And Group Viii (iron Group Or Platinum Group) Metal Containing Patents (Class 502/66)
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Publication number: 20140271428Abstract: Described are catalyst compositions, catalytic articles, exhaust gas treatment systems and methods that utilize the catalytic articles. The catalyst composition comprises a washcoat including a zeolite, refractory metal oxide support particles, and a platinum group metal supported on the refractory metal oxide support particles. Greater than 90% of the refractory metal oxide particles supporting PGM have a particle size greater than 1 ?m and a d50 less than 40 microns.Type: ApplicationFiled: March 11, 2014Publication date: September 18, 2014Applicant: BASF CorporationInventors: Olga Gerlach, Andreas Sundermann, Jeffrey B. Hoke
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Patent number: 8835341Abstract: A method for removing tightly bound sodium from a zeolitic support comprising contacting the support with a sodium specific removal agent to produce a treated support. A method comprising providing an aromatization catalyst comprising a treated support, and contacting the aromatization catalyst with a hydrocarbon feed in a reaction zone under conditions suitable for the production of an aromatic product. A catalyst support comprising an L-zeolite having less than 0.35 wt. % sodium.Type: GrantFiled: September 7, 2011Date of Patent: September 16, 2014Assignee: Chevron Phillips Chemical Company LPInventor: Gyanesh P. Khare
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Patent number: 8828900Abstract: The exhaust gas purification catalyst according to the present invention has a substrate 54, a lower layer 57 disposed on this substrate 54, and an upper layer 58 disposed on this lower layer 57. The upper layer 58 is provided with a first catalyst and a second catalyst, and the lower layer 57 is provided with a first catalyst. This first catalyst has Al2O3 as a carrier and Pt and Pd as noble metals supported on the Al2O3, while the second catalyst typically has an Al2O3—ZrO2—TiO2 complex oxide as a carrier and has Pd as a noble metal supported on the Al2O3—ZrO2—TiO2 complex oxide. Moreover, the upper layer 58 has a hydrocarbon adsorbent 68.Type: GrantFiled: April 6, 2012Date of Patent: September 9, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Nobuyuki Takagi, Yuichi Sobue, Hanae Ikeda, Masaya Kamada, Ryoichi Inde
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Patent number: 8809217Abstract: A catalyst for selective catalytic reduction of NOx having one or more transition metals selected from Cr, Mn, Fe, Co, Ce, Ni, Cu, Zn, Ga, Mo, Ru, Rh, Pd, Ag, In, Sn, Re, Ir, Pt, and mixtures thereof supported on a support, wherein the support has a molecular sieve having at least one intergrowth phase having at least two different small-pore, three-dimensional framework structures.Type: GrantFiled: January 19, 2012Date of Patent: August 19, 2014Assignee: Johnson Matthey Public Limited CompanyInventors: Paul J. Andersen, John Leonello Casci, Hai-Ying Chen, Joseph M. Fedeyko
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Patent number: 8802582Abstract: A catalyst and a method for selectively reducing nitrogen oxides (“NOx”) with ammonia are provided. The catalyst includes a first component comprising a zeolite or mixture of zeolites selected from the group consisting of ZSM-5, ZSM-11, ZSM-12, ZSM-18, ZSM-23, MCM-zeolites, mordenite, faujasite, ferrierite, zeolite beta, and mixtures thereof; a second component comprising at least one member selected from the group consisting of cerium, iron, copper, gallium, manganese, chromium, cobalt, molybdenum, tin, rhenium, tantalum, osmium, barium, boron, calcium, strontium, potassium, vanadium, nickel, tungsten, an actinide, mixtures of actinides, a lanthanide, mixtures of lanthanides, and mixtures thereof; optionally an oxygen storage material and optionally an inorganic oxide. The catalyst selectively reduces nitrogen oxides to nitrogen with ammonia at high temperatures. The catalyst has high hydrothermal stability. The catalyst has high activity for conversion of low levels of nitrogen oxides in exhaust streams.Type: GrantFiled: March 29, 2007Date of Patent: August 12, 2014Assignee: Catalytic Solutions, Inc.Inventors: Rajashekharam Malyala, Svetlana Iretskaya, Stephen J. Golden
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Patent number: 8795617Abstract: An exhaust system, and a catalyzed substrate for use in an exhaust system, is disclosed. The exhaust system comprises a lean NOx trap and the catalyzed substrate. The catalyzed substrate has a first zone, having a platinum group metal loaded on a support, and a second zone, having copper or iron loaded on a zeolite. The first zone or second zone additionally comprises a base metal oxide or a base metal loaded on an inorganic oxide. Also provided are methods for treating an exhaust gas from an internal combustion engine using the exhaust system. The exhaust system is capable of storing NH3 generated in rich purging, reacting the NH3 with slip NOx, controlling H2S released from NOx trap desulfation, and oxidizing slip hydrocarbons and carbon monoxide. When the catalyzed substrate is a filter substrate, it is also capable of removing soot from exhaust system.Type: GrantFiled: September 11, 2013Date of Patent: August 5, 2014Assignee: Johnson Matthey Public Limited CompanyInventors: Daniel Swallow, Andrew Francis Chiffey, Paul Richard Phillips
