And Group Iii Metal Containing (i.e., Sc, Y, Al, Ga, In Or Tl) Patents (Class 502/327)
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Patent number: 7799729Abstract: In one embodiment, a reforming catalyst can include indium, tin, and a catalytically effective amount of a group VIII element for one or more reforming reactions. Typically, at least about 25%, by mole, of the indium is an In(3+) species based on the total moles of indium after exposure for about 30 minutes in an atmosphere including about 100% hydrogen, by mole, at a temperature of about 565° C. Usually, no more than about 25%, by mole, of the tin is a Sn(4+) species based on the total moles of tin after exposure for about 30 minutes in an atmosphere including about 100% hydrogen, by mole, at a temperature of about 565° C.Type: GrantFiled: February 23, 2009Date of Patent: September 21, 2010Assignee: UOP LLCInventors: Gregory J. Gajda, Mark Paul Lapinski, Jeffry Thurston Donner, Simon Russell Bare
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Patent number: 7795172Abstract: A layered exhaust treatment catalyst comprising: (a) a carrier such as cordierite; (b) a first layer deposited on the carrier comprising a palladium metal component, a platinum metal component and an oxygen storage component such as ceria supported on a refractory metal oxide such as gamma-alumina; and (c) a second layer deposited on the first layer comprising a rhodium metal component, a platinum metal component and an oxygen storage component such as ceria supported on a refractory metal oxide such as gamma-alumina. Preferably, the catalyst also includes a bottom layer interposed between the carrier and the first layer. The bottom layer comprises an oxygen storage component such as ceria supported on a refractory metal oxide such as gamma-alumina. The amount of the oxygen storage component of the catalyst may be “tuned”, i.e., adjusted, to meet the needs of a vehicle's on-board diagnostic (“OBD”) catalyst efficiency monitoring system, without adversely affecting the performance of the catalyst.Type: GrantFiled: June 22, 2004Date of Patent: September 14, 2010Assignee: BASF CorporationInventors: John S. Foong, Zhicheng Hu
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Publication number: 20100227759Abstract: Provided is a catalyst composition capable of preventing decrease in catalytic activity due to grain growth of noble metal under high temperature or under change in oxidation reduction or further for long term use, and of achieving excellent catalytic activity over a long time. The catalyst composition containing a composite oxide represented by the following general formula (1): AO.x(B2-yCyO3-?)??(1) (wherein A represents an element selected from monovalent elements, divalent elements and lanthanides; B represents a trivalent element; and C represents a noble metal; x represents an integer of 1 to 6; y represents an atomic ratio satisfying the following relation: 0<y<2; and ? represents a deficient atomic ratio of oxygen atoms) is prepared.Type: ApplicationFiled: March 8, 2007Publication date: September 9, 2010Applicants: DAIHATSU MOTOR CO., LTD., CATALER CORPORATIONInventors: Hirohisa Tanaka, Isao Tan, Mari Uenishi, Masashi Taniguchi, Mareo Kimura, Satoshi Matsueda
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Patent number: 7790648Abstract: The invention relates to a process for preparing a catalyst. The process allows the delamination of layered crystals which are used as a starting material for a catalyst. The starting material is subsequently converted into an active portion of a catalyst with an increased dispersion resulting in a higher activity. Preferred delaminating agents are di-carboxylic acids and one particular example is citric acid. Preferably at least 0.75 wt %, more preferably at least 1.5 wt % of a delaminating agent is added to the catalyst starting material.Type: GrantFiled: December 21, 2005Date of Patent: September 7, 2010Assignee: Shell Oil CompanyInventors: Ronald Jan Dogterom, Robert Martijn Van Hardeveld, Marinus Johannes Reynhout, Bastiaan Anton Van De Werff
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Patent number: 7781366Abstract: An oxidation catalyst system is formed by particles of an oxidation catalyst dispersed in a porous sol-gel binder. The oxidation catalyst system can be applied by brush or spray painting while the sol-gel binder is in its sol state.Type: GrantFiled: February 12, 2009Date of Patent: August 24, 2010Assignee: The United States of America as represented by the United States National Aeronautics and Space AdministrationInventors: Anthony N. Watkins, Bradley D. Leighty, Donald M. Oglesby, JoAnne L. Patry, Jacqueline L. Schryer
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Patent number: 7776782Abstract: A textured catalyst having a hydrothermally-stable support, a metal oxide and a catalyst component is described. Methods of conducting aqueous phase reactions that are catalyzed by a textured catalyst are also described. The invention also provides methods of making textured catalysts and methods of making chemical products using a textured catalyst.Type: GrantFiled: January 8, 2007Date of Patent: August 17, 2010Assignee: Battelle Memorial InstituteInventors: Todd Werpy, John G. Frye, Jr., Yong Wang, Alan H. Zacher
