Of Manganese Patents (Class 502/324)
  • Patent number: 7078130
    Abstract: This invention provides novel stable metallic mesoporous transition metal oxide molecular sieves and methods for their production. The sieves have high electrical conductivity and may be used as solid electrolyte devices, e.g., in fuel cells, as sorbents, e.g. for hydrogen storage, and as catalysts. The invention also provides room temperature activation of dinitrogen, using the sieves as a catalyst, which permits ammonia production at room temperature.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: July 18, 2006
    Assignee: University of Windsor
    Inventor: David M. Antonelli
  • Patent number: 7071141
    Abstract: A catalyst system for use with an internal combustion engine to provide emissions reductions under lean and stoichiometric operating conditions. The catalyst system comprises a first catalyst comprised of a newly developed Perovskite-based formulation having an ABO3 crystal structure designed to bring the precious metal and NOx trapping elements close together. The first catalyst acts primarily to maximize the reduction of emissions under lean operating conditions. The catalyst system also comprises a second catalyst comprised of precious metals which acts primarily to maximize the reduction of emissions under stoichiometric conditions.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: July 4, 2006
    Assignee: Ford Global Technologies, LLC
    Inventors: Haren S Gandhi, Jun (John) Li, Ronald Gene Hurley
  • Patent number: 7067455
    Abstract: Catalysts and methods useful for the production of olefins from alkanes via oxidative dehydrogenation (ODH) comprise at least one base metal and copper with an optional promoter. The catalyst preferably comprises a base metal and a copper-modified Groups 8, 9, or 10 metal on a support comprising alumina, zirconia, or mixtures thereof. Copper is preferably present in an amount of from about 0.1 to about 1.0 percent by weight of the total catalyst weight. The base metal preferably comprises manganese, chromium, gold, their corresponding oxides, or combinations thereof. The optional promoter preferably comprises platinum, palladium, iridium, rhodium, ruthenium, or any combinations thereof.
    Type: Grant
    Filed: November 21, 2003
    Date of Patent: June 27, 2006
    Assignee: ConocoPhillips Company
    Inventors: Zhen Chen, Steven R. McDonald, Shang Y. Chen, Stephan Basso, Charles R. Rapier, Angela R. Bailey-Rivers, Cemal Ercan
  • Patent number: 7060651
    Abstract: A silica-rich support and a catalyst containing the silica-rich support and a catalytic component. The support has a specific structure characterized by a set of claimed physicochemical properties: in the 29Si MAS NMR spectrum the state of silicon is characterized by the presence of lines with chemical shifts ?100±3 ppm (line Q3) and ?110±3 ppm (line Q4), with the ratio of the integral intensities of the lines Q3/Q4 of from 0.7 to 1.2 (FIG. 1); in the IR spectrum there is an absorption band of hydroxyl groups with the wave number 3620–3650 cm?1 and half-width 65–75 cm?1 (FIG. 2); the carrier has a specific surface area, as measured by the BET techniques from the thermal desorption of argon, SAR=0.5–30 m2/g and the surface, as measured by alkali titration techniques, SNa=10–250 m2/g, with SNa/SAr=5–30.
    Type: Grant
    Filed: December 4, 2000
    Date of Patent: June 13, 2006
    Assignee: Zakrytoe Aktsionernoe Obschestvo “Kholdingovaya Katalizatornaya Kompania”
    Inventors: Viktor Vladimirovich Barelko, Bair Sydypovich Balzhinimaev, Sergei Petrovich Kildyashev, Mikhail Grigorievich Makarenko, Anatoly Nikolaevich Parfenov, Ljudmila Grigorievna Simonova, Alexandr Viktorovich Toktarev
  • Patent number: 7033566
    Abstract: A photocatalyst including a metal oxide semiconductor represented by the formula: In1?xMxAO4 wherein M represents a transition metal element, A represents an element belonging to the Group 5a of the Periodic Table and x is a number greater than 0 but smaller than 1.
    Type: Grant
    Filed: July 9, 2002
    Date of Patent: April 25, 2006
    Assignee: National Institute of Advanced Industrial Science and Technology
    Inventors: Hironori Arakawa, Zhigang Zou, Kazuhiro Sayama
  • Patent number: 7005404
    Abstract: A substrate having a catalytic surface thereon characterized as a coating of metal oxide and noble metal particles in the nominal diameter size distribution range of <3 microns, and more particularly <1 micron, is produced by thermal spraying a mixture of large size particles (e.g., in a nominal size distribution range of >10 micrometers) of hydroxides, carbonates or nitrates of the metals: cerium, aluminum, tin, manganese, copper, cobalt, nickel, praseodymium or terbium particles; and hydroxides, carbonates or nitrates of the noble metals: ruthenium, rhodium, palladium, silver, iridium, platinum and gold onto the substrate. The coating adheres to the surface and provides desirable catalyst properties.
