Abstract: An alkali metal broken-down plant silicate polymer is reacted with a Lewis acid and an epoxide compound to produce a polyhydroxy lignin-cellulose polymer which may be reacted with polyisocyanates to prodice polyurethane silicate foam and be used for insulation.

Abstract: By mixing and reacting an alkali metal silicate, a substituted monohydroxy organic compound and a polycarboxylic acid and/or polycarboxylic acid anhydride, polyester silicate resinous products are produced which may be utilized as molding powder, coating agent, etc.

Abstract: An alkali metal broken-down plant silicate polymer is reacted with a Lewis acid and an epoxide compound to produce a polyhydroxy lignin-cellulose polymer which may be reacted with polyisocyanates to produce polyurethane silicate foam and be used for insulation.

Abstract: By mixing and reacting an alkali metal silicate, a substituted monohydroxy organic compound and a polycarboxylic acid and/or polycarboxylic acid anhydride, polyester silicate resinous products are produced which may be utilized as molding powder, coating agent, etc.

Abstract: Poly(epoxy-polyisocyanate) silicate foamed products are produced by mixing and reactng an epoxide compound, an oxidated silicon compound and a polyisocyanate in the presence of a Lewis acid. The foam produced by this process may be utilized for thermal and sound insulation.

Abstract: The invention relates to a composition for the production of stiff and self-supporting expanded materials, the composition being based on an unsaturated polyester resin, an isocyanate and a filler, preferably an inert silicate material, with or without other fillers such as cork and ash, said composition having improved expandibility features and being especially useful for the production of stiff, expanded, and noncrumbling materials. These materials are especially useful for self-supporting structures such as doors and wall partitions.

Abstract: Alkali metal aldehyde lignin-cellulose silicate polymers are reacted chemically with an epihalohydrin compound to produce a polyepoxy silicate resin; the polyepoxy silicate resin may be cured by a catalyst, e.g., an amine or Lewis acid, to produce a cured epoxy resin, solid or cellular solid product which may be used as an adhesive, as construction sheets, etc.

Abstract: A method for mechanically foaming a silicone composition comprising (1) beating a gas a silicone composition which may be SiH olefin platinum catalyzed composition, a condensation type of two-component RTV composition or condensation type of one-component RTV composition and then holding the foamed composition for at least 60 seconds under vacuum of at least 600 millimeters of mercury so as to allow the foam to gel and cure.

Abstract: High density structural ("blocking") materials composed of a polyimide filled with glass microballoons. Structural components such as panels which have integral edgings and/or other parts made of the high density materials.

Abstract: There is disclosed a compositon forming an elastic foam at normal temperature essentially comprising(A) polydiorganosiloxane end-blocked by silanol group and a viscosity within the range between 500 and 200,000 cSt at 25.degree. C.,(B) an aminoxy group-containing organosilicon compound having more than two silicon-bonded organoaminoxy groups on the average in one molecule,(C) a silicon-hydrogen bond containing polyorganosiloxane having more than two silicon-hydrogen bonds on the average in one molecule, with the proportion of said silicon-hydrogen bonds being 10% or more of the number of silicon atoms,(D) fumed silica,(E) an isocyanato group-containing organic compound, and optionally(F) a polyhydric alcohol having two or more alcoholic hydroxyl groups bonded to primary carbon atoms and/or two or more alcoholic hydroxyl groups bonded to secondary carbon atoms in one molecule.

Abstract: Formaldehyde suppression is accomplished in urea formaldehyde foamed insulation by adding, prior to the foaming, a small but effective amount of a formaldehyde off-gassing suppressant, which is calcium metasilicate.

Abstract: High density structural ("blocking") materials composed of a polyimide filled with glass microballoons. Structural components such as panels which have integral edgings and/or other parts made of the high density materials.

Abstract: Methods of converting essentially unpolymerized precursors into polyimides in which the precursors are exposed to microwave radiation. Preheating, thermal post-curing, and other techniques may be employed to promote the development of optimum properties; and reinforcements can be employed to impart strength and rigidity to the final product. Also disclosed are processes for making various composite artifacts in which non-polymeric precursors are converted to polyimides by using the techniques described above.

