Miscellaneous Patents (Class 51/293)
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Patent number: 12110744Abstract: A cutting table for a cutting element, including: a diamond phase; a tungsten carbide phase; a cobalt-tungsten metallic phase; and an intermetallic phase comprising Co3WCx, where 0?x?1. Also disclosed is a method of manufacturing a cutting element, the method including: sintering diamond and tungsten carbide particles in the presence of Co and W to about 1520° C. or greater under pressure of about 57 kbar or greater to form a hard metal-diamond composite compact and solubilize carbon and tungsten within the compact; cooling the cutting element at about 1° C./sec or greater; and subsequent to cooling the cutting element, heat-treating the cutting element to precipitate carbon and tungsten in the compact as an intermetallic phase.Type: GrantFiled: June 15, 2021Date of Patent: October 8, 2024Assignee: Baker Hughes Oilfield Operations LLCInventors: Andrew Robertson, Marc Bird
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Patent number: 12104273Abstract: Embodiments of the disclosure relate to methods of removing interstitial constituents from superabrasive bodies using an ionic transfer medium, and systems and apparatuses for the same.Type: GrantFiled: March 29, 2022Date of Patent: October 1, 2024Assignee: US Synthetic CorporationInventor: Daren Nathaniel Heaton
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Patent number: 12103096Abstract: A machining tool (1) includes a tooth (3) having a tooth tip (4) being covered with cutting particles (5) to form a plurality of geometrically undefined cutting portions. The tooth tip (4) is designed to be asymmetrical. The machining tool (1) thus is a 2-in-1 machining tool including differently designed sides of the tooth tips (4) which are suitable for efficiently machining different materials.Type: GrantFiled: December 10, 2021Date of Patent: October 1, 2024Assignee: WIKUS-Sägenfabrik Wilhelm H. Kullmann GmbH & Co. KGInventor: Jörg H. Kullmann
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Patent number: 12076804Abstract: A machining tool (1) includes a band-shaped tooth supporting body (2) and a plurality of teeth (3) each having a tooth tip (4) being covered with cutting particles (5) to form a plurality of geometrically undefined cutting portions. The tooth tip (4) is furthermore covered with buffer particles (6) of a different material than the cutting particles (5). The buffer particles (6) are located between the cutting particles (5).Type: GrantFiled: December 10, 2021Date of Patent: September 3, 2024Assignee: W1KUS-Sagenfabrik Wilhelm H. Kullmann GmbH & Co. KGInventors: Jörg H. Kullmann, Patrick Gleim
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Patent number: 12064852Abstract: An abrasive article including a bonded abrasive having a body of a diameter of at least 260 mm and a volume of at least 20 cubic centimeters, the body also having a bond material including an inorganic material, abrasive particles having an abrasive particle size of at least 40 microns contained in the bond material, and a certain Homogeneity Factor.Type: GrantFiled: March 14, 2023Date of Patent: August 20, 2024Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventors: Srikanth Rapaka, Nilanjan Sarangi, Roger P. Zaleski
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Patent number: 12036621Abstract: The invention relates to a method for joining hard material bodies to teeth of a saw blade, in particular of a band saw blade or circular saw blade, wherein each tooth has a tooth face and a tooth back, and the method includes steps of bringing each tooth of the saw blade into a working region, guiding each hard material body toward the tooth located in the working region, advancing a joining device into the working region, joining the hard material body to the tooth located in the working region, and withdrawing the joining device out of the working region. According to the invention, each hard material body is joined to the tooth back of each tooth.Type: GrantFiled: August 15, 2019Date of Patent: July 16, 2024Assignee: Credé Vermögensverwaltungs- GmbH + Co. KGInventor: Marcel Credé
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Patent number: 12024666Abstract: The invention relates to SiC-bound diamond hard material particles, a porous component formed with SiC-bound diamond particles, methods for producing same and the use thereof. Diamond hard material particles and components have a composition of 30 vol. % to 65 vol. % diamond, 70 vol % to 35 vol. % SiC and 0 to 30 vol.Type: GrantFiled: March 14, 2019Date of Patent: July 2, 2024Assignee: FRAUNHOFER-GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V.Inventors: Bjoern Matthey, Steffen Kunze, Mathias Herrmann
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Patent number: 12017327Abstract: The present disclosure provides systems, devices, and methods for abrasive articles and manufacturing the same.Type: GrantFiled: December 10, 2019Date of Patent: June 25, 2024Assignee: 3M Innovative Properties CompanyInventors: Aaron K. Nienaber, Joseph B. Eckel, Thomas J. Nelson, Ann M. Hawkins, Amelia W. Koenig
