Abstract: Unsaturated polyester resin foams or cellular structures of varying low densities are prepared quickly at ambient temperatures from an admixture which comprises a liquid unsaturated curable polyester resin, an organic isocyanate compound, a suitable surfactant, an accelerator and a particular combination of peroxide curing agents, which also serves to initiate the release of gases that permit expansion of the resin in a controlled manner to obtain a foamed structure.

Abstract: Unsaturated polyester resins will form foamed or solid plastics with water-binding agents containing an oxidated silicon compound in the presence of an initiator.

Abstract: The instant invention is directed to a process for the production of inorganic-organic synthetic materials having high strength, elasticity, dimensional stability under heat, and flame resistance, consisting of a polymer-polysilicic acid gel composite material in the form of a solid/solid xerosol, said process comprising mixing(a) an organic polyisocyanate,(b) an aqueous basic solution and/or an aqueous basic suspension having an inorganic solid content of from 20 to 80% by weight, preferably from 30 to 70% by weight,(c) an organic compound containing at least one isocyanate reactive hydrogen atom and at least one non-ionic-hydrophilic group and(d) optionally catalysts and other additivesand leaving the resulting mixture to react, characterized in that components (a) and (b), optionally with the addition of part or all of component (d) are first mixed together to form a stable primary dispersion and thereafter component (c), optionally with the addition of all or part of component (d), is added to form the fi

Abstract: Filled detergent hydrophilic flexible polyurethane foams having a reduced and controlled rate of release of detergent from the foam are provided.

Abstract: An insoluble phosphorus-nitrogen-silica flame retardant composition having a crystal structure similar to Form V ammonium polyphosphate.

Abstract: An electrical insulation foamed plastic is produced using sulfur hexafluoride adsorbed on molecular sieves as the foaming agent and a low shear mixing technique.

Abstract: Silicon halides will react chemically with polyols to produce polyol silicate resinous products which will react chemically with polyisocyanates to produce polyisocyanate silicate solid or cellular solid products.

Abstract: A heat resistant foamed material is disclosed, comprising a cellular foamed resin having associated therewith talc in sufficient quantity to provide enhanced fire resistance to the foam. In various embodiments the talc may be incorporated throughout the foam, concentrated at or near the surface of the foam, incorporated in a facing for the foam which facing comprises a mat (preferably of glass fiber) impregnated with talc, or incorporated into a coating, such as asphalt, with which the facing for the foam is impregnated. The heat resistant faced or unfaced foams incorporating talc are useful as thermal insulations for buildings, particularly for building roofs.

Abstract: The method of production of chemically set compositions which show no shrinkage or which increase their volume during setting finding their application in building engineering, electrotechnical engineering and other fields of technology, consists in adding a special expanding system to a composition comprising synthetic resins or elastomers. Said system consists of an expanding agent, an expansion promoter, and if need be an expansion moderator, and sodium and/or potassium and/or magnesium fluosilicate. As the expanding agent substances are used having a porous structure and sorption properties, as for instance aluminosilicates, and as the expansion promoter substances are used having a polar structure and a critical diameter of the molecule smaller than that of the pores of the expanding agent, as for instance alcohols.

Abstract: A molding composition is disclosed for forming in a single step a natural sandwich foam product having a cellular core and a thick, densified outer layer. A hard, particulate filler material such as fly ash is admixed with an unreacted, rigid polyurethane foam system, together with a density distribution control agent such as carbon tetrachloride which lowers the viscosity of the admixture. In molding, the mold cavity is charged with the admixture and the foam reaction is permitted to occur with the mold closed. The resultant, filled foam product has a thick outer layer formed adjacent the mold surface of substantially greater density than its core. In the densified layer, both the polyurethane and filler material components of the resultant product are concentrated to provide over three times the density of the core structure. Formulations are set forth which provide substantial layer thickness and an outer surface having a durometer hardness value of 50 or greater over the entire surface area.

Abstract: Intumescent coating composition for use in the spray-coating of beams and other structural members to protect them against the effect of fire and containing an epoxy resin film-forming binder and melamine phosphate spumific agent, in a weight ratio of less than 7.5:1, are improved by the inclusion therein of 1 to 15 percent by weight of inorganic fibres having a silica content of less than about 50 percent by weight of an aluminium oxide content preferably greater than about 50 percent by weight.The inorganic fibres may be mineral or ceramic and have a length of less than about 1 mm and a mean diameter of less than about 0.01 mm. The epoxy resin may be diglycidylether capable of being cured by the addition of a curing agent.

