Of Nickel Patents (Class 502/335)
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Patent number: 7176160Abstract: A method is provided for forming a highly active Fischer-Tropsch catalyst using boehmite having a particular crystallite size. In this method, a support material comprising boehmite is contacted with a catalytic metal-containing compound to form a catalyst precursor. The boehmite is selected to have an average crystallite size in the range of from about 6 nanometers (nm) to about 30 nm. An alternate embodiment uses a mixture of boehmites with various average crystallite sizes in the range of from about 4 nm to about 30 nm, differing by at least by 1 nm. Subsequently, the catalyst precursor is calcined to convert the boehmite to a stabilized aluminum oxide structure, thereby forming a catalyst support having a good attrition resistance and a relatively high hydrothermal stability.Type: GrantFiled: October 16, 2003Date of Patent: February 13, 2007Assignee: ConocoPhillips CompanyInventors: Rafael L. Espinoza, Kandaswamy Jothimurugesan, Yaming Jin
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Patent number: 7172990Abstract: The invention relates to highly active spherical metal support catalysts with a metal content of 10 to 70% by mass, and a process for their production with the use of a mixture of polysaccharides and at least one metal compound which is dropped into a metal salt solution.Type: GrantFiled: January 17, 2003Date of Patent: February 6, 2007Assignee: Shell Internationale Research Maatschappiji, B.V.Inventors: Reinhard Geyer, Rainer Schödel, Peter Birke, Jürgen Hunold
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Patent number: 7157401Abstract: A catalyst for the hydroprocessing of organic compounds, composed of an interstitial metal hydride having a reaction surface at which monatomic hydrogen is available. The activity of the catalyst is maximized by avoiding surface oxide formation. Transition metals and lanthanide metals compose the compound from which the interstitial metal hydride is formed. The catalyst's capabilities can be further enhanced using radio frequency (RF) or microwave energy.Type: GrantFiled: October 17, 2002Date of Patent: January 2, 2007Assignee: Carnegie Mellon UniversityInventors: David A. Purta, Marc A. Portnoff, Faiz Pourarian, Margaret A. Nasta, Jingfeng Zhang
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Patent number: 7094729Abstract: A method of producing a Raney type catalyst, the method comprising melting together a Raney metal and aluminium to form an alloy mixture, pouring the mixture through a nozzle, directing a gas jet on to the mixture to form a spray of droplets, which droplets are directed on to a metallic substrate, the substrate material and thickness and latent heat and superheat of the sprayed material upon initial contact with the substrate being such that the temperature is sufficiently high for an exothermic reaction to take place between the alloy mixture and the substrate such that intermetallic bonds are formed therebetween, and subsequently chemically removing at least some of the aluminium from the sprayed material.Type: GrantFiled: April 4, 2001Date of Patent: August 22, 2006Assignee: Ceram Research LimitedInventors: Nicholas John Elsworth Adkins, Stephen Michael Andrew Sillitto, George Paul Yiasemides
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Patent number: 7084091Abstract: This invention provides a method for producing a ceramic catalyst body that can directly support a catalyst on a ceramic support without disposing a coating layer on the ceramic support. In the invention, a catalyst solution containing a catalyst component consisting of a negative complex ion resulting from a catalyst precursor is prepared, and a pH of the catalyst solution is adjusted in such a manner as to satisfy the relation E1>E2 and E1>0 where E1 is a surface potential of a matrix phase consisting of a cordierite-W composite body relative to the pH of the catalyst solution and E2 is a surface potential of a dispersed phase consisting of compounds other than the cordierite-W composite body. After the ceramic support is brought into contact with the catalyst solution to support the catalyst component, heat-treatment is conducted to bond the matrix phase consisting of the cordierite-W composite body and the catalyst component to support the catalyst on the ceramic support.Type: GrantFiled: March 8, 2004Date of Patent: August 1, 2006Assignees: Denso Corporation, Nippon Soken, Inc.Inventors: Kazuhiko Koike, Masakazu Tanaka, Takumi Suzawa, Tomomi Hase, Tomohiko Nakanishi
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Patent number: 7081433Abstract: Gold-titania (Au—TiO2) composite aerogels and ambigles were synthesized, characterized, and tested as ambient temperature catalysts for carbon monoxide. Adding alkanethiolate-monolayers-protected gold clusters (with ˜2 nm Au cores) directly to titania sol before gelation yields uniformly dispersed guests in the composite aerogel. The Au guests aggregate to 5 to 10 nm upon calcination to remove alkanethiolate and crystallize amorphous titania to anatase. The resulting composite aerogel exhibits high catalytic activity toward CO oxidation at room temperature at Au particle sizes that are essentially inactive in prior Au—TiO2 catalysts. Transmission electron microscopy illustrates the three-dimensional nature of the catalytic nanoarchitecture in which gold guests contact multiple anatase nanocrystallites.Type: GrantFiled: March 12, 2003Date of Patent: July 25, 2006Assignee: The United States of America as represented by the Secretary of the NavyInventors: Debra Rolison, Jeremy Pietron, Rhonda Stroud