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Patent number: 7776784Abstract: A hydrodesulfurization catalyst used for hydrodesulfurization of catalytically cracked gasoline comprises a support composed mainly of alumina modified with an oxide of at least one metal selected from the group consisting of iron, chromium, cobalt, nickel, copper, zinc, yttrium, scandium and lanthanoid-based metals, with at least one metal selected from the group consisting of Group 6A and Group 8 metals loaded as an active metal on the support. Hydrogenation of olefins generated as by-products during hydrodesulfurization of the catalytically cracked gasoline fraction, as an important constituent base of gasoline, can be adequately inhibited to maintain the octane number, while sufficiently reducing the sulfur content of the hydrodesulfurized catalytically cracked gasoline fraction.Type: GrantFiled: July 13, 2004Date of Patent: August 17, 2010Assignees: Nippon Oil Corporation, Petroleum Energy CenterInventors: Hideshi Iki, Shigeto Hatanaka, Eitaro Morita, Shinya Takahashi
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Patent number: 7771702Abstract: The invention provides active, affordable, durable, and sulfur-tolerant catalysts and related precursors and processes useful in hydrogen production. The catalysts have a wide applicability. For example, in one embodiment, the invention provides sulfur-tolerant catalysts which, when used in a catalytic fuel processor, will facilitate sufficient hydrogen generation within 30 seconds or so of automobile start-up to generate around 50 kW of fuel cell power. Catalysts of the instant invention are made by reducing a catalyst precursor comprising a support phase impregnated with one or more elemental transition metals, wherein: (a) the support phase is formed by dispersion of a monolayer on the surface of a high surface area alumina support; and (b) the monolayer comprises XOnYO2, where (1) XOn is a redox active metal oxide and n is either 1.5, 2, or 2.5 depending on the oxidation number of X, and (2) YO2 is a redox inactive metal oxide. Ni—V2O5—ZrO2/Al2O3 catalysts of the instant invention are preferred.Type: GrantFiled: February 20, 2003Date of Patent: August 10, 2010Assignees: University of Iowa Research Foundation, Honda Motor Co., Ltd.Inventors: Darrell P. Eyman, Christopher Brooks
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Patent number: 7772147Abstract: A solid catalyst carrier substrate coated with a surface area-enhancing washcoat composition including a catalytic component, a metal oxide and a refractory fibrous or whisker-like material having an aspect ratio of length to thickness in excess of 5:1.Type: GrantFiled: September 12, 2005Date of Patent: August 10, 2010Assignee: Johnson Matthey Public Limited CompanyInventors: Paul John Collier, Alison Mary Wagland
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Patent number: 7771586Abstract: A strontium-doped, calcium-alumina nickel supported reforming catalyst is useful for reforming reactions when it is desired to generate a low H2/CO ratio synthesis gas and to reduce coking. The catalyst can generate a synthesis gas having a H2/CO ratio of less than about 2.3. The catalyst includes alumina, from about 0.3 wt. % to about 35 wt. % of calcium oxide, from about 0.1 wl % to about 35 wt. % of a strontium promoter, and about 0.5 wt. % to about 30 wt. % nickel. The support is prepared by a method wherein the calcium oxide is combined with the alumina to form aluminum-rich calcium aluminates.Type: GrantFiled: June 11, 2007Date of Patent: August 10, 2010Assignee: Sud-Chemie Inc.Inventors: Chandra Ratnasamy, Yeping Cai, William M. Faris, Jürgen R. Ladebeck
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Patent number: 7767619Abstract: A promoted calcium-alumina supported reforming catalyst that is particularly useful for reforming reactions where low H2/CO ratio synthesis gas, such as less than 2.3 is generated directly is disclosed. The catalyst comprises from about 25 wt % to about 98 wt % alumina, from about 0.5 wt % to about 35 wt % calcium oxide, from about 0.01 wt % to about 35 wt % of a promoter, and from about 0.05 wt % to about 30 wt % of an active metal. The promoter is selected from the group consisting of titanium, zirconium, yttrium, niobium, elements of the lanthanum-series, such as, without limitation, lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, ytterbium, and combinations thereof. The active metal is selected from the group consisting of nickel, cobalt, rhodium, ruthenium, palladium, platinum, iridium and combinations thereof as active metal, wherein the calcium oxide is combined with the alumina to form aluminum-rich calcium aluminates.Type: GrantFiled: July 9, 2004Date of Patent: August 3, 2010Assignee: Sud-Chemie Inc.Inventors: Shizhong Zhao, Yeping Cai, Xiao D. Hu, Jon P. Wagner, Jürgen Ladebeck, R. Steve Spivey
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Patent number: 7759283Abstract: To improve a CO conversion in stoichiometry-lean atmosphere, and additionally to prevent the rise of pressure loss. A catalytic coating layer 2 is constituted of a lower layer 20 including an oxygen storage capacity material and an upper layer 21 being formed on a surface of the lower layer 20 and including a catalytic noble metal, and a thickness of the upper layer is adapted so as to be 5 ?m-40 ?m. The upper layer 21 is good in terms of gas diffusibility, and thereby OSC resulting from the oxygen storage capacity material being included in the lower layer 20 is demonstrated maximally.Type: GrantFiled: July 24, 2007Date of Patent: July 20, 2010Assignees: Toyota Jidosha Kabushiki Kaisha, Denso CorporationInventors: Masanori Yamato, Takatoshi Shinyoshi, Takumi Suzawa, Keiji Ito
