Facers; E.g., Modules, Mutually Bonded By Internal Settable Material Section Patents (Class 52/415)
  • Publication number: 20040118067
    Abstract: Connectors configured for providing composite wall structures with high composite action. In one embodiment, the connectors comprise a body having two spaced-apart sidewalls and a web portion extending therebetween, having a thickness that is less than the diameter or width of the sidewalls in the same dimension. The body also includes a tapered end comprising a single elongate edge or a plurality of spaced-apart edges or pointed ends at one end for facilitating penetration of the connector through layers of the composite wall during manufacture. An orienting protrusion orients the connector at a predetermined depth within the layers of the composite wall during manufacture. One or more structures anchoring anchor the connectors of the invention to layers of structural material placed on opposing sides of an insulation layer of the composite wall.
    Type: Application
    Filed: July 23, 2003
    Publication date: June 24, 2004
    Inventor: David O. Keith
  • Patent number: 6723434
    Abstract: The invention relates to a tile for placing on walls, floors or the like using adhesive mortar. The inventive tile comprises a transparent glass layer (1) and a colored layer (4) which is placed on the rear side of the glass layer. In order to obtain a particular optical effect, the glass layer (1) is heat treated and the colored layer (4) is comprised of a lacquer which is compatible with adhesive mortar.
    Type: Grant
    Filed: March 5, 2003
    Date of Patent: April 20, 2004
    Assignee: Villi Glas GmbH
    Inventors: Heimo Setten, Johann Kowalczyk
  • Publication number: 20030213198
    Abstract: A form system comprises several form units, each having a pair of panels positioned in spaced relation to each other. A plurality of tie members connects the panels, the tie member comprising a spacer member disposed transversely between the panels. Each tie member further comprises a pair unit connecting members, one positioned on each of an outside surface of a panel. The spacer members are each connected to a first unit and a second unit connecting member through the first opening in the panels. The first and second unit connecting members have first and second connections respectively, to permit the first and second unit connecting members of a first form unit to be connected with corresponding first and second connecting members of a second form unit.
    Type: Application
    Filed: December 18, 2002
    Publication date: November 20, 2003
    Inventor: Frank B. Bentley
  • Publication number: 20030192276
    Abstract: An insulative building wall structure including parallel channel-bearing track and load plate structures with a plurality of spaced apart posts extending perpendicularly there between and a plurality of respective foam panels disposed between the posts. The panels are provided with a plurality of vertical slits such that width adjustment thereof can be accomplished on-site by removing an appropriate number of slitted strips from a panel. Each panel is maintained such that a void is formed between respective interior edges of the channels and the interior surfaces of the foam panels. A wall surface panel is secured to respective interior outer edges of the track and load plate structures to create an insulative dead air space, corresponding to the above-described void, between the interior surface of each foam panel and the wall surface panel.
    Type: Application
    Filed: May 5, 2003
    Publication date: October 16, 2003
    Inventor: John J. Heydon
  • Patent number: 6598282
    Abstract: The present invention refers to a process for manufacturing a wrought triple-glazed stained-glass panel, in which are combining the single-glazed stained-glass panel techniques with the wrought-iron techniques for obtaining a final product with combined decorative and resistance features provided by the single-glazed stained-glass panel and the wrought-iron frame, respectively.
    Type: Grant
    Filed: September 18, 2001
    Date of Patent: July 29, 2003
    Inventor: Pablo Robles Gil-Bueno
  • Publication number: 20030056456
    Abstract: An insulative building wall structure including parallel channel-bearing track and load plate structures with a plurality of spaced apart posts extending perpendicularly there between and a plurality of respective foam panels disposed between the posts. The panels are provided with a plurality of vertical slits such that width adjustment thereof can be accomplished on-site by removing an appropriate number of slitted strips from a panel. Each panel is maintained such that a void is formed between respective interior edges of the channels and the interior surfaces of the foam panels. A wall surface panel is secured to respective interior outer edges of the track and load plate structures to create an insulative dead air space, corresponding to the above-described void, between the interior surface of each foam panel and the wall surface panel.
