Of Nickel Patents (Class 502/337)
  • Publication number: 20030050188
    Abstract: An industrial catalyst having: a support; a plurality of metallic particulates distributed throughout the support; and a metal at least partially covering the surface of the support.
    Type: Application
    Filed: July 22, 2002
    Publication date: March 13, 2003
    Inventors: Stanford R. Ovshinsky, Benjamin Reichman, Michael A. Fetcenko, Kwo Young, William Mays, James Strebe
  • Patent number: 6528450
    Abstract: A catalyst composition and a process for hydrodealkylating a C9+ aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C6 to C8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an alumina, a metal oxide, and a coke suppressor selected from the group consisting of silicon oxides, phosphorus oxides, boron oxides, magnesium oxides, tin oxides, titanium oxides, zirconium oxides, molybdenum oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C9+ aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C9+ aromatic compound to a C6 to C8 aromatic hydrocarbon.
    Type: Grant
    Filed: February 23, 1999
    Date of Patent: March 4, 2003
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 6528029
    Abstract: Composite of at least two metal oxides in the form of Primary Particles and a support having a particle size greater than the Primary Particles used in the formation of a catalyst composition for the treatment of a pollutant containing gas.
    Type: Grant
    Filed: October 13, 1999
    Date of Patent: March 4, 2003
    Assignee: Engelhard Corporation
    Inventors: Joseph C. Dettling, Joseph H-Z. Wu
  • Patent number: 6524994
    Abstract: A nickel catalyst comprising 0.1 to 12.5 wt. % of at least one structural promoter, selected from the group of oxides of metals and metalloids and combinations thereof, and 87.5 to 99.9 wt. % nickel, calculated on the weight of nickel and the structural promoter together, the catalyst having an nickel surface area, as defined herein, of at least 10 m2/g catalyst and an average pore diameter, as defined herein, of 10 to 60 nm. It has been found that already very small amounts of promoter improves the structure of the catalyst. High amounts still provide a stable, sinter resistant material, but result in a decrease in the pore size to lower levels. Furthermore, properties and sulfur uptake capacity.
    Type: Grant
    Filed: May 1, 2001
    Date of Patent: February 25, 2003
    Assignee: Engelhard Corporation
    Inventors: Bernard Hendrik Reesink, Nico van Gasteren
  • Patent number: 6518216
    Abstract: A catalyst useful for the gas phase oxidation of alkanes to unsaturated aldehydes or carboxylic acids is disclosed. Processes for preparing the catalyst and using the catalyst to convert alkanes to unsaturated aldehydes or carboxylic acids are also disclosed.
    Type: Grant
    Filed: September 12, 2000
    Date of Patent: February 11, 2003
    Assignee: Rohm and Haas Company
    Inventors: Scott Han, Dominique Hung Nhu Le, Nneka Namono McNeal
  • Patent number: 6518218
    Abstract: A catalyst system and method for making carbon fibrils is provided which comprises a catalytic amount of an inorganic catalyst comprising nickel and one of the following substances selected from the group consisting of chromium; chromium and iron; chromium and molybdenum; chromium, molybdenum, and iron; aluminum; yttrium and iron; yttrium, iron and aluminum; zinc; copper; yttrium; yttrium and chromium; and yttrium, chromium and zinc. In a further aspect of the invention, a catalyst system and method is provided for making carbon fibrils which comprises a catalytic amount of an inorganic catalyst comprising cobalt and one of the following substances selected from the group consisting of chromium; aluminum; zinc; copper; copper and zinc; copper, zinc, and chromium; copper and iron; copper, iron, and aluminum; copper and nickel; and yttrium, nickel and copper.
    Type: Grant
    Filed: March 28, 2000
    Date of Patent: February 11, 2003
    Assignee: General Electric Company
    Inventors: Xiao-Dong Sun, Navjot Singh, Lionel Monty Levinson
  • Patent number: 6514904
    Abstract: A catalyst and a process for using the catalyst are disclosed generally for the conversion of hydrocarbons. By the use of at least one high temperature calcination under dry conditions, a catalyst with a beneficial combination of lowered surface area and excellent piece crush is created. X-ray diffraction pattern information is used to distinguish the resulting product.
    Type: Grant
    Filed: May 22, 2002
    Date of Patent: February 4, 2003
    Assignee: UOP LLC
    Inventors: Mark D. Moser, Robin E. Shepherd, Andrzej Z. Ringwelski, John Y. G. Park
  • Patent number: 6514903
    Abstract: An improved catalyst including a compound of the formula (I) AaMmNnXxOo  (I) wherein 0.25<a<0.98, 0.003<m<0.5, 0.003<n<0.5, 0.003<x<0.