Abstract: Polymerable organic compounds and an epoxide compound are emulsified with aqueous alkali metal silicate solutions then polymerized with a catalyst such as a peroxide type catalyst thereby producing an alkali metal silicate organic plastic which may be used as an adhesive, as molding powder or reacted with an organic diisocyanide to produce polyurethane silicate resins and foams.

Abstract: The instant invention is directed to a process for the production of an inorganic-organic foam composition comprising reacting an organic, nonionic hydrophilic polyisocyanate with an aqueous alkali metal silicate in the presence of a catalyst and a blowing agent, the improvement wherein said aqueous alkali metal silicate contains from 0.1 to 15% by weight, based on the weight of the aqueous alkali metal silicate, of a compound of the formula: ##STR1## wherein A is selected from the group consisting of N, P and S, wherein R, R', R" and R'" may be the same or different and are selected from the group consisting of allyl, vinyl, C.sub.1 to C.sub.17 alkyl or mono- or polyhydroxy substituted alkyl, C.sub.6 to C.sub.10 aryl or mono- or polyhydroxy substituted aryl, C.sub.7 to C.sub.22 aralkyl or mono- or polyhydroxy substituted aralkyl, and C.sub.7 to C.sub.

Abstract: Polyester amide silicate resinous products are produced by heating a mixture of an oxidated silicon compound, polyhydroxy compound, a polycarboxylic acid and/or polycarboxylic acid anhydride and a polyamine in the presence of an alkali catalyst.

Abstract: Various surfaces are polished by buffing with compositions comprising a foamed polymeric material and a finely divided abrasive material. The abrasive material has a particle size number and a valley abrasion number the product of which falls within a predetermined range sufficient to provide good polishing upon buffing. Such compositions can be fashioned into articles of manufacture which are capable of buffing various surfaces.

Abstract: The instant invention relates to a process and an apparatus for the production of a foamable mixture from at least two fluid, foam forming reactants and aggregates, in which the aggregate is added to one of the reactants and the resulting preliminary mixture is then mixed with the other reactant.

Abstract: An improvement is disclosed in the preparation of high resilience polyurethane foam. The improvement resides in the use of a select reaction mixture which includes a polyol containing an effectively dispersed finely divided solid particulate material and 1,4-cyclohexanedimethanol as a cross-linking agent to stabilize the reaction mixture.

Abstract: Polymerable organic compounds and an epoxide compound are emulsified with aqueous alkali metal silicate solutions then polymerized with a catalyst such as a peroxide type catalyst thereby producing an alkali metal silicate organic plastic which may be used as an adhesive, as molding powder or reacted with an organic diisocyanide to produce polyurethane silicate resins and foams.

Abstract: A stable vinyl polymer-polyol-alkali metal silicate emulsion is produced by mixing an aqueous solution of an alkali metal silicate or alkali metal metasilicate pentahydrate, a liquid polyol, a vinyl monomer, peroxide initiator, and a small amount of an acid while heating the mixture up to a temperature below the boiling temperature of the vinyl monomer and agitating until the mixture emulsifies. This emulsion may be reacted with polyisocyanate to produce a vinyl polymer-polyurethane silicate foam which may be used for thermal insulation.

Abstract: A select polyether polyol is used in preparing flexible polyurethane foam having desirable physical properties. The select polyether polyol is an oxypropylated, oxyethylated triol containing an effectively dispersed finely divided solid particulate material. The resulting foam is of utility in various applications, such as cushioning.

Abstract: A stable organic polymer-polyol-alkali metal silicate emulsion is produced by mixing an aqueous solution of an alkali metal silicate or alkali metal metasilicate pentahydrate, a liquid polyol, an organic polymer in a fluid state, and a small amount of an acid while heating the mixture to 40.degree. C. to 100.degree. C. and agitating until the mixture emulsifies. The emulsion may be used to produce organic polymer-polyurethane silicate foams and resinous product.