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Patent number: 7067453Abstract: The subject invention is a catalyst consisting of an oxide or mixed oxide support and bimetallic catalytically active compounds. The supporting oxide can be a single oxide, such as Al2O3; it also can be a mixture of oxides, such as Y2O3 stabilized ZrO2 (YSZ), Al2O3 with CeO2, Al2O3 with YSZ and others. The bimetallic compounds, acting as active components, are selected from platinum, and ruthenium, prepared in an appropriate ratio. The catalyst is used in the steam reforming of hydrocarbons to produce hydrogen for applications such as polymer electrolyte membrane fuel cells.Type: GrantFiled: July 15, 2002Date of Patent: June 27, 2006Assignee: InnovaTek, Inc.Inventors: Qimin Ming, Todd Healey, Patricia Marie Irving
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Patent number: 7060651Abstract: A silica-rich support and a catalyst containing the silica-rich support and a catalytic component. The support has a specific structure characterized by a set of claimed physicochemical properties: in the 29Si MAS NMR spectrum the state of silicon is characterized by the presence of lines with chemical shifts ?100±3 ppm (line Q3) and ?110±3 ppm (line Q4), with the ratio of the integral intensities of the lines Q3/Q4 of from 0.7 to 1.2 (FIG. 1); in the IR spectrum there is an absorption band of hydroxyl groups with the wave number 3620–3650 cm?1 and half-width 65–75 cm?1 (FIG. 2); the carrier has a specific surface area, as measured by the BET techniques from the thermal desorption of argon, SAR=0.5–30 m2/g and the surface, as measured by alkali titration techniques, SNa=10–250 m2/g, with SNa/SAr=5–30.Type: GrantFiled: December 4, 2000Date of Patent: June 13, 2006Assignee: Zakrytoe Aktsionernoe Obschestvo “Kholdingovaya Katalizatornaya Kompania”Inventors: Viktor Vladimirovich Barelko, Bair Sydypovich Balzhinimaev, Sergei Petrovich Kildyashev, Mikhail Grigorievich Makarenko, Anatoly Nikolaevich Parfenov, Ljudmila Grigorievna Simonova, Alexandr Viktorovich Toktarev
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Patent number: 7045486Abstract: The present invention includes a catalyst structure and method of making the catalyst structure for Fischer-Tropsch synthesis that both rely upon the catalyst structure having a first porous structure with a first pore surface area and a first pore size of at least about 0.1 ?m, preferably from about 10 ?m to about 300 ?m. A porous interfacial layer with a second pore surface area and a second pore size less than the first pore size is placed upon the first pore surface area. Finally, a Fischer-Tropsch catalyst selected from the group consisting of cobalt, ruthenium, iron and combinations thereof is placed upon the second pore surface area. Further improvement is achieved by using a microchannel reactor wherein the reaction chamber walls define a microchannel with the catalyst structure is placed therein through which pass reactants. The walls may separate the reaction chamber from at least one cooling chamber. The present invention also includes a method of Fischer-Tropsch synthesis.Type: GrantFiled: September 19, 2003Date of Patent: May 16, 2006Assignee: Battelle Memorial InstituteInventors: Yong Wang, David P. Vanderwiel, Anna Lee Y. Tonkovich, Yufei Gao, Eddie G. Baker
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Patent number: 7045484Abstract: A method of making a catalyst. The method comprises the step of leaching alloy particles. Preferably, the alloy particles are hydrogen storage alloy particles.Type: GrantFiled: January 10, 2005Date of Patent: May 16, 2006Assignee: Ovonic Battery Company, Inc.Inventors: Michael A. Fetcenko, Stanford R. Ovshinsky, Kwo Young
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Patent number: 7037878Abstract: An aircraft environmental control system includes a catalytic converter having ozone-destroying capability. A surface of the catalytic converter is anodized to form an anodized layer, and the metal oxide layer is washcoated to form a washcoat layer. An ozone destroying catalyst is impregnated in the anodized and washcoat layers. The catalyst may include one or more metals. For example, a bimetallic catalyst may include a precious metal and a transition metal.Type: GrantFiled: May 7, 2003Date of Patent: May 2, 2006Assignee: Honeywell International Inc.Inventors: Di-Jia Liu, Daniel R. Winstead, Peter M. Michalakos
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Patent number: 7033566Abstract: A photocatalyst including a metal oxide semiconductor represented by the formula: In1?xMxAO4 wherein M represents a transition metal element, A represents an element belonging to the Group 5a of the Periodic Table and x is a number greater than 0 but smaller than 1.Type: GrantFiled: July 9, 2002Date of Patent: April 25, 2006Assignee: National Institute of Advanced Industrial Science and TechnologyInventors: Hironori Arakawa, Zhigang Zou, Kazuhiro Sayama