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Patent number: 8795513Abstract: Provided is a catalyst for hydrocracking of heavy oil which is excellent in both functions of cracking activity and desulfurization activity with respect to heavy oil by striking a balance between the cracking activity and desulfurization activity and which includes a support including a crystalline aluminosilicate and a porous inorganic oxide excluding the crystalline aluminosilicate, with an active metal being supported on the support, in which (a) the support includes the crystalline aluminosilicate in an amount of 45% by mass or greater and smaller than 60% by mass and the porous inorganic oxide excluding the crystalline aluminosilicate in an amount of greater than 40% by mass and 55% by mass or smaller, based on the sum of an amount of the crystalline aluminosilicate and an amount of the porous inorganic oxide excluding the crystalline aluminosilicate, (b) the active metal is at least one kind of metal selected from metals belonging to Groups 6, 8, 9, and 10 of the Periodic Table, and (c) the catalyst foType: GrantFiled: August 2, 2010Date of Patent: August 5, 2014Assignee: JGC Catalysts and Chemicals Ltd.Inventors: Kazuhiro Inamura, Akira Iino, Nobuyuki Takahashi, Yoji Sunagawa, Mitsunori Watabe, Yuichi Yamahata, Shinya Eura, Yuji Shirahama
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Publication number: 20140213670Abstract: Disclosed are hybrid Fischer-Tropsch catalysts containing cobalt and ZSM-48 zeolite. The hybrid Fischer-Tropsch catalysts can contain cobalt deposited on ZSM-48 extrudate supports. Alternatively, the Fischer-Tropsch catalysts can contain cobalt deposited on supports mixed with ZSM-48 particles. It has surprisingly been found that the use of hybrid Fischer-Tropsch catalysts containing ZSM-48 zeolite in synthesis gas conversion reactions results in improved C5+ productivity and catalyst activity, as well as a desirable product distribution including low formation of methane and C21+.Type: ApplicationFiled: January 25, 2013Publication date: July 31, 2014Applicant: Chevron U.S.A. Inc.Inventors: Kandaswamy Jothimurugesan, Robert James Saxton
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Patent number: 8791040Abstract: A method of making a catalyst containing nanosize zeolite particles supported on a support material is disclosed. A process for making styrene or ethylbenzene by reacting toluene with a C1 source over a catalyst containing nanosize zeolite particles supported on a support material is disclosed.Type: GrantFiled: November 3, 2010Date of Patent: July 29, 2014Assignee: Fina Technology, Inc.Inventors: Sivadinarayana Chinta, Joseph L. Thorman
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Patent number: 8778824Abstract: This invention relates to aggregates of small primary crystallites of zeolite Y that are clustered into larger secondary particles. At least 80% of the secondary particles may comprise at least 5 primary crystallites. The size of the primary crystallites may be at most about 0.5 micron, or at most about 0.3 micron, and the size of the secondary particles may be at least about 0.8 micron, or at least about 1.0 ?m. The silica to alumina ratio of the resulting stabilized aggregated Y zeolite may be 4:1 or more.Type: GrantFiled: March 6, 2012Date of Patent: July 15, 2014Assignee: ExxonMobil Research and Engineering CompanyInventors: Wenyih Frank Lai, Robert E. Kay
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Patent number: 8778171Abstract: This invention relates to hydrocracking catalysts utilizing stabilized aggregates of small primary crystallites of zeolite Y that are clustered into larger secondary particles. At least 80% of the secondary particles may comprise at least 5 primary crystallites. The size of the primary crystallites may be at most about 0.5 micron, or at most about 0.3 micron, and the size of the secondary particles may be at least about 0.8 micron, or at least about 1.0 ?m. The silica to alumina ratio of the resulting stabilized aggregated Y zeolite may be 4:1 or more. This invention also relates to the use of such catalysts in hydrocracking processes for the conversion of heavy oils into lighter fuel products. The invention is particularly suited for the selective production of diesel range products from gas oil range feedstock materials under hydrocracking conditions.Type: GrantFiled: March 6, 2012Date of Patent: July 15, 2014Assignee: ExxonMobil Research and Engineering CompanyInventors: Christopher G. Oliveri, Wenyih Frank Lai, Ajit B. Dandekar, Scott J. Weigel, Jason Wu, Robert E. Kay
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Publication number: 20140194276Abstract: A process for obtaining a catalyst composite comprising the following steps: a). selecting a molecular sieve having pores of 10-or more-membered rings b). contacting the molecular sieve with a metal silicate different from said molecular sieve comprising at least one alkaline earth metal and one or more of the following metals: Ga, Al, Ce, In, Cs, Sc, Sn, Li, Zn, Co, Mo, Mn, Ni, Fe, Cu, Cr, Ti and V, such that the composite comprises at least 0.1 wt % of silicate.Type: ApplicationFiled: March 12, 2014Publication date: July 10, 2014Applicant: Total Research & Technology FeluyInventors: Nikolai Nesterenko, Walter Vermeiren, Sander Van Donk, Delphine Minoux
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Patent number: 8771624Abstract: An Object of the patent is to remove highly reducing hydrocarbon exhausted during acceleration period, and to remove efficiently hydrocarbon even after contacting with highly reducing hydrocarbon. By using a catalyst having a higher proportion of palladium having surface charge of 2-valence or 4-valence supported than that of 0-valence by supporting palladium together with magnesium oxide, hydrocarbon exhausted from an internal combustion engine especially during acceleration period can be efficiently removed.Type: GrantFiled: March 13, 2009Date of Patent: July 8, 2014Assignees: Umicore Shokubai Japan Co., Ltd, Umicore Shokubai USA Inc.Inventors: Masanori Ikeda, Hideki Goto, Kosuke Mikita