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Patent number: 7759277Abstract: The present invention provides a catalyst having high activity and excellent stability, a process for preparation of the catalyst, a membrane electrode assembly, and a fuel cell. The catalyst of the present invention comprises an electronically conductive support and catalyst fine particles. The catalyst fine particles are supported on the support and are represented by the formula (1): PtuRuxGeyTz (1). In the formula, u, x, y and z mean 30 to 60 atm %, 20 to 50 atm %, 0.5 to 20 atm % and 0.5 to 40 atm %, respectively. When the element represented by T is Al, Si, Ni, W, Mo, V or C, the content of the T-element's atoms connected with oxygen bonds is not more than four times as large as that of the T-element's atoms connected with metal bonds on the basis of X-ray photoelectron spectrum (XPS) analysis.Type: GrantFiled: March 19, 2009Date of Patent: July 20, 2010Assignee: Kabushiki Kaisha ToshibaInventors: Taishi Fukazawa, Wu Mei, Yoshihiko Nakano, Tsuyoshi Kobayashi, Itsuko Mizutani, Hiroyasu Sumino
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Patent number: 7758840Abstract: A method for producing a compound, in which carrier particles are made to adsorb and carry carried fine particles having a diameter smaller than that of the carrier particles. The method is characterized by comprising: a first step of charging the carrier particles or their precursors to a potential inverse to that of the carried fine particles or their precursors to adsorb the carrier particles or their precursors; and a second step of synthesizing the carried fine particles hardly soluble or their precursors, and causing the carrier particles or their precursors immediately after or during the synthesization to adsorb the hardly soluble carried fine particles or their precursors.Type: GrantFiled: April 7, 2006Date of Patent: July 20, 2010Assignee: Toyota Jidosha Kabushiki KaishaInventors: Shinichi Takeshima, Akio Koyama
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Patent number: 7749472Abstract: The present invention provides for novel poisoning-resistant catalysts used for automobile exhaust gas treatment systems. To alleviate the detrimental affects of engine oil and/or fuel additive poisoning the present invention provides for an overcoat layer comprising a porous refractory oxide and one or more base metal oxides, which is coated over one or more precious metal containing washcoat layers. The overcoat of the present invention prevents phosphorous as well as other poisoning deposits, from fouling and/or negatively interacting with the underlying precious metal containing washcoats. In an alternative embodiment, the present invention provides for the coating of the upstream end of a catalytic member by the overcoat layer, thereby creating an upstream poison capture zone.Type: GrantFiled: August 14, 2006Date of Patent: July 6, 2010Assignee: BASF CorporationInventors: Shau-Lin Franklin Chen, Knut Wassermann, Jin Sakakibara
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Patent number: 7749937Abstract: An unsupported catalyst composition which comprises one or more Group VIb metals, one or more Group VIII metals, and a refractory oxide material which comprises 50 wt % or more titania, on oxide basis, which is prepared by precipitation techniques, finds use in the hydroprocessing of hydrocarbonaceous feedstocks.Type: GrantFiled: June 2, 2009Date of Patent: July 6, 2010Assignee: Shell Oil CompanyInventors: Laszlo Domokos, Hermanus Jongkind, Willem Hartman Jurriaan Stork, Johanna Maria Helena Van Den Tol-Kershof
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Publication number: 20100168257Abstract: The invention relates to catalysts for the methanation of carbon monoxide, which comprise metal-doped nickel oxide of the composition (in mol %) (M1)a(M2)bNicOxwhere a=0.1 to 5 mol %, b=3 to 20 mol % and c=100?(a+b) mol % and M1 comprises at least one metal of transition group VII or VIII of the PTE (=Periodic Table of the Elements) and M2 comprises at least one metal of transition group III or IV of the PTE. The catalysts can be used as pure catalysts or as supported catalysts, if appropriate applied as coatings to an inert support body. They display high conversion and high selectivity and are used in methanation processes of CO in hydrogen-containing gas mixtures, in particular in reformates for operation of fuel cells. The catalysts of the invention can be prepared by precipitation, impregnation, sol-gel methods, sintering processes or by powder synthesis.Type: ApplicationFiled: March 11, 2008Publication date: July 1, 2010Inventors: Matthias Duisberg, Wilhelm F. Maier, Michael Kraemer
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Publication number: 20100167920Abstract: Disclosed are: an exhaust gas purification catalyst which is an inexpensive three-way catalyst, which contains a reduced amount of an expensive noble metal, particularly does not use Pt, and contains no expensive rare earth element, and which has the same level of catalytic activity as that of a conventional one; and a catalytic honey-comb structure for exhaust gas purification. Specifically disclosed are: an exhaust gas purification catalyst comprising (?) an oxide M(Co1-yFey)O3-? [wherein M represents a combination of an element substantially selected from Ba and Sr; y represents a number of 0 to 1; and ? represents a value that is so defined as to satisfy the charge neutrality condition] carrying one or two noble metals selected from Pd and Rh and (B) active alumina carrying one or two noble metal selected from Pd and Rh; and a catalytic honey-comb structure for exhaust gas purification, which is produced by wash-coating the exhaust gas purification catalyst onto a ceramic- or metal-made honey-comb.Type: ApplicationFiled: January 22, 2008Publication date: July 1, 2010Inventors: Kenichi Uemura, Kenji Hirano, Tsutomu Sugiura, Tadashi Sakon, Shogo Konya