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Patent number: 7030052Abstract: The invention relates to a process for hydrogenating an aromatic amine that has at least one amino group bound to an aromatic nucleus with hydrogen in the presence of a supported catalyst that contains at least ruthenium as active metal. The catalyst support has a BET surface area in the range from greater than 30 m2/g to less than 70 m2/g and more than 50% of the pore volume of the catalyst support is formed by macropores having a pore diameter of greater than 50 nm and less than 50% are mesopores having a pore diameter of 2 to 50 nm.Type: GrantFiled: June 2, 2003Date of Patent: April 18, 2006Assignee: Degussa AGInventors: Guido Stochniol, Bernd Jaeger, Thomas Haas, Norbert Finke, Werner Burkhardt, Juergen Grunert
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Patent number: 7026269Abstract: The catalyst can be prepared by reduction of a precursor of a hydrogenation-active metal, which may be present on an oxidic support, by reaction with at least one compound of the formula (I) HnM(OR)3?n??(I) where M is Ga or Al, R is CR?3 or SiR?3 where R? is C1-20-alkyl, and n is 1 or 2, or dimers or oligomers thereof, wherein the crystallite size of the hydrogenation-active metal in the finished catalyst is from 5 to 30, preferably 5 to 15 nm.Type: GrantFiled: July 4, 2001Date of Patent: April 11, 2006Assignee: BASF AktiengesellschaftInventors: Dominic Vanoppen, Michael Veith, Kroum Valtchev
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Patent number: 7005059Abstract: The invention relates to a catalyst for the transformation of hydrocarbon-containing feedstocks, in particular hydrotreatment, comprising at least one metal of group VIIB and at least one hydro-dehydrogenating metal (of the non-noble metals of group VIII and/or the metals of group VIB, preferably molybdenum or tungsten) and at least one porous matrix, generally of the amorphous oxide or poorly crystallized type. The catalyst also contains silicon, boron, or phosphorus. It can also optionally contain at least one halogen.Type: GrantFiled: November 7, 1997Date of Patent: February 28, 2006Assignee: Institut Francais du PetroleInventors: Juliette Quartararo, Samuel Mignard, Slavie Kasztelan
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Patent number: 7005404Abstract: A substrate having a catalytic surface thereon characterized as a coating of metal oxide and noble metal particles in the nominal diameter size distribution range of <3 microns, and more particularly <1 micron, is produced by thermal spraying a mixture of large size particles (e.g., in a nominal size distribution range of >10 micrometers) of hydroxides, carbonates or nitrates of the metals: cerium, aluminum, tin, manganese, copper, cobalt, nickel, praseodymium or terbium particles; and hydroxides, carbonates or nitrates of the noble metals: ruthenium, rhodium, palladium, silver, iridium, platinum and gold onto the substrate. The coating adheres to the surface and provides desirable catalyst properties.Type: GrantFiled: July 24, 2001Date of Patent: February 28, 2006Assignee: Honda Motor Co., Ltd.Inventor: Ting He
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Patent number: 6998366Abstract: Raney alloy catalysts applied to a support are described, said catalysts having an extremely thin layer of Raney alloy with a thickness of 0.01 to 100 ?m. These catalysts are prepared by vapor deposition of the appropriate metals under reduced pressure. They are generally suitable for all known hydrogenation and dehydrogenation reactions and are extremely abrasion-resistant.Type: GrantFiled: December 21, 2000Date of Patent: February 14, 2006Assignee: BASF AktiengesellschaftInventors: Mathias Haake, Gerhard Dörsam, Helmut Boos
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Patent number: 6992041Abstract: A catalyst for deep desulfurization of a mineral oil corresponding to kerosene, having a nickel component of nickel and nickel oxide, zinc oxide, and aluminum oxide The contents of the nickel component, and the aluminum oxide and the zinc oxide are defined. The nitrogen monoxide adsorption of the catalyst and the specific surface area are defined. The catalyst is obtained by carrying out an activation treatment. A process for producing the catalyst is given and, method of deep desulfurization is given.Type: GrantFiled: August 24, 2000Date of Patent: January 31, 2006Assignee: Cosmo Oil Co. Ltd.Inventors: Tomoyuki Yogo, Takashi Suzuki, Tomohiro Yoshinari
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Patent number: 6992039Abstract: A method for uniformly dispersing noble metal particles on a porous carrier by first mixing an alkoxide product of aluminum or silicon and a noble metal precursor together; then mixing a surfactant into the mixture; then mixing ammonia solution into the mixture to form a hydroxide of aluminum or silicon; then mixing a reducing agent into the mixture to convert the noble metal precursor into noble metal nanoparticles dispersed on the hydroxide; then separating the noble metal nanoparticles and the hydroxide from the mixture before calcining the hydroxide into an oxide of aluminum or silicon.Type: GrantFiled: March 13, 2003Date of Patent: January 31, 2006Assignees: General Motors Corporation, Chinese Academy of SciencesInventors: Long Jiang, Jinru Li, Mei Cai, Jerry Dale Rogers
