Of Molybdenum Patents (Class 502/321)
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Patent number: 7365041Abstract: An ammoxidation catalyst comprising a molybdenum (component (1)), bismuth (component (2)), at least one element selected from the group consisting of nickel, cobalt, zinc, magnesium, manganese and copper (component (3)) and at least one element selected from the group consisting of lanthanum, cerium, praseodymium and neodymium (component (4)), over which an organic compound is subject to ammoxidation which is a composite oxide fluid bed catalyst, is prepared by i) preparing a first solution that comprises at least a portion of component (1), at least a portion of component (2), and at least a portion of component (3) but none of component (4); ii) preparing a second solution by adding a solution of component (4) to the first solution; and iii) drying the second solution obtained and calcining the solid matter obtained from the drying step.Type: GrantFiled: September 25, 2002Date of Patent: April 29, 2008Assignee: Dia-Nitrix Co., Ltd.Inventors: Kenichi Miyaki, Motoo Yanagita, Kunio Mori
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Patent number: 7361619Abstract: Dispersed Active Metal catalyst for hydrogenation reactions is produced by treating a substantially catalytically inactive metal particulate with a solution capable of oxidizing the metal particulate and comprising of at least one compound of a hydrogenation catalyst metal thereby forming a layer of at least one of hydroxides and oxides thereon. The metal particulate is activated by treatment with a hydrogen-containing gas at elevated temperatures to form a porous layer of Dispersed Active Metal catalyst. Preferably, the treated metal particulate is dried prior to activation, and also preferably calcined in an oxidant-containing atmosphere prior to activation. The treatment solution may advantageously contain a compound of at least one promoter metal for the added catalyst metal. The porosity of the layer provides enhanced catalyst activity as well as improved methane selectivity in the Fischer-Tropsch process.Type: GrantFiled: April 6, 2004Date of Patent: April 22, 2008Assignee: ExxonMobil Research and Engineering CompanyInventors: Andrzej M. Malek, Stephen C. Leviness, Horacio M. Trevino, Weldon K. Bell, David O. Marler
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Patent number: 7341974Abstract: The present invention relates to a method for preparing a catalyst for partial oxidation of propylene, particularly a method for preparing a catalyst for preparing an acrylic acid, using an organic acid such as a citric acid, maleic acid and oxalic acid. The complex oxide catalyst according to the invention, when used in the gas phase catalytic oxidation of propylene, may produce acrolein in high yield.Type: GrantFiled: January 3, 2003Date of Patent: March 11, 2008Assignee: LG Chem, Ltd.Inventors: Jung Hwa Kang, Won Ho Lee, Min Ho Kil, Hyun Jong Shin, Byung Yul Choi, Yeon Shick Yoo, Young Hyun Choe, Ju Yeon Park
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Patent number: 7319179Abstract: The invention relates to a method for the oxidative dehydrogenation of ethane. The inventive method is characterized in that it consists of bringing the ethane into contact with the catalyst containing Mo, Te, V, Nb and at least a fifth element A which is selected from Cu, Ta, Sn, Se, W, Ti, Fe, Co, Ni, Cr, Zr, Sb, Bi, an alkali metal, an alkaline-earth metal and a rare earth, in which at least Mo, Te, V and Nb are present in the form of at least one oxide, said catalyst presenting, in calcined form, an X-ray diffractogram with more than ten intense diffraction lines, typically, the most intense lines corresponding to diffraction angles 2? of 7.7°±0.4, 8.9°±0.4, 22.1°+0.4, 26.6°±0.4, 26.9°±0.4, 27.1°±0.4, 28.1°±0.4, 31.2°±0.4, 35.0°±0.4 and 45.06°±0.Type: GrantFiled: July 30, 2004Date of Patent: January 15, 2008Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de ValenciaInventors: José Manuel López Nieto, Pablo Botella Asunción, Maria Isabel Vazquez Navarro, Ana Dejoz García
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Patent number: 7304180Abstract: The invention relates to a process for producing a metal oxide catalyst capable of producing acrylic acid, acrylonitrile or the like in one stage by catalytic oxidation reaction of propane in a high yield. The invention is characterized by using one obtained by finely ground metallic Te or metallic Sb in water or an organic solvent as a raw material for the production of an oxide catalyst made of metal elements Mo—V—Nb—Te or metal elements Mo—V—Nb—Sb. The powder of the metallic Te or metallic Sb obtained by grinding preferably has a mode size of not more than 20 ?m. By using the metal oxide obtained by the invention as a catalyst, it is possible to produce acrylic acid in a high yield of 35% or more from propane by a one-stage oxidation reaction.Type: GrantFiled: January 20, 2004Date of Patent: December 4, 2007Assignee: Toagosei Co., Ltd.Inventors: Xinlin Tu, Yuuichi Sumida, Mamoru Takahashi, Hiroshi Niizuma
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Patent number: 7288182Abstract: A process for hydroprocessing petroleum and chemical feedstocks by use of a bulk multimetallic catalyst comprised of at least one Group VIII non-noble metal and at least one, preferably two Group VIB metal wherein the ratio of Group VIB metal to Group VIII metal is from about 10:1 to 1:10.Type: GrantFiled: January 14, 2000Date of Patent: October 30, 2007Assignee: ExxonMobil Research and Engineering CompanyInventors: Stuart Leon Soled, Sabato Miseo, Roman Krycak, Hilda B. Vroman, Teh Chung Ho, Kenneth Lloyd Riley