    Type: Grant
    Filed: July 24, 2001
    Date of Patent: February 28, 2006
    Assignee: Honda Motor Co., Ltd.
    Inventor: Ting He
  • Patent number: 6977237
    Abstract: The invention provides a process for the production of mainly C5+ hydrocarbons, which process involves contacting carbon monoxide and hydrogen at a temperature in the range of from about 180° C. to about 270° C. and elevated pressure in the presence of a catalyst composition having cobalt, manganese and at least one of rhenium and/or ruthenium on a titania carrier. The invention also relates to a catalyst composition having cobalt, manganese and rhenium on a titania carrier.
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: December 20, 2005
    Assignee: Shell Oil Company
    Inventors: Jacobus Johannes Cornelis Geerlings, Hans Michiel Huisman
  • Patent number: 6953768
    Abstract: This invention relates to new multi-component catalyst systems for the polycondensation of polyesters. More particularly, this invention pertains to novel multi-component, germanium based catalyst systems for the polycondensation of PET (polyethylene terephthalate) used in the manufacture of bottles, fiber or film. A multi-component catalyst system for the polycondensation of a polyester comprising the element germanium and one or more catalyst enhancers selected from the group of elements consisting of aluminium, silicon, molybdenum, manganese, lithium and combinations thereof, said elements being in the form of compounds, salts, compositions, oxides or organic complexes.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: October 11, 2005
    Assignee: Teck Cominco Metals Ltd.
    Inventors: Andrew Wallace, Philip James Martin, Alan David Farnaby
  • Patent number: 6951966
    Abstract: The orthoalkylation catalyst for phenols of the invention is one produced by calcining a catalyst precursor comprising basic magnesium carbonate (a) and magnesium oxide (b) optionally together with manganese oxalate (c), the basic magnesium carbonate (a) and magnesium oxide (b) being mixed together at a weight ratio ((a)/(b)) of 20/80 to 80/20. The process for producing an orthoalkylated phenol according to the invention comprises performing a vapor phase reaction of a phenol with an alkyl alcohol in the presence of the above orthoalkylation catalyst so that an orthoalkylated phenol is obtained. The invention enables obtaining an orthoalkylation catalyst for phenols which has high activity and high selectivity, has long catalytic life and exhibits more stable catalytic life than those of conventional orthoalkylation catalysts for phenols.
    Type: Grant
    Filed: September 28, 1999
    Date of Patent: October 4, 2005
    Assignee: Honshu Chemical Industry Co., Ltd.
    Inventors: Mitsuhiro Higashi, Masamitsu Tanaka, Kenji Ekawa
  • Patent number: 6930072
    Abstract: A process and a catalyst reaction zone comprising one or more fixed bed reactors for oxidizing methanol in a reactant gas feed stream to formaldehyde. According to one embodiment, the process comprises introducing the reactant gas feed stream into an upstream region containing a vanadia-titania first catalyst (substantially free of a volatile MoO3 species) under oxidizing conditions to form a partially oxidized reactant gas feed stream which is then introduced under oxidizing conditions into a downstream region containing a metal molybdate second catalyst to further oxidize any residual methanol contained therein. According to another embodiment, a fixed bed reactor comprising an upstream region and a downstream region containing the aforementioned vanadia-titania and metal molybdate catalysts, respectively, is utilized to implement the inventive process to yield a product gas stream containing formaldehyde preferably at a conversion of 85% or more and a selectivity of 90% or more.
    Type: Grant
    Filed: March 12, 2003
    Date of Patent: August 16, 2005
    Assignee: Lehigh University
    Inventors: Israel E. Wachs, Ray P. Bourne
  • Patent number: 6919472
    Abstract: A catalyst composition for the selective conversion of an alkane to an unsaturated carboxylic acid having the general formula: MoVaNbbAgcMdOx wherein optional element M may be one or more selected from aluminum, copper, lithium, sodium, potassium, rubidium, cesium, gallium, phosphorus, iron, rhenium, cobalt, chromium, manganese, arsenic, indium, thallium, bismuth, germanium, tin, cerium or lanthanum; a is 0.05 to 0.99, b is 0.01 to 0.99, c is 0.01 to 0.99, d is 0 to 0.5 and x is determined by the valence requirements of the other components of the catalyst composition. This catalyst is prepared by co-precipitation of compounds of molybdenum, vanadium, niobium, silver and M to form a mixed metal oxide catalyst. This catalyst can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process or the ammoxidation of alkanes and olefins.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: July 19, 2005
    Assignee: Saudi Basic Industries Corporation
    Inventors: Paulette N. Hazin, Paul E. Ellis, Jr.