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Patent number: 12006464Abstract: A shaped abrasive agglomerate particle includes a shaped abrasive particle bonded in a siliceous matrix. The siliceous matrix comprises a reaction product of an alkali silicate and a hardener. The abrasive agglomerate particles are useful in abrasive articles. Methods of making the shaped abrasive agglomerate particle and abrading a workpiece are also described.Type: GrantFiled: March 1, 2019Date of Patent: June 11, 2024Assignee: 3M Innovative Properties CompanyInventors: Taisiya Skorina, Negus B. Adefris
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Patent number: 12000051Abstract: In a sliding member, fatigue resistance of a surface layer formed by dispersing a hard material in a soft metal matrix is improved. A sliding member includes a base material layer and a surface layer, the surface layer includes a metal matrix and a hard material harder than the matrix and dispersed in the matrix, the hard material has a gradient in hardness, and the gradient in hardness gradually decreases from an inner side to a surface of the hard material.Type: GrantFiled: March 9, 2021Date of Patent: June 4, 2024Assignee: DAIDO METAL COMPANY LTD.Inventors: Soushi Imaoka, Manae Mori, Yuma Haneda
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Patent number: 11982053Abstract: The problem of increased energy usage in refiners over the working life of a refining assembly is mitigated by the use of a refiner plate segment having a refiner side and a back side distally disposed from the refiner side, refiner bars engaged to a substrate of the refiner side, wherein the refiner bars have a refiner bar height, and wherein adjacent refiner bars and the substrate define grooves between the adjacent bars, and protrusions disposed in the grooves, wherein the protrusions have a protrusion height, wherein the protrusion height is 30% or less of the refiner bar height.Type: GrantFiled: October 7, 2019Date of Patent: May 14, 2024Assignee: ANDRITZ INC.Inventors: Luc Gingras, Tobias Michel
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Patent number: 11969860Abstract: An embodiment of a PCD insert comprises an embodiment of a PCD element joined to a cemented carbide substrate at an interface. The PCD element has internal diamond surfaces defining interstices between them. The PCD element comprises a masked or passivated region and an unmasked or unpassivated region, the unmasked or unpassivated region defining a boundary with the substrate, the boundary being the interface. At least some of the internal diamond surfaces of the masked or passivated region contact a mask or passivation medium, and some or all of the interstices of the masked or passivated region and of the unmasked or unpassivated region are at least partially filled with an infiltrant material.Type: GrantFiled: September 16, 2022Date of Patent: April 30, 2024Assignees: Element Six Limited, Baker Hughes IncorporatedInventors: John Hewitt Liversage, Danny Eugene Scott, Humphrey Samkelo Lungisani Sithebe, Kaveshini Naidoo, Bronwyn Annette Kaiser, Michael Lester Fish
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Patent number: 11945944Abstract: The disclosure relates to a curable composition comprising: a polymerizable epoxy-acrylate resin composition having a complex viscosity at 25° C. and 1 Hz frequency of at least about 4500 Pa-s and a probe tack peak force of at least about 300 kPa; and abrasive particles partially or fully embedded in the polymerizable epoxy-acrylate resin composition. The disclosure also relates to cured compositions formed from such curable compositions, wherein the abrasive particles are partially or fully embedded in the cured composition. In addition, the disclosure relates to abrasive articles made from such cured compositions as well as methods for making abrasive articles.Type: GrantFiled: December 4, 2017Date of Patent: April 2, 2024Assignee: 3M Innovative Properties CompanyInventors: Kathleen S. Shafer, Rebecca A. Putans, Ernest L. Thurber, Cyrus A. Anderson, Corinne E. Lipscomb, Thomas J. Nelson, Gregory P. Sorenson, Chainika Jangu
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Patent number: 11938547Abstract: A turning tool includes: a holder portion; and a cutting edge portion fixed to the holder portion, wherein the cutting edge portion is composed of a synthetic single-crystal diamond, and the cutting edge portion has a nose curvature having a curvature radius of more than or equal to 0.1 mm and less than or equal to 1.2 mm, and the nose curvature satisfies at least one of a condition that a direction of a line of intersection between the rake face and a bisecting cross section of a vertex angle of the nose curvature is within ±10° relative to a <110> direction of the synthetic single-crystal diamond, and a condition that the direction of the line of intersection between the rake face and the bisecting cross section of the vertex angle of the nose curvature is within ±10° relative to a <100> direction of the synthetic single-crystal diamond.Type: GrantFiled: August 2, 2019Date of Patent: March 26, 2024Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Akihiko Ueda, Takuya Nohara, Yutaka Kobayashi
