Abstract: Provided are certain activated carbonaceous materials which have been treated with dilute mineral acids to modify their surface chemistry and morphology. The modified activated carbonaceous materials of the disclosure are useful in removing certain contaminants from gaseous streams. In one embodiment, the contaminants are compounds containing silicon and oxygen moieties, such as alkyl silanols and alkyl siloxanes. The modified activated carbonaceous materials can be incorporated into filters and filter systems.

Abstract: Disclosed herein are activated carbons having high decolorization performance in liquid phases, especially in liquid phases having relatively high viscosities, such as sugar liquids, and methods for producing the activated carbons. Activated carbons disclosed herein include activated carbons having a pore volume at a pore diameter of 10 to 10000 nm measured by the mercury intrusion method of 0.8 to 1.9 mL/g, and having a pore volume at a pore diameter of 300 to 1000 nm measured by the mercury intrusion method of 0.19 mL/g or more.

Abstract: Disclosed is a process for producing graphene from solid hydrocarbons including biomass and coal. The disclosed method does not require the presence of hydrogen and does not operate under a vacuum. The method begins by converting biomass to a graphene precursor while coal is used as is. Subsequently, the method grinds the graphene precursor to provide a desired particle size. The particles of graphene precursor (biocoal or coal) are converted to graphene by catalytic conversion on metallic foil under atmospheric conditions and in the absence of hydrogen.

Abstract: Herein disclosed are apparatus and associated methods related to producing an enhanced surface area biochar product with a desired activation level based on receiving biochar into a processing vessel configured with multiple independently temperature-controlled chambers and counter-flow steam injection, controlling activation levels of the biochar by moving the biochar through the processing vessel and adjusting the temperature of the biochar by injecting steam into at least one temperature-controlled chamber of the processing vessel, recovering volatiles driven off through dehydration using a thermal oxidizer, cooling the biochar to a desired discharge temperature using steam and retention time, and discharging the activated biochar product. The processing vessel may be a calciner, a rotary calciner, or a kiln. Biochar may be heated or cooled to a desired thermochemical processing temperature depending on the temperature of the received biochar.

Abstract: Carbon-based single metal atom or bimetallic, trimetallic, or multimetallic alloy transition metal-containing catalysts derived from exoelectrogen bacteria and their methods of making and using thereof are described. The method comprising the steps of: (a) preparing a solution medium comprising at least an electron donor and an electron acceptor comprised of one or more salts of a transition metal; (b) providing exoelectrogen bacterial cells and mixing the exoelectrogen bacterial cells into the solution medium of step (a); (c) incubating the solution medium of step (b); (d) isolating the exoelectrogen bacterial cells from the incubated solution medium of step (c); and (e) pyrolyzing the exoelectrogen bacterial cells resulting in formation of the catalyst. The electron donor can be formate, acetate, or hydrogen.

Abstract: Herein disclosed are apparatus and associated methods related to producing an enhanced surface area biochar product with a desired activation level based on receiving biochar into a processing vessel configured with multiple independently temperature-controlled chambers and counter-flow steam injection, controlling activation levels of the biochar by moving the biochar through the processing vessel and adjusting the temperature of the biochar by injecting steam into at least one temperature-controlled chamber of the processing vessel, recovering volatiles driven off through dehydration using a thermal oxidizer, cooling the biochar to a desired discharge temperature using steam and retention time, and discharging the activated biochar product. The processing vessel may be a calciner, a rotary calciner, or a kiln. Biochar may be heated or cooled to a desired thermochemical processing temperature depending on the temperature of the received biochar.

Abstract: The present invention relates to a carbon sorbent the can selectively remove platinum-group metals and other heavy metals such as tin without co-removing organic synthesis products including pharmaceutical intermediates and finished Active Pharmaceutical Ingredients (APIs). The carbon sorbents of the present invention are made from low-cost, high purity starting materials and the resulting carbon sorbents are also very pure. The carbon sorbents possess a combination of certain nitrogen and phosphorous groups combined with mesoporosity (2 to 50 nm diameter pores) that proves the high metal adsorption.