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Patent number: 7285514Abstract: The present invention relates to a method for preparing a catalyst for partial oxidation of acrolein, particularly to a method for preparing a catalyst for partial oxidation of acrolein that has a superior acrolein conversion rate, acrylic acid activity, selectivity, and yield, by introducing a base solution and an acid solution into a catalyst suspension prepared by dissolving salts of metal ingredients of the catalyst in water to control the acidity of the catalyst suspension, contacting the catalyst suspension of which acidity is controlled with an inert support to support the catalyst thereon, and then drying and firing the supported catalyst.Type: GrantFiled: October 24, 2003Date of Patent: October 23, 2007Assignee: LG Chem, Ltd.Inventors: Jung-Hwa Kang, Won-Ho Lee, Min-Ho Kil, Hyun-Jong Shin, Byung-Yul Choi, Yeon-Shick Yoo, Young-Hyun Choe, Ju-Yeon Park
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Patent number: 7271126Abstract: A method for producing a catalyst for use in the dehydrogenation of ethylbenzene to styrene is disclosed. The catalyst of the present invention comprises a high purity metal and at least one promoter in the form of solid oxides, oxide hydrates, hydroxides, hydroxycarbonates or metals. The catalyst is prepared via a method which comprises the preparation of at least one high purity iron precursor with or without an additional support material and which uses a nominal amount of water in the catalyst production. The catalyst pellets prepared with the high purity metal precursor are essentially free of sulfur and chloride contaminants.Type: GrantFiled: June 24, 2004Date of Patent: September 18, 2007Assignee: Sud-Chemie Inc.Inventors: Dennis J. Smith, Robert J. O'Brien, X. D. Hu
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Patent number: 7270738Abstract: This invention relates to silico-aluminum substrates, catalysts, and the hydrocracking and hydrotreatment processes that use them. The catalyst comprises at least one hydro-dehydrogenating element that is selected from the group that is formed by elements of group VIB and group VIII of the periodic table and a non-zeolitic silica-alumina-based substrate that contains an amount of more than 5% by weight and less than or equal to 95% by weight of silica (SiO2) and has the following characteristics: A mean pore diameter, measured by mercury porosimetry, encompassed between 20 and 140 ?, a total pore volume, measured by mercury porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a total pore volume, measured by nitrogen porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a BET specific surface area encompassed between 100 and 550 m2/g, a pore volume, measured by mercury porosimetry, encompassed in the pores with diameters of more than 140 ?, of less than 0.Type: GrantFiled: October 30, 2003Date of Patent: September 18, 2007Assignee: Institut Francais du PetroleInventors: Patrick Euzen, Carole Bobin, Magalie Roy-Auberger, Eric Benazzi, Patrick Bourges, Christophe Gueret
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Patent number: 7262148Abstract: A catalyst for producing from an olefin the corresponding unsaturated aldehyde and unsaturated carboxylic acid in good yield, and a process for its production, are presented. It is a composite oxide catalyst containing at least molybdenum, bismuth and iron, to be used at the time of gas phase catalytic oxidation of an olefin with a molecular oxygen-containing gas to produce the corresponding unsaturated aldehyde and unsaturated carboxylic acid, wherein the loss on drying of the contained moisture, as represented by the following formula (1) (wherein W1 represents the weight when the catalyst is heated for two hours at 110±5° C., and W2 represents the weight of the catalyst prior to such heating), is at most 0.5 wt %: Loss on drying=(W2?W1)/W2×100.Type: GrantFiled: January 12, 2005Date of Patent: August 28, 2007Assignee: Mitsubishi Chemical CorporationInventors: Isao Teshigahara, Nariyasu Kanuka
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Patent number: 7232788Abstract: A catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, contains oxides of molybdenum, bismuth, iron, cesium and, optionally, other metals. The catalyst has a certain relative amount ratio of cesium to bismuth, a certain relative amount ratio of iron to bismuth and a certain relative amount ratio of bismuth, iron, cesium and certain other metals to molybdenum and, optionally, tungsten. For a catalyst of the formula: Mo12BiaWbFecCodNieSbfCsgMghZniPjOx wherein a is 0.1 to 1.5, b is 0 to 4, c is 0.2 to 5.0, d is 0 to 9, e is 0 to 9, f is 0 to 2.0, g is from 0.4 to 1.5, h is 0 to 1.5, i is 0 to 2.0, j is 0 to 0.5 and x is determined by the valences of the other components, c:g=3.3–5.0, c:a=2.0–6.0 and (3a+3c+2d+2e+g+2h+2i)/(2×12+2b)=0.95–1.10.Type: GrantFiled: March 14, 2005Date of Patent: June 19, 2007Assignee: Saudi Basic Industries CorporationInventors: Wugeng Liang, Scott A. Stevenson, James W. Kauffman, John S. Ledford, Joseph R. Linzer
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Patent number: 7229945Abstract: The present invention is for a process for making a catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, said catalyst containing oxides of molybdenum, bismuth, iron, cesium, tungsten, cobalt, nickel, antimony, magnesium and zinc. The process is a two-part synthesis of the catalyst with the water insoluble components in one part and the water soluble components in the other part. The water insoluble components are co-precipitated to form an intermediate catalyst precursor of a precipitated support incorporating oxides of the metal components. The intermediate catalyst precursor is filtered and washed to remove nitrates. The intermediate catalyst precursor is slurried with the remaining water soluble components. A final catalyst precursor is formed by removing the water and incorporating the water soluble components. This two-part process reduces the amount of nitrates in the final catalyst precursor.Type: GrantFiled: December 19, 2003Date of Patent: June 12, 2007Assignee: Saudi Basic Industrics CorporationInventor: James W. Kauffman