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Patent number: 6984310Abstract: Alumina having a pore structure characterized by the absence of macropores, no more than 5% of the total pore volume in pores greater than 350 ?, a high pore volume (greater than 0.8 cc/g measured by mercury intrusion) and a bi-modal pore volume distribution character, where the two modes are separated by 10 to 200 ?, and the primary pore mode is larger than the median pore diameter (MPD), calculated either by volume or by surface area, the MPD by volume being itself larger than the MPD by surface area. Also provided are catalysts made from and processes using such alumina.Type: GrantFiled: December 17, 2002Date of Patent: January 10, 2006Assignee: Shell Oil CompanyInventors: Josiane M. Ginestra, Russell C. Ackerman, Christian G. Michel
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Patent number: 6964826Abstract: An industrial catalyst having: a support; a plurality of metallic particulates distributed throughout the support; and a metal at least partially covering the surface of the support. A method for making a catalyst including the steps of: forming a support with non-noble metal particulates distributed throughout the support; and at least partially covering the surface of the support with a metal.Type: GrantFiled: July 22, 2002Date of Patent: November 15, 2005Assignee: Ovonic Battery Company, Inc.Inventors: Stanford R. Ovshinsky, Benjamin Reichman, Michael A. Fetcenko, Kwo Young, William Mays, James Strebe
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Patent number: 6958309Abstract: A pretreatment method for increasing the average pore size of a catalyst support is disclosed which increases the diffusivity and effectiveness factor ?. The pretreatment method includes calcining the support in moisturized air at an elevated temperature sufficient to increase the average pore size. In some embodiments, the support may be treated with an acidic/basic solution prior to the calcination step. Alternatively, the calcination step may occur in a gas mixture including water/air/acidic (or basic) gases.Type: GrantFiled: August 1, 2002Date of Patent: October 25, 2005Assignee: ConocoPhillips CompanyInventors: Daxiang Wang, Tianyan Niu, Gloria I. Straguzzi, Harold A. Wright, Robin G. Cnossen
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Patent number: 6958310Abstract: A method of steam reforming a hydrocarbon over a spinel-containing catalyst at short residence times or short contact times. The present invention also provides spinel-containing catalysts. Surprisingly superior results and properties obtained in methods and catalysts of the present invention are also described.Type: GrantFiled: March 24, 2003Date of Patent: October 25, 2005Assignee: Battelle Memorial InstituteInventors: Yong Wang, Anna Lee Y. Tonkovich, David P. Vanderwiel
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Patent number: 6930073Abstract: In one embodiment, a catalyst configuration, comprises: a substrate, a NiO layer disposed on the substrate, wherein the NiO layer comprises greater than or equal to about 75 wt % of the NiO in the catalyst configuration; and a catalyst layer comprising a NOx adsorbing catalyst. In another embodiment, a catalyst configuration, comprises: a substrate, a catalyst layer disposed on the substrate, wherein the catalyst layer comprises a NOx adsorbing catalyst and thermally treated NiO. In one embodiment, the method for making a NOx adsorber comprises: thermally treating NiO to a temperature of about a maximum catalyst application temperature minus 100° C. and the maximum catalyst application temperature, disposing a catalyst configuration on the substrate, wherein the catalyst configuration comprises the thermally treated NiO and a NOx adsorption catalyst, and disposing the substrate in a housing.Type: GrantFiled: July 1, 2002Date of Patent: August 16, 2005Assignee: Delphi Technologies, Inc.Inventor: Danan Dou
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Patent number: 6924249Abstract: Disclosed is a method for direct application of a catalyst to a substrate for treatment of atmospheric pollution including ozone. The method includes applying a catalytic metal to a substrate utilizing a thermal spray process. The process can be utilized to apply a base metal such as copper to a substrate and the base metal becomes the catalytically active oxide during and following application to the substrate. This system replaces a multi-step process within a single step process to provide a catalytically active surface that can be utilized to reduce ground level ozone and other atmospheric pollutants.Type: GrantFiled: October 2, 2002Date of Patent: August 2, 2005Assignee: Delphi Technologies, Inc.Inventors: John R. Smith, Michel Farid Sultan, Ming-Cheng Wu, Zhibo Zhao, Bryan A. Gillispie
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Patent number: 6919294Abstract: A method for producing a hydrorefining catalyst is used to produce the hydrorefining catalyst which contains an inorganic oxide carrier and a hydrogenation-active metal and which has such a bimodal pore characteristic that pores having pore diameters of not more than 50 nm have a pore volume of not less than 0.4 cm3/g, pores having pore diameters of not less than 50 nm have a pore volume of not less than 0.2 cm3/g, and pores having pore diameters of not less than 1000 nm have a pore volume of not more than 0.1 cm3/g. The method comprises the steps of mixing and forming a pseudo-boehmite powder having a dispersibility index of 0.13 to 0.28, and calcinating the formed pseudo-boehmite under a condition in which the pseudo-boehmite is converted into ?-alumina. The hydrorefining catalyst, which has the bimodal pore characteristic, can be produced easily at low cost.Type: GrantFiled: February 5, 2003Date of Patent: July 19, 2005Assignee: Japan Energy CorporationInventors: Toru Saito, Chikanori Nakaoka