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Patent number: 11891559Abstract: A shaped abrasive particle including a body comprising a first major surface, a second major surface, and a side surface extending between the first major surface and the second major surface, the body comprising a sharpness-shape-strength factor (3SF) within a range between about 0.7 and about 1.7 and a Shape Index within a range between at least about 0.01 and not greater than about 0.49.Type: GrantFiled: January 17, 2020Date of Patent: February 6, 2024Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Christopher Arcona, David F. Louapre, Samuel S. Marlin, Doruk O. Yener, Jennifer H. Czerepinski, Kristin Breder, Flavien Fremy
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Patent number: 11873256Abstract: This disclosure relates to a polycrystalline diamond (PCD) body comprising a PCD material formed of intergrown diamond grains forming a diamond network, and an iron-containing binder.Type: GrantFiled: November 26, 2020Date of Patent: January 16, 2024Inventors: Antionette Can, Xiaoxue Zhang, Igor Petrusha, Alexander Osipov, Denis Stratiichuk, Vladimir Turkevich
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Patent number: 11839945Abstract: A method for preparing a polishing pad includes: preparing a polishing pad transition structure formed with a plurality of grooves, openings of the plurality of grooves being all located on a same side surface of the polishing pad transition structure; filling the plurality of grooves of the polishing pad transition structure with inorganic nanoparticles; pouring a mixture of a liquid polymer and a curing agent on the polishing pad transition structure, and evacuating air in the liquid polymer and the plurality of grooves; and placing the polishing pad transition structure in an environment at a temperature higher than or equal to a first temperature threshold, and the cured liquid polymer and the polishing pad transition structure constituting the polishing pad.Type: GrantFiled: July 1, 2020Date of Patent: December 12, 2023Assignees: XI'AN ESWIN MATERIAL TECHNOLOGY CO., LTD., XI'AN ESWIN SILICON WAFER TECHNOLOGY CO., LTD.Inventors: Yuxuan Guo, Sungwoo Cho
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Patent number: 11819918Abstract: A method of producing a machining segment, in which a green body (51) is constructed from a machining zone (54), wherein the machining zone (54) is produced from a first metallic powder material (56) and hard material particles (58), the green body (51) is compacted under pressure with a compression pressure to result in a compact body and the compact body is sintered thermally at a sintering temperature to result in the finished machining segment, wherein the machining zone (54) is produced by layer-by-layer application of material layers of the first metallic powder material (56) and particle layers of the hard material particles (58), wherein the hard material particles (58) in one particle layer are placed into the previously applied material layer of the first metallic powder material (56).Type: GrantFiled: July 24, 2018Date of Patent: November 21, 2023Assignee: Hilti AktiengesellschaftInventors: Marcel Sonderegger, Matthias Mueller, Heiko Schaefer
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Patent number: 11794245Abstract: A super hard polycrystalline construction is disclosed as comprising a body of super hard material having a first fraction of super hard grains in a matrix of a second fraction of super hard grains. The average grain size of the first fraction is between around 1.5 to around 10 times the average grain size of the second fraction and the first fraction comprises around 5 vol % to around 30 vol % of the grains of super hard material in the body.Type: GrantFiled: September 27, 2021Date of Patent: October 24, 2023Assignee: Element Six (UK) LimitedInventors: Maweja Kasonde, Teresa Rodriguez Suarez, Amanda Lynne Mckie, Edwin Stewart Eardley
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Patent number: 11788422Abstract: An excellent abrasive blade tip is provided by a two-layer coating system consisting of a brazing solder coating and an NiCoCrAlY coating containing cBN (cubic Boron Nitride).Type: GrantFiled: February 13, 2020Date of Patent: October 17, 2023Assignee: Siemens Energy Global GmbH & Co. KGInventors: Eckart Schumann, Britta Stöhr, Arturo Flores Renteria, Francis Ladru, Thorsten Schulz, Adrian Wollnik
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Patent number: 11766761Abstract: A method of processing a superabrasive element includes providing a superabrasive element including a polycrystalline diamond table that includes a metallic material disposed in interstitial spaces defined within the polycrystalline diamond table. The polycrystalline diamond table includes a superabrasive face and a superabrasive side surface extending around an outer periphery of the superabrasive face. The method also includes leaching the metallic material from at least a volume of the polycrystalline diamond table to produce a leached volume in the polycrystalline diamond table by (1) exposing at least a portion of the polycrystalline diamond table to a processing solution, (2) exposing an electrode to the processing solution, and (3) applying a charge to the electrode such that a voltage is generated between the polycrystalline diamond table and the electrode and the voltage is applied to the processing solution.Type: GrantFiled: August 13, 2020Date of Patent: September 26, 2023Assignee: US Synthetic CorporationInventors: Daniel Marin Scott, Daren Nathaniel Heaton, Jeremy Brett Lynn, Mark Pehrson Chapman, Oakley D. Bond