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Patent number: 7223715Abstract: A purification catalyst and a gas-purifying apparatus are provided which are capable of sufficiently purifying a gas subject to treatment at low temperatures. The purification catalyst includes ZrO2 having a specific surface area of 50 m2/g or less and a monoclinic crystal system. The gas-purifying apparatus includes the aforementioned purification catalyst as a first purification catalyst, and a second purification catalyst containing Mn as a major component and disposed upstream of the first purification catalyst.Type: GrantFiled: August 22, 2002Date of Patent: May 29, 2007Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Tetsuo Terashima, Tatsuo Fujita, Motohiro Suzuki, Masato Hosaka
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Patent number: 7217366Abstract: A process for reducing the content of alkali metal impurities (e.g., potassium) in ammonium metallate solutions is described. The process involves subjecting a feed solution containing ammonium metallate and alkali metal impurities to membrane filtration. The membrane filtration results in the formation of a retentate having a reduced level alkali metal relative to the feed solution, and a permeate containing substantially the balance of alkali metal. The permeate may also be further treated, to remove alkali metal there from, by passage through a cation exchange column, thereby forming a cation exchange treated permeate that may be combined with the retentate of the membrane filtration step.Type: GrantFiled: September 7, 2004Date of Patent: May 15, 2007Assignee: H. C. Starck GmbH & Co. KGInventors: Viktor Stoller, Juliane Meese-Marktscheffel, Armin Olbrich, Michael Erb, Gerhard Gille
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Patent number: 7214822Abstract: A coated catalyst whose coating of active composition is a multimetal oxide comprising the elements Mo, V and Te and/or Sb can be used for the gas-phase catalytic oxidation of propane to acrylic acid.Type: GrantFiled: September 19, 2005Date of Patent: May 8, 2007Assignee: BASF AktiengesellschaftInventors: Frieder Borgmeier, Andreas Tenten, Hartmut Hibst
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Patent number: 7179366Abstract: A catalyst contains at least one group VIII element and at least molybdenum and/or tungsten, said elements being present at least in part in the catalyst in the dry state in the form of at least one heteropolyanion with formula MxAB6O24H6C(3-2x), tH2O; MxAB6O24H6C(4-2x), tH2O; MxA2B10O38H4C(6-2x), tH2O; MxA2B10O38H4C(8-2x), tH2O; or MxA2B10O38H4C(7-2x), tH2O, in which M is cobalt and/or nickel and/or iron and/or copper and/or zinc, A is one or two elements from group VIII of the periodic table, B is molybdenum and/or tungsten and C is an H+ ion and/or a (NR1R2R3R4)+ type ammonium ion, in which R1, R2, R3 and R4, which may be identical or different, correspond either to a hydrogen atom or to an alkyl group and/or caesium and/or potassium and/or sodium, t is a number between 0 and 15 and x takes a value in the range 0 to 4 depending on the formula.Type: GrantFiled: August 1, 2003Date of Patent: February 20, 2007Assignee: Institut Francais du PetroleInventors: Virginie Harle, Catherine Martin, Edmond Payen, Carole Lamonier, Pascal Blanchard
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Patent number: 7153811Abstract: This invention relates to new multi-component catalyst systems for the polycondensation of polyesters. More particularly, this invention pertains to novel multi-component, germanium based catalyst systems for the polycondensation of PET (polyethylene terephthalate) used in the manufacture of bottles, fibre or film. A multi-component catalyst system for the polycondensation of a polyester comprising the element germanium and one or more catalyst enhancers selected from the group of elements consisting of aluminium, silicon, molybdenum, manganese, lithium and combinations thereof, said elements being in the form of compounds, acids, bases, salts, compositions, oxides or organic complexes.Type: GrantFiled: November 25, 2003Date of Patent: December 26, 2006Assignee: Teck Cominco Metals LtdInventors: Andrew Wallace, Philip J. Martin, Alan D. Farnaby
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Patent number: 7129195Abstract: The invention relates to a method for the heterogenically catalyed gas-phase partial oxidation of precursor compounds of (meth)acrylic acid in a fixed catalyst bed, containing as the catalyst an activated mass of mixed oxide, shaped to form a geometric body. Said geometric body is a geometric base body, into whose surface a cavity is incorporated.Type: GrantFiled: January 12, 2002Date of Patent: October 31, 2006Assignee: BASF AktiengesellschaftInventors: Raimund Felder, Signe Unverricht, Heiko Arnold, Jochen Petzoldt
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Patent number: 7091377Abstract: A multimetal oxide material contains the elements Mo, V and Te and/or Sb and at least one of the elements Nb, Ti, W, Ta and Ce and promoters and has a specific X-ray diffraction pattern. Moreover, such a multimetal oxide material is used as a catalyst for heterogeneously catalyzed gas-phase partial oxidations of hydrocarbons.Type: GrantFiled: October 15, 2003Date of Patent: August 15, 2006Assignee: BASF AktiengesellschaftInventors: Frieder Borgmeier, Martin Dieterle, Hartmut Hibst
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Catalyst for use in catalytic oxidation or ammoxidation of propane or isobutane in the gaseous phase