    Type: Grant
    Filed: October 22, 1999
    Date of Patent: February 4, 2003
    Assignee: Rohm and Haas Company
    Inventors: Manhua Lin, Michael William Linsen
  • Patent number: 6498280
    Abstract: A catalyst comprising at least one support, at least one element from groups 8, 9 or 10 of the periodic table, at least one element from group 14 of the periodic table, at least one element from group 13 of the periodic table, at least one alkali or alkaline-earth metal, and, optionally, at least one halogen in an amount in the range from 0 to 0.2% by weight with respect to the total catalyst weight, the catalyst being characterized in that the accessibility of the element from groups 8, 9 or 10 is more than 50%. The invention also concerns a process for preparing a catalyst and the use of the catalyst in a process for dehydrogenating paraffins containing 3 to 22 carbon atoms per molecule.
    Type: Grant
    Filed: April 25, 2000
    Date of Patent: December 24, 2002
    Assignee: Institut Francais du Petrole
    Inventors: Denis Uzio, Blaise Didillon, Emmanuel Pellier
  • Patent number: 6492298
    Abstract: An ordinary-temperature purifying catalyst includes an oxide having an oxygen defect introduced by a reduction treatment, and a noble metal loaded on the oxide. For example, the oxide can be at least one oxide selected from the group consisting of cerium oxides and zirconium oxides, at least a part of which has an oxygen defect. The catalyst can purify an environmental loading material, such as carbon monoxide, a nitrogen oxide, ethylene, formaldehyde, trimethylamine, methyl mercaptan and acetaldehyde, in air at an ordinary temperature. A method for how to use the catalyst is also disclosed.
    Type: Grant
    Filed: March 29, 2000
    Date of Patent: December 10, 2002
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Hideo Sobukawa, Toshitaka Tanabe, Kenichirou Suzuki, Megumi Sasaki, Hiroaki Hayashi, Akira Morikawa, Masahiro Sugiura
  • Patent number: 6489264
    Abstract: A catalyst for oxidation of ammonia is of the general formula (AxByO3z)k (MEmOn)f, wherein: A is a cation of Ca, Sr, Ba, Mg, Be, La or mixtures thereof, B is cations of Mn, Fe, Ni, Co, Cr, Cu, V or mixtures thereof, x=0-2, y=1-2, z=0.8-1.7; MemOn is an aluminum oxide and/or oxide of silicon zirconium, chromium, aluminosilicates, oxides of rare earth elements (REE) or mixtures thereof, m=1-3, n=1-2, k and f are % by weight, with the ratio f/k=0.01-1. The catalyst may be granules of different configuration, including blocks of honeycomb structure. The catalyst is thermally stable, resistant to thermal shocks. There is no water runoff.
    Type: Grant
    Filed: September 10, 1999
    Date of Patent: December 3, 2002
    Assignee: Institut Kataliza Imeni G.K.
    Inventors: Lubov Alexandrovna Isupova, Vladislav Alexandrovich Sadykov, Olga Ivanovna Snegurenko, Evgeny Abramovich Brushtein, Tatyana Viktorovna Telyatnikova, Valery Vasilievich Lunin
  • Publication number: 20020177628
    Abstract: A process of preparing a product gas mixture comprising CO and H2 from a light hydrocarbon and O2 mixture is disclosed. The process includes contacting a reactant gas mixture comprising a C1-C5 hydrocarbon and a source of molecular oxygen with a catalytically effective amount of a supported catalyst comprising nickel and rhodium. The catalyst and reactant gas mixture is maintained at catalytic partial oxidation promoting conditions of temperature and pressure during the contacting period, which is preferably 10 milliseconds or less. Certain preferred catalysts comprise an alloy of about 1-50 weight percent nickel and about 0.01-10 weight percent rhodium on a porous refractory support structure.
    Type: Application
    Filed: April 18, 2002
    Publication date: November 28, 2002
    Applicant: Conoco Inc.
    Inventors: Anne M. Gaffney, David R. Corbin
  • Patent number: 6436280
    Abstract: The present invention relates to a catalyst comprising an extruded essentially alumina-based support, constituted by a plurality of juxtaposed agglomerates partially in the form of packs of flakes and partially in the form of needles, and comprising at least one catalytic metal or a compound of a catalytic metal from group VIB, and/or optionally at least one catalytic metal or compound of a catalytic metal from group VIII. The catalyst also comprises at least one dopant selected from the group formed by boron, phosphorous, silicon (or a silica different from that subsequently added to the support) and halogens. The invention also relates to its use in a fixed bed reactor, for hydrorefining and hydroconverting hydrocarbon feeds.
