Of Palladium Patents (Class 502/333)
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Patent number: 8603941Abstract: A method and apparatus for the removal of NO2 emission from a lean burn compression ignition engine, wherein NO2 containing engine exhaust gas is brought in contact with a catalyst being active in the reduction of NO2 to NO and comprising at least one platinum group metal with the proviso that the platinum metal is not platinum and at least one redox active metal oxide and thereby reducing NO2 contained in the exhaust gas to NO by reaction with CO, hydrocarbons and/or soot being present in the exhaust gas.Type: GrantFiled: October 11, 2007Date of Patent: December 10, 2013Assignee: Haldor Topsoe A/SInventors: Søren Dahl, Keld Johansen, Søren Pehrson, Gurli Mogensen
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Patent number: 8586501Abstract: According to various embodiments, a catalyst composition includes a catalytic metal secured to a porous substrate. The substrate has pores that are templated. The substrate is a product of adding a substrate precursor to a water-in-oil microemulsion including a catalytic metal salt, a solvent, a templating agent, and water.Type: GrantFiled: October 4, 2010Date of Patent: November 19, 2013Assignee: General Electric CompanyInventors: Larry Neil Lewis, Robert Edgar Colborn, Ashish Balkrishna Mhadeshwar, Dan Hancu
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Patent number: 8586780Abstract: A shell catalyst for producing vinyl acetate monomer (VAM), comprising an oxidic porous catalyst support, formed as a shaped body, with an outer shell in which metallic Pd and Au are contained. To provide a shell catalyst for producing VAM which has a relatively high activity and can be obtained at relatively low cost, the catalyst support is doped with at least one oxide of an element selected from the group consisting of Li, P, Ca, V, Cr, Mn, Fe, Sr, Nb, Ta, W, La and the rare-earth metals.Type: GrantFiled: May 30, 2008Date of Patent: November 19, 2013Assignee: Sued-Chemie IP GmbH & Co. KGInventors: Alfred Hagemeyer, Gerhard Mestl, Peter Scheck
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Patent number: 8580706Abstract: An exhaust gas-purifying catalyst according to the present invention includes a substrate, a first catalytic layer facing the substrate and includes at least one precious metal selected from the group consisting of palladium and platinum, and alumina doped with an alkaline-earth metal element, and a second catalytic layer facing the substrate with the first catalytic layer interposed therebetween or intervening between the substrate and the first catalytic layer, the second catalytic layer includes rhodium and alumina doped with the alkaline-earth metal element.Type: GrantFiled: November 22, 2011Date of Patent: November 12, 2013Assignee: Cataler CorporationInventors: Satoshi Matsueda, Akimasa Hirai, Kenichi Taki, Yuji Yabuzaki
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Patent number: 8574520Abstract: Described is a metal oxide support material containing nanoscaled iron-platinum group metal particles having a particle size in the range of 0.5 to 10 nm. At least 70% of the nanoscaled iron-platinum group metal particles are located on an outside surface layer of the metal oxide support material. The outside surface layer has an average volume of less than 50% based on the total volume of the metal oxide support material. Additionally, described is a process for preparation of metal oxide support materials containing nanoscaled iron-platinum group metal particles. Furthermore, described is the use of metal oxides containing nanoscaled iron-platinum group metal particles as catalysts, for example as a diesel oxidation catalyst for the treatment of exhaust gas emissions from a diesel engine.Type: GrantFiled: December 13, 2010Date of Patent: November 5, 2013Assignee: BASF SE LudwigshafenInventors: Tobias Joachim Koplin, Imme Domke, Christopher R. Castellano, Gerald Stephen Koermer, Wolfgang Schrof, Robert Feuerhake, Gunnar Schornick, Anna Cristadoro, Daniel Schönfelder, Hartmut Hibst, Mattijs Gregor Jurriaan Ten Cate
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Patent number: 8575057Abstract: UV curable compositions and methods for depositing one or more metal or metal alloy films on substrates are disclosed. The UV curable compositions contain a catalyst, one or more carrier particles, one or more UV curing agents, and one or more water-soluble or water-dispersible organic compounds. Metal or metal alloys may be deposited on the substrates by electroless or electrolytic deposition.Type: GrantFiled: November 28, 2005Date of Patent: November 5, 2013Assignee: Rohm and Haas Electronic Materials LLCInventors: Peter R. Levey, Nathaniel E. Brese, Neil D. Brown, Stanley J. Jasne