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Patent number: 11746601Abstract: Embodiments relate to a polycrystalline diamond compact (“PDC”) including a polycrystalline diamond (“PCD”) table having at least two regions and being bonded to a fine grained cemented tungsten carbide substrate. In an embodiment, a PDC includes a cemented carbide substrate having a cobalt-containing cementing constituent cementing tungsten carbide grains together that exhibit an average grain size of about 1.5 ?m or less, and a PCD table having at least one upper region including diamond grains exhibiting an upper average grain size and at least one lower region adjacent to the upper region a lower average grain size that may be at least two times greater than the upper average grain size. The cemented carbide substrate includes an interfacial surface and a depletion zone depleted of the cementing constituent that extends inwardly from the interfacial surface to a depth of, for example, about 30 ?m to about 60 ?m.Type: GrantFiled: September 27, 2019Date of Patent: September 5, 2023Assignee: US SYNTHETIC CORPORATIONInventors: Debkumar Mukhopadhyay, Greg Carlos Topham, Renato Ventura
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Patent number: 11745303Abstract: In an abrasive body used for polishing by a CMP method, provided with a resin structure, a plurality of abrasive grains, and a plurality of longitudinal pores, and made in a form of disc, the longitudinal pore has a length in a thickness direction of the abrasive body longer than a length in a planar direction of the abrasive body, the resin structure includes communicating pores each of which communicating with the longitudinal pore and/or communicating with other communicating pore, the communicating pores include at least one of the abrasive grains in the pores respectively, and the average diameter of the communicating pores is not more than 18 times larger than the average diameter of the abrasive grains.Type: GrantFiled: July 10, 2017Date of Patent: September 5, 2023Assignee: NORITAKE CO., LIMITEDInventors: Wataru Omori, Takaya Yamaguchi, Shota Kitajima, Makoto Sato
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Patent number: 11725459Abstract: The disclosure relates to a multiple ridge diamond compact for a drill bit, comprising a hard alloy substrate (cemented carbide substrate) (102) and a diamond composite layer (101), wherein an end surface of the diamond composite layer is provided with at least two ridges angled relative to each other, and converging ends of two adjacent ridges extend to an edge of the diamond composite layer (101) so as to form a concave cutting edge portion on the edge.Type: GrantFiled: July 10, 2019Date of Patent: August 15, 2023Assignee: KINGDREAM PUBLIC LIMITED COMPANYInventors: Qiang Liu, Guanfu Tu, Hong Xu
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Patent number: 11712784Abstract: An abrasive article includes an abrasive body having a bond material, abrasive particles contained within the bond material, and an electronic assembly coupled to the abrasive body, wherein the electronic assembly comprises at least one electronic device. In an embodiment, the electronic assembly is coupled to the abrasive body in a tamper-proof manner.Type: GrantFiled: October 4, 2018Date of Patent: August 1, 2023Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventors: Robin Chandras Jayaram, Arunvel Thangamani, Gurulingamurthy M. Haralur
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Patent number: 11707816Abstract: The method generally involves the steps of filling the cavities in a production tool each with an individual abrasive particle. Aligning a filled production tool and a resin coated backing for transfer of the abrasive particles to the resin coated backing. Transferring the abrasive particles from the cavities onto the resin coated backing and removing the production tool from the aligned position with the resin coated backing. Thereafter the resin layer is cured, a size coat is applied and cured and the coated abrasive article is converted to sheet, disk, or belt form by suitable converting equipment.Type: GrantFiled: November 18, 2019Date of Patent: July 25, 2023Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Steven J. Keipert, John T. Boden, Scott R. Culler
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Patent number: 11702576Abstract: The present inventive subject matter provides an abrasive particle. The abrasive particle can include an elongated body that is defined between opposed first and second ends. Each end defines a substantially planar surface. An axis extends through the first and second ends, and each end has a respective first and second cross-sectional area. At least one of the first and second ends is oriented at an angle relative to the axis that is less than 90 degrees. The elongated body has a variable cross-sectional area centered along the axis. At least one cross-sectional area between the first and second ends represents a local minimum cross-sectional area.Type: GrantFiled: March 24, 2021Date of Patent: July 18, 2023Assignee: 3M Innovative Properties CompanyInventor: Negus B. Adefris