    Type: Grant
    Filed: December 9, 1999
    Date of Patent: August 20, 2002
    Assignee: Institut Français du Petrole
    Inventors: Virginie Harle, Slavik Kasztelan, Stéphane Kressmann, Frédéric Morel
  • Patent number: 6436871
    Abstract: Catalysts for oxidative dehydrogenation of alkane to one or more olefins, exemplified by ethane to ethylene, are disclosed. The catalyst comprises a mixture of metal oxides having as an important component nickel oxide (NiO) and gives high conversion and selectivity. For example, the catalyst can be used to make ethylene by contacting it with a gas mixture containing ethane and oxygen. The gas mixture may optionally contain ethylene, an inert diluent such as nitrogen, or both ethylene and an inert diluent.
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: August 20, 2002
    Assignee: Symyx Technologies, Inc.
    Inventor: Yumin Liu
  • Patent number: 6436870
    Abstract: A high-activity hydrotreating catalyst containing a uniformly dispersed active component at a high concentration, and particularly useful for deep desulfurization of a hydrocarbon oil for its high hydrodesulfurization activity. The present invention also provides a hydrotreating process using the same catalyst.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: August 20, 2002
    Assignee: Tonen Corporation
    Inventors: Masahiko Iijima, Takao Hashimoto, Yoshinobu Okayasu, Takeshi Isoda
  • Patent number: 6417135
    Abstract: Provided herein are supported catalysts and processes useful in the dehydrogenation of hydrocarbons. Catalysts made according to the invention possess a unique pore size distribution which provides a favorable balance of selectivity, activity, and thermal stability. In a preferred form of the invention, catalysts made in accordance of the invention are regenerable. Detergent range paraffins may be converted to monoolefins using a catalyst and process provided by the invention.
    Type: Grant
    Filed: March 22, 2000
    Date of Patent: July 9, 2002
    Assignee: Huntsman Petrochemical Corporation
    Inventor: David R. Dyroff
  • Publication number: 20020082163
    Abstract: A reverse-layered, catalyzed adsorber system for treating exhaust gas comprises a catalyst washcoat supported by a catalyst substrate, with an adsorption material disposed over at least a portion of the catalyst washcoat. During the treatment of the hydrocarbons from an internal combustion engine exhaust, the adsorption material layer adsorbs hydrocarbons from the exhaust gas. A built-in catalyst layer later catalyzes the conversion of the hydrocarbons released from the adsorption material when the adsorber system is hot.
    Type: Application
    Filed: December 22, 2000
    Publication date: June 27, 2002
    Inventors: JiYang Yan, W. Burton Williamson
  • Publication number: 20020081253
    Abstract: A reformer disposed in the flow path of a reactant fluid includes: a catalyst unit capable of generating hydrogen from a reactant fluid containing an organic compound or carbon monoxide, by catalysis, and an electrically heatable heater unit. An electrically heatable catalyst unit includes: any of a sintered material, a metallic material, a composite material thereof, at least a portion of each of these materials having an electrically heatable property, and a composite material of (1) a heat-resistant material having no electrically heatable property and (2) the sintered material and/or the metallic material, and a catalyst capable of generating hydrogen from a reactant fluid containing an organic compound or carbon monoxide, by catalysis, which catalyst unit has porosity, thereby enables diffusion of a reactant fluid therethrough, and is electrically heatable. The above reformer can generate high-purity hydrogen for use in fuel cell of industrial or automotive application, in a short time.
    Type: Application
    Filed: October 25, 2001
    Publication date: June 27, 2002
    Applicant: NGK INSULATORS, LTD.
    Inventor: Fumio Abe
  • Publication number: 20020074174
    Abstract: A pollutant treating device especially adapted for motor vehicles in which a housing containing a catalyst composition for treating pollutants is positioned within the normal flow pattern of ambient air within the motor vehicle and is preferably removably placed within a support, such as a bracket assembly where the housing can be readily removed and replaced and/or reused.
    Type: Application
    Filed: October 17, 2001
    Publication date: June 20, 2002
    Applicant: ENGELHARD CORPORATION
    Inventors: Joseph C. Dettling, John J. Steger, Michael Spencer, Robert V. Russo
  • Publication number: 20020077250
    Abstract: The present invention relates to an advantageous preparation of aryl compounds by cross-coupling reaction of a substituted aryl halide compound with a Grignard reagent in the presence of a nickel catalyst wherein the substituted aryl compounds and a novel nickel catalyst are initially placed in a reaction vessel and the Grignard reagent is metered in at the reaction temperature.
    Type: Application
    Filed: September 24, 2001
    Publication date: June 20, 2002
    Inventors: Markus Eckert, Guido Giffels, Hans-Christian Militzer, Thomas Prinz
  • Patent number: 6398950
    Abstract: The present invention relates to a catalyst for hydrogenation treatment in which Mo—Ni, Mo—Co or the like is supported on an alumina-type carrier, and a method for hydrogenation treatment of heavy oil using the same. More specifically, it relates to the catalyst showing a specific X-ray diffraction pattern, and a method for hydrogenation treatment of heavy oil using the same.
