Abstract: A superabrasive containing layered composite is provided which comprises a substrate block consisting of either ceramic material and metallic or several metallic materials, and a superabrasive containing body adjacent said substrate block. The superabrasive contains superabrasive particles, and a metallic ingredient which is distributed in the superabrasive containing layer, including a working surface. The superabrasive material may be formed using a compression cell wherein the compression cell comprises a die defined by a vertical wall and a flat closed bottom. Placed in the die, in order from bottom upward, comprises a formed pallet of single body or layers of mixed powder forming a refractory compound, a material mass of a working layer containing diamond particles, a mass of ignition material comprising an SHS composition, and an electrical heating element.

Abstract: A cleaning tool for cleaning the walls of a swimming pool or other concrete structures. Two different sized aggregate or abrasives are combined with a binder to provide an improved cleaning device. The binder and the aggregates are matched so as to wear at substantially identical rates.

Abstract: A fused metal matrix abrasive body and method of preparing a fused metal matrix abrasive body is provided. The fused metal matrix abrasive body comprises a plurality of metal coated abrasive particles and a fused metal matrix comprising a bond metal and an effective amount of an oxygen scavenger metal. The metal coated abrasive particles are distributed in the fused metal matrix which bonds the abrasive particles together. The oxygen scavenger metal functions as a scavenger (i.e., “getter) for oxygen thereby protecting the adhesion promoting metal coating on the abrasive particle from the oxidation.

Abstract: The production of an engineered surface on a coated abrasive is made more versatile by the use of a production tool obtained using a master tool created by a rapid prototyping technique.

Abstract: Reaction injection molding is utilized as a method for making an abrasive article that includes supplying an effective amount of abrasive particles to at least a portion of an abrasive article mold and supplying a binder precursor matrix that includes at least two interactive components to the abrasive article mold. When the binder precursor matrix is cured, the abrasive particles are secured within a binder formed from the binder precursor matrix. An abrasive article includes a plurality of bristles including an increased amount of abrasive particles, wherein a ratio of binder to abrasive particles is at least about 1:3 by weight.

Abstract: A sharpening guide assembly for use in sharpening ski and snowboard edges includes an angle member and at least one riser member. The angle member includes at least a first outer surface and a second outer surface, an inner edge of the first outer surface adjoining an upper edge of the second outer surface. The riser member is positioned on the first outer surface of the angle member such that a top portion of the riser member extends above the first surface of the angle member. The angle member is formed of a first material and the riser member is formed of a second material, wherein the second material has a hardness which is greater than a hardness of the first material. During a sharpening operation, a sharpening tool is supported on the riser member such that the sharpening tool such as a file member is positioned above the first outer surface of the angle member so as to avoid potential wear causing contact therewith.

Abstract: A polishing composition for chemical mechanical polishing of semiconductor wafers having a copper metal circuit includes, an aqueous composition having a pH of under 5.0, and polyacrylic acid having a number average molecular weight of about 20,000-150,000, or blends of high and low number average molecular weight polyacrylic acids.

Abstract: The present invention relates to a method for producing an abrasive grain from a hard-material alloy based on titanium carbide, with alloying contributions from the group of carbides, nitrides, and/or borides from the secondary groups IVb, Vb, and VIb of the periodic system.

Abstract: A functionalized diamond comprises an organic functionalized moiety. The organic functionalized moiety being selected from: vinyl, amide, alcohol, acidics, phenolics, hydroxyls, carboxyl, aldehyde, and aliphatics, and combinations thereof.

Abstract: A cell for forming a composite hard material and hard materials and methods of forming composite hard materials. A cell (10) in which the article is formed includes a talc outer sleeve (12), a glass sleeve (14) and a reflecting foil (22). A heater (18) is arranged inwardly of the foil (22) and a barrier layer (16) is arranged inwardly of the glass sleeve (14). A central column (20) is defined for receiving the charge of material (50) from which the hard composite material is to be formed.

Abstract: A cutting element having a cutting table made from sheet segments of commingled ultra hard material and binder. Each segment may be made from a finer or a coarser grade of ultra hard material or from different types of ultra hard material. The segments are aligned side by side over a cutting face of the cutting element to form the cutting table. The material grade and/or the material type of each segment may alternate across the cutting face.