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Patent number: 6903046Abstract: This invention relates to improved catalytic compositions suited for use in hydrogenation processes and to an improved process for hydrogenating organic compounds as in amination of alcohols or hydrogenation of nitro groups to the amine using the catalyst. The catalytic composition is more particularly an improvement in nickel catalysts promoted with palladium carried on a support. The improvement resides in including a promoting effect of a metal M and/or its oxide, selected from Zn, Cd, Cu, and Ag, typically from about 0.01 to 10% by weight of the support.Type: GrantFiled: April 15, 2004Date of Patent: June 7, 2005Assignee: Air Products and Chemicals, Inc.Inventor: Hao Ding
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Patent number: 6858132Abstract: A heavy oil hydrorefining catalyst of the present invention is such that the total volume of pores with a diameter of 60 nm or less is at least 0.5 mL/g, and the pore diameter distribution has a broad band over a pore diameter range of 8 to 30 nm. The hydrorefining catalyst has excellent desulfurization characteristics and excellent demetalization characteristics, and its performance can be maintained over an extended period. When this catalyst is used in a hydrorefining apparatus equipped with a plurality of catalyst layers, the apparatus can be operated stably at a higher temperature than in the past without decreasing the desulfurization performance, and this also enhances the demetalization characteristics.Type: GrantFiled: June 7, 2001Date of Patent: February 22, 2005Assignee: Japan Energy CorporationInventors: Hideaki Kumagai, Hiroki Koyama, Kenji Nakamura, Naoharu Igarashi, Masayuki Mori, Takayuki Tsukada
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Patent number: 6852668Abstract: A Nickel (Ni) catalyst for facilitating a hydrocarbon reforming process, and an improved process based on the catalyst. The catalyst comprising discrete Ni crystallites having a size in the range of between 150 and 250 ? and a distribution on said support element of no more than 0.14 square meters of exposed nickel/square meter of support.Type: GrantFiled: December 3, 2001Date of Patent: February 8, 2005Assignee: University of Western OntInventors: Hugo Ignacio de Lasa, Tarek Ei Solh, Kai Jarosch
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Patent number: 6846471Abstract: The invention relates to a catalyst for decomposing nitrous oxide, which is [1] a catalyst comprising a support having supported thereon aluminum, magnesium and rhodium, [2] a catalyst comprising an alumina support having supported thereon magnesium and rhodium, [3] a catalyst comprising a support having supported thereon rhodium, the support comprising a spinel crystalline composite oxide formed by magnesium and at least a part of aluminum, [4] a catalyst comprising a support having supported thereon aluminum, rhodium and at least one metal selected from zinc, iron, manganese and nickel, [5] a catalyst comprising an alumina support having supported thereon rhodium and at least one metal selected from zinc, iron, manganese and nickel, or [6] a catalyst comprising a support having supported thereon rhodium, the support comprising a spinel crystalline composite oxide formed by at least a part of aluminum and the at least one metal selected from zinc, iron, manganese and nickel.Type: GrantFiled: September 7, 2001Date of Patent: January 25, 2005Assignee: Showa Denko K.K.Inventors: Masatoshi Hotta, Masakazu Oka, Yoshio Furuse, Hitoshi Atobe, Shigehiro Chaen
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Patent number: 6841512Abstract: An inexpensive, highly catalytic material preferably formed by a leaching process. The catalyst comprises a finely divided metal particulate and a support. The active material may be a nickel and/or nickel nickel alloy particulate having a particle size less than about 100 Angstroms. The support may be one or more metal oxides.Type: GrantFiled: March 13, 2000Date of Patent: January 11, 2005Assignee: Ovonic Battery Company, Inc.Inventors: Michael A. Fetcenko, Stanford R. Ovshinsky, Kwo Young
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Patent number: 6821925Abstract: Catalysts made from a newly discovered phase of aluminum trihydroxide and processes for making such catalysts. This invention also relates to a method for improving the activity of and for regenerating catalysts having a silica-alumina support.Type: GrantFiled: October 25, 2002Date of Patent: November 23, 2004Assignee: Shell Oil CompanyInventors: James Donald Carruthers, Eduardo A. Kamenetzky, Peter J. Achorn