    Type: Grant
    Filed: March 1, 2000
    Date of Patent: June 4, 2002
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Ryuichiro Iwamoto, Takao Nozaki, Kei Uchikawa
  • Patent number: 6399530
    Abstract: An acidic amorphous silica-amumina has a large specific surface area and a large pore volume. A carrier complex and a hydrotreating catalyst containing acidic amorphous silica-alumina, in particular a hydrocracking catalyst containing acidic amorphous silica-alumina in combination with a modified zeolite-Y, treats petroleum hydrocarbon materials to produce middle distillates. The amorphous silica-alumina has a SiO2 content of 10-50 wt. %, a specific surface area of 300-600 m2/g, a pore volume of 0.8-1.5 ml/g and an IR acidity of 0.25-0.60 mmol/g. The catalyst shows a relatively high activity and mid-distillate selectivity and can be particularly used in hydrocracking process for producing mid-distillates with a higher yield.
    Type: Grant
    Filed: November 12, 1999
    Date of Patent: June 4, 2002
    Assignees: China Petrochemical Corporation, Fushun Research Institute of Petroleum and Petrochemicals, SINOPEC
    Inventors: Song Chen, Tingyu Li, Guangwei Cao, Minghua Guan
  • Patent number: 6395403
    Abstract: A novel precious metal doped porous metal catalyst is disclosed. The precious metal is present in from 0.01 to 1.5 weight percent and distributed throughout the particles of porous metal to provide a surface to bulk ratio distribution of not greater than 60. The present invention is further directed to a process of forming said doped catalyst and to improved processes of catalytic hydrogenation of organic compounds.
    Type: Grant
    Filed: July 6, 2001
    Date of Patent: May 28, 2002
    Assignee: W. R. Grace & Co.
    Inventor: Stephen Raymond Schmidt
  • Patent number: 6395675
    Abstract: A device (catalytic converter) for purifying an exhaust gas. This device has a first catalyst for purifying a NOx of the exhaust gas. This first catalyst contains first and second powders. The first powder has a porous carrier and at least one noble metal loaded on the porous carrier. The at least one noble metal is selected from platinum, palladium and rhodium. The second powder has a first double oxide represented by the general formula (Ln1-&agr;A&agr;)1-&bgr;BO&dgr; where &agr; is a number that is greater than 0 and less than 1, &bgr; is a number that is greater than 0 and less than 1, &dgr; is a number that is greater than 0, Ln is at least one first element selected from La, Ce, Nd and Sm, A is at least one second element selected from Mg, Ca, Sr, Ba, Na, K and Cs, and B is at least one third element selected from Fe, Co, Ni and Mn. The device is improved in capability of purifying NOx contained in an oxygen rich exhaust gas.
    Type: Grant
    Filed: March 8, 1999
    Date of Patent: May 28, 2002
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Katsuo Suga, Masanori Nakamura
  • Patent number: 6391821
    Abstract: An oxidation catalyst according to the present invention is prepared, for example, by heat processing a gold compound at 150° C. to 80° C., yielding ultrafine gold particles, which are then mixed with a palladium compound and a compound containing at least one element selected from the group consisting of alkaline metals and the elements of Groups IIA, IIIA, VIA, IIB, VB, and VIII of the Periodic Table. By an oxidation reaction between a benzyl compound such as p-xylene and a carboxylic acid such as acetic acid in the presence of oxygen and the oxidation catalyst prepared as above, a benzyl ester such as p-methylbenzyl acetate or p-xylylene diacetate can be produced. Consequently, it is possible to provide an oxidation catalyst suitable for use in industrially producing the foregoing benzyl esters, a method of preparing the foregoing oxidation catalyst, and a method of producing the foregoing benzyl esters efficiently and at low cost.
    Type: Grant
    Filed: June 16, 1999
    Date of Patent: May 21, 2002
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yuuichi Satoh, Jun Tatsumi, Toshiya Iida, Toshio Hayashi
  • Patent number: 6383974
    Abstract: Hydrorefining catalyst contains 0.1 to 25 wt % in total of at least one hydrogenation active metal element selected from elements of Group 6, Group 8, Group 9, and Group 10 of the Periodic Table, and 0.1 to 3 wt % potassium on a carrier formed of porous inorganic oxide. The concentration distribution of the hydrogenation active metal element is higher in the central part than in the peripheral part of the catalyst, and the concentration distribution of potassium is higher in the peripheral part than in the central part of the catalyst. The pores on the outside surface of the catalyst are not plugged by the metal content of hetero compounds and hetero compounds can be efficiently diffused to inside the catalyst. As a result, long-term retention of a state of high activity is possible.