Abstract: Diamond particles are coated with a Ti metal to form Ti metal coated diamond particles product by contacting the diamond particles with an alloy of the following composition, Ti(1−x)Crx, where 0.05<x<0.5, at a temperature of less than about 850° C. and for a time sufficient for the alloy to coat the diamond particles. The resulting coated diamond particles have an average particle size ranging from about 5 to 800 &mgr;m and are coated with metal coating composed of an inner carbide layer enriched in Cr content and an outer layer depleted in Cr content.

Abstract: A method or process for making polycrystalline diamond or polycrystalline CBN cutting tools (Superabrasives), which have integral chip-breaking features is disclosed. This method involves pressing a die or other like rigid component against either the outer can cover or the diamond or CBN region directly. This invention provides economical manufacture of diamond chip-breaker tools, while avoiding unnecessary EDM EDG, grinding, or laser processes. This process forms the chip-breaker on the upper surface of the diamond region, during or prior to sintering. This invention permits a wide variety of chip-breaker or other diamond surface features, while minimizing cost and processing steps. Disclosed embodiments include: pressing through the can assembly; pressing within the assembly by introducing a rigid component in the can; and pressing two cans together with an intervening rigid component imposing the desired diamond surface features.

Abstract: In a cemented carbide, at least one compound 3 including a carbide, a nitride or carbo-nitride of at least one component selected from IVa, Va and VIa group elements or a solid solution thereof exists in at least some WC crystal grains 1. Preferably the compound 3 is in the form of compound grains 3 comprising a carbide, a nitride or a carbo-nitride of Ti, Zr, Hf or W or a solid solution thereof, having an average grain diameter smaller than 0.3 &mgr;m. The compound grains make up at most 10% of the cross-sectional area of the WC crystal grains that contain the compound grains, while at least 10% of the total cross-sectional area of the cemented carbide is made up of such WC crystal grains that contain the compound grains.

Abstract: The invention provides a polishing sheet comprising a support and an abrasive layer formed thereon with an adhesive layer interposed therebetween, characterized in that the adhesive layer is formed by a cured layer of a thermosetting and/or photo-curable curable adhesive composition based on at least one resin selected from the group consisting of (A) an ethylene-vinyl acetate copolymer, (B) a copolymer of ethylene, vinyl acetate, and an acrylate and/or methacrylate monomer, (C) a copolymer of ethylene, vinyl acetate, and maleic acid and/or maleic anhydride, (D) a copolymer of ethylene, an acrylate and/or methacrylate monomer, and maleic acid and/or maleic anhydride, and (E) an ionomer resin in the form of an ethylene-methacrylic acid copolymer whose molecules are bonded by a metal ion.

Abstract: A method for making an abrasive material comprising a plurality of hard particles providing the abrasive quality distributed in a retaining matrix for holding the particles in place, the method comprising the steps of placing a mask having openings therein against a carrier capable of supporting a plurality of the particles, providing an affixing capability to an outer side of the mask remote from the carrier to which hard particles will adhere, applying a plurality of hard particles to the outer side of the mask so that a portion of the particles pass through the openings of the mask and form a pattern of the particles on the carrier corresponding to the openings of the mask and another portion of the particles adhere to the mask, separating the mask containing the hard particles adhered to it from the carrier leaving the pattern of the particles on the carrier, at least partially surrounding the particles on the carrier with a retaining matrix material, and heating the retaining matrix material to cause the

Abstract: A method for making an abrasive product comprising forming a structure of a sinterable retaining matrix having at least one first region containing a plurality of abrasive particles embedded therein and at least one second region containing substantially less or no abrasive particles adjacent the first region, at least one of the regions substantially surrounding the other of the regions, sintering the structure to form a unitary structure, wherein the first and second regions are integrated along a border between the regions, and extracting at least the first region from the unitary structure to form an abrasive product.

Abstract: A abrasive for metal comprising particle having a functional group capable of trapping a metal ion, a process for producing the abrasive, and a polishing composition comprising the abrasive, an oxidizing agent and water, are provided.

Abstract: The present invention concerns a moulded microcrystalline spherical Al2O3- sintered body, process for its production as well as use.

Abstract: A method for making an abrasive article having at least two abrasive coatings having different abrasive natures. The abrasive natures can differ, for example, by abrasive particle size, abrasive particle type, abrasive particle shape, filler, surfactant, or coupling agent. In another embodiment, the abrasive article can be a structured abrasive article comprising abrasive composites. In another aspect of the invention, the article can have a coating having a single abrasive nature, where the composites comprising the coating are free of abrasive particles.