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Publication number: 20140186251Abstract: The present invention relates to a catalyst comprising a macroporous noble metal-containing zeolite material and a porous SiO2-containing binder, wherein the catalyst has a proportion of micropores of more than 70%, based on the total pore volume of the catalyst. The invention is additionally directed to a process for preparing the catalyst and to the use of the catalyst as an oxidation catalyst.Type: ApplicationFiled: May 18, 2012Publication date: July 3, 2014Applicant: Clariant Produkte (Deutschland) GmbHInventors: Arno Tissler, Frank Klose, Roderik Althoff, Mika Endler, Patrick Mueller, Grigory Reznikov, Margit Schuschke
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Patent number: 8765085Abstract: Aspects of the invention relate to a base metal catalyst composition effective to catalyze the abatement of hydrocarbons, carbon monoxide and nitrogen oxides under both rich and lean engine operating conditions comprising a support including at least 10% by weight of reducible ceria doped with up to about 60% by weight of one or more of oxides selected from the group Al, Pr, Sm, Zr, Y, Si, Ti and La; and a base metal oxide on the reducible ceria support, the base metal selected from one or more of Ni, Fe, Mn, Cu, Co, Ba, Mg, Ga, Ca, Sr, V, W, Bi and Mo, the base metal catalyst composition effective to promote a steam reforming reaction of hydrocarbons and a water gas shift reaction to provide H2 as a reductant to abate NOx. Other aspects of the invention relate to methods of using and making such catalysts.Type: GrantFiled: April 22, 2013Date of Patent: July 1, 2014Assignee: Basf CorporationInventors: Pascaline Harrison Tran, Xinsheng Liu, Ye Liu, Michael P. Galligan, Qinglin Zhang
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Patent number: 8765624Abstract: A coating suspension for coating catalyst substrates comprises at least two different particulate metal and/or semi-metal oxides with a sedimentation mass (MS), characterized in that the sedimentation mass (MS) of the particulate metal and/or semi-metal oxide with the smallest sedimentation mass is between 70% and 100% of the sedimentation mass of the particulate metal and/or semi-metal oxide with the largest sedimentation mass. Further, a method for producing a coating suspension, the use of the coating suspension to coat a catalyst substrate, as well as a catalyst produced using the coating suspension are disclosed.Type: GrantFiled: May 25, 2012Date of Patent: July 1, 2014Assignee: Sued-Chemie IP GmbH & Co. KGInventors: Ulrich Meyer, Olaf Helmer, Sascha Podehl
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Publication number: 20140171292Abstract: A honeycomb structure includes at least one honeycomb unit having a plurality of through holes defined by partition walls extending along a longitudinal direction of the honeycomb unit. The honeycomb unit includes zeolite, an inorganic binder, and a noble metal catalyst. The zeolite is ion-exchanged with Cu and/or Fe to reduce NOx on the zeolite by providing ammonia or its precursor. The noble metal catalyst is supported only in a region of the honeycomb unit. The region extends from one end portion of the honeycomb unit in the longitudinal direction over approximately 1.5% or more to approximately 20% or less of an overall length of the honeycomb unit in the longitudinal direction. The region is provided on a downstream side of the honeycomb unit in a direction in which an exhaust gas is configured to flow through the honeycomb unit.Type: ApplicationFiled: February 19, 2014Publication date: June 19, 2014Applicant: IBIDEN CO., LTD.Inventors: Masafumi KUNIEDA, Ken YOSHIMURA, Toshiyuki MIYASHITA
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Publication number: 20140157763Abstract: An extruded honeycomb catalyst for nitrogen oxide reduction according to the selective catalytic reduction (SCR) method in exhaust gases from motor vehicles includes an extruded active carrier in honeycomb form having a first SCR catalytically active component and with a plurality of channels through which the exhaust gas flows during operation, and a washcoat coating having a second SCR catalytically active component being applied to the extruded body, wherein the first SCR catalytically active component and the second SCR catalytically active component are each independently one of: (i) vanadium catalyst with vanadium as catalytically active component; (ii) mixed-oxide catalyst with one or more oxides, in particular those of transition metals or lanthanides as catalytically active component; and (iii) an Fe- or a Cu-zeolite catalyst.Type: ApplicationFiled: July 31, 2012Publication date: June 12, 2014Applicant: Johnson Matthey Public Limited CompanyInventors: Guy Richard Chandler, Neil Robert Collins, Ralf Dotzel, Jörg Werner Münch, Paul Richard Philips, Gudmund Smedler, Andrew Peter Walker
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Patent number: 8742189Abstract: The present invention relates to a catalyst for dehydroaromatizing C1-C4-aliphatics, said catalyst being obtainable by twice treating a zeolite from the group of MFI and MWW with NH4-containing mixtures, in each case with subsequent drying and calcination. The catalyst comprises molybdenum and, if appropriate, as further elements, Cu, Ni, Fe, Co, Mn, Cr, Nb, Ta, Zr, V, Zn and/or Ga. The present invention further provides a process for dehydroaromatizing a mixture comprising C1-C4-aliphatics by conversion in the presence of the catalyst.Type: GrantFiled: April 8, 2009Date of Patent: June 3, 2014Assignee: BASF SEInventors: Frank Kiesslich, Joana Coelho Tsou, Bilge Yilmaz, Sebastian Ahrens, Thomas Heidemann, Veronika Will, Christian Bechtold