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Patent number: 6818589Abstract: A catalyst and process is disclosed to selectively upgrade a paraffinic feedstock to obtain an isoparaffin-rich product for blending into gasoline. The catalyst comprises a support of a tungstated oxide or hydroxide of a Group IVB (IUPAC 4) metal, a first component of at least one lanthanide element, yttrium or mixtures thereof, which is preferably ytterbium or holmium, and at least one platinum-group metal component which is preferably platinum.Type: GrantFiled: June 18, 2002Date of Patent: November 16, 2004Assignee: UOP LLCInventor: Ralph D. Gillespie
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Patent number: 6802958Abstract: The invention pertains to a process for preparing spherical oxide particles comprising the steps of shaping a starting material comprising an oxide hydrate into particles of substantially constant length by leading the material to a set of two rolls rotating towards each other followed by leading the material to a roll equipped with grooves to form rod-type shapes, cutting the rod-type shapes into particles of substantially constant length, converting the thus formed particles into spheres, and heating the particles to convert the oxide hydrate into an oxide. The process results in particles in which there is substantially no difference in density between the core portion and the shell portion of the particles, which results in a high abrasion resistance. The particles prepared by the claimed process are particularly suitable for the preparation of hydroprocessing catalysts, more in particular for the preparation of hydroprocessing catalysts suitable for the hydroprocessing of heavy hydrocarbon feeds.Type: GrantFiled: November 13, 2000Date of Patent: October 12, 2004Assignees: Nippon Ketjen Co., Ltd., Akzo Nobel NVInventors: Nobuhito Matsumoto, Eiichi Yano, Masafumi Shimowake, Tetsuro Kamo
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Patent number: 6797839Abstract: Multimetal oxide materials containing molybdenum, vanadium, antimony, one or more of the elements W, Nb, Ta, Cr and Ce and nickel and, if required, one or more of the elements Cu, Zn, Co, Fe, Cd, Mn, Mg, Ca, Sr and Ba and having a 2-component structure are used for the gas-phase catalytic oxidative preparation of acrylic acid.Type: GrantFiled: October 5, 2000Date of Patent: September 28, 2004Assignee: BASF AktiengesellschaftInventors: Hartmut Hibst, Signe Unverricht
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Patent number: 6784135Abstract: A composition is provided that can be used, for example, in a fuel processor for a fuel cell system. The composition includes a first material such as a catalyst, and a second material such as a desiccant. The second material is capable of sorbing and desorbing a heat transfer material such as water, and is present in an amount sufficient to sorb an amount of the heat transfer material sufficient to remove a portion of the heat generated when the first material undergoes an exothermic reaction.Type: GrantFiled: January 21, 2003Date of Patent: August 31, 2004Assignee: Power Plug, Inc.Inventors: Anton Scholten, Peter F. M. T. Van Nisselrooy, Walter R. De Jongh, Jan Stokman
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Patent number: 6780817Abstract: A hydrorefining catalyst of a hydrogenation active metal component supported on a refractory porous carrier has a median pore diameter determined by the nitrogen adsorption method of 8 to 20 nm, a pore volume determined by the nitrogen adsorption method of 0.56 cm3/g or greater, and a pore volume of pores with a pore diameter of 50 nm or larger determined by the mercury intrusion porosimetry method of 0.32 cm3/g or greater. Both the demetallizing activity and metal deposition capacity of the catalyst in hydrogenation and demetallizing of heavy oil are high. The hydrorefining catalyst is obtained by kneading a porous starting powder principally composed of &ggr;-alumina and having a pore capacity of 0.75 m3/g or larger and a mean pore diameter of 10 to 200 &mgr;m, molding and calcining, and supporting an active metal component on the product.Type: GrantFiled: August 8, 2000Date of Patent: August 24, 2004Assignee: Japan Energy CorporationInventors: Hiroki Koyama, Toru Saito, Hideaki Kumagai
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Patent number: 6777371Abstract: Catalysts and methods for alkane oxydehydrogenation are disclosed. The catalysts of the invention generally comprise (i) nickel or a nickel-containing compound and (ii) at least one or more of titanium (Ti), tantalum (Ta), niobium (Nb), hafnium (Hf), tungsten (W), yttrium (Y), zinc (Zn), zirconium (Zr), or aluminum (Al), or a compound containing one or more of such element(s). In preferred embodiments, the catalyst is a supported catalyst, the alkane is selected from the group consisting of ethane, propane, isobutane, n-butane and ethyl chloride, molecular oxygen is co-fed with the alkane to a reaction zone maintained at a temperature ranging from about 250° C. to about 350° C., and the ethane is oxidatively dehydrogenated to form the corresponding alkene with an alkane conversion of at least about 10% and an alkene selectivity of at least about 70%.Type: GrantFiled: May 4, 2001Date of Patent: August 17, 2004Inventor: Yumin Liu