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Publication number: 20100168259Abstract: The present invention is directed towards a precursor for a Fischer-Tropsch catalyst comprising a catalyst support, cobalt or iron on the catalyst support and one or more noble metals on the catalyst support, wherein the cobalt or iron is at least partially in the form of its carbide in the as-prepared catalyst precursor, a method for preparing said precursor and the use of said precursor in a Fischer-Tropsch process.Type: ApplicationFiled: February 29, 2008Publication date: July 1, 2010Inventors: Tiancun Xiao, Yangdong Qian
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Patent number: 7745370Abstract: A catalyst for selective hydrogenation of acetylenes and diolefins, particularly in a raw gas feed stream for front end selective hydrogenation. The catalyst contains a low surface area carrier with a surface area from about 2-20 m2/g, wherein the pore volume of the pores of the carrier is greater than about 0.4 cc/g, at least 90 percent of the pore volume of the pores is contained within pores having a pore diameter greater than about 500 ? and about 1 to about 2 percent of the total pore volume is contained in pores with a pore diameter from about 500 to about 1,000 ?. The palladium comprises about 0.01 to about 0.1 weight % and a Group IB metal comprises about 0.005 to about 0.06 weight % of the catalyst.Type: GrantFiled: April 20, 2009Date of Patent: June 29, 2010Assignee: Sud-Chemie Inc.Inventors: Steven A. Blankenship, Jennifer A. Boyer, Gary R. Gildert
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Patent number: 7745372Abstract: A catalyst for the selective hydrogenation of olefins especially dienes, its preparation and use, said catalyst comprising an alumina support and cobalt and/or nickel selected from Group VIII, molybdenum and/or tungsten from Group VIB and alkali metal components supported on said support, characterized in that the catalyst contains 0.5-8% by weight of cobalt and/or nickel selected from Group VIII, 2-15% by weight of molybdenum and/or tungsten from Group VIB, over 2-8% by weight of alkali metals, and a balanced amount of alumina support calculated for oxides and based on the catalyst. Compared to the prior catalysts, the activity and selectivity for olefins especially dienes of the catalyst are higher when used in the hydrogenation of a gasoline distillate.Type: GrantFiled: December 21, 2004Date of Patent: June 29, 2010Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, SINOPECInventors: Mingfeng Li, Yang Chu, Yunjian Hu, Guofu Xia, Hong Nie, Yahua Shi, Dadong Li
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Patent number: 7740817Abstract: A catalyst which efficiently removes particulate matter, SOF, sulfate, and SOOT and the like from the exhaust gas from such an internal combustion engine as a diesel engine without inducing a rise in the back pressure of the engine is provided. The catalyst for the purification of the exhaust gas of an internal combustion engine is formed by using an open flow honeycomb containing in the channel walls thereof such pores as possess an average diameter in the range of 10-40 ?m.Type: GrantFiled: February 14, 2003Date of Patent: June 22, 2010Assignees: ICT Co., Ltd., International Catalyst Technology, Inc.Inventors: Takeshi Matsumoto, Takao Kobayashi, Takuji Nakane, Takahiro Uno, Makoto Horiuchi
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Patent number: 7741243Abstract: Provided is a production method of a catalyst layer which is improved in catalyst activity and catalyst utilization efficiency. The method of producing a catalyst layer includes the steps of forming a first layer including a catalyst precursor on a substrate by a vapor phase process; forming cracks in the first layer; and reducing the first layer having the cracks formed therein.Type: GrantFiled: October 2, 2008Date of Patent: June 22, 2010Assignee: Canon Kabushiki KaishaInventor: Atsuhito Yoshizawa
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Patent number: 7737079Abstract: More selective and efficient Ni hydrotreating catalysts are those which contain more than about 60% of the Ni content on the peripheral surface of porous supports, such as extruded alumina, which may be obtained by spraying an atomized solution of a Ni compound onto the support and drying it at a temperature in the range of from 200 to 600° C. When used, for example, to remove acetylenic compounds from butadiene streams, higher recovery of the desired butadiene with lower acetylenic content and low heavy polymer deposition is obtained than was possible with prior catalysts.Type: GrantFiled: December 5, 2007Date of Patent: June 15, 2010Assignee: Catalytic Distillation TechnologiesInventor: J. Yong Ryu