  • Patent number: 6919047
    Abstract: A method for reducing NOx in lean exhaust gases to N2 includes injecting a fuel into the exhaust gases and passing the exhaust gases and fuel mixture through a catalyst to reduce the NOx to N2. The catalyst may be (a) a perovskite compound, (b) at least one metal oxide impregnated with at least one precious metal, (c) a zeolite impregnated with at least one precious metal, or (d) a combination of a zeolite and at least one metal oxide impregnated with at least one precious metal.
    Type: Grant
    Filed: October 10, 2000
    Date of Patent: July 19, 2005
    Assignee: Corning Incorporated
    Inventors: Lin He, Steven B. Ogunwumi
  • Patent number: 6908708
    Abstract: A method of preparing layered lithium-chromium-manganese oxides having the formula Li[CrxLi(1/3?x/3) Mn(2/3?2x/3)]O2 where 0.1?X?0.5 for lithium batteries. Homogeneous precipitation is prepared by adding lithium hydroxide (LiOH) solution to a mixed solution of chromium acetate (Cr3(OH)2(CH3CO2)7) and manganese acetate ((CH3CO2)2Mn.4H2O), while precursor powders are prepared by firing the precipitation. After that, the precursor powders are subjected to two heat treatment to yield Li[CrxLi(1/3?x/3) Mn(2/3?2x/3)]O2 with ?-LiFeO2 structure.
    Type: Grant
    Filed: August 25, 2003
    Date of Patent: June 21, 2005
    Assignee: Electronics and Telecommunications Research Institute
    Inventors: Xianglan Wu, Yong Joon Park, Kwang Sun Ryu, Soon Ho Chang, Young-Sik Hong
  • Patent number: 6887821
    Abstract: A robust, high temperature mixed metal oxide catalyst for propellant composition, including high concentration hydrogen peroxide, and catalytic combustion, including methane air mixtures. The uses include target, space, and on-orbit propulsion systems and low-emission terrestrial power and gas generation. The catalyst system requires no special preheat apparatus or special sequencing to meet start-up requirements, enabling a fast overall response time. Start-up transients of less than 1 second have been demonstrated with catalyst bed and propellant temperatures as low as 50 degrees Fahrenheit. The catalyst system has consistently demonstrated high decomposition effeciency, extremely low decomposition roughness, and long operating life on multiple test particles.
    Type: Grant
    Filed: April 1, 2003
    Date of Patent: May 3, 2005
    Assignee: The Boeing Company
    Inventors: Jeffrey A. Mays, Kevin A. Lohner, Kathleen M. Sevener, Jeff J. Jensen
  • Patent number: 6878667
    Abstract: A nickel-rhodium alloy based catalyst for catalyzing the production of synthesis gas from a light hydrocarbon and O2 by a net catalytic partial oxidation process is disclosed. Preferred nickel-rhodium alloy based catalysts comprise about 1-50 weight percent nickel and about 0.01-10 weight percent rhodium on a porous refractory support structure. In certain embodiments, the catalyst also contains a lanthanide element, zirconium, cobalt, manganese or magnesium.
    Type: Grant
    Filed: April 18, 2002
    Date of Patent: April 12, 2005
    Assignee: ConocoPhillips Company
    Inventors: Anne M. Gaffney, David R. Corbin
  • Patent number: 6875409
    Abstract: A bi-functional oxidation catalyst and process for catalytic oxidation and removal of nitrogen oxides (NOx) from combustion gases derived from combustion of carbonaceous fuels such as coal, oil, or natural gas. The bi-functional catalyst includes adsorption and oxidation function metal oxides provided in adjacent close intimate contact by utilizing a binding agent, such as carboxylic acid and calcining to provide a metal oxide complex having a crystalline form. Such nitrogen oxides (NOx) contained in the combustion gases are initially catalytically oxidized to at least about 50 vol % NO2 and some higher oxides by contact with the bi-functional catalyst at 170-550° F. temperature. The combustion gas containing the partially oxidized NOx is then preferably further chemically oxidized by being mixed with a chemical oxidant such as ozone (O3) in a molar ratio of the chemical oxidant3 to NOx in the range of 0.5:1-1.2:1 to produce higher oxides of nitrogen such as substantially N2O5.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: April 5, 2005
    Assignee: Hydrocarbon Technologies, Inc.
    Inventors: Bing Zhou, Lap-Keung Lee, Naresh J. Suchak
  • Patent number: 6875734
    Abstract: The use of compounds of the formula (1) M(L)nXm??(1) where M is a metal atom from the group Mn, Fe, Co, Ni, Mo, W, L is a ligand from the group of nitrogen-containing heterocycles, X is chloride, bromide, nitrate, perchlorate, sulfate, ammonia, tetrafluoroborate, hexafluorophosphate or an anion of an organic acid having 1 to 22 carbon atoms, n is a number from 2 to 4 and m is a number from 0 to 4, as catalyst for peroxygen compounds, in particular in washing, bleaching and cleaning compositions is claimed.