    Type: Application
    Filed: September 24, 2001
    Publication date: March 27, 2003
    Inventor: John J. Heydon
  • Publication number: 20020170256
    Abstract: A laminated decorated board which can give a solid and luxurious feel by laminating a plurality of plate materials, without increasing weight. Plate materials 1 and 2 for constructing a headboard A as a decorated board are laminated to each other. A plurality of sinks 5 are densely formed on an inside surface of the plate material 1, except a peripheral edge thereof. Thus, thin board portions 6 are partially formed by the sinks 5, thereby enabling the thick and solid headboard A to be lightened.
    Type: Application
    Filed: October 16, 2001
    Publication date: November 21, 2002
    Inventor: Shigeru Annaka
  • Patent number: 6479119
    Abstract: A self-adhesive laminate for sealing window frames includes an aluminum layer having a first side and a second side, a polyester layer adhered to the first side of the aluminum layer, an adhesive layer adhered to the second side of the aluminum layer, and a release paper overlying the adhesive remote from the aluminum layer. This laminate reduces or eliminates the overheating problems common in prior art tapes.
    Type: Grant
    Filed: July 28, 2000
    Date of Patent: November 12, 2002
    Assignee: MFM Building Products Corp.
    Inventor: Robert S. Simpson
  • Publication number: 20020157340
    Abstract: A brick or other structural member is provided for use in building a wall or other similar structure which is to be provided with a cementitious surface coat application to one, typically exposed, face. The brick includes a relief pattern or profile on at least one face. This allows the installer to adequately affix an external cementitious surface coat to the outer surface of, a brick wall, while also providing a “depth gauge”, which can identify proper coating thickness during installation, which not only ensures proper application thickness but can preclude waste due to overapplication. The added brick texture (a.k.a. profile) increases the surface area of the brick to improve the bonding of the brick surface coating and to provide mechanical underpinning for the surface coating.
    Type: Application
    Filed: January 26, 2001
    Publication date: October 31, 2002
    Applicant: Boral Industries, Inc.
    Inventors: Wayne H. Kirby, A. Paul Samples, Jorge S. Bedolla
  • Patent number: 6321498
    Abstract: A formwork for building bearing walls comprises a plurality of pairs of facing panels (PE, PI) connected together so as to form an inside space between them, said pairs of facing panels being arranged in superimposed rows, the panels of each pair being connected to each others by braces (6) of adjustable length with both the braces (6) and the panels (PE, PI) being left in the wall formed when a cementitious material poured in said inside space has solidified. The so formed walls are provided with bearing partition members and ventilating duct, and are strongly insulated and already finished (FIG. 6).
    Type: Grant
    Filed: February 18, 2000
    Date of Patent: November 27, 2001
    Inventor: Salvatore Trovato
  • Patent number: 6176059
    Abstract: A modular construction system and method of use for creating a concrete wall system which has a wall system which complies with a modular construction system. The system uses wall form panels having connectors and structural tie plates. The wall form panels have interlocking protrusions around the edges such that the panel is reversibly symmetric. The panels are specific lengths to minimize the number of panels required to achieve a set length. The structural tie plates have connectors to tie in with the wall form panels and in addition carry and position reinforcement bars with the wall. The modular wall system ensures ease and integrity of alignment of the wall form panels by the self-aligning structural tie elements. In a preferred embodiment, a footing is continuously integral with the wall. A heat retention cap form allows for a more uniform cure temperature in adverse temperatures.