Abstract: The present invention relates in general to a method of producing activated carbon. Dregs are removed from a pulp mill green liquor clarifier and washed with an acid to produce an activated carbon. The activated carbon slurry can be used to remove mercury from a waste gas stream.

Abstract: The invention is directed to a method for producing an oxygenated biochar material possessing a cation-exchanging property, wherein a biochar source is reacted with one or more oxygenating compounds in such a manner that the biochar source homogeneously acquires oxygen-containing cation-exchanging groups in an incomplete combustion process. The invention is also directed to oxygenated biochar compositions and soil formulations containing the oxygenated biochar material.

Abstract: The present invention provides a process for producing an activated carbon having a small average particle diameter, a uniform particle size and a relatively large specific surface area suitable for an electric double layer capacitor electrode, in an easy and cost effective manner. The process comprises calcining an easily graphitizable carbon material such as petroleum coke or coal coke, used as the raw material under an oxidizing gas atmosphere, adjusting the particle size of the carbon material, and then activating the carbon material. The use of the activated carbon produced by the process of the present invention in an electrode can provide an electric double layer capacitor having a large capacitance per unit volume.

Abstract: A sorbent that is particularly effective for the efficient adsorption and subsequent desorption of ammonia is produced from a high-purity carbon material which is exposed to an oxidizing environment so as to produce an effective amount of at least one oxygen species on its exposed surfaces. The high purity carbon material may be produced by carbonizing a polymer material, and the sorbent may comprise a support having an open-cell, three dimensional, lattice-like structure.

Abstract: The methods for treatment using an adsorbent having a high adsorbability, and capable of adsorbing a large amount of toxins during a retention period in an intestine, and of remarkably increasing an adsorption amount of compounds having a large molecular weight.

Abstract: An adsorbent for an oral administration, comprising a spherical activated carbon wherein an average particle diameter is 50 to 200 ?m, a specific surface area determined by a BET method is 700 m2/g or more, and a bulk density is less than 0.54 g/mL is disclosed. The adsorbent for an oral administration has a high adsorbability, and is capable of adsorbing a large amount of toxins during a retention period in an intestine, and of remarkably increasing an adsorption amount of compounds having a large molecular weight.

Abstract: The invention is directed to a method for producing an oxygenated biochar material possessing a cation-exchanging property, wherein a biochar source is reacted with one or more oxygenating compounds in such a manner that the biochar source homogeneously acquires oxygen-containing cation-exchanging groups in an incomplete combustion process. The invention is also directed to oxygenated biochar compositions and soil formulations containing the oxygenated biochar material.

Abstract: A gas mixture preheated to high temperatures using an oxy-fuel, an oxygen-enriched air-fuel or an air-fuel burner is used to devolatilize and partially oxidize carbonaceous feedstock, thereby producing an active residual char that can be used in applications utilizing activated carbon. Use of hot gas and ground carbonaceous feedstock allows the equipment to be minimized, thereby allowing the activated carbon to be produced at or near points of use, for example the production of activated char at or near utility boilers for use in the reduction of mercury emissions from flue gas streams.

Abstract: The invention relates to an oxidative thermochemical drying process for changing the hydrophilic and hydrophobic characteristics of organic substances, in particular naturally occurring organic substances, to prepare a new class of hydrophobic oleophilic products, and a new class of hydrophilic oleophilic ones. The process comprises moistening and heating the raw materials in a thermochemical convection apparatus or kiln equipped with a gas flow system, in an oxidizing medium for a predetermined period of time. The efficiency of the treatment can be improved by pretreatments of the raw materials, such as by boiling in water, by soaking in acidic or alkaline solution, by mechanically expanding; by adding volatile reagents and by freezing. One unique pretreatment with carbonate or bicarbonate of the raw materials results in hydrophilic oleophilic bi-functional products.