Abstract: A tool for machining workpieces, specially metal workpieces, by cutting, e.g., grinding, polishing, milling, separating or honing, comprising at least one stock-removing tool portion and whose machining range consists of a composite material containing a hard material. Said tool is characterized in that the composite material is formed by a fiber structure consisting of substantially continuous fibers made of carbon and/or a ceramic material and by a matrix containing carbon and hard material, and is also characterized in that at least the machining range, like the cutting or milling tool, is made of said composite material.

Abstract: A diamond sintered body having high wear resistance, chipping resistance, shock resistance and thermal conductivity is provided. The diamond sintered body includes sintered diamond particles and a sintering aid as the remainder. The content of the sintered diamond particles is at least 80% by volume and less than 99% by volume. The sintered diamond particles have a particle size in the range from at least 0.1 &mgr;m to at most 70 &mgr;m. The sintered diamond particles next to each other are directly bonded. The sintering aid includes at least one kind selected from tungsten, iron, cobalt and nickel. The percentage of the tungsten in the sintered body is in the range from at least 0.01% by weight to at most 8% by weight.

Abstract: A cutting element, insert or compact, is provided for use with drills used in the drilling and boring of subterranean formations or in machining of metal, composites or woodworking. This new insert besides having a superabrasive layer on the surface of a substrate, also may have one or more superabrasive core element sections incorporated in the substrate to provide improved internal residual stress characteristics. By so manipulating residual stresses, this invention provides cutting elements, which are more fracture resistant thereby providing improved work life. Also, by providing additional superabrasive material in the substrate, this invention improves the cutting efficiency of the compact after the compact has undergone significant wear. Another embodiment of this invention employs one or more carbide core regions within a superabrasive region, which covers the majority of the outer surface of the insert.

Abstract: Coating a sol-gel alumina abrasive grit with a ceramic oxide reduces the surface area of the grit and allows the production of vitreous bonded products using low temperature vitreous bond materials without the production of black spots as a result of the incomplete combustion of organic components used in the production process.

Abstract: A working fluid according to the invention is supplied to a working point where a working of a workpiece is performed with the working fluid. The working fluid contains a solvent and microcapsules filled with liquid-state substances, the microcapsules being dispersed in the solvent. A working process according to the invention performs a working of a workpiece with the working fluid, the working fluid containing the solvent and the microcapsules filled with the liquid-state substances, the microcapsules being dispersed in the solvent. In the working process according to the invention, the working fluid is supplied to a working point of the workpiece. The working of the workpiece is performed at the working point with the working fluid supplied to the working point.

Abstract: A grinding stone useful for a variety of comminuting applications, but especially useful for comminuting of rubber particles, comprises a cured mixture of a grit material (such as silicon carbide), an aqueous emulsion of an organic polymeric binding material, (such as an epoxy emulsion), a wetting agent, such as DAXAD™, a surfactant commercially available from the Hampshire Corporation of Lexington, Mass., and an inorganic binding material (preferably portland cement). The grinding stones can be prepared at room temperature, using readily available equipment, and at a greatly reduced cost when compared to current grinding stones prepared from silicon carbide and a vitrified ceramic binder. The stones of the present invention may be molded to a metal support plate, resulting in further process efficiencies and reduced stone manufacture and replacement costs.

Abstract: A method of separating, recovering and reusing components of an exhausted slurry used in slicing silicon wafers from a silicon ingot. In the method, the viscosity of the exhausted slurry is reduced and the lubricating fluid component of the slurry is separated from solids and collected, the collected lubricating fluid component being suitable for reuse in the preparation of a fresh slurry without any additional separation steps being necessary. Additionally, the separated solids may be collected and further separated into an unspent abrasive grain component, which is suitable for reused in the preparation of a fresh slurry, and a waste product containing silicon particulate and spent abrasive grains.

Abstract: A flexible abrasive member comprises a porous layer which carries deposits with embedded abrasive particles, said deposits being separated from each other. The deposits are arranged and shaped in such a way that they are mutually interlocked. Thereby, the tearing strength of the member is increased. As an example, the deposits may have cooperating convex and concave shapes. Also, the deposits may have hook-shaped or arrow-shaped protrusions which are hooked into each other.

Abstract: Corrugated abrasive discs such as grinding wheels are treated by applying a water-resistant coating to the interiors of the corrugations before the corrugations are plugged. Discs having water-sensitive matrices such as magnesium oxychloride cement are thus protected against water or water vapor seepage from aqueous-based plug fill material.

Abstract: An innovative method of manufacturing polishing pads using photo-curing polymers and photolithography. The photolithography enables the creation of useful surface patterns not possible with conventional machining techniques and enables the use of pad materials otherwise too soft to pattern by conventional machining techniques.