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Patent number: 8568675Abstract: Provided are catalyst composites that can be used in methods for treating exhaust gas from internal combustion engines, including diesel and gasoline engines, systems including such catalyst composites and methods of using the catalyst composites to treat internal combustion engine exhaust. The catalyst composites may provide diesel oxidation catalysts and three-way catalysts. A catalyst composite is provided which a catalytic material on a carrier, the catalytic material including a palladium component dispersed on a first support comprising at least 60% by weight of a zirconia component, and one or more rare earth oxides selected from the group consisting of lanthana, neodymia, praseodymia, yttria, the first support optionally containing no more than 15% by weight ceria, and being free of alumina. Layered catalyst composites having one or more washcoats on the carrier are also provided.Type: GrantFiled: February 17, 2010Date of Patent: October 29, 2013Assignee: BASF CorporationInventors: Michel Deeba, Tian Luo, Josephine Ramos
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Patent number: 8562926Abstract: A method and device for catchment of platinum group metals (PGM) in a gaseous steam, where the method comprises using a catalyst comprising a porous ceramic body in which at least a part of the surface area is covered by one or more PGM-catching metal(s)/alloy(s), and where the device comprises the porous ceramic body in which at least a part of the surface area is covered by one or more PGM-catching metal(s)/alloy(s). In a further aspect, the invention also relates to a method for producing the inventive device.Type: GrantFiled: November 7, 2011Date of Patent: October 22, 2013Assignee: Yara International ASAInventors: David Waller, David M. Brackenbury, Ketil Evjedal
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Patent number: 8557203Abstract: A device is described which provides thermally durable NO2 generation in conjunction with efficient heat-up performance for filter regeneration, and low temperature HC (hydrocarbon) and CO activity. Importantly, it provides both functions while minimizing PGM (platinum group metals) utilization and its associated impact on catalyst cost.Type: GrantFiled: November 3, 2009Date of Patent: October 15, 2013Assignee: Umicore AG & Co. KGInventors: Owen Herman Bailey, Matthew Hedgecock, Frank-Walter Schuetze, Anke Woerz
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Patent number: 8557204Abstract: Disclosed herein is a layered, three-way conversion catalyst having the capability of simultaneously catalyzing the oxidation of hydrocarbons and carbon monoxide and the reduction of nitrogen oxides being separated in a front and rear portion is disclosed. Provided is a catalytic composite material of a single front and two rear layers in conjunction with a substrate, where each of the layers includes a support, all layers comprise a platinum group metal component, and the rear bottom layer is substantially free of an oxygen storage component (OSC).Type: GrantFiled: November 22, 2010Date of Patent: October 15, 2013Assignee: Umicore AG & Co. KGInventors: John G. Nunan, Raoul Klingmann, Ryan Andersen, Davion Clark, David H. Moser
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Patent number: 8551908Abstract: An exhaust gas purification catalyst includes: a lower catalyst layer that contains a ceria-zirconia mixed oxide having 50 to 70 mass % of CeO2 and 5 mass % or more of Pr2O3 and carries at least one of Pt and Pd; and an upper catalyst layer that contains at least zirconia and carries at least Rh, wherein the total amount of CeO2 per liter of the carrier base is 15 to 30 g. Because the amount of CeO2 is small, formation of H2S is suppressed and a high capability of adsorbing and releasing oxygen is brought out in spite of the small amount of CeO2.Type: GrantFiled: June 26, 2009Date of Patent: October 8, 2013Assignee: Toyota Jidosha Kabushiki KaishaInventors: Akemi Satou, Masahiko Takeuchi, Keizo Hiraku, Yusuke Kawamura, Takahiro Fujiwara, Tadashi Suzuki, Naoki Takahashi
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Patent number: 8546296Abstract: An exhaust gas-purifying catalyst includes a substrate, and a catalytic layer supported by the substrate. The catalytic layer includes a support made of alumina, an oxygen storage material, an alkaline earth metal and/or a compound of alkaline-earth metal selectively supported by a surface of the support and dispersed on the surface of the support, and a precious metal supported by the surface of the support. A ratio of a number of moles of the alkaline-earth metal in the catalytic layer with respect to a volumetric capacity of the exhaust gas-purifying catalyst falls within a range of 0.0004 mol/L to 0.35 mol/L.Type: GrantFiled: December 15, 2011Date of Patent: October 1, 2013Assignee: Cataler CorporationInventors: Yuji Yabuzaki, Akimasa Hirai, Kenichi Taki, Tomohito Mizukami, Satoshi Matsueda
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Patent number: 8535632Abstract: The present invention relates to a catalyst-containing nanofiber composition, comprising a ceramic nanofiber having a plurality of metal catalysts wherein the metal catalysts exist as dispersed particles partially embedded in the nanofiber and cover from about 1% to about 90% of the surface area of the ceramic nanofiber.Type: GrantFiled: March 19, 2009Date of Patent: September 17, 2013Assignee: The University of AkronInventors: George G. Chase, George R Newkome, Sphurti Bhargava, Soo-Jin Park, Sneha Swaminathan
