositions comprising metals and metal ions such as ruthenium (Ru) or palladium (Pd) dispersed in and distributed throughout a matrix comprising an inorganic or silicon oxide network. The catalyst may be prepared by the sol-gel method; a solution of at least one catalytic metal compound is added to a solution of at least one metal alkoxide selected from Al, Ti, Nb, Zr, Ta, Si and other inorganic alkoxides, and then gelling the mixture. Promotors such as rhenium (Re), molybdenum (Mo) and tin (Sn) may be added. The catalyst may be used in the reduction of metallic acid or gamma-butyrolactone to tetrahydrofuran (THF) and 1,4-butanediol (BDO).
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: February 3, 2004
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Kostantinos Kourtakis, Daniel Campos, Leo Ernest Manzer