Abstract: This disclosure teaches synthetic polyurethane sponges manufactured with at least 5% of one or more additives dispersed therein. The additives may be soap, lotions, detergents, pesticides, lanolin, scouring particles, silicone oils, bath oils, or the like or combinations thereof. The sponges' skeletons are developed by reaction of a polyether or a polyester with a suitable isocyanate in the presence of a catalyst with the additives entrapped in voids of the sponges. An additive bearing material, i.e. a carrier material containing the additive is prepared. The carrier material is then mixed into a foam forming reaction mass. By this expedient the additive does not impair desired foam formation. The sponges are provided with high liquid absorbency and fine "hand" by virtue of manufacturing methods and specific catalysts employed.

Abstract: Waterglass solutions are mixed with polyisocyanates and these emulsions are then left to harden in the formations. Introduction of the mixture into the formations which are required to be consolidated, e.g. deposits of coal, is mainly carried out by forcing the mixture under pressure into bore-holes in the formations. According to one variation of the process, the components of the mixture are introduced into the multi-chamber cartridges which are introduced into the bore-holes and then destroyed as the components are mixed. Certain additives such as accelerators, blowing agents, polyols, stabilizers and/or thixotropic agents are advantageous for the quality of the composite masses formed by hardening of the mixture.

Abstract: This invention relates to a process for the manufacture of stable polyol-filler dispersions. The polyol-filler dispersions are prepared by the crushing of fillers in situ in polyols employing high localized energies.

Abstract: Poly (polyisocyanate-polyol-alkali metal silicate) solid or foamed products are produced by mixing a dry granular alkali metal silicate with a polyol while heating to form an emulsion which is then reacted with an organic polyisocyanate.

Abstract: Stable melamine-polyoxyalkylene polyether polyol dispersions are prepared by the in situ reduction of melamine particles wherein 90 percent of the melamine particles have a particle size of less than 10 microns. Stabilizers for the melamine-polyol dispersion are selected from the group consisting of(a) silicic acids and silicates,(b) salts of perfluorinated alkyl carboxylic acids having 4 to 20 carbon atoms, salts of alkyl sulfonic acids and perfluorinated alkylsulfonic acids having 4 to 20 carbon atoms and polyperfluoroether polyols having molecular weights of 300 to 6000, and(c) salts of fatty alcohol sulfates having 6 to 30 carbon atoms.These dispersions are useful for the preparation of polyurethane foams.

Abstract: The instant invention is directed to a process for the production of microcellular elastomeric moldings comprising:(A) introducing a reaction mixture into a closed mold, said reaction mixture comprising:(i) an organic polyisocyanate,(ii) a hydroxyl group containing compound having a molecular weight of from 1800 to 12,000,(iii) a catalyst for the reaction between hydroxyl groups and isocyanate groups,(iv) an active aromatic diamine having at least one alkyl substituent in the orthoposition to a first amino group and two alkyl substituents in ortho-position to a second group, and(v) air and/or nitrogen dissolved under pressure in any one or more of Components (i), (ii), (iii) or (iv),(B) allowing said reaction mixture to react in said mold and(C) removing the resultant product from said mold, the improvement wherein in any of Components (i), (ii), (iii) or (iv) which does contain said air and/or nitrogen dissolved therein there is included an inorganic, finely divided, nitrogen adsorbing agent in an amount suf

Abstract: The process comprises mixing chopped glass fibres with plastics-forming ingredients and moulding or forming the mixture to obtain reinforced plastics articles. The invention lies in the use of chopped glass fibres in filamentary form. Conveniently the glass fibres are first made into a slurry or paste, which forms the aspect of the invention, with a liquid compatible with the plastics-forming ingredients or with all or a part of one or more of the ingredients. The invention includes a novel form of chopped glass fibres formed from glass strand bound with a size containing as the main ingredient one component of a plastics-forming mixture or a derivative thereof. It also includes apparatus for mixing the glass fibre paste or slurry with plastics-forming ingredients by impingement mixing.The invention is of special use for reinforcing with glass fibres plastics articles, especially polyurethane plastics articles, formed by a Reaction Injection Moulding (RIM) process.

Abstract: The instant invention is directed to a process for the production of flame resistant foams by the impregnation of polyurethane foams with a dispersion consisting substantially of an aluminum hydroxide, a polyurethane latex, an alumino-silicate and surface active substances which results in foams having very desirable mechanical properties as well as excellent flame resistant properties.