Abstract: Activated carbons derived from low-density lignocellulosic agricultural waste, and for use in absorption of metals, are prepared utilizing carbon dioxide or steam activation at 800° C. to 950° C. for 3 to 12 hours and subsequent oxidation with air at 260° C. to 400° C. for 3 to 6 hours. Granular carbons are formed by the inclusion of a preliminary two-step process involving the admixture of a binder selected from molasses, coal tar or wood tar to form pellets, briquettes or extrudates and converting them into a char under an inert atmosphere at 700° C. to 750° C. for 1 to 2 hours.

Abstract: Purified carbon black carried by a screw conveyer, while being subject to preheating treatment, is transported to a microwave heating zone where it is heated to a temperature between 250° C. and 400° C. and subsequently, it is sent into a flow-type steam activation furnace there under the passage of steam and at a temperature inside the furnace maintained at 700° C. to 900° C. the carbon black is heated and activated to form a powdery activated carbon. This novel method for the production of activated carbon with high added value from carbon black is a continuous process of high productivity especially suitable for carbon black recovered from the heating and splitting decomposition processes of waste tires, waste plastics and the like.

Abstract: A method of processing spent ion-exchange resins contaminated with suspended particles, inorganic residues and/or organic foreign matter so as to render the resin ineffective for continued use, by which method this waste material can be processed to produce useful activated carbon particles instead of simply being dumped in a landfill. In accordance with the invention, granular spent organic ion-exchange resin having an ash content of from 5 to 30% is first dried, then carbonized under a substantially inert atmosphere at a temperature of 300 to 900° C., the inert atmosphere containing 0.2 to 4 volume percent oxygen up to 400° C., and finally activated at a temperature of at least 700° C. under a substantially inert atmosphere containing 3 to 50 volume percent steam.

Abstract: The present invention relates to carbon and methods for preparing same. In particular, this invention relates to the preparation of novel carbons derived from lignocellulosic materials (particularly wood-based lignocellulosic materials) which are useful for producing high energy density double layer energy storage devices.

Abstract: The present invention relates to carbon and methods for preparing same. In particular, this invention relates to the preparation of novel carbons derived from lignocellulosic materials (particularly wood-based lignocellulosic materials) which are useful for producing high power density double layer energy storage devices.

Abstract: This invention relates to a mesoporous carbon material in the form of filaments having a high surface area. A process is also provided to produce mesoporous carbon material of high surface area. The process comprises drying a carbon material, surface oxidizing the dried material, stabilizing the surface oxidized material, and activating the stabilized material to produce a highly activated, mesoporous material.

Abstract: A process for producing an activated carbon fiber molding is disclosed which comprises spinning an isotropic pitch to thereby obtain pitch fibers, infusibilizing the pitch fibers to thereby obtain infusibilized fibers, heating the infusibilized fibers under a mechanical load to thereby obtain a molding and activating the molding. In this process, the infusibilized fibers and/or infusibilized fibers molding may be heated in an inert atmosphere so as to effect a light carbonization thereof and thereafter subjected to the subsequent step of the process. The pitch-based porous activated carbon fiber molding obtained by this process has a strikingly high bulk density and can sufficiently exhibit the specific properties of the activated carbon fiber, e.g. a large specific surface area, to thereby have a high adsorption efficiency.

Abstract: Disclosed is a process for the production of high-strength activated coke for desulfurization and denitrification. The process comprises forming a mixture of plural coals of different caking properties and a binder, said mixture containing said coal of higher caking property in an amount of 10-50 wt. %, subjecting the thus-formed mixture to oxidization treatment in an atmosphere having an oxygen concentration of 1-18 vol. % and a temperature of 50.degree.-250.degree. C., subjecting the thus-treated mixture to carbonization treatment under conditions of an oxygen concentration not higher than 8 vol. %, a heating efficiency of 10.degree.-50.degree. C./min and a final temperature 600.degree.-900.degree. C., and then subjecting again the thus-carbonized mixture to oxidation treatment at an oxygen concentration of 3-18 vol. % and a temperature of 200.degree.-600.degree. C.