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Patent number: 8734746Abstract: A method for the catalytic decomposition of N2O in an N2O- and NOx-containing gas in the presence of a catalyst, wherein the catalyst contains a zeolite that has been loaded with a first metal chosen from a group of noble metals consisting of ruthenium, rhodium, palladium, silver, rhenium, osmium, iridium, platinum and gold, and with a second metal chosen from a group of transition metals consisting of chromium, manganese, iron, cobalt, nickel and copper, and in that the loading of the zeolite with these metals is effected by loading the zeolite with the noble metal and the transition metal simultaneously, also relating to a catalyst for this method and to a method for the preparation of the catalyst.Type: GrantFiled: July 10, 2009Date of Patent: May 27, 2014Assignee: Stichting Energieonderzoek Centrum NederlandInventor: Johannis Alouisius Zacharias Pieterse
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Patent number: 8734743Abstract: Described is a nitrogen oxide storage catalyst comprising: a substrate; a first washcoat layer provided on the substrate, the first washcoat layer comprising a nitrogen oxide storage material, a second washcoat layer provided on the first washcoat layer, the second washcoat layer comprising a hydrocarbon trap material, wherein the hydrocarbon trap material comprises substantially no element or compound in a state in which it is capable of catalyzing selective catalytic reduction, preferably wherein the hydrocarbon trap material comprises substantially no element or compound in a state in which it is capable of catalyzing a reaction wherein nitrogen oxide is reduced to N2, said catalyst further comprising a nitrogen oxide conversion material which is either comprised in the second washcoat layer and/or in a washcoat layer provided between the first washcoat layer and the second washcoat layer.Type: GrantFiled: June 9, 2011Date of Patent: May 27, 2014Assignee: BASF SEInventors: Torsten W. Müller-Stach, Susanne Stiebels, Edith Schneider, Torsten Neubauer
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Patent number: 8728969Abstract: A process for obtaining a catalyst composite comprising the following steps: a). selecting a molecular sieve having pores of 10-or more-membered rings b). contacting the molecular sieve with a metal silicate different from said molecular sieve comprising at least one alkaline earth metal and one or more of the following metals: Ga, Al, Ce, In, Cs, Sc, Sn, Li, Zn, Co, Mo, Mn, Ni, Fe, Cu, Cr, Ti and V, such that the composite comprises at least 0.1 wt % of silicate.Type: GrantFiled: January 23, 2009Date of Patent: May 20, 2014Assignee: Total Research & Technology FeluyInventors: Nikolai Nesterenko, Walter Vermeiren, Sander Van Donk
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Publication number: 20140124410Abstract: A hydrocracking catalyst having a support of a composite of mesoporous materials, molecular sieves and alumina, is used in the last bed of a multi-bed system for treating heavy crude oils and residues and is designed to increase the production of intermediate distillates having boiling points in a temperature range of 204° C. to 538° C., decrease the production of the heavy fraction (>538° C.), and increase the production of gasoline fraction (<204° C.). The feedstock to be processed in the last bed contains low amounts of metals and is lighter than the feedstock that is fed to the first catalytic bed.Type: ApplicationFiled: November 6, 2013Publication date: May 8, 2014Inventors: Patricia RAYO MAYORAL, Jorge ANCHEYTA JUAREZ, Gustavo Jesus MARROQUIN SANCHEZ, Guillermo CENTENO NOLASCO, Jorge Fernando RAMIREZ SOLIS
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Publication number: 20140124411Abstract: The hydrocracking catalyst of the present invention is a hydrocracking catalyst comprising a catalyst support comprising a zeolite and an amorphous composite metal oxide having solid acidity, and at least one active metal supported by the catalyst support and selected from noble metals of Group 8 to Group 10 in the periodic table, wherein the hydrocracking catalyst contains a carbonaceous substance comprising a carbon atom, and the content of the carbonaceous substance in the hydrocracking catalyst is 0.05 to 1% by mass in terms of the carbon atom.Type: ApplicationFiled: March 26, 2012Publication date: May 8, 2014Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., JX NIPPON OIL & ENERGY CORPORATIONInventors: Yuichi Tanaka, Takuya Nitsuma, Kazuhiko Tasaka, Marie Iwama
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Publication number: 20140112853Abstract: Described are compositions and catalytic articles comprising a copper-promoted 8-ring small pore molecular sieve and an iron-promoted 8-ring small pore molecular sieve. The catalytic articles are useful in methods and systems to catalyze the reduction of nitrogen oxides in the presence of a reductant.Type: ApplicationFiled: October 17, 2013Publication date: April 24, 2014Applicant: BASF CORPORATIONInventors: Jaya L. Mohanan, Patrick Burk, Michael J. Breen, Barbara Slawski, Makato Nagata, Yasuyuki Banno, Eunseok Kim
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Patent number: 8697593Abstract: The zeolite catalyst is provided for the alkylation of toluene with methanol to selectively produce styrene and ethylbenzene. The zeolite catalyst is an X-type zeolite modified sequentially, first by ion-exchange with alkali metals, such as cesium, to replace all exchangeable sodium from the zeolite, and then by mixing the modified zeolite with borate salts of a metal such as lanthanum, zirconium, copper, zinc or the like. The initial zeolite composition has a Si to Al molar ratio of approximately 1 to 10, and is preferably either zeolite X or zeolite 13X. The zeolite composition is ion-exchanged with cesium to replace at least 50% of the exchangeable sodium in the zeolite composition. The ion-exchanged zeolite composition is then mixed with a borate salt to form the zeolite catalyst for the alkylation of toluene with methanol for the selective production of styrene and ethylbenzene.Type: GrantFiled: March 12, 2012Date of Patent: April 15, 2014Assignees: King Fahd University of Petroleum and Minerals, King Abdulaziz City for Science and TechnologyInventors: Sulaiman S. Al-Khattaf, Hideshi Hattori, Balkrishna B. Tope, Abdullah M. Aitani