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Patent number: 7737076Abstract: A catalyst producing method comprises preparing reverse micellar solution including an aqueous solution containing at least a noble metal element as a catalytic active component, and carrying the catalytic active component by a substrate to establish them into a catalyst precursor; and spraying the emulsion solution containing the catalyst precursor in an inert gas atmosphere to obtain a dried catalyst precursor, and firing the obtained dried catalyst precursor in an air atmosphere. A catalyst is obtained by the catalyst producing method.Type: GrantFiled: December 2, 2004Date of Patent: June 15, 2010Assignee: Nissan Motor Co., Ltd.Inventors: Hirofumi Yasuda, Katsuo Suga, Masanori Nakamura, Kazuyuki Shiratori, Hironori Wakamatsu
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Patent number: 7737077Abstract: This is to provide a catalyst for purifying exhaust gases, catalyst which are good in terms of the purifying performance.Type: GrantFiled: November 25, 2004Date of Patent: June 15, 2010Assignee: Cataler CorporationInventors: Ichiro Kitamura, Akimasa Hirai, Kenichi Taki
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Patent number: 7737081Abstract: This invention relates to a method of operating a catalyst for treating the exhaust gas of an internal combustion engine, the catalyst comprising, in addition to catalytically active noble metals, also storage components for storing hydrocarbons. During engine operating phases at low exhaust-gas temperatures, such a catalyst stores the hydrocarbons contained in the exhaust gas without burning them. When the exhaust-gas temperature rises, these hydrocarbons are desorbed again and then oxidized at the catalytically active noble metals. This process can lead to uncontrolled, vigorous combustion of the hydrocarbons stored on the catalyst and, therefore, damage to the catalyst. According to the invention, this damage is avoided by continuously calculating the respective loading of the storage components with hydrocarbons and repeatedly regenerating the storage components depending on the loading by temporarily raising the exhaust-gas temperature before damage to the catalyst can occur.Type: GrantFiled: May 12, 2004Date of Patent: June 15, 2010Assignee: Umicore AG & Co. KGInventors: Martin Votsmeier, Frank Schütze, Stephan Malmberg, Jürgen Gieshoff, Egbert Lox, Thomas Kreuzer
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Patent number: 7737078Abstract: The formation of H2S in a stoichiometric or reducing atmosphere is restrained without using Ni or Cu as an environmental load substance. An additional oxide composed of an oxide of at least one kind of metal selected from the group consisting of Bi, Sn and Zn was added to a three-way catalyst for purifying an exhaust gas emitted from an internal combustion engine of which the combustion is controlled in near a stoichiometric atmosphere in the amount of from 0.02 mol to 0.2 mol per liter of the catalyst. The additional oxide forms SO3 or SO4 from SO2 in an oxidizing atmosphere, and stores sulfur components as a sulfide in a reducing atmosphere so that emission of H2S can be restrained. And since no environmental load substance is contained, the catalyst can be used safely.Type: GrantFiled: December 1, 2005Date of Patent: June 15, 2010Assignee: Toyota Jidosha Kabushiki KaishaInventor: Hiromasa Suzuki
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Patent number: 7737075Abstract: More selective and efficient Ni hydrotreating catalysts are those which contain more than about 60% of the Ni content on the peripheral surface of porous supports, such as extruded alumina, which may be obtained by spraying an atomized solution of a Ni compound onto the support and drying it at a temperature in the range of from 200 to 600° C. When used, for example, to remove acetylenic compounds from butadiene streams, higher recovery of the desired butadiene with lower acetylenic content and low heavy polymer deposition is obtained than was possible with prior catalysts.Type: GrantFiled: December 5, 2007Date of Patent: June 15, 2010Assignee: Catalytic Distillation TechnologiesInventor: J. Yong Ryu
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Patent number: 7732500Abstract: A particulate catalyst comprises an intimate mixture of cobalt and aluminum compounds at an atomic ratio in the range 10:1 to 2:1 (Co:Al), which when reduced at 425° C., has a cobalt surface area as measured by hydrogen chemisorption at 150° C. of at least 30 m2/g of catalyst. The catalyst is prepared by sequential precipitation of cobalt with aluminum ions in the presence of an alkaline precipitation agent. The catalyst may be used for the hydrogenation of unsaturated compounds or the Fischer-Tropsch synthesis of hydrocarbons.Type: GrantFiled: August 19, 2005Date of Patent: June 8, 2010Assignee: Johnson Matthey PLCInventors: Cornelis Martinus Lok, John West
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Patent number: 7732370Abstract: A catalyst including cobalt, zinc oxide and aluminium is described, having a total cobalt content of 15-75% by weight (on reduced catalyst), an aluminium content ?10% by weight (based on ZnO) and which when reduced at 425° C., has a cobalt surface area as measured by hydrogen chemisorption at 150° C. of at least 20 m2/g cobalt. A method for preparing the catalyst is also described including combining a solution of cobalt, zinc and aluminium with an alkaline solution to effect co-precipitation of a cobalt-zinc-aluminium composition from the combined solutions, separating of the co-precipitated composition form the combined solutions, heating the composition to form an oxide composition, and optionally reducing at least a portion of the cobalt to cobalt metal. The catalysts may be used for hydrogenation reactions and for the Fischer-Tropsch synthesis of hydrocarbons.Type: GrantFiled: April 15, 2005Date of Patent: June 8, 2010Assignee: Johnson Matthey PLCInventors: John Leonello Casci, Carl Leonard Huitson, Cornelis Martinus Lok