Abstract: Method for making alpha alumina-based abrasive grain, wherein during an impregnation step of the method, alpha alumina-based ceramic precursor particles conchoidally fracture. The abrasive grain can be incorporated into abrasive products such as coated abrasives, bonded abrasives, and non-woven abrasives.

Abstract: The invention relates to a method of producing a grinding roll in which a roll tire made from a highly wear-resistant bainitic cast material is applied to the basic roll body. In order to create a roll tire with particularly high reliability against fractures and with relatively high wear resistance and compression strength, the roll tire is produced from a ductile bainitic spheroidal graphite cast material having a breaking elongation of approximately 0.1 to 2.5% and a compression strength of approximately 1,000 to 1,800 Mpa.

Abstract: The method disclosed here comprises the steps of (a) mixing metal powder, a resin, abrasive grains, and a solid reducing agent at the normal (room) temperature through the melting point of the reducing agent to form a mixture and (b) molding and baking the mixture at the melting point of the reducing agent through that of the metal powder. The solid reducing agent is a fatty acid, preferably stearic acid having a volume ratio of 5 to 20% with respect to the metal powder. With is, it is possible to make metal-resin bond grindstones that give such high-quality mirror surfaces that have conductivity fit for ELID grinding and are not liable to have chippings or scratches and also have an Rmax value of approximately 3 nm or less.

Abstract: An abrasive tool includes an electroformed layer having superabrasive grains electroplated on an outer surface of the electroformed layer, and a plurality of dimples arranged on the outer surface of the electroformed layer using a mold with projections made of gel adhesive. The concentration of the abrasive gains is regulated by changing the number of the dimples (i.e., changing a dimple-area-rate). The gel adhesive preferably has a viscosity of 500,000 cP or smaller. The dimple-area-rate is preferably from 7 to 70%.

Abstract: A superabrasive cutting element, the substrate of which is structured with a reduced dimension circumferential portion about which is formed an annular portion of superabrasive material, such as sintered diamond in the form of a polycrystalline diamond compact, to provide a ring- or skirt-like portion of superabrasive material at the perimeter of the cutting element to reduce residual tensile stresses existing at the perimeter of the cutting element after formation.

Abstract: The present invention describes a diamond tool with diamond bonded chemically by a braze that contains either Cr, Mn, SI, or Al or mixtures or alloys thereof. The diamond tool is made by infiltrating the braze into a matrix metal that contains diamond in either form of grits or polycrystalline bodies.

Abstract: A bond for a single layer metal bond abrasive tool can be easily chemically and electrochemically stripped from the metal core of a recovered used tool to facilitate reuse of the core. Relative to conventionally bonded tools, the speed of stripping the novel bond is quick, and the stripped core has a smooth, clean surface which needs only minimal mechanical repair prior to reuse. In one aspect, the novel bond is a quaternary bond composition consisting essentially of copper, tin, titanium and silver. The powder components can be used dry or mixed with a fugitive liquid binder as a paste. The novel bond can be brazed at lower temperature than copper/tin/titanium bonds prepared otherwise. The bond composition forms a good melt at braze temperature that flows smoothly, evenly over a tool preform and provides consistent quality bonding of abrasive from tool to tool.

Abstract: The present invention relates to a method for producing abrasive grains. According to the invention the method is characterised by the steps of manufacturing a polycrystalline body comprising diamond particles in a matrix of silicon carbide and silicon, or alternatively metal-silicon-carbon or boron-silicon-carbon phases, and crushing the polycrystalline body into grains. The invention also relates to abrasive grains produced by the method.

Abstract: Reaction injection molding is utilized as a method for making an abrasive article that includes supplying an effective amount of abrasive particles to at least a portion of an abrasive article mold and supplying a binder precursor matrix that includes at least two interactive components to the abrasive article mold. When the binder precursor matrix is cured, the abrasive particles are secured within a binder formed from the binder precursor matrix. An abrasive article includes a plurality of bristles including an increased amount of abrasive particles, wherein a ratio of binder to abrasive particles is at least about 1:3 by weight.

Abstract: The present invention relates to high amylose, water-resistant, glass-like polysaccharide abrasive grits and a method of making the same.