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Patent number: 8697598Abstract: The present invention provides a hydrogenation catalyst, containing a carrier, metal components of nickel, molybdenum and tungsten supported thereon, and an adjuvant component selected from the group consisting of fluorine and phosphor and combination thereof. In another embodiment, the present invention provides a hydrogenation catalyst, containing a carrier and metal components of nickel, molybdenum and tungsten supported thereon, wherein said carrier contains a molecular sieve. The present invention provides further use of said catalyst in the process for hydrogenating hydrocarbon oil. In comparison with a hydrogenation catalyst according to the prior art, the catalyst according to the present invention has a much higher activity.Type: GrantFiled: April 20, 2006Date of Patent: April 15, 2014Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, SINOPECInventors: Xiangyun Long, Xuefen Liu, Hong Nie, Kui Wang, Jing Xin, Qinghe Liu, Xiaodong Gao, Zhihai Hu, Yahua Shi, Dadong Li
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Patent number: 8685876Abstract: A supported platinum catalyst comprising an open-pored support material and platinum of oxidation state 0, wherein an XRD spectrum of the catalyst is free of signals of elemental platinum.Type: GrantFiled: June 10, 2013Date of Patent: April 1, 2014Assignee: Sud-Chemie IP GmbH & Co. KGInventors: Hans-Christoph Schwarzer, Arno Tissler, Markus Hutt
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Publication number: 20140083907Abstract: The regenerated hydrocracking catalyst according to the present invention is a regenerated hydrocracking catalyst prepared by regenerating a used hydrocracking catalyst including: a catalyst support containing zeolite and an amorphous composite metal oxide having solid acidity; and at least one active metal supported by the catalyst support, selected from noble metals of Group 8 to Group 10 in the periodic table, wherein the regenerated hydrocracking catalyst contains 0.05 to 1% by mass of a carbonaceous substance in terms of carbon atoms based on the entire mass of the catalyst.Type: ApplicationFiled: March 26, 2012Publication date: March 27, 2014Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., JX NIPPON OIL & ENERGY CORPORATIONInventors: Yuichi Tanaka, Takuya Niitsuma, Kazuhiko Tasaka, Marie Iwama
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Publication number: 20140079611Abstract: The present invention relates to a composition including a ?-type iron silicate, which includes all or part of iron in a ?-type framework structure, and a solid acidic porous inorganic oxide. The present invention is characterized in that the ?-type iron silicate is compounded with the porous inorganic oxide having solid acidic properties so that the solid acidic function derived from aluminum of the ?-type iron silicate, is reinforced or complemented by the porous inorganic oxide, the individual particles of which are physically isolated from each other. It is preferred that the fluorine content relative to the dry weight of the ?-type iron silicate is 400 ppm or less and the crystal particles of the ?-type iron silicate have a truncated square bipyramidal morphology. According to the present invention, a composition that is useful as a high-performance catalyst, adsorbent, or the like, can be provided.Type: ApplicationFiled: May 17, 2012Publication date: March 20, 2014Applicant: TOSOH CORPORATIONInventors: Yusuke Naraki, Ko Ariga
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Publication number: 20140057776Abstract: The exhaust gas purification catalyst according to the present invention has a substrate 54, a lower layer 57 disposed on this substrate 54, and an upper layer 58 disposed on this lower layer 57. The upper layer 58 is provided with a first catalyst and a second catalyst, and the lower layer 57 is provided with a first catalyst. This first catalyst has Al2O3 as a carrier and Pt and Pd as noble metals supported on the Al2O3, while the second catalyst typically has an Al2O3—ZrO2—TiO2 complex oxide as a carrier and has Pd as a noble metal supported on the Al2O3—ZrO2—TiO2 complex oxide. Moreover, the upper layer 58 has a hydrocarbon adsorbent 68.Type: ApplicationFiled: April 6, 2012Publication date: February 27, 2014Inventors: Nobuyuki Takagi, Yuichi Sobue, Hanae Ikeda, Masaya Kamada, Ryoichi Inde
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Publication number: 20140057775Abstract: This invention is directed to hydrocracking catalysts and hydrocracking processes employing a magnesium aluminosilicate clay and a zeolite. The magnesium aluminosilicate clay has a characteristic 29Si NMR spectrum. The magnesium aluminosilicate clay is the product of a series of specific reaction steps. The resulting magnesium aluminosilicate clay combines high surface area and activity for use in hydrocracking catalysts and processes.Type: ApplicationFiled: November 4, 2013Publication date: February 27, 2014Applicant: CHEVRON U.S.A. INC.Inventors: Theodorus Maesen, Alexander E. Kuperman, Darren P. Fong