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Patent number: 7727930Abstract: A catalyst includes a conductive carrier and catalyst particles. The catalyst particles are supported on the conductive carrier and have a composition represented by formula 1, below. An area of a peak derived from a metal bond of a T-element is 15% or more of an area of a peak derived from an oxygen bond of the T-element in a spectrum obtained by X-ray photoelectron spectroscopic method. PtxRuyTz??(1) where the T-element is at least one element selected from the group consisting of V, Nb and Hf, x is 30 to 60 at. %, y is 20 to 50 at. % and z is 5 to 50 at. %.Type: GrantFiled: April 19, 2007Date of Patent: June 1, 2010Assignee: Kabushiki Kaisha ToshibaInventors: Wu Mei, Taishi Fukazawa, Takahiro Sato, Itsuko Mizutani, Tsuyoshi Kobayashi, Yoshihiko Nakano
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Patent number: 7718835Abstract: Disclosed herein is a process of producing high purity and high yield dimethylnaphthalene by dehydrogenating a dimethyltetralin isomer using a metal catalyst for dehydrogenation. The metal catalyst contains a carrier selected from alumina (Al2O3), silica (SiO2), a silica-alumina mixture and zeolite. The metal catalyst also contains 0.05 to 2.5% by weight of platinum (Pt), 0.1 to 3.0% by weight of tin (Sn) or indium (In), 0.5 to 15.0% by weight of at least one selected from the group consisting of potassium (K), magnesium (Mg) and cesium (Cs), 0.3 to 3.0% by weight of chlorine, and 0.01 to 3.0 % by weight of zinc (Zn) or gallium (Ga) as active components based on an element weight of the final catalyst.Type: GrantFiled: February 15, 2007Date of Patent: May 18, 2010Assignee: Hyosung CorporationInventors: Hyun-Soo Kim, Young-Gyo Choi, Ik-Hyun Kwon
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Publication number: 20100116717Abstract: A highly active nickel carrier catalyst based on aluminium oxide has a nickel content of approximately 20 to 70 wt.-% (as Ni) and optionally comprises a bonding agent and optionally a promoter, selected from the compounds of Mg, Ti, Pb, Pt, Ba, Ca and/or Cu, wherein the size of the Ni crystallites in the reduced state is in the range of approximately 3.5 to 4.5 nm and the distortion factor of the Ni crystallites is approximately 2 to 5%. In a method for the reduction of the content of sulphur compounds in hydrocarbon-based fuels by selective adsorption of the sulphur compounds on a nickel catalyst, a nickel catalyst based on aluminium oxide is used, particularly the nickel catalyst described above. A nickel catalyst based on aluminium oxide may be used for reducing the sulphur compound content in hydrocarbon-based fuels by selective adsorption of the sulphur compounds on said catalyst and/or for the hydrogenation of aromatic compounds.Type: ApplicationFiled: March 13, 2008Publication date: May 13, 2010Applicant: SUD-CHEMIE AGInventors: Jurgen Ladebeck, Tiberius Regula, Klaus Wanninger, Wolfgang Gabriel, Frank Grossmann, Jürgen Koy
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Patent number: 7713907Abstract: The invention provides a method for depositing catalytic clusters on a surface, the method comprising confining the surface to a controlled atmosphere; contacting the surface with catalyst containing vapor for a first period of time; removing the vapor from the controlled atmosphere; and contacting the surface with a reducing agent for a second period of time so as to produce catalyst-containing nucleation sites.Type: GrantFiled: March 5, 2007Date of Patent: May 11, 2010Assignee: UChicago Argonne, LLCInventors: Jeffrey W. Elam, Michael J. Pellin, Peter C. Stair
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Patent number: 7713911Abstract: A method of producing catalyst powder of the present invention has a step of precipitating a transition metal particle and a base-metal compound in a reversed micelle substantially simultaneously, and a step of precipitating a noble metal particle in the reversed micelle. By this method, it is possible to obtain catalyst powder which restricts an aggregation of noble metal particles even at the high temperature and is excellent in the catalytic activity.Type: GrantFiled: March 15, 2005Date of Patent: May 11, 2010Assignee: Nissan Motor Co., Ltd.Inventors: Hironori Wakamatsu, Masanori Nakamura, Kazuyuki Shiratori, Hirofumi Yasuda, Katsuo Suga, Toru Sekiba