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Publication number: 20040142817Abstract: The present invention relates to a modified &thgr;-Al2O3-supported nickel reforming catalyst and its use for producing synthesis gas from natural gas, more specifically to a nickel reforming catalyst expressed by the following formula 1, having improved coke resistance, high-temperature catalysis stability and catalytic activity, which is prepared by coating nickel or mixture of nickel and cocatalyst (M1-M2-Ni) on a &thgr;-Al2O3 support modified with metal (M3-M4-ZrO2/&thgr;-Al2O3), and its use for producing synthesis gas from natural gas through steam reforming, oxygen reforming, or steam-oxygen reforming,Type: ApplicationFiled: January 5, 2004Publication date: July 22, 2004Applicants: KOREA RESEARCH INSTITUTE OF CHEMICAL TECHNOLOGY, KOREA GAS CORPORATION, KYUNGDONG CITYGAS CO., LTD.Inventors: Sang-Eon Park, Ki-Won Jun, Hyun-Seog Roh, Seung-Chan Baek, Young-Sam Oh, Young-Soon Baek, Ri-Sang Choi, Taek-Yong Song
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Publication number: 20040127587Abstract: A method is provided for forming a highly active Fischer-Tropsch catalyst using boehmite having a particular crystallite size. In this method, a support material comprising boehmite is contacted with a catalytic metal-containing compound to form a catalyst precursor. The boehmite is selected to have an average crystallite size in the range of from about 6 nanometers (nm) to about 30 nm. An alternate embodiment uses a mixture of boehmites with various average crystallite sizes in the range of from about 4 nm to about 30 nm, differing by at least by 1 nm. Subsequently, the catalyst precursor is calcined to convert the boehmite to a stabilized aluminum oxide structure, thereby forming a catalyst support having a good attrition resistance and a relatively high hydrothermal stability.Type: ApplicationFiled: October 16, 2003Publication date: July 1, 2004Applicant: ConocoPhillips CompanyInventors: Rafael L. Espinoza, Kandaswamy Jothimurugesan, Yaming Jin
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Supported noble metal nanometer catalyst particles containing controlled (111) crystal face exposure
Patent number: 6746597Abstract: A noble metal nanometer-sized catalyst composition is described along with the method for preparation of the composition. The crystal face of the catalyst contains a preponderance of (111) type crystal phase exposure. The crystal phase exposure is controlled by sequestering the noble metal cation before deposition on a catalyst support. Controlled catalyst face exposition combined with the nanometer scale of the catalyst increases the catalyst selectivity and activity, particularly for hydrogenation and dehydrogenation reactions.Type: GrantFiled: January 31, 2002Date of Patent: June 8, 2004Assignee: Hydrocarbon Technologies, Inc.Inventors: Bing Zhou, Michael Rueter -
Patent number: 6706660Abstract: A lean NOx catalyst and method of preparing the same is disclosed. The lean NOx catalyst includes a ceramic substrate, an oxide support material, preferably &ggr;-alumina, deposited on the substrate and a metal promoter or dopant introduced into the oxide support material. The metal promoters or dopants are selected from the group consisting of indium, gallium, tin, silver, germanium, gold, nickel, cobalt, copper, iron, manganese, molybdenum, chromium, cerium, vanadium, oxides thereof, and combinations thereof. The &ggr;-alumina preferably has a pore volume of from about 0.5 to about 2.0 cc/g; a surface area of between about 80 to 350 m2/g; an average pore size diameter of between about 3 to 30 nm; and an impurity level of less than or equal to 0.2 weight percent. In a preferred embodiment the &ggr;-alumina is prepared by a sol-gel method, with the metal doping of the &ggr;-alumina preferably accomplished using an incipient wetness impregnation technique.Type: GrantFiled: December 18, 2001Date of Patent: March 16, 2004Assignee: Caterpillar IncInventor: Paul W. Park
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Patent number: 6703343Abstract: The lean NOx catalyst includes a substrate, an oxide support material, preferably &ggr;-alumina deposited on the substrate and a metal or metal oxide promoter or dopant introduced into the oxide support material. The metal promoters or dopants are selected from the group consisting of indium, gallium, tin, silver, germanium, gold, nickel, cobalt, copper, iron, manganese, molybdenum, chromium cerium, and vanadium, and oxides thereof, and any combinations thereof. The &ggr;-alumina preferably has a pore volume of from about 0.5 to about 2.0 cc/g; a surface area of between 80 and 350 m2/g; an average pore size diameter of between about 3 to 30 nm; and an impurity level of less than or equal to about 0.2 weight percent. In a preferred embodiment the &ggr;-alumina is prepared by a sol-gel method, with the metal doping of the &ggr;-alumina preferably accomplished using an incipient wetness impregnation technique.Type: GrantFiled: December 18, 2001Date of Patent: March 9, 2004Assignee: Caterpillar IncInventor: Paul W. Park
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Publication number: 20040038093Abstract: A carbon monoxide removing catalyst such as a ruthenium supporting catalyst is provided for removing, through oxidation thereof, carbon monoxide from an alcohol reformed gas containing hydrogen and carbon monoxide to be supplied to a fuel cell. For its activation, the catalyst is caused to contact an inactive gas or a hydrogen-containing inactive gas consisting of less than 50 volume % of hydrogen gas and the remaining volume of inactive gas, thereby to avoid poisoning of the electrode of the fuel cell with carbon monoxide.Type: ApplicationFiled: March 18, 2003Publication date: February 26, 2004Inventors: Mitsuaki Echigo, Takeshi Tabata, Hirokazu Sasaki, Osamu Yamazaki