Abstract: Treatment of a wet activated carbon with carbon dioxide or with carbon dioxide followed by air results in a carbon having a reduced contact pH. The activated carbon is characterized by a modified contact pH less than about 9.0 and typically between about 7.3 and 9.0. Use of this carbon in a water treatment system eliminates the excessive effluent water pH rise which commonly occurs with activated carbon.

Abstract: A process is disclosed for preparing a carbon molecular sieve used for the separation of oxygen from nitrogen, which comprises the steps of:(a) milling hard coal to a grain size of 95%<20.mu.m;(b) oxidizing the finely milled hard coal with air in a fluidized bed;(c) adding water and coal tar pitch as a binder and molding the finely milled hard coal into shape;(d) carbonizing the finely milled hard coal molded into shape in a rotary kiln at a temperature of 500 .degree.to 850.degree. C., with a dwelling time of 55 to 65 minutes, in order to obtain a carbonization product with a bulk density of 530 to 560 g/l;(e) activating the carbonization product with steam at to 900.degree. C. for 165 to 195 minutes to obtain a sintered carbonaceous product having a bulk density of 590 to 650 g/l; and(f) treating the sintered carbonaceous product at 750 to 850.degree. C. with carbon-splitting hydrocarbons to obtain said carbon molecular sieve.

Abstract: The present invention is a synthesis, product and process for activated carbon and preferably carbon molecular sieve separation of air to produce a nitrogen product wherein a carbon is partially pyrolyzed, impregnated with a transition metal salt and further pyrolyzed to develop enhanced microporosity. The resulting microporous carbon can then be activated with carbon dioxide or steam and then pore-sized by cracking of hydrocarbons on the carbon to produce a carbon molecular sieve.

Abstract: There is disclosed an optically isotropic pitch-based activated carbon fiber which has a proportion of the number of ultramicropores with a pore diameter of 0.5 nm or smaller to the total number of pores with a pore diameter of 4 nm or smaller being at least 70%; a specific surface area of 500 to 3000 m.sup.2 /g; and the pores consisting substantially only of the pores with a pore diameter of 4 nm or smaller, which are allowed to three-dimentionally communicate with at least a part of the surrounding pores and are distributed with an almost uniform density throughout the fiber including the surface layer part and the inner part of the fiber. The above activated carbon fiber has a high adsorption efficiency without decrease in mechanical strength and is effectively utilized as adsorbents for low molecular organic compounds and inorganic compounds, adsorbents for trace amounts of radioactive substances, catalyst carriers, electrodes for secondary batteries, etc.

Abstract: Carbonaceous material is activated to produce a high activity, high density gas-phase activated carbon under conditions which effectively alter the particle pore size distribution to optimize the carbon's mesoporosity. The carbon is particularly suited for application in emission control for vehicles.

Abstract: Process for the regeneration of an activated carbon or activated coke product comprising loading the activated product into a reaction vessel having two ends, initiating a flame front at one end of the vessel, introducing an oxidant to the other end of the vessel, and allowing the flame front to move through the activated product toward the end through which the oxidant is introduced.

Abstract: A method which minimizes macropore formation while producing microporous carbon comprises a two stage process. Firstly, the carbon is heated to a temperature in the range of about 150.degree. to about 200.degree. C. in the presence of oxygen for a time in the range of about forty-five to about seventy-five minutes, then purging the reaction environment of oxygen at this temperature with nitrogen. In the second stage, the carbon is heated to a temperature in the range of about 750.degree. to about 900.degree. C. under a stream of nitrogen for a time in the range of about fifteen to forty-five minutes. The process is repeated a number of times, the number being dependent on the extent of microporosity desired.

Abstract: Supported carbon-coated catalyst material and a method for producing and using same in catalytic reaction processes, preferably in ebullated or fluidized catalyst beds. The catalyst materials are prepared by depositing a porous carbon layer on a support material of a selected metal oxide or compound to produce 5-40 wt. % carbon thereon, then preferentially treating the carbon based layer by partial oxidation, pyrolysis or reduction to enhance and activate the carbon layer on the catalyst. Promoter materials can also be advantageously added either to the support material or to the carbon layer in 0.5-10 wt. % to provide an improved composite carbon-coated catalyst having total pore volume of 0.3-1.0 cc/gm, substantially increased surface area of 80-600 M.sup.2 /gm, low surface acidity, particle strength of 1.8-5 lb/mm with reduced particle attrition losses and improved catalyst performance characteristics.