    Type: Grant
    Filed: February 2, 2004
    Date of Patent: April 5, 2005
    Assignee: Clariant GmbH
    Inventors: Gerd Reinhardt, Ekaterina Jonas, Daniel Kewitz, Aylin Karadag, Hans Prehler
  • Patent number: 6872686
    Abstract: A catalytic composition and method of making the same in which a catalytic material has an average pore size distribution sufficiently large to substantially prevent capillary condensation.
    Type: Grant
    Filed: December 23, 2003
    Date of Patent: March 29, 2005
    Assignee: Engelhard Corporation
    Inventors: Fred M. Allen, Patrick W. Blosser, Ronald M. Heck, Jeffrey B. Hoke, Terence C. Poles, John J. Steger
  • Patent number: 6867163
    Abstract: A molybdenum-based precipitate is prepared according to a process including the first step of forming a crude precipitate by pH adjustment to 6.5 or less in the presence of an alkali metal compound, and the second step of dissolving the crude precipitate in aqueous ammonia and forming a precipitate by pH adjustment to 6.5 or less. Then, the resulting molybdenum-based precipitate is washed with an acid aqueous solution having a pH of 6.5 or less and containing not less than 0.01 mole/L of ammonium root. Thus, a change in average particle diameter can be suppressed and good workability can be achieved, so that a molybdenum-based precipitate having a high purity and a desired average particle diameter can be obtained.
    Type: Grant
    Filed: May 10, 2001
    Date of Patent: March 15, 2005
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hideyasu Takezawa, Toru Kuroda, Seiichi Kawato, Masanori Nitta
  • Patent number: 6864384
    Abstract: A process for the manufacture of an improved iron promoted vanadium antimony oxide catalyst useful in the ammoxidation of propane to acrylonitrile wherein the source of iron (i.e. an iron containing compound such as Fe2O3) employed in the catalyst preparation has a BET surface area greater than 120 m2/gram. Such catalysts are useful in processes for the ammoxidation of a C3-C5 paraffinic hydrocarbon to its corresponding ?-?-unsaturated nitrile, the ammoxidation of propylene with NH3 and oxygen to acrylonitrile, the ammoxidation of methylpyridine with NH3 and oxygen to make cyanopyridine, the ammoxidation of m-xylene with NH3 and oxygen to make isophthalonitrile, and the oxidation of o-xylene to make phthalic anhydride.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: March 8, 2005
    Assignee: The Standard Oil Company
    Inventors: James F. Brazdil, Joseph P. Bartek, Steven S. Trail
  • Patent number: 6852666
    Abstract: A composition for purifying exhaust gases of an internal combustion engine capable of consuming fuel with lean air-fuel ratios includes elements adsorbing the NOx present in the exhaust gases, in the presence of excess oxygen and releasing the adsorbed NOx when the oxygen concentration of the exhaust gases decreases. The NOx adsorbing element includes in combination: a first composition comprising a support and an active phase, the active phase being based on manganese and at least another element A selected among, alkalines and alkaline-earths, the manganese and element A being chemically bound; a second composition including a support and an active phase based on manganese and at least another element B selected among alkalines, alkaline-earths and rare earths, the second composition having or being capable of having a specific surface area of at least 80 m2/g after being calcined at 800° C., and furthermore, a reducing and/or three-way catalyst function is incorporated in the NOx adsorbing element.
    Type: Grant
    Filed: May 4, 2000
    Date of Patent: February 8, 2005
    Assignees: Faurecia Systemes d'Echappement, Rhodia Chimie, Renault
    Inventors: Christophe Bouly, Thierry Pontier, Christian Sarda, Christian Bert, Marc Guyon, Najat Moral, Thierry Birchem, Catherine Hedouin, Thierry Seguelong
  • Patent number: 6846471
    Abstract: The invention relates to a catalyst for decomposing nitrous oxide, which is [1] a catalyst comprising a support having supported thereon aluminum, magnesium and rhodium, [2] a catalyst comprising an alumina support having supported thereon magnesium and rhodium, [3] a catalyst comprising a support having supported thereon rhodium, the support comprising a spinel crystalline composite oxide formed by magnesium and at least a part of aluminum, [4] a catalyst comprising a support having supported thereon aluminum, rhodium and at least one metal selected from zinc, iron, manganese and nickel, [5] a catalyst comprising an alumina support having supported thereon rhodium and at least one metal selected from zinc, iron, manganese and nickel, or [6] a catalyst comprising a support having supported thereon rhodium, the support comprising a spinel crystalline composite oxide formed by at least a part of aluminum and the at least one metal selected from zinc, iron, manganese and nickel.