    Type: Grant
    Filed: February 25, 2000
    Date of Patent: May 7, 2002
    Assignee: Japan Energy Corporation
    Inventors: Katsuaki Ishida, Ryutaro Koide, Koichi Matsushita
  • Publication number: 20020052289
    Abstract: This invention provides a process for producing hydrocarbons. The process involves contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons, and uses a catalyst including (a) at least one catalytic metal for Fischer-Tropsch reactions (e.g., iron, cobalt, nickel and/or ruthenium) and (b) a non-layered mesoporous support which exhibits an X-ray diffraction after calcination that has at least one peak at a d-spacing of greater than 18 Ångstrom units.
    Type: Application
    Filed: November 16, 2001
    Publication date: May 2, 2002
    Inventors: Leo E. Manzer, Stephan Schwarz
  • Patent number: 6372119
    Abstract: An inert anode for the electrolytic production of metals such as aluminum is disclosed. The inert anode includes a ceramic oxide material preferably made from NiO, Fe2O3 and CoO. The inert anode composition may comprise the following mole fractions of NiO, Fe2O3 and CoO: 0.15 to 0.99 NiO; 0.0001 to 0.85 Fe2O3; and 0.0001 to 0.45 CoO. The inert anode may optionally include other oxides and/or at least one metal phase, such as Cu, Ag, Pd, Pt, Au, Rh, Ru, Ir and/or Os. The Ni—Fe—Co—O ceramic material exhibits very low solubility in Hall cell baths used to produce aluminum.
    Type: Grant
    Filed: April 4, 2000
    Date of Patent: April 16, 2002
    Assignee: Alcoa Inc.
    Inventors: Siba P. Ray, Xinghua Liu, Douglas A. Weirauch, Jr.
  • Patent number: 6365543
    Abstract: A process and catalyst for the partial oxidation of paraffinic hydrocarbons, such as ethane, propane, naphtha, and natural gas condensates, to olefins, such as ethylene and propylene. The process involves contacting a paraffinic hydrocarbon with oxygen in the presence of a catalyst under autothermal process conditions. The catalyst comprises a Group 8B metal and, optionally, a promoter metal, such as tin or copper, supported on a fiber monolith support, preferably a ceramic fiber mat monolith. In another aspect, the invention is a process of oxidizing a paraffinic hydrocarbon to an olefin under autothermal conditions in the presence of a catalyst comprising a Group 8B metal and, optionally, a promoter metal, the metals being loaded onto the front face of a monolith support. An on-line method of synthesizing and regenerating catalysts for autothermal oxidation processes is also disclosed.
    Type: Grant
    Filed: September 1, 1999
    Date of Patent: April 2, 2002
    Assignee: The Dow Chemical Company
    Inventors: Lanny D. Schmidt, Ashish Bodke
  • Publication number: 20020035035
    Abstract: Thermostable metal oxide catalysts of the general formula ABMO3−&dgr;, having a perovskite crystal structure and the process of making the same. A, B and M are metal cations. M acts as a doping of site B in an amount of about 0.01 to about 0.30. Cations A, B and M are so chosen as to assure a depletion in oxygen represented by &dgr; of at least 0.02. The catalysts according to the present invention show good catalytic properties even at temperatures above 1300 ° C.
    Type: Application
    Filed: June 18, 2001
    Publication date: March 21, 2002
    Inventors: Jitka Kirchnerova, Danilo Klvana
  • Publication number: 20020028744
    Abstract: The present invention relates to a catalyst which can be used in a process involving a conversion reaction for organic compounds, containing at least one support and at least one metal, and characterized in that it has particles of an average size greater than approximately 1 nm, and more than 80% of particles, the size of which is comprised in the range D±(D.0.2) where D represents the average size of the particles. It also relates to the process for preparing this catalyst which consists of preparing a colloidal suspension, in aqueous phase, of the metal oxide or metals to be supported, then depositing this suspension on a support, and optionally reducing the oxide thus supported.
    Type: Application
    Filed: February 12, 2001
    Publication date: March 7, 2002
    Applicant: Institut Francais du Petrole
    Inventors: Carine Petit-Clair, Blaise Didillon, Denis Uzio
  • Patent number: 6350717
    Abstract: A catalyst comprising at least one metal of the 10th group of the Periodic Table of the Elements and at least one metal of the 11th group of the Periodic Table of the Elements on an aluminum oxide support, wherein the metal or metals of the 10th group is or are essentially concentrated in an outer layer close to the surface of the catalyst particle, the metal or metals of the 11th group is or are distributed essentially uniformly over the volume of the catalyst particle and the weight ratio of the metal or metals of the 11th group to the metal or metals of the 10th group is not more than 1.95.