    Type: Grant
    Filed: May 17, 1999
    Date of Patent: January 23, 2001
    Inventors: Robert A. Cantarano, Peter Fleischhacker
  • Patent number: 6105325
    Abstract: A construction assembly for interior works, comprising:(1) plaster boards, each of which plaster boards comprises a plaster body and at least one sheet of lining paper, wherein the lining paper comprises(a) an upper layer or web comprising white cellulose fibers and a mineral filler of light color, and(b) a pigment layer covering said upper layer or web, wherein the pigment layer comprises a mineral filler of light color and a binder,wherein said plaster boards are assembled creating at least one joint; and(2) a joint-pointing coat jointing said plaster boards to form a substantially plane outer surface comprising the visible surface of said at least one joint and the visible surface of said pigment layer, wherein the composition of which joint-pointing coat is adapted for the finishing of said at least one joint, wherein said joint-pointing coat comprises a mineral filler of white color;wherein the composition of said joint-pointing coat is similar to the composition of said upper layer or web and/or said pi
    Type: Grant
    Filed: May 21, 1999
    Date of Patent: August 22, 2000
    Assignee: Lafarge Platres
    Inventors: Francois Zuber, Claude Leclercq, Pascal Bourne-Chastel
  • Patent number: 5946872
    Abstract: A horizontal diaphragm for the generation of floor and roof structures includes a plurality of construction units arranged in rows and integrated joists by clip ties, wherein a load transferring material fills spaces between adjacent construction units in a row, both transversely and longitudinally. Each construction unit includes a lip projecting toward an adjacent unit in the row and defining with the other construction unit a space for receiving the filler material. The clip ties are anchored in the joists and are movable from a position obstructing the placement of additional construction units on the joists to a position integrating the previous construction unit with the joists. The joists comprise U-shaped troughs filled with grout in which the clip ties are anchored at spaced locations. The structure defining the trough can be monolithic or can comprise a plurality of discrete units placed in alignment and connected by reinforcing bars.
    Type: Grant
    Filed: January 22, 1998
    Date of Patent: September 7, 1999
    Inventor: Jorge Pardo
  • Patent number: 5937606
    Abstract: An arrangement and method for reinforcing a structural component utilizes an elongated strip or lamina which is applied to the surface of the structural component and which has at least one end which submerges into a recess in the surface of the component and is anchored in that recess. This has been found to greatly increase the reinforcing effect of the strip on the structure.
    Type: Grant
    Filed: November 24, 1997
    Date of Patent: August 17, 1999
    Assignee: Eidgenossische Materialprufungs-Und Forschungsanstalt EMPA
    Inventors: Urs Meier, Martin Deuring, Gregor Schwegler
  • Patent number: 5924253
    Abstract: Attachment apparatus and methods of attachment of a cover to the edge of a horizontal surface will provide a protective and/or a decorative edge. The cover has an outwardly extending step with a groove extending into the surface opposite the cover. This groove has an opening into a wider extension into the step interior. The step is hooked over the top of the horizontal surface, the cover is pressed against the edge of the horizontal surface, and the space above the horizontal surface up to the top of the cover and the groove are filled with mortar, which locks the cover in place and provides a new upper surface. Clips, extending into the groove, can also be used to further secure the cover. If desired, an upper tile and/or a cement backing sheet can also be placed respectively on and/or within the mortar.
    Type: Grant
    Filed: December 23, 1996
    Date of Patent: July 20, 1999
    Inventor: Patrick J. Walker
  • Patent number: 5806264
    Abstract: A prefabricated reinforced concrete wall structure formed in two parts, the first part including a plurality of walling units spaced apart but in groups over the whole area of the wall, channel shaped spaces between and around the groups of walling elements being configured in a grid formation and being filled by a high strength reinforced concrete cast in and around the group of walling units and constituting a concrete grid as the dominant structural member of the prefabricated wall panel. The walling units and the concrete grid are further supported by a layer of Portland cement based render on both sides of the wall surface, the completed wall structure being significantly lighter in weight and having a lower Portland cement volume in comparison with normal concrete walls of similar structural ability.