    Type: Grant
    Filed: September 7, 2001
    Date of Patent: January 25, 2005
    Assignee: Showa Denko K.K.
    Inventors: Masatoshi Hotta, Masakazu Oka, Yoshio Furuse, Hitoshi Atobe, Shigehiro Chaen
  • Publication number: 20040259727
    Abstract: Process for the catalytic dehydrogenation of alkylaromatic hydrocarbons optionally mixed with ethane which comprises: A) dehydrogenating the hydrocarbon stream, optionally mixed with an inert gas, in a fluid bed reactor in the presence of a catalytic composition based on gallium and manganese supported on alumina modified with silica, at a temperature ranging from 400 to 700° C., at a total pressure ranging from 0.1 to 3 ata and with a GHSV (Gas Hourly Space Velocity) ranging from 50 to 10,000 h−1; and B) regenerating and heating the catalyst, by means of the catalytic oxidation of a fuel, in a fluid bed regenerator at a temperature higher than 400° C.
    Type: Application
    Filed: May 14, 2004
    Publication date: December 23, 2004
    Inventors: Andrea Bartolini, Domenico Sanfilippo, Rodolfo Iezzi
  • Patent number: 6833343
    Abstract: A bleaching detergent formulation comprising the components of: (A) particles comprising 0.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: December 21, 2004
    Assignee: Kao Corporation
    Inventors: Muneo Aoyagi, Hiroshi Danjo, Masakazu Furukawa, Kazuyoshi Ozaki
  • Patent number: 6833125
    Abstract: Oxidation catalysts for used in the full oxidation to CO2 and H2O of volatile organic compounds, such as hydrocarbons, comprising mixed oxides of copper, manganese and one or more rare-earth metals, wherein the metals can assume multiple valency states, having a percentage composition by weight, expressed as CuO, MnO and rare-earth oxides, in which the metal has the minimum value of 8-50%, 10-75% and 2-15%, respectively. The oxides are supported on inert porous inorganic oxides.
    Type: Grant
    Filed: December 8, 2003
    Date of Patent: December 21, 2004
    Assignee: SUD Chemie MT. S.r.l.
    Inventors: Alberto Cremona, Carlo Rubini, Edoardo Vogna
  • Patent number: 6828293
    Abstract: Water-soluble granules of salen-type manganese complexes that are suitable as catalysts in reactions with peroxy compounds are described. The granules are used especially in washing agents. They are distinguished by retarded dissolution and improved action of the manganses complexes.
    Type: Grant
    Filed: January 24, 2002
    Date of Patent: December 7, 2004
    Assignee: Ciba Specialty Chemicals Corporation
    Inventors: Menno Hazenkamp, Frank Bachmann, Cornelia Makowka, Petr Kvita, Rolf Kuratli, Anita Schmidlin
  • Patent number: 6825162
    Abstract: Water soluble granules or particles of saldimine-type manganese complexes that are suitable as catalysts in reactions with peroxy compounds are described. The granules are used especially in washing agents. They are distinguished by retarded disssolution of and improved action of the manganese complexes.
    Type: Grant
    Filed: March 11, 2004
    Date of Patent: November 30, 2004
    Assignee: Ciba Specialty Chemicals Corporation
    Inventors: Menno Hazenkamp, Bryan David Grey, Kishor Kumar Mistry, Frank Bachmann, Josef Dannacher, Kenneth Charles Symes, Petr Kvita, Susanne Maier
  • Patent number: 6818254
    Abstract: A method and apparatus for treating the atmosphere comprising moving a vehicle through the atmosphere, the vehicle having at least one atmosphere contacting surface and a pollutant treating composition located on said surface. A specific embodiment comprises coating a motor vehicle radiator with pollutant treating catalyst.
    Type: Grant
    Filed: July 16, 1996
    Date of Patent: November 16, 2004
    Assignee: Engelhard Corporation
    Inventors: Jeffrey B. Hoke, Fred M. Allen, Patrick W. Blosser, Zhicheng Hu, Ronald M. Heck
  • Publication number: 20040214905
    Abstract: The invention provides a process for the production of mainly C5+ hydrocarbons, which process involves contacting carbon monoxide and hydrogen at a temperature in the range of from about 180° C. to about 270° C. and elevated pressure in the presence of a catalyst composition having cobalt, manganese and at least one of rhenium and/or ruthenium on a titania carrier. The invention also relates to a catalyst composition having cobalt, manganese and rhenium on a titania carrier.