Abstract: A method of functionalizing a diamond crystal comprises hydrogenating a diamond crystal, chlorinating the hydrogenated diamond crystal; and exposing the chlorinated diamond crystal to a metal precursor. The exposing step deposits a layer of metal on surfaces of the diamond crystals. The diamond crystal formed by the method possesses surface sites that form a strong bond with the layer of metal to prevent separation thereat, and the layer of metal form strong bonds to a matrix material, for example one of a vitreous and metallic matrix. The functionalized diamond crystal can be used in abrasive products.

Abstract: An abrasive body, particularly a tool insert, comprises an abrasive layer bonded to a substrate along an interface. The abrasive layer extends into the substrate to a depth below the interface at the periphery of the body and defines a continuous border around the periphery of the body. The abrasive body is further provided with one or more projections which extend from the interface into one of the layers. If the projection extends into the abrasive layer it is of the same material as the substrate and integral therewith. If the projection extends into the substrate layer, it is the same abrasive as the abrasive layer and integral therewith.

Abstract: A wear resistant cutter insert structure and method include a stud having at least one face. A primary tapered ridge and at least one secondary tapered ridge extending from the primary tapered ridge are formed in the face. A layer of abrasive material is disposed over the face covering the primary and secondary tapered ridges.

Abstract: A system and method for radiusing and sizing microholes in diesel fuel injectors. A liquid abrasive slurry with rheological properties is used. As the slurry approaches and flows through the microhole, it is at first at a lower viscosity. Subsequently, the slurry is characterized by a high viscosity which enables the use of a flow meter in the slurry flow path which directly and accurately monitors slurry flow rate and mass flow in real time. This allows for the individual slurry processing of nozzles to their specified flow rate in a continuous process.

Abstract: Bonded abrasive articles are described wherein a metal boride modified, lead-free vitreous matrix binds abrasive grains, such abrasive articles demonstrate improved performance over vitreous bonded abrasive articles with known vitreous matrices. Vitreous bond precursor materials are described including admixtures comprising lead-free vitreous precursor material and powder of metal boride(s), and admixtures comprising metal boride modified, lead-free vitreous particles. Methods are described for producing vitreous bonded abrasive articles having abrasive grains bound by metal boride modified, lead-free vitreous matrices.

Abstract: Improved abrasive tools and apparatus and method for the manufacture of the improved abrasive tools and the like which includes apparatus and a method for the creation of a structurally viable matrix having a pattern of abrasive elements which can be shaped, cut and positioned for permanent disposition on a rigid tool body. The apparatus includes a release layer on a transversely magnetized base surface with magnetic protrusions to provide a mosaic-like surface. Magnetizable abrasive particles applied to the release layer orient themselves magnetically to form generally conic stacks which having a stack axis and a distal working portion. The stacks define a working surface which is then coated. Prior to solidification of the coating the cones may be shaped or raked magnetically. A braze paste is applied to encapsulate the cones and form a flexible support web between the cones.

Abstract: A method for production of stone pattern processing mills including the steps of application of compression to resin, cellulose, and milling material in a mold module. The resin and milling material are combined to form milling granules to be bound to the cellulose substances so as to form a milling grain cellulose layer. The backside of the milling grain cellulose layer is covered with suitable flexible substances to form a hollow-set machine/grind cushion meant for coupling with a mill chassis for use. Alternatively, the backside of the machine/grind cushion may be filled with flexible or hard material so as to form a one-piece mill.

Abstract: Abrasive grain with increased projectability in a UP deposition process is provided with a first conductive coating and a second coating comprising a silicon-containing compound.

Abstract: A polishing pad having a substantially uniform, continuously interconnected porous surface. The pad can be produced by pressure sintering powder compacts of thermoplastic polymer at a temperature above the glass transition temperature but not exceeding the melting point of the polymer. The sintering process is conducted in a mold at a pressure in excess of 100 psi (0.07 MPa). In a preferred version, a mixture of two polymer powders is used, where one polymer has a lower melting point than the other.

Abstract: A system and method for attaching an abrasive article to a backing pad is provided. The system includes a backing pad including loop-textile material applied to an attachment surface thereof and an abrasive article, which is removably attached thereto. The abrasive article has at least first and second surfaces including a plurality of abrasive particles adhered thereto. The first surface of the abrasive article includes abrasive particles having a size and density selected to provide a desired surface finish of a workpiece surface being abraded with the abrasive article. The second surface includes a plurality of abrasive particles having a size and density selected to releasably engage textile loops extending from the loop textile material applied to the backing pad attachment surface. Various embodiments, including double-sided sandpaper sheets and sanding screens, which adhere to the textile loops extending from the loop textile material applied to the backing pad attachment surface are disclosed.