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Patent number: 8530113Abstract: Non-platinum (Pt) electrode catalysts for fuel cells, methods of manufacturing the same, and fuel cells including the non-Pt electrode catalysts. Each of the non-Pt electrode catalysts for fuel cells includes at least palladium (Pd) and iridium (Ir), and further includes a metal, oxide of the metal, or mixture thereof for compensating for the activity of Pd and Ir.Type: GrantFiled: October 6, 2010Date of Patent: September 10, 2013Assignee: Samsung Electronics Co., Ltd.Inventors: Kang-hee Lee, Chan-ho Pak, Kyung-jung Kwon, Seon-ah Jin, Dae-jong Yoo, Jong-won Lee
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Publication number: 20130225882Abstract: An alpha-alumina support for a hydrogenation catalyst useful in hydrogenating fluoroolefins is provided.Type: ApplicationFiled: April 4, 2013Publication date: August 29, 2013Applicant: HONEYWELL INTERNATIONAL INC.Inventor: HONEYWELL INTERNATIONAL INC.
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Patent number: 8518846Abstract: In the present invention, slurry is formed by mixing noble metal-supported powder particles (3) and a binder (4) with each other in a liquid (Step S1), and the noble metal-supported powder particles (3) are dispersed by applying vibrations to the slurry (Step S2), and thereafter, the slurry is spray dried while keeping a state where the noble metal-supported powder particles (3) are dispersed (Step S3), whereby noble metal-supported powder (1) is produced. In the noble metal-supported powder (1) produced by such a method, pores through which exhaust gas flows are formed appropriately, and accordingly, exhaust gas purification performance can be enhanced.Type: GrantFiled: August 10, 2012Date of Patent: August 27, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Fumihiro Uchikawa, Yoshiaki Hiramoto, Haruhiko Shibayama, Keita Manyu
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Patent number: 8519207Abstract: The present invention relates to a process for the hydrogenation, in particular selective hydrogenation of at least one unsaturated hydrocarbon compound comprising reacting the at least one unsaturated hydrocarbon compound with hydrogen in the presence of a hydrogenation catalyst, wherein the hydrogenation catalyst comprises a mixture of an ordered intermetallic compound and an inert material. According to another aspect, the present invention is concerned with the use of a mixture of at least one ordered intermetallic compound and at least one inert material, as a catalyst. The mixtures for use as a catalyst in the present invention can be prepared easily and achieve a superior activity in relation to the prior art, while preserving the high selectivity to the target compounds, e.g. in the selective hydrogenation of acetylene to ethylene.Type: GrantFiled: September 18, 2008Date of Patent: August 27, 2013Assignee: Max-Planck-Gesellschaft zur Förderung der Wissenschaften E.V.Inventors: Marc Armbruester, Marcus Schmidt, Kirill Kovnir, Matthias Friedrich, Karina Weinhold, Juri Grin, Robert Schloegl
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Patent number: 8513155Abstract: An exhaust aftertreatment system for a lean-burn engine may include a lean NOX trap that comprises a catalyst material. The catalyst material may remove NOX gases from the engine-out exhaust emitted from the lean-burn engine. The catalyst material may include a NOX oxidation catalyst that comprises a perovskite compound.Type: GrantFiled: February 26, 2010Date of Patent: August 20, 2013Assignee: GM Global Technology Operations LLCInventors: Wei Li, Chang H Kim, Gongshin Qi
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Patent number: 8507403Abstract: A process is described for producing a powder batch comprises a plurality of particles, wherein the particles include (a) a first catalytically active component comprising at least one transition metal or a compound thereof; (b) a second component different from said first component and capable of removing oxygen from, or releasing oxygen to, an exhaust gas stream; and (c) a third component different from said first and second components and comprising a refractory support. The process comprises providing a precursor medium comprising a liquid vehicle and a precursor to al least one of said components (a) to (c) and heating droplets of said precursor medium carried in a gas stream to remove at least part of the liquid vehicle and chemically convert said precursor to said at least one component.Type: GrantFiled: June 27, 2008Date of Patent: August 13, 2013Assignee: Cabot CorporationInventors: Miodrag Oljaca, Toivo T. Kodas, Ranko P. Bontchev, Klaus Kunze, Kenneth C. Koehlert