Patent number: 7087551Abstract: Disclosed is an oxide catalyst comprising an oxide represented by the formula Mo1VaNbbXcYdZeQfOn (wherein: X is at least one element selected from the group consisting of Te and Sb; Y is at least one element selected from the group consisting of Al and W; Z is at least one element selected from the group consisting of elements which individually form an oxide having a rutile structure and a Z oxide having a rutile structure is used as a source of Z for producing the catalyst; Q is at least one element selected from the group consisting of titanium, tin, germanium, lead, tantalum, ruthenium, rhenium, rhodium, iridium, platinum, chromium, manganese, technetium, osmium, iron, arsenic, cerium, cobalt, magnesium, nickel and zinc, and a Q compound not having a rutile structure is used as a source of Q for producing the catalyst; and a, b, c, d, e, f and n are, respectively, the atomic ratios of V, Nb, X, Y, Z, Q and O, relative to Mo).Type: GrantFiled: August 30, 2002Date of Patent: August 8, 2006Assignee: Asahi Kasei Kabushiki KaishaInventors: Satoru Komada, Hidenori Hinago, Osamu Nagano, Mamoru Watanabe -
Patent number: 7078130Abstract: This invention provides novel stable metallic mesoporous transition metal oxide molecular sieves and methods for their production. The sieves have high electrical conductivity and may be used as solid electrolyte devices, e.g., in fuel cells, as sorbents, e.g. for hydrogen storage, and as catalysts. The invention also provides room temperature activation of dinitrogen, using the sieves as a catalyst, which permits ammonia production at room temperature.Type: GrantFiled: November 25, 2002Date of Patent: July 18, 2006Assignee: University of WindsorInventor: David M. Antonelli
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Patent number: 7060651Abstract: A silica-rich support and a catalyst containing the silica-rich support and a catalytic component. The support has a specific structure characterized by a set of claimed physicochemical properties: in the 29Si MAS NMR spectrum the state of silicon is characterized by the presence of lines with chemical shifts ?100±3 ppm (line Q3) and ?110±3 ppm (line Q4), with the ratio of the integral intensities of the lines Q3/Q4 of from 0.7 to 1.2 (FIG. 1); in the IR spectrum there is an absorption band of hydroxyl groups with the wave number 3620–3650 cm?1 and half-width 65–75 cm?1 (FIG. 2); the carrier has a specific surface area, as measured by the BET techniques from the thermal desorption of argon, SAR=0.5–30 m2/g and the surface, as measured by alkali titration techniques, SNa=10–250 m2/g, with SNa/SAr=5–30.Type: GrantFiled: December 4, 2000Date of Patent: June 13, 2006Assignee: Zakrytoe Aktsionernoe Obschestvo “Kholdingovaya Katalizatornaya Kompania”Inventors: Viktor Vladimirovich Barelko, Bair Sydypovich Balzhinimaev, Sergei Petrovich Kildyashev, Mikhail Grigorievich Makarenko, Anatoly Nikolaevich Parfenov, Ljudmila Grigorievna Simonova, Alexandr Viktorovich Toktarev
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Patent number: 7038082Abstract: A process for preparing a multimetal oxide material which contains the elements Mo, V and Te and/or Sb and at least one of the elements Nb, Ti, W, Ta and Ce and if desired promoters and has a specific X-ray diffraction pattern, in which process the last process step comprises washing with acidic liquids. In addition, a multimetal oxide material obtainable in such a way is used as a catalyst for heterogeneously catalyzed gas-phase partial oxidations and/or ammoxidation of hydrocarbons.Type: GrantFiled: August 26, 2003Date of Patent: May 2, 2006Assignee: BASF AktiengesellschaftInventors: Frieder Borgmeier, Klaus Joachim Müller-Engel, Hartmut Hibst, Martin Dieterle
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Patent number: 7022643Abstract: There is disclosed a production process for a catalyst which process makes it possible to efficiently carry out the supporting of a catalytic component onto a carrier and to obtain the catalyst excellent in quality and performance. This production process is a production process for the catalyst including a particulate lump carrier and a catalytic component supported thereon; with the production process comprising the step of carrying out simultaneous revolution and rocking of a treatment container 20 as charged with the carrier and a catalyst precursor including the catalytic component, thereby supporting the catalytic component onto the carrier.Type: GrantFiled: July 31, 2003Date of Patent: April 4, 2006Assignee: Nippon Shokubai Co., Ltd.Inventors: Hiromi Yunoki, Michio Tanimoto, Daisuke Nakamura
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Patent number: 7005402Abstract: The invention is to provide (i) a catalyst which does not require an activation of catalyst components by means of a calcination which has become a hindrance in the way of obtaining a catalyst having a high activity through a conventional technology and in which catalyst the compositing of vanadium with molybdenum is contemplated more than enough; ii) a method for producing the catalyst; (iii) a catalyst having an activity, especially having an activity at low temperatures and a durability both greatly increased; (iv) a catalyst compound for purifying an exhaust gas, in which compound the ratio of vanadium atom to molybdenum atom (V/Mo) is 3/2 or close thereto and which compound is expressed by the rational formula (NH4)xMo2VxO(3x+6) wherein x is 2.8 to 3.2; and (v) a method for producing the catalyst compound through a step for reacting molybdenum oxide (MoO3) with ammonium metavanadate (NH4VO3) in the co-presence of water for a prescribed period of time.Type: GrantFiled: October 26, 2000Date of Patent: February 28, 2006Assignee: Babcock-Hitachi Kabushiki KaishaInventors: Yasuyoshi Kato, Kouichi Yokoyama, Masatoshi Fujisawa