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Patent number: 11691247Abstract: An abrasive article includes a body having a bond material extending throughout the body and abrasive particles contained in the bond material. The bond material can include aluminum oxide (Al2O3) and lithium oxide (Li2O). In an embodiment, the bond material can include a ratio (Al2O3/Li2O) of a content of aluminum oxide (Al2O3) relative to a content of lithium oxide (Li2O), based on weight percent, of greater than 11.5 and at most 20. In another embodiment, the abrasive article can have a versatility factor of greater than 1.90.Type: GrantFiled: December 28, 2018Date of Patent: July 4, 2023Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventors: Nilanjan Sarangi, Guangyong Lin, Sandhya Jayaraman Rukmani, Stephen E. Fox, Daming Zhang
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Patent number: 11684981Abstract: An ultra-fine nanocrystalline diamond precision cutting tool and a manufacturing method therefor. A diamond cutter is made of a thick self-supporting film of ultra-fine nanocrystalline diamond, the thick film having a thickness of 100-3000 microns, where 1 nanometer?diamond grain size?20 nanometers. In the manufacturing method, the growth of ultra-fine nanocrystalline diamond on a silicon substrate is accomplished by means of two steps of direct current hot cathode glow discharge chemical vapor deposition and hot filament chemical vapor deposition, then the silicon substrate is separated from the diamond to obtain a thick self-supporting film of ultra-fine nanocrystalline diamond, the thick self-supporting film of ultra-fine nanocrystalline diamond is laser cut and then welded to a cutter body, and then by means of edging, rough grinding and fine grinding, an ultra-fine nanocrystalline diamond precision cutting tool is obtained.Type: GrantFiled: April 18, 2018Date of Patent: June 27, 2023Assignee: NINGBO INSTITUTE OF MATERIALS TECHNOLOGY & ENGINEERING. CHINESE ACADEMY OF SCIENCESInventors: Nan Jiang, He Li, Bo Wang, Jian Yi, Yang Cao
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Patent number: 11668345Abstract: Superhard compacts, assemblies including the same, and methods of using the same are disclosed herein. An example assembly includes at least one superhard compact secured to a support body. The support body includes at least one exterior surface and defines at least one recess extending inwardly from the exterior surface. The recess is configured to receive at least a portion of the superhard compact. The assembly includes at least one magnet that secures the superhard compact to the support body. For example, the magnet may form part of the superhard compact, the support body, or both.Type: GrantFiled: September 15, 2020Date of Patent: June 6, 2023Assignee: US Synthetic CorporationInventor: Brent Richard Eddy
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Patent number: 11608459Abstract: An abrasive particle including a shaped abrasive particle including a body having a plurality of abrasive particles bonded to at least one surface of the body of the shaped abrasive particle.Type: GrantFiled: May 30, 2019Date of Patent: March 21, 2023Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Frederic Josseaux, David F. Louapre
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Patent number: 11585156Abstract: The disclosure provides a pulsed-power drill bit including a bit body, an electrode, and a ground ring coupled to the bit body proximate to the electrode and having a first portion and a second portion located between the first portion and the bit body, the first portion including first composite material including a reinforcement material and an abrasive material infiltrated through at least one region of the reinforcement material, the second portion including a second composite material including the reinforcement material and a binder material infiltrated through the reinforcement material, the second composite material having a different composition than the first composite material. The disclosure further provides a pulsed-power drilling system containing such a bit and a method of pulsed-power drilling using such a bit.Type: GrantFiled: April 6, 2020Date of Patent: February 21, 2023Assignee: Halliburton Energy Services, Inc.Inventor: Jacob H. Kronman
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Patent number: 11541464Abstract: A method for manufacturing a cutting tool according to one embodiment is a method for manufacturing a cutting tool, the cutting tool including a base material and a diamond single crystal material fixed to the base material, the diamond single crystal material having a rake face, a flank face continuous with the rake face, and a cutting edge formed by a ridgeline serving as a boundary between the rake face and the flank face. The method for manufacturing a cutting tool according to one form of the present disclosure includes a flank face irradiation step of applying a laser to the diamond single crystal material along the cutting edge from a side of the flank face. The laser has a pulse width of 1×10?12 seconds or less and a peak output of less than 1 W in the flank face irradiation step.Type: GrantFiled: January 10, 2018Date of Patent: January 3, 2023Assignee: Sumitomo Electric Hardmetal Corp.Inventor: Gaku Harada