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Patent number: 8507720Abstract: A catalyst comprising palladium supported on a titania-alumina extrudate is disclosed. The extrudate comprises at least 80 wt % titania and 0.1 to 15 wt % alumina. A palladium catalyst prepared from the titania-alumina extrudate has significantly higher crush strength. Its catalytic performance in vinyl acetate production is improved.Type: GrantFiled: January 29, 2010Date of Patent: August 13, 2013Assignee: Lyondell Chemical Technology, L.P.Inventor: Daniel Travis Shay
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Patent number: 8501132Abstract: A nanocomposite particle, its use as a catalyst, and a method of making it are disclosed. The nanocomposite particle comprises titanium dioxide nanoparticles, metal oxide nanoparticles, and a surface stabilizer. The metal oxide nanoparticles are formed hydrothermally in the presence of the titanium dioxide nanoparticles. The nanocomposite particle is an effective catalyst support, particularly for DeNOx catalyst applications.Type: GrantFiled: December 5, 2011Date of Patent: August 6, 2013Assignee: Cristal USA Inc.Inventors: Guoyi Fu, Steven M. Augustine
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Patent number: 8501133Abstract: A catalyst for treating exhaust gases containing nitrogen monoxide, carbon monoxide and volatile organic compounds includes a plurality of layers, an upper layer of which has an active component contained uniformly therein and a lower layer of which has no active component contained therein. The catalyst is obtained through the steps of: forming the lower layer by coating the surface of substrate with a slurry of a porous inorganic compound, followed by drying; and forming the upper layer, which is to be the top surface of the catalyst, by coating the surface of the lower layer with a slurry of a porous inorganic compound that has the active component composed of one or more precious metals supported thereon, followed by drying. The oxidation power of the resulting catalyst is enhanced without increasing the amount of precious metal supported thereon.Type: GrantFiled: March 13, 2012Date of Patent: August 6, 2013Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Katsumi Nochi, Masanao Yonemura, Yoshiaki Obayashi, Hitoshi Nakamura
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Patent number: 8501661Abstract: A catalyst for purifying exhaust gases includes a substrate, and a catalytic layer. The catalytic layer includes a lower catalytic layer, a first upper catalytic layer, and a second upper catalytic layer. The lower catalytic layer being loaded with Pd and/or Pt is formed on the substrate. The first upper catalytic layer being loaded with Pd covers an upstream side of the lower catalytic layer, and exhibits a concentration of loaded Pd that falls in a range of from 4.5 to 12% by mass when the entirety of the first upper catalytic layer is taken as 100% by mass. The second upper catalytic layer being loaded with Rh covers a downstream side of the lower catalytic layer.Type: GrantFiled: December 27, 2010Date of Patent: August 6, 2013Assignees: Toyota Jidosha Kabushiki Kaisha, Cataler CorporationInventors: Tomoaki Sunada, Hideaki Ueno, Yuki Aoki, Takeru Yoshida, Masahiro Nakahara, Masaaki Kawai, Singo Sakagami
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Patent number: 8496899Abstract: An exhaust gas purifying catalyst 1 has a catalyst substrate 3 and catalyst coating layers 5, 7 that are formed on the catalyst substrate 3 and contain (a) Rh, (b) Pt, (c) an alkali metal or alkaline earth element, and (d) an inorganic oxide. The catalyst coating layers 5, 7 has a layered structure including an inside layer 5 where the component (a) is substantially locally existing, and an outside layer 7 where the component (b) is substantially locally existing. The inside layer 5 also contains a zirconia oxide.Type: GrantFiled: January 25, 2008Date of Patent: July 30, 2013Assignee: Cataler CorporationInventor: Hiroto Imai
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Publication number: 20130184507Abstract: The present invention relates to a process for the hydrogenation, in particular the selective hydrogenation of unsaturated hydrocarbon compounds using a hydrogenation catalyst comprising an ordered intermetallic compound. The ordered intermetallic compound comprises at least one metal of type A capable of activating hydrogen, and at least one metal of type B not capable of activating hydrogen, and the structure of the ordered intermetallic compound is such that at least one king of type A metals is mainly surrounded by atoms of the metal of type B. According to another aspect, the present invention is concerned with a catalyst comprising a support and the above ordered intermetallic compound supported on the support. According to still another aspect, the invention pertains to the use of a binary Pd—Ga ordered intermetallic compound as a catalyst. The hydrogenation process and catalysts of the present invention achieve a selectivity to the target compounds, e.g.Type: ApplicationFiled: December 21, 2012Publication date: July 18, 2013Applicant: Max-Planck-Gesellschaft zur Foerderung der Wissenschaften E. V.Inventor: Max-Planck-Gesellschaft zur Foerderung der Wissenschaften E.V.