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Patent number: 6998366Abstract: Raney alloy catalysts applied to a support are described, said catalysts having an extremely thin layer of Raney alloy with a thickness of 0.01 to 100 ?m. These catalysts are prepared by vapor deposition of the appropriate metals under reduced pressure. They are generally suitable for all known hydrogenation and dehydrogenation reactions and are extremely abrasion-resistant.Type: GrantFiled: December 21, 2000Date of Patent: February 14, 2006Assignee: BASF AktiengesellschaftInventors: Mathias Haake, Gerhard Dörsam, Helmut Boos
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Patent number: 6989347Abstract: A catalyst composition for the production of carboxylic acids by the oxidation of the corresponding unsaturated aldehydes, and methods for making and using the catalyst compositions. The catalysts include compositions of the formula: MoaVbAlcXdYeOz wherein X is at least one element selected from W and Mn; Y is at least one element selected from Pd, Sb, Ca, P, Ga, Ge, Si, Mg, Nb, and K; a is 1; b is 0.01–0.9; c is 0<0.2; d is 0<0.5; e is 0<0.5; and z is an integer representing the number of oxygen atoms required to satisfy the valency of the remaining elements in the composition. Using the catalyst composition of the present invention, one may effectively oxidize the desired starting materials at relatively high levels of conversion, selectivity, and productivity, and with minimal side products.Type: GrantFiled: April 25, 2002Date of Patent: January 24, 2006Assignee: Saudi Basic Industries CorporationInventors: Khalid Karim, Yajnavalkya Subrai Bhat, Syed Irshad Zaheer, Asad Ahmad Khan
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Patent number: 6953768Abstract: This invention relates to new multi-component catalyst systems for the polycondensation of polyesters. More particularly, this invention pertains to novel multi-component, germanium based catalyst systems for the polycondensation of PET (polyethylene terephthalate) used in the manufacture of bottles, fiber or film. A multi-component catalyst system for the polycondensation of a polyester comprising the element germanium and one or more catalyst enhancers selected from the group of elements consisting of aluminium, silicon, molybdenum, manganese, lithium and combinations thereof, said elements being in the form of compounds, salts, compositions, oxides or organic complexes.Type: GrantFiled: November 26, 2002Date of Patent: October 11, 2005Assignee: Teck Cominco Metals Ltd.Inventors: Andrew Wallace, Philip James Martin, Alan David Farnaby
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Patent number: 6946422Abstract: A process for making a catalyst containing oxides of molybdenum, bismuth, iron, cesium and, optionally, other metals, such as tungsten, cobalt, nickel, antimony, magnesium, zinc, phosphorus, potassium, rubidium, thallium, manganese, barium, chromium, boron, sulfur, silicon, aluminum, titanium, cerium, tellurium, tin, vanadium, zirconium, lead, cadmium, copper and niobium wherein metal compounds are dissolved and then precipitated as a catalyst precursor which is calcined to form a mixed metal oxide catalyst. The process of the present invention uses an organic acid, such as acetic acid, instead of nitric acid to dissolve the bismuth compound and, optionally, other metal compounds. The catalyst synthesized by this process may be used for the production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene.Type: GrantFiled: December 12, 2002Date of Patent: September 20, 2005Assignee: Saudi Basic Industries CorporationInventors: Scott A. Stevenson, Wugeng Liang
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Patent number: 6930072Abstract: A process and a catalyst reaction zone comprising one or more fixed bed reactors for oxidizing methanol in a reactant gas feed stream to formaldehyde. According to one embodiment, the process comprises introducing the reactant gas feed stream into an upstream region containing a vanadia-titania first catalyst (substantially free of a volatile MoO3 species) under oxidizing conditions to form a partially oxidized reactant gas feed stream which is then introduced under oxidizing conditions into a downstream region containing a metal molybdate second catalyst to further oxidize any residual methanol contained therein. According to another embodiment, a fixed bed reactor comprising an upstream region and a downstream region containing the aforementioned vanadia-titania and metal molybdate catalysts, respectively, is utilized to implement the inventive process to yield a product gas stream containing formaldehyde preferably at a conversion of 85% or more and a selectivity of 90% or more.Type: GrantFiled: March 12, 2003Date of Patent: August 16, 2005Assignee: Lehigh UniversityInventors: Israel E. Wachs, Ray P. Bourne
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Patent number: 6919472Abstract: A catalyst composition for the selective conversion of an alkane to an unsaturated carboxylic acid having the general formula: MoVaNbbAgcMdOx wherein optional element M may be one or more selected from aluminum, copper, lithium, sodium, potassium, rubidium, cesium, gallium, phosphorus, iron, rhenium, cobalt, chromium, manganese, arsenic, indium, thallium, bismuth, germanium, tin, cerium or lanthanum; a is 0.05 to 0.99, b is 0.01 to 0.99, c is 0.01 to 0.99, d is 0 to 0.5 and x is determined by the valence requirements of the other components of the catalyst composition. This catalyst is prepared by co-precipitation of compounds of molybdenum, vanadium, niobium, silver and M to form a mixed metal oxide catalyst. This catalyst can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process or the ammoxidation of alkanes and olefins.Type: GrantFiled: December 20, 2002Date of Patent: July 19, 2005Assignee: Saudi Basic Industries CorporationInventors: Paulette N. Hazin, Paul E. Ellis, Jr.