Abstract: Oxidized coal is used to remove dissolved or suspended matter from aqueous mediums. It is particularly effective in removing metal ions dissolved in aqueous mediums and/or bacteria from aqueous mediums.

Abstract: The present invention relates to physical chemistry.The material is made as a three-dimensional matrix with a pore volume of from 0.2 to 1.7 cm.sup.3 /g. The matrix is formed by bent layers of carbon of 100-10,000 .ANG. thickness and 100-10000 .ANG. radius of curvature. The true density of the material according to the present invention is 1.80-2.10 g/cm.sup.3, its X-ray density is 2.112-2.236 g/cm.sup.3, the pore size distribution has its maximum within the range of 200-2,000 .ANG..The present invention can be useful in, for example, in the production of catalysts.

Abstract: Carbonaceous adsorbent particles having multimodal pore size, including micropores and macropores, with improved adsorptive and separative properties, are prepared by partial pyrolysis of polysulfonated macroporous precursor resins, said resins being in turn derived from macroporous poly(vinylaromatic) resins. The particles may be further treated by activating with reactive gases or by functionalization.

Abstract: An improved gasification system, in which synthesis gas is produced through the operation of a fuel gas production bed comprising an upper layer (66) of organic input material, typically in the form of pellets or briquettes of substantially uniform size and configuration, two intermediate layers, one intermediate layer (70) for carbonizing the input material, and the other intermediate layer (72) for partially oxidizing and substantially completely pyrolyzing the input material and a lower layer (68) of tar-free charcoal. The length of the gas production bed from the top of the upper intermediate layer to the point where gas exits from the gas production bed is approximately at least 1.5 times the diameter of the bed, but not less than 7 feet. The removal of charcoal from the gas production bed is controlled and the operation of the bed otherwise controlled such that the charcoal produced during the process is activated carbon.

Abstract: Molecular sieve carbon fibers capable of separating and purifying nitrogen from air in large quantities are provided. The carbon fibers have diameters of 5 to 50 .mu.m and micropores opening directly at the surface of the carbon fibers with pore sizes of 0.5 nm or less. They are capable of separating nitrogen at a purity of 98% or higher, even 99.9% or higher from air, etc., with a relatively low adsorbing pressure and deadsorbing vacuum. The molecular sieve carbon fibers do not deteriorate during operation since they are resistant to division or powdering and the adsorbing pressure and deadsorbing vacuum are relatively low.

Abstract: The present invention is directed to an activated carbon made from macadamia nuts. The macadamia nuts each comprise an outer husk, a shell and a kernel. The shell is used as a material of the activated carbon. The shell is separated from the husk and the kernel and subjected to carbonization and activation processes to obtain the activated carbon.

Abstract: An improved solid carbon reductant comprising partially calcined carbonaceous materials such as petroleum coke, containing relatively low amounts of residual hydrocarbons and a relatively high surface area and thus increased activity as compared to known reductants is provided. This improved reductant is produced by a method comprising heating the carbonaceous material in an oxidizing atmosphere to a temperature of from about 650.degree. C. to about 950.degree. C., preferably from about 800.degree. C. to about 875.degree. C., and most preferably at a temperature about 850.degree. C. In addition, according to the present invention improved chlorination processes are provided using these reductants which result in reduced levels of chlorinated hydrocarbon (C.sub.x Cl.sub.y) production due to reduced residual hydrocarbons. In a preferred embodiment anhydrous aluminum chloride is produced by chlorination of aluminum hexahydrate using the improved reductant.

Abstract: Carbon material for de-sulfurization excellent in adsorptibility and mechanical strength can be produced from coal by controlling the physical properties of the raw material coal before its shaping to particular ranges, and subjecting the shaped coal to carbonization treatment.