    Type: Grant
    Filed: May 8, 1997
    Date of Patent: September 15, 1998
    Assignee: Phillip Boot Holdings Pty Ltd
    Inventor: Phillip Hanford Boot
  • Patent number: 5535565
    Abstract: A containment structure and a method for making such structure requires the implementation of a plurality of a minimum of building elements. A plurality of panels are interconnected by connector columns in stacked relationship to generate a dual walled shell, adapted to receive concrete between the inner and outer walls thereof. Rebar and other appropriate reinforcing material may be appropriately positioned before the concrete is poured. Additionally, before pouring of the concrete, the mating connections of the panels and column connectors are fused together by the passing of electrical current through conductors received within such elements at their points of interconnection. The rising temperature melts the material of which the panels and column connectors are fabricated, causing them to fuse together. In one embodiment of the invention, a foam barrier is provided on either side of the resultant concrete cylinder.
    Type: Grant
    Filed: September 28, 1994
    Date of Patent: July 16, 1996
    Assignee: Majnaric Technologies, Inc.
    Inventors: Anton B. Majnaric, William M. Bjerke
  • Patent number: 5313758
    Abstract: A longitudinal laminate board of mineral wool and method of making the board are disclosed. The laminate board consists of adjacently disposed pieces at least some of which are shorter than the length of the board and whose fibre plane form an essentially right angle to the plane of the laminate board. The pieces are jointed within the laminate board.
    Type: Grant
    Filed: August 16, 1991
    Date of Patent: May 24, 1994
    Assignee: Oy Partek AB
    Inventors: Tarmo Willman, Esko Brunila, Bjarne Pelto, Lars Heselius
  • Patent number: 5311712
    Abstract: The present inventive building and the construction method thereof uses a joined-and-filled-in-situ casing system from which to provide the foundation, exterior walls and interior walls of a structure using materials that are high strength, extremely durable, highly insulating and fire-retardant. The present inventive building and the construction method thereof provides a solution to the excessive wastes generated during conventional construction methods by utilizing construction materials that are recycled by being shredded and used as insulating fill. The present inventive building and construction method thereof incorporates an improved electrical wiring system that is particularly suited to the above casing system. The inventive wiring system provides an improved gang-box and wire conduit means that is much easier to install than convention wiring methods. Live wires are encapsulated in a substantially fire-proof medium, and the location of wiring within walls is consistent and hence predictable.
    Type: Grant
    Filed: March 8, 1991
    Date of Patent: May 17, 1994
    Inventor: William J. Accousti
  • Patent number: 5088260
    Abstract: A system and method regarding structural panels are disclosed which the structural panels have marginal edges with bevelled portions with increased surface area relative to non-bevelled edges. The bevelled surface areas are oriented in confronting relationship so as to define a longitudinal seam. An adhesive compound is provided in the seam. The adhesive compounds fills the volume between the opposing bevelled surfaces and provides sufficient shear and tensile strengths needed for joints. A finishing compound covers the adhesive compound wherein the finishing compound is compatible with both the adhesive compound and the structural panels.
    Type: Grant
    Filed: July 23, 1990
    Date of Patent: February 18, 1992
    Inventors: James J. Barton, Bonnie L. Skelly
  • Patent number: 4935034
    Abstract: A masonry cement is prepared by dry mixing Portland cement, diatomaceous earth and a water-swellable colloidal clay, such as bentonite. Accordingly, the crushed limestone and other ingredients previously included in masonry cements for admixture with Portland cement can be completely eliminated and substituted by diatomaceous earth and water-swellable colloidal clay. In this manner, a combination of less than about 10% by weight of a combination of diatomaceous earth and colloidal clay replaces approximately 50% by weight crushed limestone and other ingredients from prior art masonry cement compositions while providing a masonry cement which meets ASTM specifications, particularly for air entrainment, water retention and compressive strength.