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Patent number: 8486853Abstract: An exhaust gas purifying catalyst (1) according to the present invention includes noble metal particles (6), a first compound (7) supporting the noble metal particles (6), and a second compound (9) disposed not in contact with the noble metal particles (6) and having an oxygen storage capacity. An average distance between the first compound (7) and the second compound (9) is between 5 nm and 300 nm.Type: GrantFiled: March 4, 2010Date of Patent: July 16, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Kazuyuki Shiratori, Katsuo Suga, Masanori Nakamura, Hironori Wakamatsu, Hiroto Kikuchi, Tetsuro Naito, Jun Ikezawa
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Patent number: 8481450Abstract: Methods and systems for contacting of a crude feed with one or more catalysts to produce a total product that includes a crude product are described. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The crude product has an MCR content of at most 90% of the MCR content of the crude feed. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.Type: GrantFiled: March 9, 2011Date of Patent: July 9, 2013Assignee: Shell Oil CompanyInventor: Opinder Kishan Bhan
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Patent number: 8476186Abstract: The invention concerns a catalyst comprising palladium on an oxide of aluminum support. In the calcined state, the oxide of aluminum support has a diffractogram obtained by X ray diffraction comprising peaks which correspond to the following interplanar spacings and relative intensities: Interplanar spacings d (10?10 m) Relative intensities ±5 × 10?3 d I/I0 (%) 4.54? ?3-10 2.70-2.75 ?5-25 2.41? 35-45 2.28? 15-30 2.10? ?0-10 1.987 30-50 1.958 30-50 1.642 0-5 1.519 10-20 1.Type: GrantFiled: June 19, 2009Date of Patent: July 2, 2013Assignee: IFP Energies NouvellesInventors: Antoine Fecant, Lars Fischer, Bernadette Rebours, Renaud Revel, Cecile Thomazeau
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Patent number: 8475921Abstract: A composite material includes an aggregate which contains a first metal particle constituting a core and second metal oxide particulates surrounding the first metal particle and having an average primary particle diameter ranging from 1 to 100 nm.Type: GrantFiled: July 20, 2006Date of Patent: July 2, 2013Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Tomoyuki Kayama, Kouzi Banno, Kiyoshi Yamazaki, Koji Yokota
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Publication number: 20130165700Abstract: The present invention relates to a catalyst comprising platinum, tin and a secondary noble metal selected from the group consisting of rhodium, palladium, gold and iridium. The catalyst may be on a support. In some embodiments, the support may comprise calcium. The catalyst is used for converting acetic acid to ethanol.Type: ApplicationFiled: May 24, 2012Publication date: June 27, 2013Applicant: CELANESE INTERNATIONAL CORPORATIONInventors: Zhenhua Zhou, Victor Johnston, Heiko Weiner, Radmila Wollrab
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Patent number: 8466082Abstract: A shell catalyst for the preparation of vinyl acetate monomer, comprising an oxidic porous catalyst support with an outer shell, containing metallic Pd and Au, wherein the framework structure of the porous catalyst support contains hafnium oxide units. This shell catalyst is suitable for the preparation of VAM and is characterized by a relatively high activity and VAM selectivity and maintains this activity and selectivity over relatively long service lives. Also, processes for the preparation and use of the shell catalyst.Type: GrantFiled: May 30, 2008Date of Patent: June 18, 2013Assignee: Sued-Chemie IP GmbH & Co. KGInventors: Alfred Hagemeyer, Gerhard Mestl, Peter Scheck
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Publication number: 20130149207Abstract: A substrate monolith 6 having a length L and comprising a first zone 11 of substantially uniform length defined at one end by a first end of the substrate monolith, which first zone comprising a selective catalytic reduction (SCR) catalyst for reducing oxides of nitrogen with a nitrogenous reductant in exhaust gas emitted from an internal combustion engine and a second zone 8 of substantially uniform length less than L defined at one end by a second end of the substrate monolith, which second zone comprising (a) at least one particulate metal oxide or a mixture of any two or more thereof for trapping gas phase platinum group metal (PGM), which at least one particulate metal oxide does not act as a support for any other catalytic component; or (b) a component capable of trapping and/or alloying with gas phase PGM.Type: ApplicationFiled: December 11, 2012Publication date: June 13, 2013Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventor: Johnson Matthey Public Limited Company