    Type: Grant
    Filed: August 30, 1999
    Date of Patent: February 26, 2002
    Assignee: BASF Aktiengesellschaft
    Inventors: Andrea Frenzel, Cristina Freire Erdbrügger, Ekkehard Schwab, Michael Hesse, Gerd Linden, Herbert Wanjek, Hans-Martin Allmann
  • Patent number: 6350423
    Abstract: The present invention provides a technique of reducing the concentration of carbon monoxide included in a hydrogen rich gas, which is fed as a supply of gaseous fuel to fuel cells. It is required that the activity of a carbon monoxide selective oxidation reaction for reducing the concentration of carbon monoxide is kept at a sufficiently high level in a wider temperature range. A CO selective oxidation unit 34, which reduces the concentration of carbon monoxide included in a hydrogen rich gas fed to fuel cells 20, has a carbon monoxide selective oxidation catalyst that includes a second element, such as lithium, in addition to ruthenium as a primary component. This arrangement enables the activity of the carbon monoxide selective oxidation reaction in the CO selective oxidation unit 34 to be kept at a sufficiently high level in a wider temperature range.
    Type: Grant
    Filed: March 27, 2000
    Date of Patent: February 26, 2002
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Satoshi Aoyama
  • Patent number: 6348431
    Abstract: A method for producing fine, essentially contamination free, noble metal alloys is disclosed. The alloys comprise particles in a size range of 5 to 500 nm. The method comprises 1. A method for preparing a noble metal alloy at low temperature, the method comprising the steps of forming solution of organometallic compounds by dissolving the compounds into a quantity of a compatible solvent medium capable of solvating the organometallic, mixing a portion of each solution to provide a desired molarity ratio of ions in the mixed solution, adding a support material, rapidly quenching droplets of the mixed solution to initiate a solute-solvent phase separation as the solvent freezes, removing said liquid cryogen, collecting and freezing drying the frozen droplets to produce a dry powder, and finally reducing the powder to a metal by flowing dry hydrogen over the powder while warming the powder to a temperature of about 150° C.
    Type: Grant
    Filed: April 19, 1999
    Date of Patent: February 19, 2002
    Assignee: Sandia National Laboratories
    Inventor: William R. Even, Jr.
  • Patent number: 6346228
    Abstract: The present invention relates to a novel hydrophobic multicomponent catalyst useful in the direct oxidation of hydrogen to hydrogen peroxide and to a method for the preparation of such catalyst. More specifically, this invention relates to a novel hydrophobic muticomponent catalyst comprising a hydrophobic polymer membrane deposited on a Pd containing acidic catalyst, useful for the direct oxidation of hydrogen by oxygen to hydrogen peroxide, an a method for preparing the same.
    Type: Grant
    Filed: January 19, 2000
    Date of Patent: February 12, 2002
    Assignee: Council of Scientific and Industrial Research
    Inventors: Vasant Ramchandra Choudhary, Subhash Dwarkanath Sansare, Abaji Govind Gaikwad
  • Publication number: 20020012624
    Abstract: A method is disclosed for converting light hydrocarbons to synthesis gas employing a reduced nickel alloy monolith catalyst which catalyzes a net partial oxidation reaction. Certain preferred catalysts comprise bulk Ni—Cr, Ni—Co—Cr or Ni—Rh alloy materials. A method of making a bulk nickel alloy catalyst includes depositing a combination of chromium and cobalt metals, or rhodium metal, onto a nickel metal substrate and then thermally diffusing the Cr and Co coating, or the Rh coating, into the atomic lattice of the nickel substrate to produce a bulk Ni—Co—Cr or Ni—Rh alloy monolith catalyst. Preferred 3—D catalyst configurations include perforated foil, metal gauze, metal foam and expanded metal. The catalysts are mechanically strong and self-supporting, and retain high activity and selectivity to carbon monoxide and hydrogen products under syngas production conditions of high flow rate, superatmospheric pressure and high temperature.
    Type: Application
    Filed: January 2, 2001
    Publication date: January 31, 2002
    Inventors: Juan C. Figueroa, Anne M. Gaffney, John E. Anderson, Ronald H. Mattson, Donald B. Pierce, Robert A. Oswald, Roger Song
  • Publication number: 20020009407
    Abstract: Reticulated ceramic monolithic catalysts and non-poisoning catalyst supports comprising one or more metal oxides of chromium, cobalt, nickel, an alkaline earth, a rare earth, or another sinterable metal oxide that are active in any of various chemical oxidation reactions are disclosed. Methods of making the new reticulated ceramic structures comprising impregnating an organic foam or other pore-templating material are also disclosed. Processes for the catalytic conversion of light hydrocarbons to products comprising carbon monoxide and hydrogen employing reticulated ceramic catalysts are described.