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Publication number: 20040034252Abstract: The invention relates to a process for hydrogenating an aromatic amine that has at least one amino group bound to an aromatic nucleus with hydrogen in the presence of a supported catalyst that contains at least ruthenium as active metal. The catalyst support has a BET surface area in the range from greater than 30 m2/g to less than 70 m2/g and more than 50% of the pore volume of the catalyst support is formed by macropores having a pore diameter of greater than 50 nm and less than 50% are mesopores having a pore diameter of 2 to 50 nm.Type: ApplicationFiled: June 2, 2003Publication date: February 19, 2004Applicant: Degussa AGInventors: Guido Stochniol, Bernd Jaeger, Thomas Haas, Norbert Finke, Werner Burkhardt, Juergen Grunert
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Publication number: 20040033894Abstract: A process for the production of a supported catalyst. The process comprises heating a slurry that comprises a catalyst support and at least one active catalytic ingredient precursor. Gas is introduced to the slurry at a sufficient pressure to reduce the at least one active catalytic ingredient precursor and deposit at least one active catalytic ingredient onto a surface of the catalyst support to form the supported catalyst. The supported catalyst has a large active catalytic surface area.Type: ApplicationFiled: June 10, 2003Publication date: February 19, 2004Applicant: The Westaim CorporationInventors: Karel Hajmrle, Syed Hussain, Paul Albert Laplante
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Patent number: 6693060Abstract: A modified &thgr;-Al2O3-supported nickel reforming catalyst and its use for producing synthesis gas from natural gas, more specifically to a nickel reforming catalyst expressed by the following formula 1, having improved coke resistance, high-temperature catalysis stability and catalytic activity, which is prepared by coating nickel or mixture of nickel and cocatalyst (M1—M2—Ni) on a &thgr;-Al2O3 support modified with metal (M3—M4—ZrO2/&thgr;-Al2O3), and its use for producing synthesis gas from natural gas through steam reforming, oxygen reforming or steam-oxygen reforming, M1—M2—Ni/M3—M4—ZrO2/&thgr;-Al2O3 (1) wherein M1 is an alkali metal, each of M2 and M3 is an alkaline earth metal; and M4 is a IIIB element or a lanthanide.Type: GrantFiled: May 13, 2002Date of Patent: February 17, 2004Assignees: Korea Research Institute of Chemical Technology, Korea Gas Corporation, Kyungdong City Gas Co., Ltd.Inventors: Sang-Eon Park, Ki-Won Jun, Hyun-Seog Roh, Seung-Chan Baek, Young-Sam Oh, Young-Soon Baek, Ri-Sang Choi, Taek-Yong Song
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Patent number: 6686311Abstract: A catalyst system and method for making carbon fibrils is provided which comprises a catalytic amount of an inorganic catalyst comprising nickel and one of the following substances selected from the group consisting of chromium; chromium and iron; chromium and molybdenum; chromium, molybdenum, and iron; aluminum; yttrium and iron; yttrium, iron and aluminum; zinc; copper; yttrium; yttrium and chromium; and yttrium, chromium and zinc. In a further aspect of the invention, a catalyst system and method is provided for making carbon fibrils which comprises a catalytic amount of an inorganic catalyst comprising cobalt and one of the following substances selected from the group consisting of chromium; aluminum; zinc; copper; copper and zinc; copper, zinc, and chromium; copper and iron; copper, iron, and aluminum; copper and nickel; and yttrium, nickel and copper.Type: GrantFiled: December 11, 2002Date of Patent: February 3, 2004Assignee: General Electric CompanyInventors: Xiao-Dong Sun, Navjot Singh, Lionel Monty Levinson
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Patent number: 6683024Abstract: A sorbent composition is provided which can be used in the desulfurization of a hydrocarbon-containing fluid such as cracked gasoline or diesel fuel. The sorbent composition contains a support component and a promoter component with the promoter component being present as a skin on the support component. Such sorbent composition is prepared by a process of impregnating a support component with a promoter component, wherein the promoter component has been melted under a melting condition, followed by drying, calcining, and reducing to thereby provide the sorbent composition.Type: GrantFiled: March 15, 2000Date of Patent: January 27, 2004Assignee: ConocoPhillips CompanyInventors: Gyanesh P. Khare, Donald R. Engelbert
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Publication number: 20040009106Abstract: Electric arc spraying a metal onto a substrate produces an anchor layer on the substrate that serves as a surprisingly superior intermediate layer for a catalytic material deposited thereon. Spalling of catalytic material is resisted even when subjected to the harsh conditions imposed by small engines or in a close-coupled position for a larger engine.Type: ApplicationFiled: February 28, 2003Publication date: January 15, 2004Inventors: Michael P. Galligan, Albert K. Bond, Joseph C. Dettling