    Type: Application
    Filed: May 21, 2004
    Publication date: October 28, 2004
    Inventors: Jacobus Johannes Cornelis Geerlings, Hans Michiel Huisman
  • Publication number: 20040198594
    Abstract: A robust, high temperature mixed metal oxide catalyst for propellant decomposition, including high concentration hydrogen peroxide, and catalytic combustion, including methane air mixtures. The uses include target, space, and on-orbit propulsion systems and low-emission terrestrial power and gas generation. The catalyst system requires no special preheat apparatus or special sequencing to meet start-up requirements, enabling a fast overall response time. Start-up transients of less than 1 second have been demonstrated with catalyst bed and propellant temperatures as low as 50 degrees Fahrenheit. The catalyst system has consistently demonstrated high decomposition efficiency, extremely low decomposition roughness, and long operating life on multiple test articles.
    Type: Application
    Filed: April 1, 2003
    Publication date: October 7, 2004
    Inventors: Jeffrey A. Mays, Kevin A. Lohner, Kathleen M. Sevener, Jeff J. Jensen
  • Publication number: 20040192547
    Abstract: The object of the present invention is to achieve excellent reforming ability even at lower temperatures, with a dimethyl ether steam reforming catalyst.
    Type: Application
    Filed: December 8, 2003
    Publication date: September 30, 2004
    Inventors: Kaoru Takeishi, Kosei Yamamoto
  • Publication number: 20040171480
    Abstract: Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by heating the aerosol to a relatively low temperature, such as not greater than about 400° C.
    Type: Application
    Filed: December 9, 2003
    Publication date: September 2, 2004
    Inventors: Mark J. Hampden-Smith, Toivo T. Kodas, Plamen Atanassov, Paolina Atanassova, Klaus Kunze, Paul Napolitano, David Dericotte
  • Publication number: 20040166056
    Abstract: The invention provides active, affordable, durable, and sulfur-tolerant catalysts and related precursors and processes useful in hydrogen production. The catalysts have a wide applicability. For example, in one embodiment, the invention provides sulfur-tolerant catalysts which, when used in a catalytic fuel processor, will facilitate sufficient hydrogen generation within 30 seconds or so of automobile start-up to generate around 50 kW of fuel cell power.
    Type: Application
    Filed: February 20, 2003
    Publication date: August 26, 2004
    Inventors: Darrell P. Eyman, Christopher Brooks
  • Patent number: 6780347
    Abstract: A method is disclosed for preparing cathodes loaded with manganese oxide that are suitable for use in metal-air cells. The manganese oxide is prepared from the reduction of potassium permanganate by sodium formate at a substantially neutral pH level to produce manganese oxide sols. The sols are then mixed with a carbon slurry to produce a colloidal suspension. The suspension is subsequently waterproofed before being filtered, washed, dried, and rolled to produce the active catalyst layer for the cathode during discharge of the cell. The catalyst layer is then laminated with a current collector and air diffusion layer. A separator is then added to provide a carbon-based air cathode loaded with manganese oxide.
    Type: Grant
    Filed: February 4, 2002
    Date of Patent: August 24, 2004
    Assignee: Rayovac Corporation
    Inventor: Ernest Ndzebet
  • Patent number: 6777370
    Abstract: The present invention relates to a layered catalyst composite useful for reducing contaminants in exhaust gas streams, especially gaseous streams containing sulfur oxide contaminants. More specifically, the present invention is concerned with improved catalysts of the type generally referred to as “three-way conversion” catalysts. The layered catalysts trap sulfur oxide contaminants which tend to poison three-way conversion catalysts used to abate other pollutants in the stream. The layered catalyst composites of the present invention have a sulfur oxide absorbing layer before or above a nitrogen oxide absorbing layer. The layered catalyst composite comprises a first layer and a second layer. The first layer comprises a first support and at least one first platinum component. The second layer comprises a second support and a SOx sorbent component, wherein the SOx sorbent component is selected from the group consisting of MgAl2O4, MnO, MnO2, and Li2O.