Abstract: A stable polyol-alkali metal silicate emulsion is produced by mixing an aqueous solution of an alkali metal silicate or alkali metal metasilicate pentahydrate, a liquid polyol and a small amount of an acid while heating the mixture to 40.degree. to 100.degree. C. and agitating until the mixture emulsifies.

Abstract: Novel polyester diols are described containing aliphatically saturated divalent diacyl moieties and olefinically unsaturated divalent diacyl moieties in a mole ratio of 0.25:1 to 3:1; and divalent dioxy moieties which are linear and/or branched, preferably divalent branched dioxy moieties and divalent linear dioxy moieties in a mole ratio of 0.3:1 to 3:1, the diacyl moieties being bonded through ester linkage to the dioxy moieties in a mole ratio of at least 1.75 dioxy moieties per diacyl moiety, wherein the polyester diol is end-blocked essentially only by alcoholic hydroxyl groups and has an acid number of less than 3. The novel polyester diols are highly useful in the production of polyurethane/vinyl polymer copolymers by reaction with polyisocyanates and polymerizable ethylenically unsaturated monomers.

Abstract: Polyol compositions containing effectively dispersed particulate material featuring critical dispersion characteristics are used to stabilize foam reaction in high resilience polyurethane foam.

Abstract: A blowing agent concentrate comprising a chemical blowing agent and a thermoplastic composition vehicle therefore, said thermoplastic composition being a saturated polyester and/or copolyester having a crystalline melting point between 100.degree. C. and 220.degree. C. and a reduced viscosity of 0.4 dl/g to 1.6 dl/g; the use of such blowing agent concentrate in the formation of foamed articles of high molecular weight polyalkyleneterephthalate which articles can be filled and/or reinforced and/or flame proofed and can contain other additives. Particularly contemplated is the use of such blowing agent concentrate in the formation of glass fiber reinforced structural foam moldings of polyalkyleneterephthalates especially polytetramethylene terephthalates.

Abstract: A method of producing cross-linked unsaturated polyesters from a solution of a linear unsaturated polyester in a cross-linking agent, wherein a reaction medium comprising said solution and containing free hydroxyl radicals is brought in contact, at room temperature and under atmospheric pressure, with at least one hydrolyzable chlorine-containing derivative in an amount from 0.1 to 10% by weight, based on said solution.

Abstract: The instant invention is directed to a process for the production of inorganic-organic synthetic materials having high strength, elasticity, dimensional stability under heat, and flame resistance, consisting of a polymer-polysilicic acid gel composite material in the form of a solid/solid xerosol, said process comprising mixing(a) an organic polyisocyanate,(b) an aqueous basic solution and/or an aqueous basic suspension having an inorganic solid content of from 20-80% by weight preferably from 30-70% by weight,(c) a flowable inorganic compound and optionally(d) catalysts and other additives and allowing the resulting mixture to react, characterized in that mixing is carried out by first combining components (a) and (b), optionally with the addition of all or part of component (d), to form a stable primary dispersion and thereafter adding component (c), optionally the addition of all or part of component (d), to form a final dispersion.

Abstract: Described herein is a frothable thermosetting polyurethane-forming composition, a process for producing a curable froth from said composition, a process for applying the curable froth to a substrate and a cured cellular polyurethane produced from the curable froth.

Abstract: The disclosure relates to flexible heat expanding, fire retardant composite materials comprising an intumescent component in granular form, an organic binder component such as an elastomer, an organic char-forming component and fillers such as clay, silica, synthetic organic staple fibers or inorganic fiberglass or ceramic fibers. These composites, when subjected to heat at about 110.degree. C., can intumesce up to ten times their original volume.