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Patent number: 8461073Abstract: An object of the present invention is to provide a catalyst support which can maintain the purifying ability of HC, CO and NO even after being exposed to a high temperature atmosphere such as about 1000° C. for a long term and a method which can easily produce the catalyst support. According to the present invention there is provided a method for producing a catalyst support of porous alumina formed with pores within which magneto-plumbite type complex oxide ((La.Type: GrantFiled: August 20, 2010Date of Patent: June 11, 2013Assignee: Kabushiki Kaisha F.C.C.Inventors: Akihiko Tomoda, Ryou Suzuki, Shintaro Yagi
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Patent number: 8460937Abstract: A method of screening catalysts for liquid-phase selective hydrogenation by preparing a test catalyst by adding a promoter to a reference catalyst; preparing a liquid reactant stream comprising C2H2 dissolved in n-methyl-2-pyrrolidone; testing the test and reference catalysts by contacting the reactant stream and gas mixture comprising hydrogen and carbon monoxide in continuous flow with the test catalyst and reference catalyst, respectively, at selective hydrogenation reaction conditions to produce a product stream, condensing substantially all of the n-methyl-2-pyrrolidone from the product stream; measuring the concentrations of products comprising C2H2, C2H4, and C2H6 in the product stream at steady state; determining performance parameters for the test catalyst and the reference catalyst comprising the respective C2H2 conversion Sc and C2H4 selectivity relative to C2H6 Ss; and comparing the test catalyst performance parameters to those for the reference catalyst.Type: GrantFiled: March 27, 2012Date of Patent: June 11, 2013Assignee: Synfuels International, Inc.Inventors: Marvin M. Johnson, Edward R. Peterson, Sean C. Gattis
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Patent number: 8461373Abstract: Disclosed is a catalyst for use in production of carboxylic acid ester by reacting (a) aldehyde and alcohol, or (b) one or more types of alcohols, in the presence of oxygen; wherein oxidized nickel and X (wherein X represents at least one element selected from the group consisting of nickel, palladium, platinum, ruthenium, gold, silver and copper) are loaded onto a support within the range of the atomic ratio of Ni/(Ni+X) of from 0.20 to 0.99.Type: GrantFiled: July 31, 2008Date of Patent: June 11, 2013Assignee: Asahi Kasei Chemicals CorporationInventors: Ken Suzuki, Tatsuo Yamaguchi
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Patent number: 8455390Abstract: An exhaust gas purifying catalyst includes a monolithic substrate (2), and a transition metal oxide layer (3) formed in the monolithic substrate (2). The transition metal oxide layer (3) contains transition metal oxide powder including: transition metal oxide particles (10); a first compound (20) on which the transition metal oxide particles (10) are supported; and a second compound (30) that surrounds a single body or an aggregate of the transition metal oxide particles (10) and the first compound (20).Type: GrantFiled: June 23, 2009Date of Patent: June 4, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Hiroto Kikuchi, Masanori Nakamura, Hironori Wakamatsu, Katsuo Suga, Toshiharu Miyamura, Jun Ikezawa, Tetsuro Naito, Junji Ito
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Patent number: 8450236Abstract: A process for making a catalyst having precious metal nanoparticles deposited on a support includes first providing an aqueous dispersion of support particles. A pre-treatment slurry is prepared by mixing the aqueous dispersion of support particles with a water-soluble precious metal precursor and a reducing agent. The pre-treatment slurry is hydrothermally treated at a temperature in the range of from about 40° C. to about 220° C. for a time sufficient to deposit precious metal nanoparticles on the surface of the support particles, the precious metal nanoparticles having an average particle size less about 50 nm.Type: GrantFiled: April 13, 2010Date of Patent: May 28, 2013Assignee: Cristal USA Inc.Inventors: Guoyi Fu, Mark B. Watson, Charles B. Muehlberger
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Patent number: 8450235Abstract: A supported composite particle material comprises: a composite particle formed of an oxidized nickel and X (wherein X represents at least one of elements selected from the group consisting of nickel, palladium, platinum, ruthenium, gold, silver and copper); and a support on which the composite particle is supported, the supported composite particle material having a supported layer in which the composite particle is localized.Type: GrantFiled: October 23, 2008Date of Patent: May 28, 2013Assignee: Asahi Kasei Chemicals CorporationInventors: Ken Suzuki, Tatsuo Yamaguchi