Abstract: Silicone rubber compositions comprising (A) a diorganopolysiloxane in which the organo substituents are 0.01 to 2 mole % vinyl groups, 0 to 10 mole % phenyl groups and the remainder is alkyl groups, (B) an organohydrogenpolysiloxane, (C) a (O) valent platinum-(III) phosphor complex and, optionally, (D) a filler. These compositions can be cured with steam. Foamable compositions comprising (A), (B), (C) and hydrophobicized wet-process silica.

Abstract: Phenol silicate compounds and resinous products with free hydroxyl and silicate groups will react chemically with polyisocyanate compounds to produce poly (urethane silicate) prepolymers and may be cured by use of water to produce a solid/cellular solid reaction product.

Abstract: A low density, flame-resistant foamed composition is formed by heating a thorough mixture of branched polyphenylene and an inorganic fiber to above about 800.degree. F.

Abstract: Lightweight glass fiber reinforced plastic articles are produced in matched dies by combining fibrous reinforcing materials, such as glass fibers, with a foamable unsaturated polyester resin composition. The matched dies are closed and compressed so that the resin composition fills the mold cavity and wets the fibrous reinforcing material. Thereafter the matched dies are separated to increase the volume of the mold cavity by at least 50 percent greater than the closed volume. The matched dies are retained in this relationship until the unsaturated polyester resin composition has cured and expanded to fill the mold cavity. The resulting product has a density less than 67 percent of the density of a corresponding reinforced plastic article fabricated from the same composition (unsaturated polyester resin, fillers and reinforcement), which is not foamed. The unsaturated polyester resin composition preferably includes 0.

Abstract: The instant invention is directed to a process for the production of inorganic-organic resins, by reaction of an organic polyisocyanate with aqueous basic solutions having an inorganic solid content of from 20 to 80% by weight in the presence of catalysts and optionally other additives, characterized in that the organic polyisocyanate and the aqueous basic solution are used in a proportion by weight of between 80:20 and 10:90 parts by weight and that organic ammonium compounds are used as catalysts.

Abstract: An inorganic-organic plastic having improved strength, elasticity, dimensional stability with increase in temperature and flame resistace and adapted for use in filling cracks and cavities and for making materials useful in the building industry is prepared by (1) premixing (c) an organic compound having at least two reactive hydrogen and at least one non-ionic hydrophilic group with (b) an aqueous silicate and then mixing the resulting mixture with (a) an organic polyisocyanate or (2) mixing (a), (b) and (c) simultaneously and reacting the mixture thus obtained to form a colloidal xerosol.

Abstract: This invention relates to a process for preparing organosilicate polymers by reaction of a water glass solution with a compound having at least two isocyanate groups. The reaction is carried out in the presence of a zwitterion compound acting as catalyst and optionally in the presence of propellants and/or water glass hardening agents, the zwitterion compound having in the molecule at least one group with positive charge, at least one group with negative charge, and additionally at least one hydrogen atom with Zerewitinov activity.

Abstract: The instant invention is directed to a novel process for the production of inorganic/organic plastic materials and the resultant products. The process generally comprises reacting an aqueous alkali metal silicate solution with a liquid organic polyisocyanate having a viscosity at 25.degree. C of at least about 400 cP. Preferably, the process is utilized to produce high quality, lightweight foams having excellent physical properties.

Abstract: A process for producing stable urea-aldehyde polymers with high structural strength from two storable liquid ingredients. In this process, partially cured liquid urea-formaldehyde resin is reacted with an aqueous cross-linking solution comprising one or more alkyl or aryl dialdehydes containing two to eight molecular carbons and the hydrogen ion concentration needed to catalyze the completion of the reaction of the dialdehydes and the urea-formaldehyde. The process for producing urea-aldehyde polymers, having improved structural strength and reduced aldehyde vapor emission during their production and prolonged use, is especially effective for manufacturing products for the building industry, such as urea-aldehyde insulating foam, wood-filled particle board, and plywood. The increased polymer strength and the elimination of the hazardous and objectionable aldehyde odor is achieved by maintaining the molecular ratio of total aldehyde moieties to urea to about 1.

Abstract: There is disclosed a one-shot process for the manufacture of a filled detergent hydrophilic flexible polyurethane foam from a clay filler, an alkylaryl sulfonate detergent, a normally liquid polyether polyol, tolylene diisocyanate and water as a blowing agent.

Abstract: The instant invention is directed to a process for the production of polyurethane foams wherein organic polyisocyanates are reacted with active hydrogen containing compounds, wherein either the polyisocyanate or the active hydrogen containing compound or both are used in the form of sedimenting, redispersible dispersions containing homogeneous i.e. non-foamed aminoplast /condensates as the dispersed phase.