    Type: Application
    Filed: February 16, 2001
    Publication date: January 24, 2002
    Inventors: Kostantinos Kourtakis, Anne M. Gaffney, Lin Wang
  • Publication number: 20020004450
    Abstract: Syngas catalyst compositions supported on refractory ceramic textiles and fibrous ceramic composite catalysts are disclosed, together with their methods of making and use for catalyzing syngas production from methane by a net partial oxidation reaction. In certain preferred embodiments the active catalyst material is Rh, Ni, Cr, or combinations thereof. The ceramic textiles may be arranged in a variety of 3-D forms, such as Nextel™ or various woven or braided meshes and layers. The ceramic textile is easier to scale up to commercial reactor dimensions than the conventional foams and monoliths comprising ceramics and metals. Tolerance to thermal expansion and thermal heat integration are also improved by the new catalysts. A synthesis gas production process employs a new ceramic composite catalyst in a fixed reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising carbon monoxide and hydrogen in a molar ratio of about 2:1 H2/CO.
    Type: Application
    Filed: January 19, 2001
    Publication date: January 10, 2002
    Inventors: Anne M. Gaffney, Robert A. Oswald, Roger Song
  • Patent number: 6337300
    Abstract: A shaped metal fixed-bed catalyst is disclosed which contains at least one catalyst alloy formed of a catalyst metal and an extractable alloying component. The catalyst is activated in an outer layer with a thickness of 0.1 to 2.0 mm starting from the surface by complete or partial extraction of the extractable alloying component. The catalyst may also contain promoters. The catalyst is distinguished from known catalyst in that it is formed exclusively of the catalyst alloy and has a total pore volume of 0.1 to 0.6 ml/g. The catalyst is used for hydrogenation, dehydrogenation and hydrogenolysis reactions.
    Type: Grant
    Filed: May 19, 1998
    Date of Patent: January 8, 2002
    Assignee: Degussa AG
    Inventors: Jörg Sauer, Thomas Haas, Bruno Keller, Andreas Freund, Werner Burkhardt, Dietrich Michelchen, Monika Berweiler
  • Publication number: 20020000539
    Abstract: A method is disclosed for the catalytic conversion of light hydrocarbons to synthesis gas. The method involves the contacting of a feed stream comprising the hydrocarbon feedstock and an O2-containing gas with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising carbon monoxide and hydrogen. The preferred catalysts of the invention comprise bulk nickel monoliths that have been activated by heating in a reducing environment. The preferred catalysts convert hydrocarbons to syngas primarily by a predominantly partial oxidation reaction and retain a high level of activity and selectivity to carbon monoxide and hydrogen under conditions of elevated pressure, high gas space velocity and high temperature in a short contact time reactor.
    Type: Application
    Filed: January 2, 2001
    Publication date: January 3, 2002
    Inventors: Anne M. Gaffney, Robert A. Oswald, Roger Song, Juan C. Figueroa
  • Patent number: 6331503
    Abstract: The method of the present invention involves the in situ formation of metal-molybdate catalyst particles active for methanol oxidation to formaldehyde, with iron as an example, the catalyst is made by mixing particulate forms of Fe2O3 and MoO3 which form an active Fe2(MoO4)3/MoO3 component inside the reactor during methanol oxidation.
    Type: Grant
    Filed: April 6, 1999
    Date of Patent: December 18, 2001
    Assignee: Lehigh University
    Inventors: Israel E. Wachs, Laura E. Briand
  • Patent number: 6329314
    Abstract: A process for activation of a hydroconversion catalyst, whereby said catalyst contains at least one metal or element of group VIII, at least one acid element and optionally at least one metal or element of group VI according to which a light petroleum fraction, at least one thionic compound and at least one nitrogenous compound are injected in said catalyst. This process is carried out such that the QS sulfur amount that is injected before the temperature of the catalyst reaches 250° C. is at least equal to half the QSO sulfur amount that is necessary for complete sulfurization of the catalyst.
    Type: Grant
    Filed: May 5, 1999
    Date of Patent: December 11, 2001
    Assignee: Institu Francais du Petrole
    Inventors: Samuel Mignard, Virginie Harle, Slavik Kasztelan, Nathalie Marchal-George
  • Publication number: 20010049335
    Abstract: A catalyst for use in the production of vinyl acetate which comprises (1) a catalyst support, (2) palladium, (3) an acid, (4) at least one acetic acid catalyst promoter and (5) at least one vinyl acetate promoter and/or co-promoter. A process for the production of vinyl acetate from ethylene and an oxygen-containing gas using the catalyst.