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Patent number: 11534887Abstract: Embodiments relate to a polishing pad for use in a chemical mechanical planarization (CMP) process of semiconductor devices. The polishing pad may secure excellent polishing rate and within-wafer non-uniformity by controlling the physical properties such as initial load resistivity and compressive elasticity of the cushion layer and/or the laminate as defined by Equations 1 and 2: L ? R L ? ( % ) = T ? 1 ? L - T ? 2 ? L T ? 1 ? L - T ? 3 ? L × 100 [ Equation ? ? 1 ] C ? E L ? ( % ) = T ? 4 ? L - T ? 3 ? L T ? 2 ? L - T ? 3 ? L × 1 ? 00.Type: GrantFiled: March 16, 2021Date of Patent: December 27, 2022Assignee: SKC SOLMICS CO., LTD.Inventors: Jangwon Seo, Eun Sun Joeng, Jong Wook Yun
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Patent number: 11529764Abstract: The present invention relates generally to coated abrasive articles, such as coated abrasive film belts having improved strength and durability, as well as methods of making and using said coated abrasive articles.Type: GrantFiled: December 20, 2019Date of Patent: December 20, 2022Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventor: Paul S. Goldsmith
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Patent number: 11524384Abstract: Embodiments of the present disclosure provide for abrasive delivery (AD) polishing pads and manufacturing methods thereof. In one embodiment, a method of forming a polishing article includes forming a sub-polishing element from a first curable resin precursor composition and forming a plurality of polishing elements extending from the sub-polishing element. Forming the plurality of polishing elements includes forming a continuous polymer phase from a second curable resin precursor composition and forming a plurality of discontinuous abrasive delivery features disposed within the continuous polymer phase. The sub-polishing element is formed by dispensing a first plurality of droplets of the first curable resin precursor composition. The plurality polishing elements are formed by dispensing a second plurality of droplets of the second curable resin precursor composition.Type: GrantFiled: July 30, 2018Date of Patent: December 13, 2022Assignee: Applied Materials, Inc.Inventors: Ashwin Chockalingam, Rajeev Bajaj, Ashavani Kumar, Daniel Redfield
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Patent number: 11508629Abstract: There is provided a nitride semiconductor laminate, including: a substrate; an electron transit layer provided on the substrate and containing a group III nitride semiconductor; and an electron supply layer provided on the electron transit layer and containing a group III nitride semiconductor, wherein a surface force A of the electron supply layer acting as an attractive force for attracting a probe and a surface of the electron supply layer when measured using the probe consisting of a glass sphere with a diameter of 1 mm covered with Cr, is stronger than a surface force B of Pt when measured under the same condition, and an absolute value |A?B| of a difference between them is 30 ?N or more.Type: GrantFiled: April 3, 2017Date of Patent: November 22, 2022Assignee: SUMITOMO CHEMICAL COMPANY, LIMITEDInventor: Fumimasa Horikiri
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Patent number: 11471999Abstract: Embodiments described herein relate to integrated abrasive (IA) polishing pads, and methods of manufacturing IA polishing pads using, at least in part, surface functionalized abrasive particles in an additive manufacturing process, such as a 3D inkjet printing process. In one embodiment, a method of forming a polishing article includes dispensing a first plurality of droplets of a first precursor, curing the first plurality of droplets to form a first layer comprising a portion of a sub-polishing element, dispensing a second plurality of droplets of the first precursor and a second precursor onto the first layer, and curing the second plurality of droplets to form a second layer comprising portions of the sub-polishing element and portions of a plurality of polishing elements. Here, the second precursor includes functionalized abrasive particles having a polymerizable group chemically bonded to surfaces thereof.Type: GrantFiled: July 23, 2018Date of Patent: October 18, 2022Assignee: APPLIED MATERIALS, INC.Inventors: Ashavani Kumar, Ashwin Chockalingam, Sivapackia Ganapathiappan, Rajeev Bajaj, Boyi Fu, Daniel Redfield, Nag B. Patibandla, Mario Dagio Cornejo, Amritanshu Sinha, Yan Zhao, Ranga Rao Arnepalli, Fred C. Redeker