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Publication number: 20130131399Abstract: A process for producing a catalyst, the process comprising the steps of: impregnating a first metal from a first metal precursor on a support to form a first impregnated support; calcining the first impregnated support; impregnating a second metal from a second metal precursor on the first impregnated support to form a second impregnated support; calcining the second impregnated support to form the catalyst, wherein the catalyst has a total metal loading of at least 2 wt. % based on the total weight of the catalyst. A method for hydrogenating alkanoic acids in the presence of the catalyst is also disclosed.Type: ApplicationFiled: November 23, 2011Publication date: May 23, 2013Applicant: CELANESE INTERNATIONAL CORPORATIONInventors: Heiko Weiner, Ana Rita Almeida, Graham Ormsby
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Publication number: 20130102819Abstract: This invention relates to heterogeneous catalysts useful for selective hydrogenation of unsaturated hydrocarbons, comprising palladium and optionally a promoter, supported on a substrate, having an uncoated BET surface area of ?9 m2/g, the surface being coated with an ionic liquid. Also described are methods of making the catalysts and methods of selective hydrogenation of acetylene and/or dienes in front-end mixed olefin feed streams.Type: ApplicationFiled: October 19, 2011Publication date: April 25, 2013Inventors: Normen Szesni, Alfred Hagemeyer, Frank Grossmann, Richard Fischer, Michael Urbancic, Claus Lugmair, Mingyong Sun, Hongyi C. Hou, David Michael Lowe
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Patent number: 8415269Abstract: A supported palladium-gold catalyst is produced under mild conditions using a commonly available base, such as sodium hydroxide (NaOH) or sodium carbonate (Na2CO3). In this method, support materials and a base solution are mixed together and the temperature of the mixture is increased to a temperature above room temperature. Then, palladium salt and gold salt are added to the mixture while maintaining the pH of the mixture to be greater than 7.0 and keeping the mixture at a temperature above room temperature. This is followed by cooling the mixture while adding acetic acid to maintain the pH of the mixture to be within a desired pH range, filtering out the supported palladium-gold particles, washing with a pH buffer solution and calcining.Type: GrantFiled: January 13, 2010Date of Patent: April 9, 2013Assignee: WGCH Technology LimitedInventors: Xianghong Hao, Ramesh Sharma, Geoffrey McCool, Brian Harrison, Dietmar Wahl
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Patent number: 8410014Abstract: Especially physically stable metal oxide catalyst supports are prepared by suspending a metal oxide in a continuous phase, activating by fine dispersion, coagulation to a viscoelastic mass, shaping, drying, and calcining. The catalyst support thus prepared may be treated with catalytic agents to produce supported catalysts for olefin oxidation.Type: GrantFiled: December 6, 2007Date of Patent: April 2, 2013Assignee: Wacker Chemie AGInventors: Roland Heidenreich, Hans-Jurgen Eberle, Johann Weis
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Patent number: 8409518Abstract: A sulfur tolerant oxidation catalyst with appreciable NO and HC oxidation capabilities has been developed for use in any component of an exhaust aftertreatment system for a lean-burn engine where the oxidation of at least NO is desired. Several non-exclusive examples of such components where the oxidation catalyst may be employed include a DOC and a LNT. The oxidation catalyst may comprise perovskite oxide particles that support palladium particles. The ability of the palladium supported perovskite oxide particles to concurrently oxidize NO and HC's can significantly diminish or altogether eliminate the use of platinum in the exhaust aftertreatment system for at least NO oxidation. The oxidation catalyst, moreover, may exhibit superior thermal durability and better NO and HC oxidation activities than platinum in some instances.Type: GrantFiled: March 9, 2010Date of Patent: April 2, 2013Assignee: GM Global Technology Operations LLCInventors: Chang H Kim, Wei Li, Richard J. Blint
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Patent number: 8389437Abstract: A method of preparing a catalyst support is described comprising washing a precipitated metal oxide material with water and/or an aqueous solution of acid and/or base such that contaminant levels in said precipitated metal oxide are reduced. The method may be applied to precipitated alumina materials to reduce contaminants selected from sulphur, chlorine, Group 1A and Group 2A metals. The catalyst supports may be used to prepare catalysts for the Fischer-Tropsch synthesis of hydrocarbons.Type: GrantFiled: July 18, 2011Date of Patent: March 5, 2013Assignee: Johnson Matthey PLCInventors: John L. Casci, Elizabeth M. Holt, Adel F. Neale