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Patent number: 7713910Abstract: The present invention provides a method for manufacture of supported noble metal based alloy catalysts with a high degree of alloying and a small crystallite size. The method is based on the use of polyol solvents as reaction medium and comprises of a two-step reduction process in the presence of a support material. In the first step, the first metal (M1=transition metal; e.g. Co, Cr, Ru) is activated by increasing the reaction temperature to 80 to 160° C. In the second step, the second metal (M2=noble metal; e.g. Pt, Pd, Au and mixtures thereof) is added and the slurry is heated to the boiling point of the polyol solvent in a range of 160 to 300° C. Due to this two-step method, an uniform reduction occurs, resulting in noble metal based catalysts with a high degree of alloying and a small crystallite size of less than 3 nm. Due to the high degree of alloying, the lattice constants are lowered.Type: GrantFiled: October 29, 2004Date of Patent: May 11, 2010Assignee: Umicore AG & Co KGInventors: Dan V. Goia, Marco Lopez, Tapan Kumar Sau, Mihaela-Ortansa Jitianu
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Patent number: 7713908Abstract: A method of producing a porous composite metal oxide comprising the steps of: dispersing first metal oxide powder, which is an aggregate of primary particles each with a diameter of not larger than 50 nm, in a dispersion medium by use of microbeads each with a diameter of not larger than 150 ?m, thus obtaining first metal oxide particles, which are 1 nm to 50 nm in average particle diameter, and not less than 80% by mass of which are not larger than 75 nm in diameter; dispersing and mixing up, in a dispersion medium, the first metal oxide particles and second metal oxide powder, which is an aggregate of primary particles each with a diameter of not larger than 50 nm, and which is not larger than 200 nm in average particle diameter, thus obtaining a homogeneously-dispersed solution in which the first metal oxide particles and second metal oxide particles are homogeneously dispersed; and drying the homogeneously-dispersed solution, thus obtaining a porous composite metal oxide.Type: GrantFiled: August 29, 2005Date of Patent: May 11, 2010Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Toshio Yamamoto, Akihiko Suda, Akira Morikawa, Kae Yamamura, Hirotaka Yonekura
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Patent number: 7709414Abstract: An engine exhaust catalyst exhibits improved CO oxidation performance relative to conventional engine exhaust catalysts and includes a first supported catalyst comprising platinum and a second supported catalyst comprising palladium and gold species in close contact. The first supported catalyst may be a platinum catalyst, a platinum—palladium catalyst, or a platinum catalyst promoted with bismuth, and the second supported catalyst preferably has a palladium to gold weight ratio of about 0.85:1.0. To improve aged catalyst performance, the first and second supported catalysts are coated onto different layers, zones, or monoliths of the substrate for the engine exhaust catalyst.Type: GrantFiled: January 17, 2007Date of Patent: May 4, 2010Assignee: NanoStellar, Inc.Inventors: Kyle L. Fujdala, Timothy J. Truex, Jifei Jia
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Patent number: 7709541Abstract: An improved skeletal iron catalyst is provided for use in Fischer-Tropsch synthesis reactions for converting CO and H2 to hydrocarbon products. The skeletal iron catalyst is manufactured using iron and a removable non-ferrous component such as aluminum. The iron and removable non-ferrous component are mixed together to form a precursor catalyst and then a portion of the removable non-ferrous component is removed to leave a skeletal iron catalyst. One or more first promoter metals and optionally one or more second promoter metals are incorporated into the skeletal iron catalyst either by blending the promoter into the precursor catalyst during the formation thereof or by depositing the promoter on the skeletal iron. The first promoter metals comprises a metal selected from the group consisting of titanium, zirconium, vanadium, cobalt, molybdenum, tungsten, and platinum-group metals.Type: GrantFiled: July 14, 2006Date of Patent: May 4, 2010Assignee: Headwaters Technology Innovation, LLCInventors: Yijun Lu, Zhihua Wu, Zhenhua Zhou, Bing Zhou
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Patent number: 7704918Abstract: The invention relates to platinum-metal oxide composite particles and their use as electrocatalysts in oxygen-reducing cathodes and fuel cells. The invention particularly relates to methods for preventing the oxidation of the platinum electrocatalyst in the cathodes of fuel cells by use of these platinum-metal oxide composite particles. The invention additionally relates to methods for producing electrical energy by supplying such a fuel cell with an oxidant, such as oxygen, and a fuel source, such as hydrogen. The invention also relates to methods of making the metal-metal oxide composites.Type: GrantFiled: June 8, 2007Date of Patent: April 27, 2010Assignee: Brookhaven Science Associates, LLCInventors: Radoslav Adzic, Miomir Vukmirovic, Kotaro Sasaki
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Publication number: 20100093526Abstract: Disclosed is a catalyst composition containing a composite oxide. The composite oxide contains a transition element (excluding platinum group elements) which is transformed into a solid solution in the composite oxide under an oxidizing atmosphere and is precipitated from the composite oxide under a reducing atmosphere.Type: ApplicationFiled: January 15, 2008Publication date: April 15, 2010Applicants: DAIHATSU MOTOR CO., LTD., CATALER CORPORATIONInventors: Hirohisa Tanaka, Mari Uenishi, Masashi Taniguchi, Ryouhei Iwasaki, Mareo Kimura, Satoshi Matsueda