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Patent number: 11472989Abstract: A fixed abrasive article having a body including abrasive particles contained within a bond material, the abrasive particles including shaped abrasive particles or elongated abrasive particles having an aspect ratio of length:width of at least 1.1:1, each of the shaped abrasive particles or elongated abrasive particles having a predetermined position or a predetermined three-axis orientation.Type: GrantFiled: December 19, 2018Date of Patent: October 18, 2022Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventors: Celine Colet, Kuo Gao, Srikanth Rapaka, Joseph R. Rich, Katherine M. Sahlin, Nilanjan Sarangi, Andrew B. Schoch
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Patent number: 11465261Abstract: The disclosed technology includes an abrasive cutting tool having a plurality of segments arranged around a periphery of the cutting tool. The plurality of segments can include a first segment having a first portion having a first concentration of abrasive material, and a second portion having a second concentration of abrasive material. The second concentration can be less than the first concentration. The cutting tool can have a second segment having a third portion having a concentration of abrasive material that can be similar to the concentration of the first portion, and a fourth portion having a concentration of abrasive material that can be similar to the concentration of the second portion. The first portion and the second portion can be reciprocally arranged in relation to the third portion and the fourth portion around the periphery of the cutting tool.Type: GrantFiled: September 3, 2021Date of Patent: October 11, 2022Assignee: Dixie Diamond Manufacturing, Inc.Inventor: Yong Wook Lee
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Patent number: 11453597Abstract: A nanometer niobium carbide/carbon nanotube reinforced diamond composite and a preparation method thereof, belonging to the field of materials science. The nanometer niobium carbide/carbon nanotube reinforced diamond composite is composed of nanometer niobium carbide/carbon nanotube composite powders, matrix powders and diamond grains, wherein the nanometer niobium carbide/carbon nanotube composite powders are the composites of nanometer niobium carbide which are evenly distributed in the surface defects and interior of the carbon nanotube, the nanometer niobium carbide/carbon nanotube reinforced diamond composite is prepared by mixing the nanometer niobium carbide/carbon nanotube composite powders, matrix powders and diamond grains uniformly and sintering with a hot pressing technique.Type: GrantFiled: February 27, 2020Date of Patent: September 27, 2022Assignee: Jilin UniversityInventors: Baochang Liu, Wenhao Dai, Siqi Li, Zhe Han, Xinzhe Zhao, Shujing Wang
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Patent number: 11440108Abstract: A rotary cutting tool includes a main body and a shank. The main body has a tip end. The shank is continuous with the main body on the side opposite to the tip end. The main body is provided with a first cutting edge having a positive twist angle, and a second cutting edge having a negative twist angle and separated from the first cutting edge. Each of the first cutting edge and the second cutting edge extends continuously from the tip end to the shank.Type: GrantFiled: September 7, 2017Date of Patent: September 13, 2022Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Nozomi Tsukihara, Yutaka Kobayashi, Minoru Yoshida
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Patent number: 11383217Abstract: A method of processing a polycrystalline diamond element may include providing a protective leaching cup having a rear wall, an opening defined by a portion of the protective leaching cup opposite the rear wall, and a side wall extending between the opening and the rear wall, the side wall and the rear wall defining a cavity within the protective leaching cup. The method may further include positioning a polycrystalline diamond element in the cavity defined within the protective leaching cup. Positioning the polycrystalline diamond element in the cavity may include expanding at least a portion of the opening outward from a center of the opening. The method may additionally include exposing at least a portion of the polycrystalline diamond element to a leaching agent.Type: GrantFiled: April 22, 2019Date of Patent: July 12, 2022Assignee: US Synthetic CorporationInventors: Michael James Gleason, Jair Jahaziel Gonzalez
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Patent number: 11376604Abstract: A method is disclosed for crushing material to be ground with a mill which contains a grinding chamber which is connected to a feed for material to be ground and to an outlet for ground particles, and contains grinding devices for producing particles of the desired fineness from the fed material to be ground, wherein the grinding takes place in a reducing atmosphere which contains a reduction gas. Also disclosed, is a mill having a grinding chamber which is connected to a feed for material to be ground and to an outlet for ground particles, and contains grinding devices for producing particles of the desired fineness from the fed material to be ground, wherein the grinding chamber contains a reducing atmosphere in which the grinding takes place and which contains a reduction gas.Type: GrantFiled: June 14, 2016Date of Patent: July 5, 2022Assignee: NETZSCH Trockenmahltechnik GmbHInventors: Roland Nied, Hermann Sickel