    Type: Grant
    Filed: July 17, 1989
    Date of Patent: June 19, 1990
    Assignee: American Colloid Company
    Inventor: William Alexander
  • Patent number: 4787189
    Abstract: A building construction comprised of blocks of substantially rectangular prismatic configuration. The first pair of opposite edges of the blocks are each formed with a first tongue and a first groove of complementary configuration extending in parallel relationship along each edge wherein the first tongue of one edge is opposite the first groove of the other edge. Each of said first pair of edges is formed with a land portion extending between the sides of said edge and the adjacent first tongue or groove. The height of said first tongue above said land portion is greater than the depth of the first groove below said land portion such that on a pair of blocks abutting whereby the first tongue of one edge is snugly received within the first groove of the other edge of another block, the opposing land portions of the blocks are spaced from each other to receive an adhesive for fixing the blocks to each other.
    Type: Grant
    Filed: August 19, 1985
    Date of Patent: November 29, 1988
    Assignee: Baldina Pty. Ltd.
    Inventors: Erik M. Haug, Erling G. Haug
  • Patent number: 4738059
    Abstract: A split masonry block (50) formed of concrete-like material is provided with primary split surface areas (52, 54) and secondary split surface areas (56, 58, 60, 62). A wall (86) is constructed of such blocks so that the primary surface areas (52, 54) in one course are in vertical alignment with primary surface areas in adjacent courses, and the secondary surface areas (56, 58, 60, 62) are placed likewise. A composite module (10) is provided from which split blocks are formed.
    Type: Grant
    Filed: January 31, 1986
    Date of Patent: April 19, 1988
    Assignee: Designer Blocks, Inc.
    Inventor: Robert W. Dean, Jr.
  • Patent number: 4726567
    Abstract: A masonry fence is disclosed comprising a plurality of courses of masonry blocks mounted on a footer. The horizontal joint between adjacent courses is provided with a mortared joint while the vertical joint between adjacent blocks are interlocking without mortar. Post-tensioning rods are positioned at predetermined intervals along the fence and are imbedded at one end in a footer and extend upwardly through the vertical voids in the respective blocks to terminate in the next to highest course of blocks. The rods are post-tensioned and the highest course of block is mounted on top of the fence to enclose the top of the post-tensioning rods.
    Type: Grant
    Filed: September 16, 1986
    Date of Patent: February 23, 1988
    Inventor: Harold H. Greenberg
  • Patent number: 4698949
    Abstract: A modular building block is disclosed as is a mortar and block wall to be formed by a plurality of identical such building blocks stacked in rows in longitudinally overlapping relation with some surfaces of the blocks of one row in abutment with blocks of upper and lower rows, yet with cement mortar of a thickness suitable for a conventional mortar joint between the blocks. Through the provision of spacers of soft material coupled to the blocks, as an integral part thereof, to abut with harder body portions of the other blocks, the blocks can abut each other without interfering with the ability of the cement mortar to bond the blocks together absorbing contractive forces in the walls.
    Type: Grant
    Filed: July 19, 1985
    Date of Patent: October 13, 1987
    Inventor: Rodney J. P. Dietrich
  • Patent number: 4519174
    Abstract: Thin, strong, composite masonry-plastic articles having an earthen body impregnated with an in situ polymerized plastic and a drying oil or semi-drying oil; a mastic for forming a stain resistant grout comprising about 70% to 80% sand and about 20% to 30% of a plastic binder; stain-resistant wall and floor structures comprising said composite articles and grout; and a method for installing such wall and floor structures are described.
    Type: Grant
    Filed: September 30, 1982
    Date of Patent: May 28, 1985
    Assignee: PermaGrain Products, Inc.