Abstract: Foamed articles are made by causing the cross-linking of a thermosetting in, preferably a polyester resin, concurrently with the production of carbon dioxide by the reaction of a carbonate with an inorganic acid. The carbonate is mixed with the resin and the acid then folded in in a progressively accelerated blending operation, whereupon carbon dioxide is generated to foam the resin, the carbonate, acid and setting time of the resin being selected to obtain an appropriate match between the progress of the foaming operation and the setting of the foam. The foam may be made in a mold coated with resin impregnated glass fibers, the impregnating resin becoming cross-linked with the foam. The impregnating resin may also be cross-linked with a resin gel coat, the glass fibers forming a tough layer between the gel coat and the foam.

Abstract: Flexible polyurethane foams are prepared from polyols containing 0.1 to 5.0 percent by weight of an inorganic filler such as fumed silica having a pH value of 6-8.5 and an effective particle size of less than 7 microns. Foams molded from such polyols exhibit in some instances an improvement in some of the strength properties and do not alter substantially, the mold fill time. In addition, there is an improvement in foam porosity (air flow) as well as a reduction in the force required to crush foam articles.

Abstract: The instant invention relates to hydrophobic inorganic-organic lightweight foams produced from aqueous suspensions of finely divided water-insoluble inorganic materials and polyisocyanates. More particularly, the invention relates to a process for the production of highly filled, hydrophobic, lightweight polyurea foams comprising reacting(a) liquid, water insoluble polyisocyanates free from ionic groups, having viscosities of more than 200 cP at 25.degree. C. and having isocyanate functionalities of greater than 2.1, with(b) an aqueous suspension of inorganic filler, said suspension having a solids content of from 30 to 80 percent by weight and having a pH value of above 8, at least 50 percent by weight of the suspended fillers having a particle size of less than 50 microns,(c) in the presence of the foam stabilizer of the polyether/polysiloxane type and in the presence of a tertiary amine catalyst,The weight ratio of components (b) to component (a) being better 1:2 and 6:1.

Abstract: Process for hardening liquid resols comprising using for the hardening, strong acids which if they are solid at room temperature are used in the form of their mixtures with inert finely divided solid diluents or if they are liquid or gaseous at room temperature adsorbed onto an adsorbing agent.

Abstract: This invention relates to a method of imparting anisotropy to polymeric foams and to the resultant products. By this invention enhanced mechanical properties are produced in polymeric foams such properties being, for example, compressive yield strengths, modular tensile strengths, and the like. Importantly, other properties of enhanced value are achieved, as for example, improved thermal conductivity and enhanced burning rates.The process involved comprises mixing in liquid form various components of the foam which is to be produced in a foaming step which involves the action of the components in the presence of a foaming agent that effects the foam expansion, and mixed with these liquid mixtures is a low level concentration of relatively short fibers, one-half inch or less, the fibers being made from either an inorganic or organic material with fiber glass or aluminum fibers being preferred.

Abstract: Thermoplastic polystyrene laminates are disclosed, one of the layers of which comprises a filled polystyrene composition containing from about 5 to about 50 of filler, such as calcium carbonate, clay, asbestos, etc. The filled polystyrene composition is prepared from a filled polystyrene masterbatch of impact polystyrene, filler, rubber and mineral oil, cut back by mixing with other polystyrene, either crystal or impact polystyrene. Laminates may be prepared by coextrusion. The filled polystyrene layer may be foamed. The laminates may be used for making formed articles such as cups, containers, trays, plates, sheets, etc.

Abstract: A rigid polyurethane foam composition characterized by containing 5 to 20% by weight of hollow-spherical Silas balloons having a particle size of 100 to 300 .mu.(based on the total weight of the polyol and isocyanate components of the polyurethane foam) and 0.2 to 2% by weight of an organosilane compound (based on the total weight of the polyol and isocyanate components of the polyurethane foam and said Silas balloons) in the rigid polyurethane foam.

Abstract: A cellular high-temperature insulation composite molded product comprising the molded and cured product obtained by preparing a mixture of(1) a dry blend of(a) expanded perlite,(b) a calcium aluminate cement,(c) a refractory clay, and(d) wollastonite, with(2) an aqueous liquid composition comprising(a) an auxiliary binder, and(b) waterAnd molding and curing the mixture, and a method for the production of the above-described cellular high-temperature insulation composite molded product. Additional embodiments comprise use of reinforcing fibers and a surface active agent additionally in the aqueous liquid composition, generally as a foamed aqueous liquid composition and use of a chemical cement curing accelerator additionally in the aqueous liquid composition.

Abstract: This invention relates to a non-flammable homogeneous or foamed organo-red mud polymers, which essentially comprise the reaction product of red mud and a compound possessing at least two isocyanate groups.