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Patent number: 6916763Abstract: A process for preparing an antimonate-based mixed metal oxide catalyst in a catalytically active oxidized state, wherein the catalyst is represented by the empirical formula MeaSbbXcQdReOf, wherein Me, X, Q, R, a, b, c, d, e, and f are as defined herein, comprising (a) contacting an aqueous Sb2O3 slurry with HNO3 and one or more Me compounds, and, optionally, one or more compounds selected from X, Q, or R compounds to form a first mixture; (b) heating and drying the first mixture to form a solid product; and (c) calcining the solid product to form the catalyst, the catalysts prepared by the process, and the use of the catalysts in ammoxidation and oxidation processes. The catalysts of the invention are particularly useful for the production of acrylonitrile from propylene, ammonia, and an oxygen-containing gas.Type: GrantFiled: November 27, 2002Date of Patent: July 12, 2005Assignee: Solutia Inc.Inventor: Cathy L. Tway
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Patent number: 6908880Abstract: A process is described for the upgrading of hydrocarbon mixtures which boil within the naphtha range containing sulfur impurities, i.e. a hydrodesulfuration process with contemporaneous skeleton isomerization and reduced hydrogenation degree of the olefins contained in said hydrocarbon mixtures, the whole process being carried out in a single step. The process is carried out in the presence of a catalytic system comprising a metal of group VIB, a metal of group VIII and a carrier of acid nature consisting of a mesoporous silico-alumina.Type: GrantFiled: May 21, 2002Date of Patent: June 21, 2005Assignees: AgipPetroli S.p.A., EniTechnologie S.p.A.Inventors: Laura Maria Zanibelli, Virginio Arrigoni, Marco Ferrari, Donatella Berti
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Patent number: 6881702Abstract: A catalyst suitable for the gas-phase oxidation of organic compounds to ?,?-unsaturated aldehydes and/or carboxylic acids and having an active phase comprising a multimetal oxide material is prepared by a process in which a particulate catalyst precursor which contains oxides and/or compounds of the elements other than oxygen which constitute the multimetal oxide material, which compounds can be converted into oxides, is prepared and said catalyst precursor is converted by calcination into a catalytically active form, wherein a stream of the particulate catalyst precursor is passed at substantially constant speed through at least one calcination zone at constant temperature for calcination.Type: GrantFiled: September 20, 2001Date of Patent: April 19, 2005Assignee: BASF AktiengesellschaftInventors: Heiko Arnold, Signe Unverricht, Raimund Felder, Klaus Harth, Klaus Joachim Müller-Engel
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Patent number: 6878847Abstract: A catalyst useful for catalytic vapor-phase oxidation of isobutylene, t-butanol or propylene to produce respectively corresponding unsaturated aldehyde and unsaturated carboxylic acid is provided. The catalyst consists of ring-formed shaped bodies composed of (i) a catalyst composition containing at least molybdenum and bismuth as the active ingredients and (ii) inorganic fibers. The catalyst excels in mechanical strength, can give the object products at high yield and shows little activity degradation with time.Type: GrantFiled: April 20, 2004Date of Patent: April 12, 2005Assignee: Nippon Shokubai Co., Ltd.Inventors: Hiroto Kasuga, Eiichi Shiraishi
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Patent number: 6875724Abstract: A process and apparatus for oxidizing methanol in a gas stream into formaldehyde in a fixed bed reactor. The process first introduces a gas stream into a fixed bed reactor. The fixed bed reactor contains a catalyst bed having a depth, a width, a length, an inlet, an upstream region, a downstream region and an outlet. Preferably, the inlet, the upstream region, the downstream region and the outlet are provided in the order stated. A vanadia-titania catalyst is provided in the upstream region and a molybdena-titania catalyst is provided in the downstream region. The vanadia-titania catalyst in the upstream region is substantially free of MoO3 and initially (i.e., during oxidation some V2O5 may sublime and migrate to the downstream region) the molybdena-titania catalyst in the downstream region is substantially free of V2O5. Next, the gas stream is contacted with the vanadia-titania catalyst under oxidizing conditions.Type: GrantFiled: March 14, 2003Date of Patent: April 5, 2005Assignee: Lehigh UniversityInventor: Israel E. Wachs
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Patent number: 6872678Abstract: The present invention pertains to a process for activating a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive, wherein the catalyst is contacted with hydrogen at a temperature between room temperature and about 600° C., preferably about 100-450° C., and prior to or during the contacting with hydrogen the catalyst is contacted with an organic liquid. Preferably, the contacting with the organic liquid is carried out prior to the contacting with hydrogen. The organic liquid may be a hydrocarbon with a boiling range of 150-500° C., preferably white oil, gasoline, diesel, or gas oil or mineral lube oil. It was found that the application of an organic liquid prior to or during the hydrogen treatment results in catalysts with an increased activity. The invention also comprises catalyst made by the above process and the use of such catalyst in hydrotreating.Type: GrantFiled: April 10, 2001Date of Patent: March 29, 2005Assignee: Akzo Nobel N.V.Inventor: Sonja Eijsbouts