Abstract: A resilient hydrophobic foamed polymer obtained by reacting a mixture of an isocyanate terminated urethane prepolymer and a polyisocyanate (A) with aqueous material, said prepolymer being relatively hydrophilic and the reaction product of a molar excess of a polyisocyanate (B) with a polyetherpolyol having from 15 to 50% by weight of oxethylene content, said aqueous material having a water content between about 15 to 150% by weight based on said prepolymer, the amount of said polyisocyanate (A) ranging between about 5 to 15% by weight based on said prepolymer, said polyetherpolyol being selected from the group consisting of (a) the addition polymerization product of a starting material, ethylene oxide and another epoxide and (b) a mixture of at least two of the following:(1) The addition polymerization product of a starting material and ethylene oxide;(2) the addition polymerization product of a starting material and an epoxide other than ethylene oxide;(3) the addition polymerization material, ethylene oxide

Abstract: A method for preparing a siloxane foam by mixing an organohydrogensiloxane, a hydroxylated organosiloxane, a platinum catalyst, and an aluminum silicate, and thereafter allowing a foam to form. Preferably, the aluminum silicate comprises about from thirty percent (30%) to about forty percent (40%) by weight of the total composition. The new foams are economical and have improved fire retardancy, physical strength, sealing and wear characteristics, and consistency of composition. The new foams are especially useful as fire retardant insulation in the construction industry, especially as a protective encasement for mechanical and electrical wires, pipes, conduits, and the like.

Abstract: A binder composition for binding foundry sand particles to form molds and cores in sand mold casting processes which may be aluminum alloy casting processes, comprising a thermosetting resin and powdery zinc carbonate which is dispersed in the resin and, while the molds and cores are heated by the poured molten metal, undergoes thermal decomposition with generation of carbon dioxide gas which aids the molds and cores to become readily disintegratable.

Abstract: The invention relates to a process for the manufacture of reinforced polyurethane foams based on the reaction of organic polyisocyanates and polyols in the presence of filler dispersions. These dispersions are prepared by in situ crushing of the filler in the polyisocyanate or polyol to a particle size of less than 7 microns.

Abstract: The instant invention relates to a process and an apparatus for the production of a foamable mixture from at least two fluid, foam forming reactants and aggregates, in which the aggregate is added to one of the reactants and the resulting preliminary mixture is then mixed with the other reactant.

Abstract: Dry granular silicon acid, an organic phenol and a silicon halide are mixed simultaneously to produce an organic halosilicon acid resinous product.

Abstract: Composite foam panels are prepared from expanded thermoplastic particles of low density by generally encapsulating the particles in a phenolic foam matrix and providing a particulate expanded mineral substance such as perlite disposed generally adjacent the major surfaces of the panel.

Abstract: Organopolysiloxane foams are prepared by heating a mixture containing (A) a diorganopolysiloxane, (B) silicon dioxide having a surface area of at least 50 m.sup.2 /g, (C) a peroxide compound, (D) at least one organosilicon compound containing at least 2 weight percent of Si-bonded hydroxyl groups and (E) at least one organopolysiloxane having Si-bonded hydrogen, to a temperature between 280.degree. and 320.degree. C. at a pressure which does not exceed the pressure of the surrounding atmosphere.

Abstract: Fragrance-emitting articles comprising a polyurethane foam containing a particulate filler and a fragrance material, and a method of making such articles, are disclosed. The method includes the essential steps of pre-mixing particulate filler and fragrance and dispersing the pre-mix in a liquid polyol, before adding the other reaction mixture components, and provides a polyurethane foam having a controlled rate of release of the fragrance.

Abstract: Asphalt roofing material is made fire-retardant by inclusion of a layer of intumescable hydrated soluble silicate particles. Preferred soluble silicate particles carry a protective moisture-resistant coating which increases the life of the roofing material, and also makes possible convenient manufacture of the particles. The protective coating includes a metal cation capable of reacting with the silicate ion of the core particle to form a reaction product that is less soluble than the core particle. The reaction is believed to seal any openings in the protective coating, thereby lengthening the effective life of the coating. Besides utility in roofing materials, the coated particles are useful as fire-retardant additives in many other products, including polymeric articles, sheet materials, coating compositions, etc.

Abstract: Flexible polyurethane foams are prepared from polyols containing 0.1 to 5.0 percent by weight of an inorganic filler such as fumed silica having a pH value of 6-8.5 and an effective particle size of less than 7 microns. Foams molded from such polyols exhibit in some instances an improvement in some of the strength properties and do not alter substantially, the mold fill time. In addition, there is an improvement in foam porosity (air flow) as well as a reduction in the force required to crush foam articles.