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Patent number: 8658024Abstract: The invention discloses a catalyst and a method for cracking hydrocarbons. The catalyst comprises, calculated by dry basis, 10˜65 wt % ZSM-5 zeolite, 0˜60 wt % clay, 15˜60 wt % inorganic oxide binder, 0.5˜15 wt % one or more metal additives selected from the metals of Group VIIIB and 2˜25 wt % P additive, in which the metal additive is calculated by metal oxide and the P additive is calculated by P2O5. The method for cracking hydrocarbons using this catalyst increases the yield of FCC liquefied petroleum gas (LPG) and the octane number of FCC gasoline, as well as it increases the concentration of propylene in LPG dramatically.Type: GrantFiled: August 2, 2012Date of Patent: February 25, 2014Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, SinopecInventors: Jun Long, Wenbin Jiang, Mingde Xu, Huiping Tian, Yibin Luo, Xingtian Shu, Jiushun Zhang, Beiyan Chen, Haitao Song
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Publication number: 20140051901Abstract: A process for producing a catalyst additive for an FCC catalytic cracking process, the process comprising the steps of providing an MFI or MEL aluminosilicate having a silicon/aluminium atomic ratio of from 10 to 250; de-aluminating the MFI or MEL aluminosilicate by extracting from 20 to 40 wt % of the alumina therefrom; combining the de-aluminated MFI or MEL aluminosilicate with a binder; and calcining the combination of the de-aluminated MFI or MEL aluminosilicate and the binder at elevated temperature to produce the catalyst additive.Type: ApplicationFiled: December 14, 2006Publication date: February 20, 2014Applicant: Total Petrochemicals Research FeluyInventors: Jean-Pierre Dath, Walter Vermeiren, Andre Noiret
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Publication number: 20140044630Abstract: An exhaust system for internal combustion engines, and a catalyzed substrate for use in an exhaust system, is disclosed. The exhaust system comprises a lean NOx trap and the catalyzed substrate. The catalyzed substrate has a first zone and a second zone, wherein the first zone comprises a platinum group metal loaded on a support and the second zone comprises copper or iron loaded on a zeolite. The first zone or second zone additionally comprises a base metal oxide or a base metal loaded on an inorganic oxide. Also provided are methods for treating an exhaust gas from an internal combustion engine using the exhaust system. The exhaust system is capable of storing NH3 generated in rich purging, reacting the NH3 with slip NOx from the NOx trap, controlling H2S released from NOx trap desulfation, and oxidizing slip hydrocarbons and carbon monoxide. When the catalyzed substrate is a filter substrate, it is also capable of removing soot from exhaust system.Type: ApplicationFiled: September 11, 2013Publication date: February 13, 2014Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: DANIEL SWALLOW, ANDREW FRANCIS CHIFFEY, PAUL RICHARD PHILLIPS
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Patent number: 8641993Abstract: A NOx absorber catalyst comprising an extruded solid body comprises either: (A) 10-95% by weight of at least one binder/matrix component; and 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof, which catalyst comprising at least one metal comprising (a) at least one precious metal; and (b) at least one alkali metal or at least one alkaline earth metal, wherein (a) and (b) are carried in one or more coating layer(s) on a surface of the extruded solid body; or (B) 10-95% by weight of at least one binder/matrix component; and 5-80% by weight optionally stabilized ceria, which catalyst comprising at least one metal comprising (a) at least one precious metal; and (b) at least one alkali metal or at least one alkaline earth metal.Type: GrantFiled: February 1, 2011Date of Patent: February 4, 2014Assignee: Johnson Matthey Public Limited Co.Inventors: Ralf Dotzel, Rainer Leppelt, Elizabeth Hazel Mountstevens, Jörg Werner Münch, Paul Richard Phillips, Hubert Schedel, Daniel Swallow
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Publication number: 20140030158Abstract: The oxidation catalyst for exhaust gas purification provided by the present invention includes a support supporting a noble metal that catalyzes the oxidation of carbon monoxide (CO). The support is mainly constituted by a composite metal oxide including, in terms of oxides, Al and Zr, or Al, Zr and Ti at the following mass ratios: Al2O3 40 to 99% by mass, ZrO2 1 to 45% by mass, and TiO2 0 to 15% by mass.Type: ApplicationFiled: April 6, 2012Publication date: January 30, 2014Inventors: Nobuyuki Takagi, Yuichi Sobue, Hanae Ikeda, Masaya Kamada, Ryoichi Inde
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Patent number: 8637419Abstract: Provided is a method for making a catalyst for hydroprocessing a carbonaceous feedstock under hyd reprocessing conditions. More particularly, the methods relate to inhibiting rapid decomposition of ammonium nitrate during calcination of the catalyst following metal impregnation, wherein ammonium nitrate is formed when a nitrate-containing composition and an ammonium-containing component is used in the deposition of metal onto the catalyst.Type: GrantFiled: December 6, 2010Date of Patent: January 28, 2014Assignee: Chevron U.S.A. Inc.Inventor: Bi-Zeng Zhan