    Inventor: Alvin E. Witt
  • Patent number: 4396665
    Abstract: Improved flexible waterproofing membranes of the pre-formed pressure-sensitive or self-adhesive bituminous type particularly useful in roofing are described. The membranes are in the form of factory-manufactured, flexible, sheet-like laminates employing a comparatively thin layer of metal film or foil positioned (a) beneath a support layer of synthetic polymer film and (b) above a layer of waterproofing self-adhesive bituminous composition such as rubberized asphalt. The metal film imparts a number of desired properties to the laminate such as fire-resistance, handling, etc. The upper polymeric support film protects the metal film and provides, inter alia, strength, puncture-resistance, and additional waterproofing properties. In one preferred embodiment, the upper polymeric film layer is a film having good weatherability characteristics.
    Type: Grant
    Filed: June 16, 1980
    Date of Patent: August 2, 1983
    Assignee: W. R. Grace & Co.
    Inventor: Paul E. Rowe
  • Patent number: 4227357
    Abstract: A construction method for fabricating structures and a system of building blocks utilized in the method is presented. The blocks are skeletal and formed from heavy gauge rods or bars with straight and hook projections that permit the blocks to be interconnected. Recesses are provided in the blocks so that an assembly of blocks will accommodate furring strips or stringers which will add to the structural integrity of the block structure and provide a nailing surface.
    Type: Grant
    Filed: February 16, 1978
    Date of Patent: October 14, 1980
    Inventor: Bobby G. Newsom
  • Patent number: 4038126
    Abstract: A table or bench construction comprising in combination a pillar or plurality of bench legs each formed of a plurality of elongate members and spacer members affixed to and maintaining the elongate members in spaced-apart configuration, pedestal means having joint means for engaging the lower end of the pillar for supporting the pillar in a vertical position on a horizontal surface, a table top or bench top support comprising joint means adapted to engage the upper end of the pillar or leg having a plurality of horizontally extending arms, and a table top or bench top. A table top or bench top frame is provided having a T-form cross-section adapted to engage the horizontally extending arms and the table top or bench top. In a method comprising a modified embodiment of the invention, the table top or bench top may be coated with a heat-softening adhesive and sectors thereof may be affixed together in place on the supporting frame by spot heating the adhesive with a torch or heated iron.
    Type: Grant
    Filed: February 20, 1976
    Date of Patent: July 26, 1977
    Assignee: Liane E. Lester
    Inventor: Fritz O. Lester
  • Patent number: 4003174
    Abstract: A method of building a composite wall construction comprising the steps of applying patches of a deformable cement-like stuffing or packing compound onto the outer faces of lining elements and then applying said lining elements to a rigid self-supporting wall while gradually squashing said patches of compound by means of pressure exerted thereon through abutment means by screwing nuts thereon.
    Type: Grant
    Filed: September 26, 1975
    Date of Patent: January 18, 1977
    Assignee: Technigaz
    Inventor: Michel Kotcharian
  • Patent number: 4000952
    Abstract: A full penetration weld joint for connecting adjacent end portions of two members wherein one end portion has an inner lip extending therefrom and the other end portion fits over and laps the lip. Opposed end surfaces of the members are inclined outwardly in divergent relation from the lip and the end surfaces are spaced slightly forming a gap therebetween. In the end portion having the lip a generally U-shaped groove extends inwardly within the lip and substantially beneath the adjacent inclined end surface. The U-shaped groove is angularly oriented relative to the longitudinal axis of the lip and is positioned adjacent the gap which is formed between closely spaced flat portions on the end surfaces.
    Type: Grant
    Filed: August 29, 1975
    Date of Patent: January 4, 1977
    Assignee: ACF Industries, Incorporated
    Inventors: Harold Bryan, James W. Johnson
  • Patent number: 3942293
    Abstract: Refractory brick that is treated with refractory metal oxide powder, e.g., titanium oxide, is used as a reactor lining. Joints between a dry assembly of refractory brick are filled with refractory metal oxide powder.
    Type: Grant
    Filed: March 15, 1973
    Date of Patent: March 9, 1976
    Assignee: PPG Industries, Inc.
    Inventor: Richard S. Cook