    Type: Application
    Filed: May 21, 1999
    Publication date: December 6, 2001
    Inventors: SIMON JAMES KITCHEN, DAIYI QIN
  • Patent number: 6313064
    Abstract: A copper alloy comprising 0.1-7.3% of titanium and optionally comprising one or more of zinc, silicon and silver in amounts of 0.001-10%, 0.001-3% and 0.001-1%, respectively, wherein its surface layer contains an oxide containing titanium. This copper alloy exhibits sterilizing effect based on copper and antibacterial effect based on optical catalyst function resulting from the oxide which contains titanium dispersed in the surface layer. The oxide containing titanium can be produced by heating the copper alloy which has the above-mentioned composition and is produced in the usual manner to 200-800° C. to oxidize titanium preferentially. In the case that zinc and silicon are contained, these elements are also preferentially oxidized by the heating, so as to produce oxides. Thus, zinc exhibits antibacterial effect and sterilizing effect. Silicon exhibits hydrophilicity. Silver exhibits sterilizing effect.
    Type: Grant
    Filed: June 25, 1999
    Date of Patent: November 6, 2001
    Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Motohisa Miyafuji, Yoshinobu Tsuzaki, Sadako Yamada, Takenori Nakayama, Wataru Urushihara
  • Publication number: 20010036902
    Abstract: In a catalyst process involving a conversion reaction for organic compounds, e.g. hydrogenations, the catalyst contains at least one support and at least one metal, and is characterized in that it has particles of an average size greater than approximately 1 nm, and more than 80% of particles, the size of which is comprised in the range D±(D.0.2) where D represents the average size of the particles. The catalyst is prepared in a colloidal suspension, in aqueous phase, of the metal oxide or metals to be supported, then depositing this suspension on a support, and optionally reducing the oxide thus supported.
    Type: Application
    Filed: November 30, 2000
    Publication date: November 1, 2001
    Applicant: Institut Francais du petrole.
    Inventors: Carine Petit-Clair, Blaise Didillon, Denis Uzio
  • Patent number: 6309758
    Abstract: A novel precious metal doped porous metal catalyst is disclosed. The precious metal is present in from 0.01 to 1.5 weight percent and distributed throughout the particles of porous metal to provide a surface to bulk ratio distribution of not greater than 60. The present invention is further directed to a process of forming said doped catalyst and to improved processes of catalytic hydrogenation of organic compounds.
    Type: Grant
    Filed: May 6, 1999
    Date of Patent: October 30, 2001
    Assignee: W. R. Grace & Co.-Conn.
    Inventor: Stephen Raymond Schmidt
  • Patent number: 6303535
    Abstract: A nickel-containing hydrogenation catalyst is prepared by reducing nickel-containing catalyst material in the liquid phase in a single-stage process by means of hydrogen.
    Type: Grant
    Filed: July 17, 2000
    Date of Patent: October 16, 2001
    Assignee: Oxeno Olefinchemie GmbH
    Inventors: Bernhard Scholz, Alfred Kaizik, Wilfried Büschken
  • Patent number: 6291394
    Abstract: Provided are high activity catalysts based upon gamma alumina containing substrates impregnated with one or more catalytically active metals which catalysts in addition contain a nanocrystalline phase of alumina of a crystalline size at the surface of less than 25Å. Also provided are processes for preparing such high activity catalysts and various uses thereof.
    Type: Grant
    Filed: May 22, 2000
    Date of Patent: September 18, 2001
    Assignee: Shell Oil Company
    Inventors: Peter Joseph Shukis, James Donald Carruthers, Vincent Joseph Lostaglio
  • Publication number: 20010018400
    Abstract: A completely metallic catalyst for the oxidation of mixtures in the gaseous phase which contain carbon monoxide, hydrocarbons and/or soot, has a surface doped with a metallic element and is subjected to a second thermal treatment in an oxygen-containing atmosphere.
    Type: Application
    Filed: September 30, 1999
    Publication date: August 30, 2001
    Applicant: Wilfred Herda
    Inventors: WILFRIED HERDA, ULRICH HEUBNER, JURGEN KOPPE, HARTMUS LAUSCH
  • Patent number: 6281163
    Abstract: The invention is directed to hydrogenation catalyst particles based on nickel or cobalt and a support, incorporated in a matrix of hardened oil or a derivative thereof, which matrix material is solid at a temperature of 25° C., said particles having an average weight of at least 120 mg and an average height of at least 2.8 mm.
    Type: Grant
    Filed: April 18, 1997
    Date of Patent: August 28, 2001
    Assignee: Engelhard de Meern B.V.
    Inventor: Gustaaf J. M. Van Dijk