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Patent number: 8388898Abstract: The reduction of nitrogen oxides in gas is carried out, by means of selective reaction of the nitrogen oxide with the reducing agent in the in the solid catalyst. In order to achieve high catalytic activity, the above is carried out at high gas temperatures. As a rule, ceramic filter elements, coated with catalytic material are used. This does, however, give rise to the risk the catalytically active components are stripped from the filter during the hot gas filtration. A ceramic filter element with support material in the form of particles, with binder material and catalytic material is thus disclosed, whereby the binder material comprises catalytic material, or the binder material is partly replaced by the catalyst material and the support material particles (1) are connected to each other by means of the catalyst and/or binder material.Type: GrantFiled: November 16, 2010Date of Patent: March 5, 2013Assignee: Pall CorporationInventors: Steffen Heidenreich, Max-Eckhard Roessler, Astrid Walch, Manfred Gutmann, Sven Chudzinski
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Patent number: 8361925Abstract: The exhaust gas-purifying catalyst includes at least one of a first composite oxide represented by a formula A(Al2-xBx)O4 and a second composite oxide represented by a formula (Al2-yCy)O3, wherein element A is a divalent transition metal other than platinum-group elements, each of elements B and C is a transition metal other than platinum-group elements, x satisfies 0<x<2, and y satisfies 0<y<2.Type: GrantFiled: April 22, 2010Date of Patent: January 29, 2013Assignees: Cataler Corporation, Daihatsu Motor Co., Ltd.Inventors: Satoshi Matsueda, Mareo Kimura, Hiroto Yoshida, Keiichi Narita, Hirohisa Tanaka, Mari Uenisha, Masashi Taniguchi
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Patent number: 8349761Abstract: A catalyst material for use at elevated temperatures is provided. The material can include a plurality of fibers and a plurality of particles supported on the fibers. In addition, a porous layer can cover the plurality of particles and allow for process fluid to come into contact with the particles, and yet retard sintering of the particles at elevated temperatures is present. The plurality of fibers can be a plurality of nanofibers which may or may not be oxide nanofibers. The particles can be metallic nanoparticles and the porous layer can be a porous oxide layer.Type: GrantFiled: July 27, 2010Date of Patent: January 8, 2013Assignees: Toyota Motor Engineering & Manufacturing North America, Inc., University of Washington Center for Commercialization, Washington UniversityInventors: Younan Xia, Charles Taylor Campbell, Yunqian Dai, Byungkwon Lim, Benjamin Alan Grayson, Paul T. Fanson
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Patent number: 8343888Abstract: Precursor cations of A and B elements of an ABO3 perovskite in aqueous solution are formed as an ionic complex gel with citric acid or other suitable polybasic carboxylic acid. The aqueous gel is coated onto a desired catalyst substrate and calcined to form, in-situ, particles of the crystalline perovskite as, for example, an oxidation catalyst on the substrate. In one embodiment, a perovskite catalyst such as LaCoO3 is formed on catalyst supporting cell walls of an extruded ceramic monolith for oxidation of NO in the exhaust gas of a lean burn vehicle engine.Type: GrantFiled: October 1, 2009Date of Patent: January 1, 2013Assignee: GM Global Technology Operations LLCInventors: Chang H Kim, Wei Li, Kevin A Dahlberg
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Publication number: 20120330067Abstract: Catalyst compositions of palladium supported on alumina or zirconium oxide supports having low or no silicon dioxide contents and having a specific surface area or modified with alkali, alkaline earth, or phosphine oxide compounds are selective in a vapor phase hydrogenolysis reaction to convert cyclic acetal compounds and/or cyclic ketal compounds in the presence of hydrogen to their corresponding hydroxy ether hydrocarbon reaction products.Type: ApplicationFiled: June 24, 2011Publication date: December 27, 2012Applicant: EASTMAN CHEMICAL COMPANYInventors: Thomas James Devon, Damon Ray Billodeaux
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Patent number: 8338654Abstract: Selective hydrogenation of unsaturated hydrocarbon compounds, e.g. of acetylene to ethylene, uses a hydrogenation catalyst comprising an ordered intermetallic compound. The ordered intermetallic compound comprises at least one metal of type A capable of activating hydrogen, and at least one metal of type B not capable of activating hydrogen. The structure of the ordered intermetallic compound is such that the type A metal is mainly surrounded by atoms of the type B metal.Type: GrantFiled: March 15, 2007Date of Patent: December 25, 2012Assignee: Max-Planck-Gesellschaft zur Foerderung der Wissenschaften E.V.Inventors: Rainer Giedigkeit, Marc Armbruester, Kirill Kovnir, Juri Grin, Robert Schloegl, Juergen Osswald, Thorsten Kessler, Rolf E. Jentoft