    Type: Grant
    Filed: April 13, 2001
    Date of Patent: August 17, 2004
    Assignee: Engelhard Corporation
    Inventor: Shau-Lin F. Chen
  • Patent number: 6777452
    Abstract: Promoted skeletal iron catalysts are provided which contain 70-90 wt % iron together with promoters 0-5.0 wt. % copper, 0.1-10.0 wt. % manganese, and 0.1-3.0 wt. % potassium, with the balance being aluminum. The catalysts are prepared by mixing the metal chips or powders uniformly together, then melting and rapidly quenching the molten metals to form a solid metal alloy precursor including the promotor metals except potassium, removing most of the aluminum by caustic extraction/leaching to provide a base skeletal iron form, then loading the potassium promoter from a suitable potassium alcohol solution promoter. After evaporation of the solvent, the promoted skeletal iron catalyst is activated by contact with hydrogen. The promoted skeletal iron catalysts are utilized for F-T synthesis processes at 10-30 wt % catalyst concentration, 200-350° C. temperature, 1.0-3.0 Mpa pressure and gas hourly space velocity of 0.5-5.0 L/gcat-h to produce desired hydrocarbon liquid products.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: August 17, 2004
    Assignees: Hydrocarbon Technologies, Institue of Coal Chemistry
    Inventors: Peizheng Zhou, Yijun Lu
  • Patent number: 6774080
    Abstract: A gas treatment device, comprises a substrate disposed within a shell. The substrate comprises a catalyst composition comprising a support, a catalyst, and a sufficient amount of SMSI material such that, upon exposure to a gas stream (at a gas treatment device operating temperature), less than or equal to about 35 wt % of hydrocarbons in the gas stream are burned. A method for forming a gas treatment device, comprises applying a slurry to a substrate, wherein the slurry comprises a support and a sufficient amount of SMSI material such that, upon exposure to a gas stream at a gas treatment device operating temperature, greater than or equal to about 50 wt % of hydrocarbons in the gas stream are cracked to a light fraction; applying a catalyst to the substrate; calcining the catalyst; and disposing the calcined substrate into a shell, with a retention material disposed between the shell and the calcined substrate.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: August 10, 2004
    Assignee: Delphi Technologies, Inc.
    Inventors: William J. LaBarge, Richard F. Beckmeyer, Joachim Kupe
  • Publication number: 20040152586
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed.
    Type: Application
    Filed: September 24, 2003
    Publication date: August 5, 2004
    Inventors: John Di-Yi Ou, Neeraj Sancar
  • Patent number: 6770251
    Abstract: A catalyst is provided that is capable of efficiently purifying NOx contained in a lean atmosphere containing moisture. The exhaust gas purifying catalyst contains a composition obtained by physically mixing a composite oxide containing zirconium and manganese and/or cobalt with a zeolite.
    Type: Grant
    Filed: June 22, 2001
    Date of Patent: August 3, 2004
    Assignees: ICT. Co., Ltd., International Catalyst Technology, Inc.
    Inventor: Tatsuya Yoshikawa
  • Publication number: 20040138061
    Abstract: A catalytic composition and method of making the same in which a catalytic material has an average pore size distribution sufficiently large to substantially prevent capillary condensation.
    Type: Application
    Filed: December 23, 2003
    Publication date: July 15, 2004
    Applicant: ENGELHARD CORPORATION
    Inventors: Fred M. Allen, Patrick W. Blosser, Ronald M. Heck, Jeffrey B. Hoke, Terrence C. Poles, John J. Steger
  • Publication number: 20040133054
    Abstract: A calcined dehydrogenation catalyst composition having iron and potassium supported on alumina has improved selectivity at a given hydrocarbon conversion by the addition of metal ions selected from indium, cerium, sodium, molybdenum and tungsten. A process for preparing the catalyst and for dehydrogenating alkylaromatic hydrocarbon compounds is also provided.
    Type: Application
    Filed: October 29, 2003
    Publication date: July 8, 2004
    Inventors: Joseph E. Pelati, Robert J. Gulotty
  • Publication number: 20040132615
    Abstract: A three-way catalyst (TWC) composition comprises a manganese-containing oxygen storage component (OSC) and at least one optionally doped alumina wherein where the at least one alumina is gamma-alumina it is doped with at least one of a rare earth metal, silicon, germanium, phosphorus, arsenic, calcium, strontium or barium.
    Type: Application
    Filed: February 17, 2004
    Publication date: July 8, 2004
    Inventors: Janet Mary Fisher, Timothy Ian Hyde, David Thompsett
  • Patent number: 6756339
    Abstract: A catalyst for the nonoxidative production of alkenylaromatics from alkylaromatics, wherein the catalyst is predominantly iron oxide, an alkali metal compound, copper oxide, cerium oxide and less than about 100 ppm of a source for a noble metal, such as palladium, platinum, ruthenium, rhenium, osmium, rhodium or iridium. Additional components of the catalyst may include compounds based on molybdenum, tungsten, calcium, magnesium, chromium and other such promoters.
    Type: Grant
    Filed: August 29, 2002
    Date of Patent: June 29, 2004
    Assignees: Sud-Chemie Inc., Sud-Chemie Catalysts Japan, Inc.
    Inventors: Andrzej Rokicki, Dennis Smith, David L. Williams
  • Publication number: 20040102316
    Abstract: This invention relates to new multi-component catalyst systems for the polycondensation of polyesters. More particularly, this invention pertains to novel multi-component, germanium based catalyst systems for the polycondensation of PET (polyethylene terephthalate) used in the manufacture of bottles, fibre or film. A multi-component catalyst system for the polycondensation of a polyester comprising the element germanium and one or more catalyst enhancers selected from the group of elements consisting of aluminium, silicon, molybdenum, manganese, lithium and combinations thereof, said elements being in the form of compounds, salts, compositions, oxides or organic complexes.