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Patent number: 11344998Abstract: The method generally involves the steps of filling the cavities in a production tool each with an individual abrasive particle. Aligning a filled production tool and a resin coated backing for transfer of the abrasive particles to the resin coated backing. Transferring the abrasive particles from the cavities onto the resin coated backing and removing the production tool from the aligned position with the resin coated backing. Thereafter the resin layer is cured, a size coat is applied and cured and the coated abrasive article is converted to sheet, disk, or belt form by suitable converting equipment.Type: GrantFiled: December 11, 2014Date of Patent: May 31, 2022Assignee: 3M Innovative Properties CompanyInventors: Scott R. Culler, John T. Boden, Steven J. Keipert, Negus B. Adefris
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Patent number: 11292750Abstract: A method of forming a supporting substrate for a cutting element comprises forming a precursor composition comprising discrete WC particles, a binding agent, and discrete particles comprising Co, Al, and one or more of C and W. The precursor composition is subjected to a consolidation process to form a consolidated structure including WC particles dispersed in a homogenized binder comprising Co, Al, W, and C. A method of forming a cutting element, a cutting element, a related structure, and an earth-boring tool are also described.Type: GrantFiled: May 12, 2017Date of Patent: April 5, 2022Assignee: Baker Hughes Holdings LLCInventor: Marc W. Bird
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Patent number: 11235435Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes diamond grains exhibiting diamond-to-diamond bonding therebetween. The diamond grains includes a first amount being about 30 to about 65 volume % of the diamond grains and a second amount being about 18 to about 65 volume % of the diamond grains. The first amount exhibits a first average grain size of about 8 ?m to about 22 ?m. The second amount exhibits a second average grain size that is greater than the first average grain size and is about 15 ?m to about 50 ?m. Other embodiments are directed methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.Type: GrantFiled: September 10, 2019Date of Patent: February 1, 2022Assignee: US SYNTHETIC CORPORATIONInventors: Brandon Paul Linford, Cody William Knuteson
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Patent number: 11192218Abstract: In an embodiment, a protective leaching cup may include a base portion, at least one sidewall defining an opening general opposite the base portion, and a receiving space in communication with the opening and at least partially defined by the base portion and the sidewall. The receiving space is sized and configured to receive at least a portion of the superabrasive element. A seal contact portion is located on an inner surface of the sidewall. The seal contact portion is configured to form a seal against the superabrasive element that is at least partially impermeable to fluid(s). At least one of the seal contact portion or the sidewall includes material(s) exhibiting a flexural modulus greater than about 150,000 psi at room temperature.Type: GrantFiled: November 14, 2017Date of Patent: December 7, 2021Assignee: US SYNTHETIC CORPORATIONInventors: Michael James Gleason, Victor Hugo Oritz
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Patent number: 11148256Abstract: A cutting wheel includes a body having a bond material. The bond material comprises at least about 31 vol % of a total volume of the body. Additionally, the body includes abrasive particles contained within the bond material. The abrasive particles include a first type of abrasive particle including black alumina with at least about 10 vol % of a total volume of the abrasive particles including black alumina. In some instances the cutting wheel can include a chop saw, while in other situations, the cutting wheel can include a cut-off wheel.Type: GrantFiled: December 13, 2017Date of Patent: October 19, 2021Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventors: Dashi Nie, Shenglan Huang, Gaoxiang Gou
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Patent number: 11142673Abstract: An abrasive grain is disclosed and may include a body. The body may define a length (l), a height (h), and a width (w). In a particular aspect, the length is greater than or equal to the height and the height is greater than or equal to the width. Further, in a particular aspect, the body may include a primary aspect ratio defined by the ratio of length:height of at least about 2:1. The body may also include an upright orientation probability of at least about 50%.Type: GrantFiled: July 1, 2019Date of Patent: October 12, 2021Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.Inventors: Doruk O. Yener, Jennifer H. Czerepinski, Sujatha K. Iyengar, Michael D. Kavanaugh, Alan J. Brandes, Christopher Arcona, Ralph Bauer, Yves Boussant-Roux, Tracy H. Panzarella