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Patent number: 8636959Abstract: The present invention is an exhaust gas purification catalyst equipment, and a method of use thereof, formed by arranging a selective catalytic reduction type catalyst for purifying nitrogen oxides in exhaust gas exhausted from lean combustion engines using ammonia or urea as a reducing agent, it is provided with a selective catalytic reduction type catalyst, characterized in that said catalyst comprises a lower-layer catalyst layer (A) having an oxidative function for nitrogen monoxide (NO) in exhaust gas and an upper-layer catalyst layer (B) having an adsorbing function for ammonia on the surface of a monolithic structure type carrier (C), and that the lower-layer catalyst layer (A) comprises a noble metal component (i), an inorganic base material constituent (ii) and zeolite (iii), and the upper-layer catalyst layer (B) comprises substantially none of component (i) but the component (iii), in a flow path of exhaust gas, characterized in that a spraying means to supply an urea aqueous solution or an aqueousType: GrantFiled: April 1, 2010Date of Patent: January 28, 2014Assignee: N.E. Chemcat CorporationInventors: Ryuji Ando, Takashi Hihara, Yasuharu Kanno, Makoto Nagata
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Patent number: 8629073Abstract: A catalyst is described which comprises at least one IZM-2 zeolite, at least one matrix and at least one metal selected from metals from groups VIII, VIB and VIIB, said zeolite having a chemical composition expressed as the anhydrous base in terms of moles of oxides by the following general formula: XO2:aY2O3:bM2/nO, in which X represents at least one tetravalent element, Y represents at least one trivalent element and M is at least one alkali metal and/or alkaline-earth metal with valency n, a and b respectively representing the number of moles of Y2O3 and M2/nO; and a is in the range 0.001 to 0.5 and b is in the range 0 to 1.Type: GrantFiled: July 21, 2009Date of Patent: January 14, 2014Assignee: IFP Energies NouvellesInventors: Emmanuelle Guillon, Nicolas Cadran, Sylvie Maury, Amandine Cabiac
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Publication number: 20130345046Abstract: Disclosed are a bifunctional catalyst for simultaneously removing nitrogen oxide and particulate matters, capable of decomposing nitrogen monoxide and generating nitrogen dioxide through oxidation of nitrogen monoxide, a composite catalyst including the catalyst for simultaneously removing nitrogen oxide and particulate matters used for an apparatus to decrease exhaust gas of diesel vehicles, and a method for preparation thereof. The catalyst and the composite catalyst can be used in a device for reducing exhaust gas contaminants mounted on a diesel vehicle and an exhaust gas purification system comprising the device.Type: ApplicationFiled: August 28, 2013Publication date: December 26, 2013Applicant: Korea Institute of Engergy ResearchInventors: Jong-Soo Park, Kyung-Ran Hwang, Young-Jae Lee, Soon-Kwan Jeong, Dong-Kook Kim, Sung-Ho Cho, Chun-Boo Lee
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Publication number: 20130336866Abstract: The invention relates to a catalytically active material for reacting nitrogen oxides with ammonia in the presence of hydrocarbons. The material consists of an inner core (1) made of a zeolite exchanged with one or more transition metals or a zeolite-like compound exchanged with one or more transition metals. The core of the catalytically active material is encased by a shell (2), which is made of one or more oxides selected from silicon dioxide, germanium dioxide, aluminum oxide, titanium oxide, tin oxide, cerium oxide, zirconium dioxide, and mixed oxides thereof.Type: ApplicationFiled: March 1, 2012Publication date: December 19, 2013Applicant: UMICORE AG & CO. KGInventors: Nicola Soeger, Katja Adelmann, Michael Seyler, Thomas R. Pauly, Gerald Jeske
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Publication number: 20130336863Abstract: A catalyst for the selective catalytic reduction of nitrogen oxides in diesel engine exhaust gases using ammonia or a precursor compound decomposable to ammonia is described. The catalyst comprises two superposed coatings applied to a support body, of which the first coating applied directly to the support body comprises a transition metal-exchanged zeolite and/or a transition metal-exchanged zeolite-like compound, and effectively catalyzes the SCR reaction. The second coating has been applied to the first coating so as to cover it on the exhaust gas side. It is configured so as to prevent the contact of hydrocarbons having at least three carbon atoms present in the exhaust gas with the layer beneath, without blocking the passage of nitrogen oxides and ammonia to the first coating.Type: ApplicationFiled: March 1, 2012Publication date: December 19, 2013Applicant: UMICORE AG & CO. KGInventors: Nicola Soeger, Katja Adelmann, Michael Seyler, Thomas R. Pauly, Gerald Jeske
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Publication number: 20130331258Abstract: A supported palladium-gold catalyst is produced under mild conditions using a commonly available base, such as sodium hydroxide (NaOH) or sodium carbonate (Na2CO3). In this method, support materials and a base solution are mixed together and the temperature of the mixture is increased to a temperature above room temperature. Then, palladium salt and gold salt are added to the mixture while maintaining the pH of the mixture to be greater than 7.0 and keeping the mixture at a temperature above room temperature. This is followed by cooling the mixture while adding acetic acid to maintain the pH of the mixture to be within a desired pH range, filtering out the supported palladium-gold particles, washing with a pH buffer solution and calcining.Type: ApplicationFiled: April 9, 2013Publication date: December 12, 2013Applicant: WGCH Technology Limited (c/o World Gold Council)Inventor: WGCH Technology Limited (c/o World Gold Council)