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Patent number: 6870014Abstract: The invention relates to a catalyst which contains a catalytically active quantity of at least one oxygen-containing molybdenum and/or wolfram compound on an oxidic support material and which has been calcinated at temperatures of 400 to 900° C. after the precursor compound of the catalytically active compounds have been applied to the support material or to a support material precursor. The transport pores for this catalyst each have a diameter of >25 nm and a volume of at least 50 mm3/g. The catalyst contains x ?mol (wolfram and/or molybdenum)/m2 molybdenum and/or wolfram, with 10.1<x<20.9 in relation to the finished catalyst, with the oxidic support material having a BET surface area of 135 to 220 m2/g. Catalysts of this type are characterized by an acidity of at least 70 ?mol/g at pKs<?3 in the dry state and are therfore very active. The invention also relates to a method for producing a catalyst of this type and to the preferred use thereof.Type: GrantFiled: July 2, 2001Date of Patent: March 22, 2005Assignee: BASF AktiengesellschaftInventors: Ulrich Steinbrenner, Thomas Narbeshuber, Martin Haubner, Christoph Sigwart, Gerd Linden, Gerhard Cox, Rolf-Hartmuth Fischer, Michael Hesse, Gerd Bohner, Hartmut Hibst, Ekkehard Schwab, Andreas Tenten
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Patent number: 6867163Abstract: A molybdenum-based precipitate is prepared according to a process including the first step of forming a crude precipitate by pH adjustment to 6.5 or less in the presence of an alkali metal compound, and the second step of dissolving the crude precipitate in aqueous ammonia and forming a precipitate by pH adjustment to 6.5 or less. Then, the resulting molybdenum-based precipitate is washed with an acid aqueous solution having a pH of 6.5 or less and containing not less than 0.01 mole/L of ammonium root. Thus, a change in average particle diameter can be suppressed and good workability can be achieved, so that a molybdenum-based precipitate having a high purity and a desired average particle diameter can be obtained.Type: GrantFiled: May 10, 2001Date of Patent: March 15, 2005Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Hideyasu Takezawa, Toru Kuroda, Seiichi Kawato, Masanori Nitta
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Patent number: 6858132Abstract: A heavy oil hydrorefining catalyst of the present invention is such that the total volume of pores with a diameter of 60 nm or less is at least 0.5 mL/g, and the pore diameter distribution has a broad band over a pore diameter range of 8 to 30 nm. The hydrorefining catalyst has excellent desulfurization characteristics and excellent demetalization characteristics, and its performance can be maintained over an extended period. When this catalyst is used in a hydrorefining apparatus equipped with a plurality of catalyst layers, the apparatus can be operated stably at a higher temperature than in the past without decreasing the desulfurization performance, and this also enhances the demetalization characteristics.Type: GrantFiled: June 7, 2001Date of Patent: February 22, 2005Assignee: Japan Energy CorporationInventors: Hideaki Kumagai, Hiroki Koyama, Kenji Nakamura, Naoharu Igarashi, Masayuki Mori, Takayuki Tsukada
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Publication number: 20040224842Abstract: This invention relates to new multi-component catalyst systems for the polycondensation of polyesters. More particularly, this invention pertains to novel multi-component, germanium based catalyst systems for the polycondensation of PET (polyethylene terephthalate) used in the manufacture of bottles, fibre or film. A multi-component catalyst system for the polycondensation of a polyester comprising the element germanium and one or more catalyst enhancers selected from the group of elements consisting of aluminium, silicon, molybdenum, manganese, lithium and combinations thereof, said elements being in the form of compounds, acids, bases, salts, compositions, oxides or organic complexes.Type: ApplicationFiled: November 25, 2003Publication date: November 11, 2004Inventors: Andrew Wallace, Philip James Martin, Alan David Farnaby
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Patent number: 6802958Abstract: The invention pertains to a process for preparing spherical oxide particles comprising the steps of shaping a starting material comprising an oxide hydrate into particles of substantially constant length by leading the material to a set of two rolls rotating towards each other followed by leading the material to a roll equipped with grooves to form rod-type shapes, cutting the rod-type shapes into particles of substantially constant length, converting the thus formed particles into spheres, and heating the particles to convert the oxide hydrate into an oxide. The process results in particles in which there is substantially no difference in density between the core portion and the shell portion of the particles, which results in a high abrasion resistance. The particles prepared by the claimed process are particularly suitable for the preparation of hydroprocessing catalysts, more in particular for the preparation of hydroprocessing catalysts suitable for the hydroprocessing of heavy hydrocarbon feeds.Type: GrantFiled: November 13, 2000Date of Patent: October 12, 2004Assignees: Nippon Ketjen Co., Ltd., Akzo Nobel NVInventors: Nobuhito Matsumoto, Eiichi Yano, Masafumi Shimowake, Tetsuro Kamo