    Type: Application
    Filed: November 26, 2002
    Publication date: May 27, 2004
    Inventors: Andrew Wallace, Philip James Martin, Alan David Farnaby
  • Patent number: 6740620
    Abstract: An orthorhombic phase mixed metal oxide is produced selectively in quantitative yield.
    Type: Grant
    Filed: April 8, 2002
    Date of Patent: May 25, 2004
    Assignee: Rohn and Haas Company
    Inventors: Leonard Edward Bogan, Jr., Daniel A. Bors, Fernando Antonio Pessoa Cavalcanti, Michael Bruce Clark, Jr., Anne Mae Gaffney, Scott Han
  • Publication number: 20040097746
    Abstract: The present invention concerns a catalyst containing manganese in elemental or in combined form and containing an element selected from lithium, sodium, potassium, rubidium, cesium, beryllium, magnesium, calcium, strontium, barium and zinc in elemental or combined form together with a process for producing this catalyst and a process for oxidizing hydrocarbons to epoxides in the presence of the inventive catalyst.
    Type: Application
    Filed: October 31, 2003
    Publication date: May 20, 2004
    Inventors: Markus Dugal, Andreas Wegner
  • Patent number: 6737391
    Abstract: A process for preventing the redeposition of migrant dyes in a washing liquor by adding to each liter of the washing liquor, which comprises a peroxide-containing detergent, from 0.5 to 150 mg of one or more asymmetric manganese complexes of the salen type.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: May 18, 2004
    Assignee: Ciba Specialty Chemicals Corporation
    Inventors: Frank Bachmann, Josef Dannacher, Cornelia Makowka, Gunther Schlingloff, Peter Weingartner, Grit Richter
  • Patent number: 6730808
    Abstract: Reactor membranes for used in oxidation reactions of hydrocarbons involving oxygen comprising a selective oxidation catalyst on a mixed conducting, oxide ion selective ceramic membrane of the composition (Sr1-xCax)1-yAyMn1-zBzO3-&dgr;, where A is Ba, Pb, Na, K, Y, an element of the lanthanide group or a combination thereof, B is Mg, Al, Ga, In, Sn, an element of the 3d or 4d period or a combination thereof, x is from 0.2 to 0.8, y is from 0 to 0.4, z is from 0 to 0.6, and &dgr; is a number, dependent on x, y and z, that renders the composition charge neutral.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: May 4, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Stefan Bitterlich, Hartwig Voss, Hartmut Hibst, Andreas Tenten, Ingolf Voigt, Ute Pippardt
  • Publication number: 20040068148
    Abstract: Catalysts and methods useful for the production of olefins from alkanes via oxidative dehydrogenation (ODH) are disclosed. The ODH catalysts are comprised of a Group VIII promoter metal present at trace levels. The Group VIII promoter metal is preferably platinum, palladium or a combination thereof and is preferably present at a promoter metal loading of between about 0.005 and about 0.1 weight percent. Optionally, the ODH catalysts include a base metal, metal oxide, or combination thereof. The optional base metal is selected from the group consisting of Group IB-IIB metals, Group IVB-VIIB metals, Group IIA-VA metals, scandium, yttrium, actinium, iron, cobalt, nickel, their oxides, and combinations thereof. The base metal is more preferably selected from the group consisting copper, tin, chromium, gold, manganese and their respective oxides and any combinations thereof. The base metal loading is preferably between about 0.5 and about 10 weight percent.
    Type: Application
    Filed: October 8, 2002
    Publication date: April 8, 2004
    Applicant: Conoco Inc.
    Inventors: Joe D. Allison, Sriram Ramani, Zhen Chen, Lisa M. Carmichael, Shang Y. Chen, Steve R. McDonald, Anne Gaffney
  • Publication number: 20040065391
    Abstract: Disclosed is a method for direct application of a catalyst to a substrate for treatment of atmospheric pollution including ozone. The method includes applying a catalytic metal to a substrate utilizing a thermal spray process. The process can be utilized to apply a base metal such as copper to a substrate and the base metal becomes the catalytically active oxide during and following application to the substrate. This system replaces a multi-step process within a single step process to provide a catalytically active surface that can be utilized to reduce ground level ozone and other atmospheric pollutants.
    Type: Application
    Filed: October 2, 2002
    Publication date: April 8, 2004
    Inventors: John R. Smith, Michel Farid Sultan, Ming-Cheng Wu, Zhibo Zhao, Bryan A. Gillispie