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Patent number: 8603932Abstract: This invention is directed to hydrocracking catalysts and hydrocracking processes employing a magnesium aluminosilicate clay. The magnesium aluminosilicate clay has a characteristic 29Si NMR spectrum. The magnesium aluminosilicate clay is the product of a series of specific reaction steps. Briefly, the magnesium aluminosilicate clay employed in the catalyst and process of the present invention is made by combining a silicon component, an aluminum component, and a magnesium component, under aqueous conditions and at an acidic pH, to form a first reaction mixture and subsequently the pH of the first reaction mixture is adjusted to greater than about 7.5 to form a second reaction mixture. The second reaction mixture is allowed to react under conditions sufficient to form the magnesium aluminosilicate clay. The resulting magnesium aluminosilicate clay combines high surface area and activity for use in hydrocracking catalysts and processes.Type: GrantFiled: January 5, 2012Date of Patent: December 10, 2013Assignee: Chevron U.S.A. Inc.Inventors: Theodorus Maesen, Alexander E. Kuperman, Darren P. Fong
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Patent number: 8603423Abstract: A three way catalyst includes an extruded solid body having: 10-95% by weight of at least one binder/matrix component; 5-90% by weight of a zeolitic molecular sieve; and 0-80% by weight optionally stabilized ceria. The catalyst further includes at least one precious metal and optionally at least one non-precious metal. The at least one precious metal is carried in a coating layer on a surface of the extruded solid body; at least one metal is present throughout the extruded solid body and at least one precious metal is also carried in a coating layer on a surface of the extruded solid body; or at least one metal is present throughout the extruded solid body, is present in a higher concentration at a surface of the extruded solid body and at least one precious metal is also carried in a coating layer on the surface of the extruded solid body.Type: GrantFiled: February 1, 2011Date of Patent: December 10, 2013Assignee: Johnson Matthey Public Limited Co.Inventors: Paul Joseph Andersen, Ralf Dotzel, Kwangmo Koo, Rainer Leppelt, Jörg Werner Münch, Jeffery Scott Rieck, Hubert Schedel, Duncan John William Winterborn, Todd Howard Ballinger, Julian Peter Cox
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Publication number: 20130317269Abstract: A mixture can include 0.01 to 30 weight % of a medium or large pore crystalline silicoaluminate, silicoaluminophosphate materials, or silicoaluminate mesoporous molecular sieves (A), and 99.99 to 70 weight % of a MeAPO molecular sieve. The mixture can be included in a catalyst. An XTO process can include contacting an oxygen-containing, halogenide-containing, or sulphur-containing organic feedstock with the catalyst under conditions effective to convert the organic feedstock to olefin products. A combined XTO and OCP process can include contacting the organic feedstock with the catalyst at conditions effective to convert at least a portion of the organic feedstock to form an XTO reactor effluent including light olefins and a heavy hydrocarbon fraction, separating the light olefins from the heavy hydrocarbon fraction, and contacting the heavy hydrocarbon fraction in an OCP reactor at conditions effective to convert at least a portion of the heavy hydrocarbon fraction to light olefins.Type: ApplicationFiled: April 22, 2013Publication date: November 28, 2013Applicant: TOTAL PETROCHEMICALS RESEARCH FELUYInventors: Nikolai Nesterenko, Walter Vermeiren, Sander Van Donk
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Publication number: 20130316894Abstract: Provided are a distillate oil hydrogenation deacidification catalyst containing a molecular sieve, preparation and use thereof. In this catalyst, the weight of the catalyst, on the basis of 100%, is 1-5% magnesium calculated as an oxide, 1-20% alumino-phosphate molecular sieve and/or aluminosilicate molecular sieve; 1-10% Co and/or Ni; 5-30% Mo and/or W, and the balance is aluminium oxide. The catalyst is prepared through forming, dipping and baking. The catalyst is very active in hydrogenation deacidification, and also in hydrodesulfurization and hydrodenitrogenation.Type: ApplicationFiled: December 5, 2011Publication date: November 28, 2013Applicant: PetroChina Company LimitedInventors: Shoutao Ma, Zhihua Zhang, Wenzhen Xiao, Ran Tian, Famin Sun, Wencheng Zhang, Chunmei Yu, Gang Wang, Wenyong Liu, Xiufang Feng, Lihong Qin, Baoqin Dai, Fucun Wang, Dongmei Ge, Qingwu Zhang, Shuzhi Guo, Liying Liu, Jinling Zhu, Dongqing Wang
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Patent number: 8586780Abstract: A shell catalyst for producing vinyl acetate monomer (VAM), comprising an oxidic porous catalyst support, formed as a shaped body, with an outer shell in which metallic Pd and Au are contained. To provide a shell catalyst for producing VAM which has a relatively high activity and can be obtained at relatively low cost, the catalyst support is doped with at least one oxide of an element selected from the group consisting of Li, P, Ca, V, Cr, Mn, Fe, Sr, Nb, Ta, W, La and the rare-earth metals.Type: GrantFiled: May 30, 2008Date of Patent: November 19, 2013Assignee: Sued-Chemie IP GmbH & Co. KGInventors: Alfred Hagemeyer, Gerhard Mestl, Peter Scheck
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Publication number: 20130303359Abstract: An article for adsorbing volatile organic compounds (VOCs) derived from organic matter comprising adsorbing the VOCs onto palladium doped ZSM-5, optionally at ambient temperature. The organic matter can be perishable organic goods such as food, including fruit and/or vegetables, horticultural produce, including plants and/or cut flowers, or refuse. The palladium doped ZSM-5 has a Si:Al ratio of less than or equal to 100:1 and preferably has a palladium content of from 0.1 wt % to 10.0 wt % based on the total weight of the doped ZSM-5.Type: ApplicationFiled: June 5, 2013Publication date: November 14, 2013Inventors: Thomas ILKENHANS, Stephen POULSTON, Andrew William John SMITH