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Patent number: 6797839Abstract: Multimetal oxide materials containing molybdenum, vanadium, antimony, one or more of the elements W, Nb, Ta, Cr and Ce and nickel and, if required, one or more of the elements Cu, Zn, Co, Fe, Cd, Mn, Mg, Ca, Sr and Ba and having a 2-component structure are used for the gas-phase catalytic oxidative preparation of acrylic acid.Type: GrantFiled: October 5, 2000Date of Patent: September 28, 2004Assignee: BASF AktiengesellschaftInventors: Hartmut Hibst, Signe Unverricht
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Patent number: 6794539Abstract: In a process for preparing a multiplephase multimetal oxide composition comprising Mo, V, Cu and, if desired, further elements, at least one phase is preformed separately and dispersed in a plastically deformable precursor composition of a further phase. The mixture is dried and calcined. The multimetal oxide composition is suitable as active composition of catalysts for the catalytically oxidation of organic compounds in the gas phase, in particular for the oxidation of acrolein to acrylic acid.Type: GrantFiled: March 17, 2003Date of Patent: September 21, 2004Assignee: BASF AktiengesellschaftInventors: Signe Unverricht, Raimund Felder, Heiko Arnold, Jochen Petzoldt
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Patent number: 6784134Abstract: A catalyst suited for catalytic vapor-phase oxidation of isobutylene, t-butanol or propylene to produce respectively corresponding unsaturated aldehyde and unsaturated carboxylic acid is provided. Said catalyst consists of ring-formed shaped bodies composed of (i) a catalyst composition containing at least molybdenum and bismuth as the active ingredients and (ii) inorganic fibers. The catalyst excels in mechanical strength, can give the object products at high yield and shows little activity degradation with time.Type: GrantFiled: March 20, 2002Date of Patent: August 31, 2004Assignee: Nippon Shokubai Co., Ltd.Inventors: Hiroto Kasuga, Eiichi Shiraishi
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Patent number: 6781022Abstract: The objective of the present invention is a polyvalent bifunctional catalyst and the process of its realization. A catalyst characterized by the fact that it contains, over a TiO2 support, an oxide or a mixture of metallic oxides of MC2 type obtained by reduction of the corresponding MC3 oxides, the metal(s) forming the MO2 oxides are chosen from the group formed by W and Mo.Type: GrantFiled: May 8, 2001Date of Patent: August 24, 2004Assignee: Boubyan Petrochemical Company (K.S.C.)Inventors: Ali Katrib, Damien Mey, Gilbert Maire
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Patent number: 6756339Abstract: A catalyst for the nonoxidative production of alkenylaromatics from alkylaromatics, wherein the catalyst is predominantly iron oxide, an alkali metal compound, copper oxide, cerium oxide and less than about 100 ppm of a source for a noble metal, such as palladium, platinum, ruthenium, rhenium, osmium, rhodium or iridium. Additional components of the catalyst may include compounds based on molybdenum, tungsten, calcium, magnesium, chromium and other such promoters.Type: GrantFiled: August 29, 2002Date of Patent: June 29, 2004Assignees: Sud-Chemie Inc., Sud-Chemie Catalysts Japan, Inc.Inventors: Andrzej Rokicki, Dennis Smith, David L. Williams
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Patent number: 6740769Abstract: A process for producing a molybdenum-bismuth-iron-containing metal oxide fluidized bed catalyst which has a controlled particle diameter and has satisfactory activity and physical properties. In a process for producing a fluidized bed catalyst containing molybdenum-bismuth-iron and silica as a carrier component, dried products formed in a spray drying step and having a particle diameter outside a desired range are pulverized, then the pulverized one is mixed into a slurry before spray drying, the resulting mixture is spray-dried, and the spray-dried particles are subjected to a classification operation to obtain particles having a diameter within the desired range, which are then calcined. The catalyst produced according to the present invention is suitable for producing acrylonitrile by ammoxidation of propylene.Type: GrantFiled: January 4, 2002Date of Patent: May 25, 2004Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Kouichi Mizutani, Yoshimi Nakamura, Yutaka Sasaki, Kunio Mori
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Patent number: 6740620Abstract: An orthorhombic phase mixed metal oxide is produced selectively in quantitative yield.Type: GrantFiled: April 8, 2002Date of Patent: May 25, 2004Assignee: Rohn and Haas CompanyInventors: Leonard Edward Bogan, Jr., Daniel A. Bors, Fernando Antonio Pessoa Cavalcanti, Michael Bruce Clark, Jr., Anne Mae Gaffney, Scott Han
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Publication number: 20040044248Abstract: An improved catalyst comprising a mixed metal oxide is prepared by the use of a sol-gel technique. The catalyst is useful for the conversion of an alkane, or a mixture of an alkane and an alkene, to an unsaturated carboxylic acid by vapor phase oxidation, or to an unsaturated nitrile by vapor phase oxidation in the presence of ammonia.Type: ApplicationFiled: August 7, 2003Publication date: March 4, 2004Inventors: Anne Mae Gaffney, Ruozhi Song