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Patent number: 7695611Abstract: Compositions for reduction of NOx emissions generated during catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, (iv) palladium and (v) a noble metal component, preferably platinum, rhodium or iridium, and mixtures thereof. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced content of NOx in an effluent off gas of a full or complete combustion FCC regenerator are accomplished while simultaneously promoting the combustion of CO.Type: GrantFiled: October 31, 2005Date of Patent: April 13, 2010Assignee: W. R. Grace & Co.—Conn.Inventors: George Yaluris, John Rudesill
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Patent number: 7691774Abstract: A process for producing a catalyst for hydrodesulfurization and isomerization of a sulfur-containing hydrocarbon oil, which comprises supporting palladium on a composition comprising a platinum-supported sulfated zirconia and alumina.Type: GrantFiled: February 28, 2003Date of Patent: April 6, 2010Assignees: Petroleum Energy Center, Cosmo Oil Co., Ltd.Inventors: Katsuya Watanabe, Takao Kimura, Takahito Kawakami, Kouji Baba
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Patent number: 7674746Abstract: A purification catalyst for exhaust gas enhances the activities of the precious metals, preventing drop of activities at high temperature, and exhibiting a sufficient performance even during low temperature (below 400° C.) operation when starting a vehicle or during idling. The Pd oxide is supported on the Al oxide, and the Al oxide is LnAlO3 (Ln: rare-earth element).Type: GrantFiled: August 20, 2004Date of Patent: March 9, 2010Assignee: Honda Motor Co., Ltd.Inventors: Yuichi Matsuo, Kazunori Kiguchi, Norihiko Suzuki
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Patent number: 7674744Abstract: A method of producing catalyst powder of the present invention has a step of precipitating a carrier in a reversed micelle, and a step of precipitating at least one of a noble metal particle and a transition metal particle in the reversed micelle in which the carrier is precipitated. By this method, it is possible to obtain catalyst powder excellent in heat resistance and high in the catalytic activity.Type: GrantFiled: March 15, 2005Date of Patent: March 9, 2010Assignee: Nissan Motor Co., Ltd.Inventors: Kazuyuki Shiratori, Toru Sekiba, Katsuo Suga, Masanori Nakamura, Hironori Wakamatsu, Hirofumi Yasuda
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Publication number: 20100048742Abstract: A catalyst includes 5-75% wt cobalt supported on an oxidic support consisting of aluminium and 0.01-20% wt lithium, and a process for preparing the catalyst. The catalysts are useful for the Fischer-Tropsch synthesis of hydrocarbons.Type: ApplicationFiled: June 8, 2006Publication date: February 25, 2010Applicant: JOHNSON MATTHEY PLCInventors: Peter Richard Ellis, Peter Trenton Bishop
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Patent number: 7655595Abstract: An oxidation catalyst system is formed by particles of an oxidation catalyst dispersed in a porous sol-gel binder. The oxidation catalyst system can be applied by brush or spray painting while the sol-gel binder is in its sol state.Type: GrantFiled: June 2, 2006Date of Patent: February 2, 2010Assignee: United States of America as represented by the Administrator of the National Aeronautics and Space AdministrationInventors: Anthony N. Watkins, Bradley D. Leighty, Donald M. Oglesby, JoAnne L. Ingram, Jacqueline L. Schryer
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Patent number: 7655137Abstract: The reforming catalysts include a halogen promoter and a plurality of nanocatalyst particles supported on a support material. The nanocatalyst particles have a controlled crystal face exposure of predominately (110). The controlled coordination structure is manufactured by reacting a plurality of catalyst atoms with a control agent such as polyacrylic acid and causing or allowing the catalyst atoms to form nanocatalyst particles. The catalysts are used in a reforming reaction to improve the octane number of gasoline feedstock. The reforming catalysts show improved C5+ hydrocarbon production and improved octane barrel number increases as compared to commercially available reforming catalysts.Type: GrantFiled: May 16, 2006Date of Patent: February 2, 2010Assignee: Headwaters Technology Innovation, LLCInventors: Bing Zhou, Horacio Trevino, Zhihua Wu
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Patent number: 7655593Abstract: A method of manufacturing a cobalt catalyst is described, which comprises the steps of forming an aqueous solution of a cobalt amine complex, oxidising said solution such that the concentration of Co(III) in the oxidised solution is greater than the concentration of Co(III) in the un-oxidized solution, and then decomposing the cobalt amine complex by heating the solution to a temperature between 80 and 110° C. for sufficient time to allow an insoluble cobalt compound to precipitate out of the solution. A catalyst intermediate is also described which comprises a cobalt compound, comprising a Co(II)/Co(III) hydrotalcite phase and a CO3O4 cobalt spine) phase, wherein the ratio of cobalt hydrotalcite phase: cobalt spine) phase is less than 0.6:1, said cobalt hydrotalcite phase and said cobalt spine) phase being measured by X-ray diffractometry.Type: GrantFiled: May 10, 2005Date of Patent: February 2, 2010Assignee: Johnson Matthey PLCInventors: Cornelis Martinus Lok, Jill Turner